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  ISB-2001010

  Sep.17. 2001

  Component category : 01 -Engine

  Field Fix

  SEE DISTRIBUTION

SUBJECT : Protection No.4 of injection pipe crack from vibration

MODELS : MUSSO & KORANDO

CONDITION:

 In engine running, the neck point toward injection pump of No. 4 injection pipe might happen crack

due to the engine vibration.

CORRECT

Through identifying the target vehicle from the enclosed VIN list, install the supplied bracket

 following the work procedure. If the pipe is cracked, at first replace it with new one,and install the bracket. It is possible to identify the crack pipe by fuel smell or engine shaking.

Work procedure

 1. Remove the cylinder head cover.

 2. Check the pipe-injection.

  - If the injection pipe is cracked, replace it.

 3. Make the hole which size is Φ5 × 10mm in the intake manifold with a drill

  and tap which specification is M6

  - If the vehicle has a hole already, you don't need to make the hole.

 

This service bulletin is intended for internal use only. All information, illustrations and specifications contained in this bulletin are

based on the latest product information available at the time of issue.

  Bulletin No. :

  Date :

Bulletin Group :

  Distribution :

drillingpoint

4th pipe ofinjection pump

intakemanifold

Make the hole and tap

Do not need

to make the hole & tap

International A/S Parts Team

Tel: 82-31-610-1400

Fax: 82-31-610-3733

E-mail:sykim1@smotor.com

Printed in Korea

SSANGYONG MOTORS COMPANYISB-2001010

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 4. Insert the support rubber to the 2nd hole of the bracket-injection.

 5. Input the clip-bracket to the #4 pipe-injection.

  [Caution] Injection pipe must be inputted to

the rear concave position.

This service bulletin is intended for internal use only. All information, illustrations and specifications contained in this bulletin are

based on the latest product information available at the time of issue.

support rubber

bracket-injectionpipe

clip-bracket

support

bracket-injectionpipe

2nd hole

injection pump #4 pipe

clip-bracket

rear concave

frontconcave

International A/S Parts Team

Tel: 82-31-610-1400

Fax: 82-31-610-3733

E-mail:sykim1@smotor.com

Printed in Korea

SSANGYONG MOTORS COMPANYISB-2001010

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 6. Assemble the bracket-injection pipe and clip-bracket.

 7. Mounting the bracket-injection pipe to the intake manifold with bolt.

  - Mounting Bolt size is 10mm and tightening torque is 10N.m(89lb-in).

 [Caution] Be careful that the injection pipe is not damaged by abnormal force.

8. Install the cylinder head cover.

Work Period : Oct. 20, 2001 ~ Oct.19, 2002

WARRANTY INFORMATION:

LABOR TIME

0.1M/H

0.3M/H

0.4M/H

0.6M/H

  - In warranty claim, claim only one op code per a vehicle following the above op description.

This service bulletin is intended for internal use only. All information, illustrations and specifications contained in this bulletin are

based on the latest product information available at the time of issue.

OPERATION DESCRIPTIONOPERATION CODE

F136002

F136005Install the injection pipe bracket and

replace the injection pipe with drilling

Install the injection pipe bracket without drilling

F136003 Install the injection pipe bracket with drilling

F136004 Install the injection pipe bracket andreplace the injection pipe without drilling

insert the clip-bracket

support rubber

International A/S Parts Team

Tel: 82-31-610-1400

Fax: 82-31-610-3733

E-mail:sykim1@smotor.com

Printed in Korea

SSANGYONG MOTORS COMPANYISB-2001010

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 Required parts :

Nature Code : N83

  Cause Code : R06

  Causal Part No. : 6010704033

DISTRIBUTION : Refer to attached file.

Attachment : Affected VIN list

This service bulletin is intended for internal use only. All information, illustrations and specifications contained in this bulletin are

based on the latest product information available at the time of issue.

SUPPLIED

PART NUMBER

6010704033

QUANTITY

1

601 078 03 86

SUPPLIED

SUPPLIED

SUPPLIED

1

PART NAME

PIPE A-INJECTION

REMARK

1

1603 078 01 41

BRACKET-INJECTION PIPE

SUPPORT-RUBBER

CLIP-BRACKET

662 078 31 41

International A/S Parts Team

Tel: 82-31-610-1400

Fax: 82-31-610-3733

E-mail:sykim1@smotor.com

Printed in Korea

SSANGYONG MOTORS COMPANYISB-2001010

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