52
English Parts Manual Z4218 / 968999281 Z5426 / 968999508 Z4219 / 968999511 Z4824 / 968999512 Z4220 / 968999655 Z4619 / 968999656 Z4824BF / 968999517 Z4220BF / 968999685 Z4219BF / 968999763 Z4619BF / 968999764 Z5426BF / 968999765 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.

IPL, Z4218, Z4219, Z5330, Z4219BF, Z5426, Z4824, Z4619 ... · When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional:

Embed Size (px)

Citation preview

English

Parts Manual Z4218 / 968999281 Z5426 / 968999508 Z4219 / 968999511 Z4824 / 968999512 Z4220 / 968999655 Z4619 / 968999656 Z4824BF / 968999517 Z4220BF / 968999685 Z4219BF / 968999763 Z4619BF / 968999764 Z5426BF / 968999765

Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.

em9bbe
Text Box
NOTE! Not CE models

When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional:

Manufacturing Number

Stated on the plate, from the top are:The machine’s type designation (I.D.).•The manufacturer’s type number (Model).•The machine’s serial number (Serial no.)•

Please have the type designation and serial number available when ordering spare parts.

The engine’s manufacturing number is stamped on one of the valve covers.The plate states:

The engine’s model.•The engine’s type.•Code•

Please have these available when ordering spare parts.

Thewheelmotorsandhydrostaticpumpshaveabarcodedecalaffixedattherear.

MODEL

I.D.

SERIAL NO

401 N COMMERCE STREET

BEATRICE NE 68310 U.S.A.

MADE IN U.S.A.

©2008 HTC All Rights Reserved.Beatrice, NE. Printed in U.S.A.

This Parts Manual belongs to the machine with the manufacturing number:

Engine Transmission

The machine’s manufacturing number can be found on the printed plate affixed to the engine compartment. Illustration at left shown with engine removed.

CONTENTS

NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.

CHASSIS / FRAME .....................................................4ForUnitsWithSerialNumberBefore0752xxxxx ... 4For Units with Serial Number After 0752XXXXX .... 6

ENGINE .......................................................................8Kohler 18 HP...........................................................8Kohler 20 HP.........................................................10Briggs & Stratton 16 HP ........................................12Briggs & Stratton 24 & 26 HP ...............................16

STEERING ................................................................18IGNITION SYSTEM ...................................................20HYDRAULIC PUMP-MOTOR ....................................24WHEELS AND TIRES ...............................................26MOWER LIFT / DECK LIFT .......................................28

Model 968999508, 968999765 .............................3042" CUTTING DECK .................................................3246" CUTTING DECK .................................................34

48" CUTTING DECK .................................................3654" CUTTING DECK .................................................38SEAT .........................................................................40

ForUnitsWithSerialNumberBefore0752xxxxx . 40ForUnitsWithSerialNumberAfter0752xxxxx ..... 42

DECALS ....................................................................44ACCESSORIES.........................................................46

UtilityBox-Model968999655 ..............................46ACCESSORIES.........................................................47SCHEMATIC ..............................................................48

ForUnitsWithSerialNumberBefore0752xxxxx . 48ForUnitsWithSerialNumberAfter0752xxxxx ..... 49

4

CHASSIS / FRAME

1

2

4

5

7

9

10

13

1237

3

15

14

18

8

6

11

1

17

26

26

3

28

19

20

21

22

25

24

25

26

26

27

1731 16

16

16

23

29

3032

33

34

35

36

3839

4017

41

42

43

44

44

4746

45

48

49

50

17

ForUnitsWithSerialNumberBefore0752xxxxx

51

26 52

5

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION539 1010801.. ....3 .... SWITCH-INTERLOCK539 1011512.. ....2 .... RING-RETAINING EXT, 7/8539 1026783.. ....3 .... SCREW PLATE, #10-24539 1052454.. ....1 .... GROMMET, RUBBER539 1061885.. ....1 .... FUEL CAP, ANTISPLASH539 1095526.. ....4 .... LOCKWASHER, 3/16

539 1103777.. ....1 .... CHASSIS W/DECALS539 1330378.. ....1 .... CONSOLE W/DECALS539 1102529.. ....1 .... FUEL TANK539 11028410.. ....1 .... FOOT REST539 11029411.. ....2 .... WASHER, 7/8, WAVE539 11031012.. ....1 .... SLIP, MATTING539 11043213.. ....1 .... STEM, FUEL TANK539 11086014.. ....2 .... SWITCH BRACKET539 92378715.. ....4 .... BUSHING539 97695216.. ....6 ....SCREW,#10-24x5/8539 99071717.. ..11 .... NUT, 5/16-18, NYLOC539 10123118.. ....1 .... SPINDLE-IDLER539 10133119.. ....1 .... NUT, ½-13, NYLOC539 10133220.. ....1 ....HCS,½-13x2¾539 10171421.. ....1 .... SOLENOID539 10197722.. ....1 .... SPRING539 10258723.. ....3 .... GROMMET, BUMPER539 10275924.. ....3 .... INSULATOR-BATTERY539 10711625.. ....2 .... GROMMET539 10747526.. ..33 .... BOLT, 5/16-18x¾THDFRM539 10762827.. ....1 .... BATTERY HOLD DOWN539 10762928.. ....2 .... NUT, ¼, PUSH NYLON

CHASSIS / FRAME

539 10763229.. ....2 ....BOLT,¼x7½,SPEC539 11003030.. ....2 .... BRACKET, DECK HANGER

Not used on Model 968999508 or 968999765

539 11007031.. ....2 .... SPRING, RETURN539 11021932.. ....1 .... PUMP IDLER ARM539 11031133.. ....1 .... PULLEY, IDLER539 11031234.. ....2 .... MOTION LIMITER539 11041135.. ....1 .... BELT, EZT539 11043336.. ....1 .... GROMMET, FUEL LINE539 11067437.. ....6 ....SCRW,#10-12x1½WSHHD539 11086338.. ....2 .... MOUNTING BLOCK, TIE539 97685639.. ....2 .... TIE-PLASTIC539 97693440.. ....2 .... HCS, 5/16-18x¾539 97693741.. ....2 .... HCS, 5/16-18x2539 97693842.. ....1 .... HCS, 5/16-18x2¼539 97697843.. ....4 .... NUT, ¼-20, NYLOC539 99036244.. ....8 ....SCREW,¼-20x5/8 SELF TAP539 99051745.. ....3 .... WASHER, 3/8539 99054646.. ....3 .... NUT, 3/8-16, CENTERLOCK539 99055047.. ....1 .... WASHER, ½539 99058548.. ....1 .... NUT, 5/16-18, WHIZLK539 99065549.. ....1 .... HCS, 3/8-16x1½539 10243650.. ....1 .... BATTERY, DRY539 11049551.. ....1 .... REAR BRACKET, TOOL BOX

Model 968999281 only539 99036952.. ....4 .... SCREW, 5/16-18x1THDFRM

NOT SHOWN539 107616 ....1 .... BATTERY CABLE, POS539 110068 ....1 .... BATTERY CABLE, NEG539 110309 ....1 .... WIRING HARNESS 539 110290 ....2 .... FOAM STRIP, FUEL TANK

6

CHASSIS / FRAME

52

2

4

5

7

9

10

13

1237

43

15

14

18

8

6

11

1

17

26

26

3

28

19

20

21

22

25

2425

26

26

27

1731 16

16

51

23

29

3032

33

34

35

36

3839

4017

41

42

43

44

44

4746

45

48

49

50

17

For Units with Serial Number After 0752XXXXX

53

26 55

54

7

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION539 1010801.. ....2 .... SWITCH-INTERLOCK539 1011512.. ....2 .... RING-RETAINING EXT, 7/8539 1026783.. ....2 .... SCREW PLATE, #10-24539 1052454.. ....1 .... GROMMET, RUBBER539 1061885.. ....1 .... FUEL CAP, ANTISPLASH539 1095526.. ....4 .... LOCKWASHER, 3/16

539 1103777.. ....1 .... CHASSIS W/DECALS539 1103788.. ....1 .... CONSOLE W/DECALS539 1102529.. ....1 .... FUEL TANK539 11028410.. ....1 .... FOOT REST539 11029411.. ....2 .... WASHER, 7/8, WAVE539 11031012.. ....1 .... SLIP, MATTING539 11043213.. ....1 .... STEM, FUEL TANK539 11086014.. ....2 .... SWITCH BRACKET539 92378715.. ....4 .... BUSHING539 97695216.. ....4 ....SCREW,#10-24x5/8539 99071717.. ..11 .... NUT, 5/16-18, NYLOC539 10123118.. ....1 .... SPINDLE-IDLER539 10133119.. ....1 .... NUT, ½-13, NYLOC539 10133220.. ....1 ....HCS,½-13x2¾539 10171421.. ....1 .... SOLENOID539 10197722.. ....1 .... SPRING539 10258723.. ....3 .... GROMMET, BUMPER539 10275924.. ....3 .... INSULATOR-BATTERY539 10711625.. ....2 .... GROMMET539 10747526.. ..33 .... BOLT, 5/16-18x¾THDFRM539 10762827.. ....1 .... BATTERY HOLD DOWN539 10762928.. ....2 .... NUT, ¼, PUSH NYLON539 10763229.. ....2 ....BOLT,¼x7½,SPEC539 11003030.. ....2 .... BRACKET, DECK HANGER

Not on Models 968999508 or 968999765

CHASSIS / FRAME

539 11007031.. ....2 .... SPRING, RETURN539 11021932.. ....1 .... PUMP IDLER ARM539 11031133.. ....1 .... PULLEY, IDLER539 11031234.. ....2 .... MOTION LIMITER539 11041135.. ....1 .... BELT, EZT539 11043336.. ....1 .... GROMMET, FUEL LINE539 11067437.. ....6 ....SCRW,#10-12x1½WSHHD539 11086338.. ....2 .... MOUNTING BLOCK, TIE539 97685639.. ....2 .... TIE-PLASTIC539 97693440.. ....2 .... HCS, 5/16-18x¾539 97693741.. ....2 .... HCS, 5/16-18x2539 97693842.. ....1 .... HCS, 5/16-18x2¼539 97697843.. ....6 .... NUT, ¼-20, NYLOC539 99036244.. ....8 ....SCREW,¼-20x5/8 SELF TAP539 99051745.. ....3 .... WASHER, 3/8539 99054646.. ....3 .... NUT, 3/8-16, CENTERLOCK539 99055047.. ....1 .... WASHER, ½539 99058548.. ....1 .... NUT, 5/16-18, WHIZLK539 99065549.. ....1 .... HCS, 3/8-16x1½539 10243650.. ....1 .... BATTERY, DRY539 99007151.. ....2 ....HCS,¼x½539 11379252.. ....1 .... SWITCH, BRAKE539 11480353.. ....1 .... BRACKET, SWITCH539 11049554.. ....1 .... REAR BRACKET, TOOL BOX

Model 968999281 only539 99036955.. ....4 .... SCREW, 5/16-18x1THDFRM

NOT SHOWN539 107616 ....1 .... BATTERY CABLE, POS539 110068 ....1 .... BATTERY CABLE, NEG539 114720 ....1 .... WIRING HARNESS 539 110290 ....2 .... FOAM STRIP, FUEL TANK

8

17

ENGINEKohler 18 HP

3

15

16

1

8

18

11

7

2

13

10

12

4

14

6

5

9

9

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

ENGINE

539 9901871.. ....2 .... WASHER 5/16 SLW539 1074762.. ....3 .... BOLT, 3/8-16x1,THDFRM539 1081203.. ....1 .... NUT, ¼-20, THIN, NYLOC539 1100644.. ....1 .... CLUTCH WASHER539 1100935.. ....1 .... OIL DRAIN FITTING539 1104176.. ....1 .... CLUTCH539 1104257.. ....1 .... FUEL LINE, 5"539 1119028.. ....1 .... MUFFLER539 1145309.. ....1 .... PULLEY, ENGINE

539 11454210.. ....1 .... SPACER, ENGINE PULLEY539 91222211.. ....2 .... CLAMP, HOSE539 92338812.. ....1 .... HCS, 7/16-20x3539 97693813.. ....1 .... HCS 5/16-18x2¼539 99024714.. ....1 .... WASHER 7/16 SLW539 10857615.. ....1 .... WASHER 5/16x19/32

539 99018416.. ....2 .... NUT 5/16-18 HEX CTRLK539 99069217.. ....2 .... WASHER, 5/16 STD FLT539 99020918.. ....2 .... HCS 5/16-18x1

10

ENGINEKohler 20 HP

11

2

3

4

5

7

8

9

10

12

13

14

15

1

17

16

11

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

ENGINE

1 ...539 107476 ... 3 ... BOLT, 3/8-16x1,THRDFORM 2 ...539 108120 ... 1 ... NUT, ¼-20, THIN, NYLOC 3 ... 539 110064 ... 1 ... CLUTCH WASHER 4 ...539 976938 ... 1 ... HCS 5/16-18x2½ZD 5 ... 539 110417 ... 1 ... CLUTCH 6 ... 539 110425 ... 1 ... FUEL LINE, 5" 7 ... 539 114530 ... 1 ... PULLEY, ENGINE 8 ... 539 114542 ... 1 ... SPACER, ENGINE PULLEY 9 ...539 912222 ... 2 ... CLAMP, HOSE

10 ...539 923388 ... 1 ... HCS, 7/16-20x3 11 ...539 990184 ... 2 ... NUT, 5/16-18, CENTERLOCK 12 ...539 990247 ... 1 ... LOCKWASHER, 7/16

13 ...539 990390 ... 1 ... WASHER, 3/8 14 ... 539 111902 ... 1 ... MUFFLER 15 ...539 990209 ... 2 ... HCS, 5/16-18 X 1 16 ...539 990187 ... 2 ... WASHER 5/16 SLW ZD17 ... 539 110093 ... 1 ... OIL DRAIN FITTING

12

ENGINEBriggs & Stratton 16 HP

15

3141

10

7

2 8

114

13

6

5

9

12

16

13

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION539 9905461.. ....1 .... NUT, 3/8-16 HEX CNTRLK539 1074762.. ....3 .... BOLT, 3/8-16x1,THDFRM539 1081203.. ....1 .... NUT, ¼-20, THIN, NYLOC539 1100644.. ....1 .... CLUTCH WASHER539 1100935.. ....1 .... OIL DRAIN FITTING539 1104176.. ....1 .... CLUTCH539 1104257.. ....1 .... FUEL LINE, 5"539 1145308.. ....1 .... PULLEY, ENGINE

539 1145429.. ....1 .... SPACER, ENGINE PULLEY539 91222210.. ....2 .... CLAMP, HOSE539 92338811.. ....1 .... HCS, 7/16-20x3539 11002512.. ....1 .... BOLT 3/8-16x1.5THDFRM539 99024713.. ....1 .... WASHER 7/16 SLW ZD539 99039014.. ....1 .... WASHER, 3/8539 12137115.. ....1 .... EXTENSION, MUFFLER539 11553716.. ....4 ....SCREW,#10-16x½

ENGINE

1414

Briggs & Stratton 19 HP

1

2

3

4

5

6

7

8

9

10

11

12

13

9

ENGINE

14

1515

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 ...539 107476 ... 3 ... BOLT, 3/8-16x1,THDFRM 2 ...539 108120 ... 1 ... NUT, ¼-20, THIN, NYLOC 3 ... 539 110025 ... 1 ... BOLT, 3/8-16x1½,THDFRM 4 ... 539 110064 ... 1 ... CLUTCH WASHER 5 ... 539 110093 ... 1 ... OIL DRAIN FITTING 6 ... 539 110417 ... 1 ... CLUTCH 7 ... 539 114530 ... 1 ... PULLEY

8 ... 539 110425 ... 1 ... FUEL LINE, 5" 9 ...539 912222 ... 2 ... CLAMP, HOSE 10 ...539 923388 ... 1 ... HCS, 7/16-20x3 11 ...539 990247 ... 1 ... WASHER, 7/16

12 ...539 990390 ... 1 ... WASHER, 3/8, ITLW 13 ...539 990546 ... 1 ... NUT, 3/8 -16, CENTERLOCK14. .. 539 114542 ... 1 ... SPACER, PULLEYNOT SHOWN ... 539 111902 ... 1 ... MUFFLER

ENGINE

16

ENGINEBriggs & Stratton 24 & 26 HP

1

2

3

4

5

6

7

8

9

10

11

12

13

13

9

14

15

17

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

ENGINE

1 ...539 107476 ... 3 ... BOLT, 3/8-16x1,THRDFRM 2 ...539 108120 ... 1 ... NUT, ¼-20, THIN, NYLOC 3 ...539 990390 ... 1 ... WASHER, 3/8, ITLW 4 ... 539 110064 ... 1 ... CLUTCH WASHER 5 ... 539 110093 ... 1 ... OIL DRAIN FITTING 6 ... 532 110417 ... 1 ... CLUTCH 7 ... 539 114530 ... 1 ... PULLEY 8 ... 539 110425 ... 1 ... FUEL LINE, 5" 9 ...539 912222 ... 4 ... CLAMP, HOSE 10 ...539 923388 ... 1 ... HCS, 7/16-20x3 11 ...539 990247 ... 1 ... WASHER, 7/16

12 ... 539 110025 ... 1 ... BOLT, 3/8-16x1½,THRDFRM 13 ...539 976979 ... 2 ... NUT, 3/8-16, HEX NYLOC14 ...539 108212 ... 1 ... FUEL LINE15 ... 539 114542 ... 1 ... SPACER, ENGINENOT SHOWN ...539 109843 ... 1 ... MUFFLER ...539 109844 ... 1 ... MANIFOLD ...539 109980 ... 1 ... MUFFLER CLAMP ...539 107098 ... 1 ... CLAMP ...539 107937 ... 1 ... OIL DRAIN HOSE

18

12

3

4

5

67

8

9

10

11

14

13

12

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

30

STEERING

19

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

STEERING

539 1028271.. ....2 .... SPACER539 1028282.. ....2 .... BOLT, 5/16-18x5/8, SKT HD539 1035473.. ....2 .... WASHER, ¼539 1050694.. ....2 .... RING-E, 5/8539 1081205.. ....2 .... NUT, ¼-20, THIN, NYLOC539 1084606.. ....2 .... BOLT, 5/16-18x1¼539 1087937.. ....2 .... DAMPENER539 1100218.. ....2 .... POST, RETURN539 1101429.. ....1 .... SHAFT, MOTION539 11014510.. ....1 .... MOTION CASTING539 11023311.. ....1 .... MOTION CONTROL ARM, LT539 11023612.. ....1 .... MOTION CONTROL ARM, RT539 11043013.. ....1 .... BUSHING539 11034014.. ....1 .... NUT, 5/8-11, NYLOC539 11026815.. ....1 .... BRAKE ROD, RT539 11026916.. ....1 .... BRAKE ROD, LT539 11028217.. ....1 .... BRAKE LEVER539 11034218.. ....2 .... SPRING

539 11047719.. ....1 .... SPRING, BRAKE LEVER539 11047820.. ....1 .... CAP, BRAKE LEVER539 11067521.. ....1 .... SPRING BRACKET539 11312122.. ....2 .... MOTION BUSHING539 91615923.. ....1 .... SPRING, TRANS539 97693524.. ....1 .... HCS, 5/16-18x1½539 97693725.. ....1 .... HCS, 5/16-18x2539 97697826.. ....2 .... NUT, ¼-20, NYLOC539 97698827.. ....2 ....PINHAIR,.073x17/16

539 99058528.. ....1 .... NUT, 5/16-18, WHIZLK539 99069229.. ....2 .... WASHER, 5/16

539 99071730.. ....2 .... NUT, 5/16-18, NYLOC539 99103431.. ....2 ....SCRW,#10-24x5/8, WSH HD539 99111232.. ....2 .... NUT, ¼-20, JAM539 99064333.. ....4 ....HCS,¼-20x7/8539 11033834.. ....2 .... CONTROL LEVER539 11033735.. ....2 .... GRIP, CONTROL LEVER

20

1

2

3

4

5

6

7

11

12

13

14

9

10

IGNITION SYSTEM

16

8

15

15

Models 968999508, 968999512, 968999517, 968999765

15

21

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION539 1017681.. ....1 .... BLADE SWITCH539 1075412.. ....1 .... IGNITION SWITCH539 1127343.. ....1 .... THROTTLE CABLE539 1100744.. ....1 .... HOUR METER539 1303755.. ....1 .... FENDER, CONSOLE539 1127356.. ....1 .... CONSOLE PLATE539 1106737.. ....4 ....SCRW,#10-12x¾,WSHHD539 9769778.. ....2 .... NUT, #10-24, NYLOC539 9904119.. ....2 ....SCREW,#10-24x½539 10754410.. ....1 .... KEY539 11045611.. ....1 .... HEADLIGHT REFLECTOR, LT539 110452 ....1 .... HEADLIGHT REFLECTOR, RT

539 11005612.. ....1 .... LENS, COLORED, LT539 110057 ....1 .... LENS, COLORED, RT539 11045113.. ....1 .... RIM, HEADLIGHT, RT539 110455 ....1 .... RIM, HEADLIGHT, LT539 13037414.. ....1 .... FENDER, LT539 99036215.. ..10 ....SCREW,¼-20x5/8, SLF TAP539 13020916.. ....1 .... CHOKE CONTRO

NOT SHOWN539 110471 ....1 .... HEADLIGHT HARNESS

IGNITION SYSTEM

22

IGNITION SYSTEMModels 968999281, 968999511, 968999655, 968999656,

968999685, 968999763 968999764

1

2 3

4

5

6

7

11

12

13

14

9

10

8

15

15

15

23

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

IGNITION SYSTEM

539 1017681.. ....1 .... BLADE SWITCH539 1075412.. ....1 .... IGNITION SWITCH539 1075833.. ....1 .... THROTTLE CABLE539 1100744.. ....1 .... HOUR METER539 1303755.. ....1 .... FENDER, CONSOLE539 1103056.. ....1 .... CONSOLE PLATE539 1106737.. ....4 ....SCRW,#10-12x¾,WSHHD539 9769778.. ....2 .... NUT, #10-24, NYLOC539 9904119.. ....2 ....SCREW,#10-24x½539 10754410.. ....1 .... KEY539 11045611.. ....1 .... HEADLIGHT REFLECTOR, LT539 110452 ....1 .... HEADLIGHT REFLECTOR, RT

539 11005612.. ....1 .... LENS, COLORED, LT539 110057 ....1 .... LENS, COLORED, RT539 11045113.. ....1 .... RIM, HEADLIGHT, RT539 110455 ....1 .... RIM, HEADLIGHT, LT539 13037414.. ....1 .... FENDER, LT539 99036215.. ..10 ....SCREW,¼-20x5/8, SLF TAP

NOT SHOWN539 110471 ....1 .... HEADLIGHT HARNESS

24

1

2

3

4

5

6

79

10

11

12

13

148

8

14

HYDRAULIC PUMP-MOTOR

15

16

17

18

25

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION539 1015201.. ....4 .... HCS, 5/16-18x3¼539 1017212.. ....4 .... HCS, 5/16-18x2¾539 1100163.. ....1 .... SUB FRAME539 1102704.. ....1 .... BYPASS LINKAGE, LT539 1102715.. ....1 .... BYPASS LINKAGE, RIT539 1102736.. ....2 .... MOTION CNTRL ROD ASSM539 1025907.. ....1 .... END BALL, RT539 9907178.. ....6 .... NUT, 5/16-18, NYLOC539 9902239.. ....1 .... NUT, 5/16-24

HYDRAULIC PUMP-MOTOR

539 11030310.. ....2 .... BOLT, SHOULDER, 5/16

539 11048611.. ....1 .... EZT, LT539 11048712.. ....1 .... EZT, RT539 97698813.. ....2 ....PINHAIR,.073x17/16

539 99069214.. ..16 .... WASHER, 5/16

539 99036915.. ....4 .... SCREW, 5/16-18x1THDCUT539 13161616.. ....1 .... LINKAGE, BYPASS LT539 13161817.. ....1 .... LINKAGE, BYPASS RT539 13109318.. ....2 .... BRACKET, BYPASS

26

WHEELS AND TIRES

5

4 7

1

8

2

6

6

3

9

10

11

27

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

WHEELS AND TIRES

539 1074941.. ....2 .... CASTER 539 1019072.. ....2 ....HCS,½-13x5½539 1013313.. ....2 .... NUT, ½-13, NYLOC539 1055434.. ....2 .... SPACER539 1103335.. ....2 .... CASTER WHEEL ASSM539 9122346.. ....4 .... VALVE STEM539 1069957.. ....2 ....TIRE11x3.5-5539 1011738.. ....8 .... LUG NUT539 1102539.. ....2 ....RRWHEELASSM18x7.5-8

MODELS 968999511, 968999656, 968999763, 968999764

539 131996 ....2 ....RRWHEELASSM20x10-8 MODELS 968999508, 968999512, 968999517

539 110470 ....2 ....RRWHEELASSM18x8.5-8 MODELS 968999655, 968999685

539 130820 ....2 ....RRWHEELASSM18x9.5-8 MODEL 968999765

539 11221710.. ....2 ....RIM18x7.5-8 MODELS 968999508, 968999512, 968999517, 968999765

539 13199711.. ....2 ....TIRE,20x10-8 MODELS 968999508, 968999512, 968999517

539 130822 ....2 ....TIRE,18x9.5-8 MODEL 968999765

28

MOWER LIFT / DECK LIFT

12

3

4

5

6

78

9

10

1112

13

14

15

16

17

18

19

20

22

23

20

21 23

20

21

2021

20

20

20

21

29

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

MOWER LIFT / DECK LIFT

539 1014741.. ....2 .... ZERK539 1019492.. ....1 .... RING-E, ½539 1067913.. ....1 .... HCS, 3/8-16x1,GR8539 1100714.. ....1 .... TORSION SPRING539 1101605.. ....1 .... SPRING, DECK ROD, RIGHT539 1101616.. ....1 .... SPRING, DECK ROD, LEFT539 1102057.. ....1 .... DECK LIFT539 1000328.. ....2 .... BUSHING, NYLON539 1102929.. ....1 .... FOOT PEDAL539 11030810.. ....1 .... FOOT PAD, NON-SLIP539 11026611.. ....1 .... LIFT FOOT LEVER539 11028712.. ....1 .... CASTER CASTING, RIGHT

539 11028813.. ....1 .... CASTER CASTING, LEFT539 11029514.. ....1 .... SPRING, PEDAL, LIFT539 11030615.. ....1 .... DECK LIFT ROD539 97746516.. ....1 .... YOKE, 3/8-24539 99015517.. ....1 .... NUT, 3/8-24, GR2539 11323918.. ....2 .... CONNECTOR, DECK LIFT539 11393119.. ....1 .... HEIGHT PLATE, DECK539 91645920.. ..10 .... RING-RETAINING539 97770321.. ....4 .... PIN CLEVIS, 3/8x11/8539 99054622.. ....1 .... NUT, 3/8-16, CENTERLOCK539 99069223.. ....2 .... WASHER, 5/16

30

MOWER LIFT / DECK LIFTModel 968999508, 968999765

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

1718

19

20

1

18

18

18

4

4

4

20

12

2020 11

4

4

5

5

31

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 ...539 101474 ... 2 ... ZERK 2 ...539 101949 ... 1 ... RING-E, ½ 3 ...539 106791 ... 1 ... HCS, 3/8-16x1,GR8 4 ...539 108120 ... 6 ... NUT, ¼-20, THIN NYLOC 5 ...539 108736 . 10 ... NUT, ½-20, JAM 6 ...539 100032 ... 2 ... BUSHING, NYLON 7 ... 539 110292 ... 1 ... FOOT PEDAL 8 ... 539 110308 ... 1 ... FOOT PAD, NONSLIP 9 ... 539 110266 ... 1 ... LIFT FOOT, LEVER 10 ... 539 110295 ... 1 ... SPRING, PEDAL, LIFT

MOWER LIFT / DECK LIFT

11 ... 539 113561 ... 2 ... BRACKET, DECK HANGER 12 ... 539 113562 ... 2 ... CONNECTOR, DECK LIFT 13 ... 539 113565 ... 1 ... LIFT SHAFT 14 ... 539 113586 ... 1 ... CASTING, CASTER, LEFT 15 ... 539 113587 ... 1 ... CASTING, CASTER, RIGHT 16 ... 539 113923 ... 4 ... LIFT LINKAGE 17 ... 539 113931 ... 1 ... HEIGHT PLATE, DECK 18 ...539 916459 ... 4 ... RING-RETAIN,.090x1.1319 ...539 976979 ... 1 ... NUT, 3/8-16, NYLOC20 ...539 990250 ... 4 ... WASHER, ½, SAE

32

42" CUTTING DECK

2

6

7

8

9

10

12

13

1516

17

18

19

20

22

23

24

25

26

27

28

29

30

33

34

5

34

34

1

3

414 32

28

33

21

31

5

11

33

33

33

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION539 1012311.. ....1 .... SPINDLE-IDLER539 1013312.. ....1 .... NUT, ½-13, NYLOC539 1013323.. ....1 ....HCS,½-13x2¾539 1019774.. ....1 .... SPRING-TRAC539 9901225.. ....2 .... WASHER, 3/8, SAE 539 1075186.. ....2 .... STRIPPER, ROUND539 1075207.. ....2 .... WASHER, .675532 1930038.. ....2 .... BOLT ASSM539 1075909.. ....2 .... NUT, 9/16, CENTERLOCK539 10762610.. ....1 .... NUT, 5/16, PUSH539 10762711.. ....1 .... CAP-SLEEVE539 10763012.. ....8 .... SCRW, 5/16-18x13/8, WSH HD539 11052813.. ....1 .... DECK W/DECALS539 11021714.. ....1 .... IDLER ARM539 11022215.. ....2 .... BOLT, SHOULDER539 11028916.. ....2 .... WHEEL, GAUGE539 11031617.. ....1 .... PULLEY, IDLER, SHORT539 11031718.. ....1 .... IDLER PULLEY

42" CUTTING DECK

539 11032819.. ....1 .... SPRING, TORSION539 11033120.. ....1 .... WASHER, 11/32

539 11046221.. ....1 .... ROD, HINGE539 11046322.. ....1 .... BAFFLE539 11205723.. ....2 .... MANDREL539 11046024.. ....2 .... BLADE532 19255725.. ....1 .... BRACKET, DEFLECTOR532 19310826.. ....1 .... DEFLECTOR532 19594527.. ....2 .... PULLEY, MANDREL539 97697928.. ....3 .... NUT, 3/8-16, NYLOC539 99025029.. ....1 .... WASHER, ½539 99054630.. ....1 .... NUT, 3/8-16, CENTERLOCK539 99062931.. ....1 .... HCS, 3/8-16x2¼539 99065532.. ....1 .... HCS, 3/8-16x1½539 99071733.. ....7 .... NUT, 5/16-18, NYLOC539 99079934.. ....7 .... RHSNB, 5/16-18x5/8

NOT SHOWN539 102548 ....1 .... BELT

34

46" CUTTING DECK

1

2

3

4

5

6

7

8

9

10 11

12

13

14

15

16

17

18

19

20

21

22

23

24

2526

34

33

29

31

27

32

35

36

30 28

5

37

38

39 40

11

3

1322

26

35

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

46" CUTTING DECK

1 ...539 131485 .. 1 .. DECK W/DECALS 2 ... 539 112057 .. 2 .. MANDREL 3 ...539 107610 .. 3 .. WHEEL, GAUGE 4 ...539 107608 .. 3 .. BOLT, SHOULDER 5 ...539 976979 .. 4 .. NUT 3/8-16 HEX NYLOC ZD 6 ...532 405506 .. 1 .. SHIELD, BELT RH 7 ...532 405507 .. 1 .. SHIELD, BELT LH 8 ...532 192557 .. 1 .. BRACKET, DEFLCTR, 38/42 9 ...532 403149 .. 1 .. BAFFLE, FRONT 10 ...532 403150 .. 1 .. BAFFLE, FRONT RH 11 ...539 990799 .. 7 .. RHSNB 5/16-18 X 5/8 ZN 12 ... 539 112171 .. 2 .. PULLEY, MANDREL 13 ...539 107630 .. 8 .. SCREW, WASHER HEAD 14 ...532 405380 .. 2 .. BLADE, 46" HI-LIFT 15 ...532 193003 .. 2 .. BOLT 16 ... 539 110217 .. 1 .. IDLER ARM 17 ... 539 110316 .. 1 .. PULLEY, DECK IDLER 18 ...539 990250 .. 1 .. WASHER - SAE .531 X 1.062 19 ...539 101332 .. 1 .. HCS½-13X2¾GD5ZD 20 ...539 101231 .. 1 .. IDLER SPINDLE

21 ...539 101331 .. 1 .. NUT ½ HEX NYLOC ZD 22 ...539 990122 .. 2 .. WASHER, 3/8 SAE FLT ZD 23 ...539 990730 .. 1 .. HCS 3/8-16X1¾ZD 24 ...539 990546 .. 1 .. NUT, 3/8-16 HEX CNTRLK ZD 25 ... 539 110317 .. 1 .. PULLEY ASSEMBLY, IDLER 26 ...539 990717 .. 7 .. NUT 5/16 -18 HEX NYLOC ZD 27 ... 539 110462 .. 1 .. ROD, HINGE 28 ...532 405357 .. 1 .. SHIELD, DEFLECTOR 29 ... 539 110328 .. 1 .. SPRING, TORSION 30 ...539 107627 .. 1 .. CAP-SLEEVE 31 ...539 990637 .. 1 .. HCS 3/8-16 X 2½ ZD 32 ...539 101977 .. 1 .. TRACTION SPRING 33 ...539 107631 .. 4 .. SCREW,THDRLL,¼-20x5/8 34 ...539 107518 .. 2 .. STRIPPER, ROUND, UNIV 35 ... 539 117811 .. 1 .. BELT, DECK 36 ...539 107520 .. 2 .. WASHER-SPACER 37 ...539 107590 .. 2 .. NUT, 9/16 TOP CENTER LOCK 38 ...539 107626 .. 1 .. PUSHNUT39 ... 539 110080 ... 1 ... PULLEY, IDLER40 ... 539 110081 ... 1 ... BEARING INSERT

36

48" CUTTING DECK

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

1617

1819

20

21

22

23

24

25

26

27

28

29

30 31

32

33

34

35

36

37

38

39

40

42

43

44

45

46

47

48

49

41

47

48

192

19

43

48

37

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

48" CUTTING DECK

1 ...539 102612 ... 1 ... HCS, 3/8-16x2¾ 2 ...539 103257 ... 2 ... PULLEY, IDLER 3 ...539 103295 ... 1 ... BUSHING, IDLER 4 ...539 107515 ... 3 ... CUTTER HOUSING 5 ...539 107518 ... 3 ... STRIPPER, ROUND 6 ...539 107519 ... 3 ... BLADE, HIGH LIFT 7 ...539 107520 ... 6 ... WASHER, .675 8 ...539 107521 ... 3 ... PULLEY, DRIVEN 9 ...539 107522 ... 3 ... BOLT, 7/16, SPEC 10 ...539 107590 ... 3 ... NUT, 9/16, CENTERLOCK 11 ...539 101231 ... 1 ... SPINDLE, IDLER 12 ...539 101331 ... 1 ... NUT, ½-13, NYLOC 13 ...539 101572 ... 1 ... HCS,½-13x3 14 ...539 101977 ... 1 ... SPRING, TRAC 15 ...539 102243 ... 1 ... WASHER, .65 16 ...539 109780 ... 1 ... DECK IDLER ARM 17 ...539 990550 ... 1 ... WASHER, 9/16

18 ...539 990582 ... 1 ... HCS, 3/8-16x1 19 ...539 990692 ... 1 ... WASHER, 5/16

20 ...539 107604 ... 1 ... DISCHARGE CHUTE 21 ...539 107608 ... 4 ... SB,½x25/8, SPEC 22 ...539 107609 ... 1 ... SPRING, TORSION 23 ...539 107610 ... 4 ... WHEEL, GAUGE 24 ...539 107612 ... 1 ... ROLLER, NOSE 25 ...539 107613 ... 1 ... ROD, ROLLER, NOSE 26 ...539 107614 ... 1 ... BAFFLE

27 ...539 107617 ... 1 ... BUSHING 28 ...539 107620 ... 1 ... PULLEY IDLER FLAT 29 ...539 107626 ... 1 ... NUT, 5/16 PUSH 30 ...539 107627 ... 1 ... CAP-SLEEVE 31 ...539 107630 . 12 ... SCREW, 5/16-18x13/8 32 ...539 107631 ... 4 ... SCREW,¼-20x5/8 THDROLL 33 ...539 107803 ... 1 ... TENSION RELIEF LINKAGE 34 ...539 108025 ... 2 ... BELTSHIELD 35 ...539 108668 ... 1 ... TENSION RELIEF LEVER 36 ...539 108883 ... 1 ... SWIVEL 37 ...539 109243 ... 1 ... BELT 38 ... 539 110462 ... 1 ... ROD, HINGE 39 ... 539 112721 ... 1 ... DECK W/DECALS 40 ... 539 113942 ... 1 ... DECAL, BELT ROUTING 41 ...539 990799 ... 3 ... RHSNB, 5/16-18x5/8 42 ...539 913010 ... 1 ... DECAL, WARNING 43 ...539 976979 ... 6 ... NUT, 3/8-16, NYLOC 44 ...539 990122 ... 1 ... WASHER, 3/8, SAE 45 ...539 990196 ... 1 ... NUT, 5/16-18 46 ...539 990208 ... 1 ... RHSNB, 5/16-18x1 47 ...539 990365 ... 2 ... PIN COTTER, 1/8x¾ 48 ...539 990717 ... 5 ... NUT, 5/16-18, NYLOC 49 ...539 990730 ... 1 ... HCS, 3/8-16x1¾ NOT SHOWN ...539 200684 ... 2 ... RIVET, 3/16

38

54" CUTTING DECK

1

2

3

4

5

6

7

8 9

10

11

12

1314

15

16

17

18

19

2123

24

25

26

27

28

30

31

32

33

34

35

3637

38

39

40

42

4129

22

4129

42

24

39

32

39

32

7

5

39

42

4129

3220

39

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

54" CUTTING DECK

1 ...539 103303 ... 2 ... PAD 2 ...539 107520 ... 3 ... WASHER, .675, SPACER 3 ...532 174365 ... 3 ... BOLT, 7/16, SPEC 4 ...539 107590 ... 3 ... NUT, 9/16, TOP CENTERLOCK 5 ...532 137644 ... 4 ... SB,½x25/8, SPEC 6 ...539 107609 ... 1 ... SPRING, TORSION 7 ...532 133957 ... 4 ... WHEEL, GAUGE 8 ...532 176066 ... 1 ... ROLLER, NOSE 9 ...539 107613 ... 1 ... ROD, ROLLER, NOSE 10 ...539 107626 ... 1 ... NUT, 5/16, PUSH 11 ...539 107627 ... 1 ... CAP-SLEEVE 12 ...539 107630 . 12 ... SCREW, 5/16-18x13/8 13 ...539 107631 ... 4 ... SCREW,¼-20x5/8, TDROLL 14 ...532 131491 ... 1 ... ROD, HINGE 15 ...539 990613 ... 1 ... NUT, 3/8-16, WHIZLK 16 ... 539 112053 ... 3 ... BLADE, STANDARD 17 ... 539 112054 ... 1 ... DEFLECTOR 18 ... 539 112057 ... 3 ... MANDREL 19 ... 539 112059 ... 1 ... BAFFLE, RIGHT 20 ... 539 112060 ... 1 ... BAFFLE, LEFT 21 ... 539 112062 ... 1 ... BAFFLE, CENTER 22 ... 539 112076 ... 2 ... IDLER BUSHING

23 ... 539 112171 ... 3 ... PULLEY 24 ...539 990717 . 12 ... NUT, 5/16-18, NYLOC 25 ...539 101331 ... 1 ... NUT, ½-13, NYLOC 26 ...539 102243 ... 1 ... WASHER, .65, SUPPORT 27 ...539 103427 ... 1 ... BUSHING, PIVOT 28 ...539 103433 ... 1 ... HCS,½-13x3¼ 29 ... 539 131148 ... 3 ... IDLER PULLEY, NYLON 30 ... 539 112198 ... 1 ... IDLER ARM 31 ...539 976998 ... 1 ... ZERK, STRAIGHT, ¼-28 32 ...539 990799 . 13 ... RHSNB, 5/16-18x5/8 33 ...539 990550 ... 1 ... WASHER, .562 34 ...539 990582 ... 1 ... HCS, 3/8-16x1,WHIZLK 35 ... 539 114046 ... 1 ... DECK W/DECALS 36 ... 539 113557 ... 1 ... BELT SHIELD, LEFT 37 ... 539 113558 ... 1 ... BELT SHIELD, RIGHT 38 ... 539 113934 ... 1 ... SPRING 39 ...539 976979 ... 7 ... NUT, 3/8-16, NYLOC 40 ...539 990365 ... 1 ... PIN COTTER, 1/8x¾ 41 ...539 990517 ... 2 ... WASHER, 3/8 42 ...539 990588 ... 3 ... HCS, 3/8-16x2NOT SHOWN ... 539 110832 ... 1 ... DECK BELT

40

2

5

1

3

4

SEAT

6

7

89

10

ForUnitsWithSerialNumberBefore0752xxxxx

11

12

41

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

SEAT

539 112700 1.. ...1 ... SEAT 539 112699 ....1 .... SEAT

Models 968999511, 968999763

539 1126942.. ....1 .... SEAT MOUNT539 1044113.. ....4 .... KNOB W/STUD539 1103034.. ....2 .... BOLT, 5/16, SHOULDER539 9905175.. ....2 .... WASHER, 3/8539 1103016.. ....2 .... CAP, SPRING COVER

539 1103007.. ....2 .... SPRING, SEAT539 9907178.. ....2 .... NUT, 5/16-18, NYLOC539 9769419.. ....2 .... HCS, 3/8-16x1¼539 11012610.. ....1 .... REAR SEAT SUPPORT539 10752311.. ....1 .... SWITCH, SEAT539 11214912.. ....1 .... BRACKET, FRONT SUPPORT

42

2

5

1

3

4

SEAT

6

7

89

10

ForUnitsWithSerialNumberAfter0752xxxxx

11

12

43

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

SEAT

539 1308251.. ....1 .... SEAT539 130826 ....1 .... SEAT

Models 968999511, 968999763

539 1126942.. ....1 .... SEAT MOUNT539 1044113.. ....4 .... KNOB W/STUD539 1103034.. ....2 .... BOLT, 5/16, SHOULDER539 9905175.. ....2 .... WASHER, 3/8

539 1103016.. ....2 .... CAP, SPRING COVER539 1103007.. ....2 .... SPRING, SEAT539 9907178.. ....2 .... NUT, 5/16-18, NYLOC539 9769419.. ....2 .... HCS, 3/8-16x1¼538 11012610.. ....1 .... REAR SEAT SUPPORT539 13214011.. ....1 .... SWITCH, SEAT539 11214912.. ....1 .... BRACKET, FRONT SUPPORT

Model 968999281 only

44

DECALS

2

3

5

1

13

12

8

10

15

16

9

4

7

FRONT

REAR

14

11

6

DECK DECALS

45

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

DECALS

1 ...539 101881 .. 1 .. DECAL, PROP 65 2 ...539 105744 .. 1 .. DECAL DANGER BELT DRIV 3 ...539 105745 .. 1 .. DECAL, BATTERY WARNING 4 ...539 108179 .. 1 .. DECAL, START 5 ...539 108385 .. 1 .. DECAL, DO NOT TOW 6 ...539 108386 .. 1 .. DECAL, EXIT MOWER 7 ...539 109897 .. 1 .. SERVICE DECAL 8 ...539 109898 .. 2 .. DECAL, MOTION 9 ...539 109908 .. 1 .. DECAL, SAFETY WARN 10 .. 539 110332 .. 1 .. DECAL, BELT ROUTING

Models 968999281, 968999511, 968999655, 968999685, 968999763

..539 131490 .. 1 .. DECAL, BELT ROUTING Model 968999656, 968999764

... 539 113942 ... 1 ... DECAL, BELT ROUTING 968999512, 968999517

... 539 113942 ... 1 ... DECAL, BELT ROUTING Models 968999508, 968999765

11 .. 539 113930 .. 1 .. DECAL, HEIGHT 12 .. 539 110522 .. 1 .. DECAL, RESPONSIBILITY 13 .. 539 113213 .. 1 .. DECAL, WARNING 14 .. 539 111047 .. 1 .. DECAL, HUSQ 12" BLUE 15 ..539 913010 .. 1 .. DECAL, CPSC 16 .. 539 110077 .. 1 .. DECAL, IGNITION CONSOLE

Models 968999281, 968999511, 968999655, 968999656, 968999685, 968999763, 968999764

.. 539 112740 .. 1 .. DECAL, IGNITION CONSOLE Models 968999508, 968999512, 968999655, 968999656

46

ACCESSORIESUtilityBox-Model968999655

1

2

47

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 ... 539 110436 ... 1 ... UTILITY BOX 2 ... 539 110435 ... 1 ... TAILGATE

ACCESSORIES

48

SCHEMATICForUnitsWithSerialNumberBefore0752xxxxx

49

NO

TE:

1. S

EAT

UN

OC

CU

PIED

2. B

RAK

E SW

ITC

H IN

OFF

PO

SITI

ON

3. M

OTI

ON

CO

NTR

OL

LEV

ERS

OU

T4.

PTO

IN O

FF P

OSI

TIO

N

SOLE

NO

ID

RIG

HT

MO

TIO

NC

ON

TRO

L LE

VER

LEFT

MO

TIO

NC

ON

TRO

L LE

VER

SEAT

SW

.

ELEC

TRIC

CLU

TCH

ENG

INE

GRO

UN

D

PTO

SW

.7.

5 A

MP

HO

URM

ETER

AC

CES

SORY

OU

TLET20

AM

PTO EN

GIN

EPI

GTA

IL

KEY

SW

ITC

HPO

SITI

ON

S

POSI

TIO

N 1

- O

FF

POSI

TIO

N 2

- RU

N1

POSI

TIO

N 3

- RU

N2

POSI

TIO

N 4

- ST

AR

T

YEL

YEL

YEL

BRN

BRN

YEL

BRA

KE

SW.

BLU

BRN

BRN

PUR

BRN

GRY

GRN B

LK

PUR

BLK

BLK

BLK

PUR

WH

T

WH

T

GRN

BLK

RED

/BLK

RED

YEL

/RED

RED

/BLK

YEL

PUR

BRN

BLU

WH

T

BLK

ForUnitsWithSerialNumberAfter0752xxxxx

SCHEMATIC

P/N 539 130937 R03 03/05/08