IoT Smart Factory platform withAl-based industrial data analytics

With the onset of the 4th industrial revolution, rapid innovations have developed in the

manufacturing industry. International governments, large corporations, and private

enterprises have been adopting various Smart Factory initiatives to become more

competitive in a developing ecosystem. Given the widespread and rapid advancement,

making the digital transformation is not an option.

Through integrating ICT into the existing factory infrastructure, the ‘Smart Factory’

achieves a degree of intelligent manufacturing which improves productivity, as well as

product quality and customer satisfaction beyond the potential of simple automation

and computerization of operations. What makes the technology truly “smart” are

sophisticated data capture and effective analyzation/application. In an manufacturing

industry, where a single second of error in the production flow can result in heavy

losses, real-time data storage and processing are crucial and require strict accuracy.

The current state of technology gives small and medium sized manufacturing compa-

nies a unique opportunity to begin transitioning into smart manufacturing at an unprec-

edented low capex. Innovations in data management and communication can collect

and analyze in real time to establish a connected and responsive factory ecosystem;

giving SMEs a distinct advantage without undergoing cripplingly expensive smart

infrastructure upgrading.

Data makes the Smart Factory

Using advanced IoT, big data, and cloud technology, the 4th industrial revolution solves existing issues in manufactur-ing and offers a new opportunity to increase the performance and momentum of facilities nearing, or at their produc-tion limit.

BEFORE AFTER IMPLEMENTING SMART UPGRADE

Production management relying on paper orscattered sources of electronic information

Continuous failure rate due to human error andcommunication barriers among points of production process

Limited room for increase in productivity withno technological competitive edge

Constant field monitoring by personnel of various expertise and sometimes complicated/dangerous collection procedure

Instantly Collect and Store real time facility data completely automatically. Manage data without physical hassle

Check production conditions and variables based on amassed data, and reduce failure rate through optimizing process

accordingly

Increase overall business by reducing production cost and operating expenses through energy control, stock and logistics

control, and customer analysis, etc.

Monitor facility operation status with smart devices allowingfast response and a safer work environment

WHY go Smart?

Establish a Smart Factory with state-of- the-Art ease of implementation and immediate utility by installing our versatile WICON IoT device and WIM-X integrated management platform.

Minimize time to set up an initial Smart Factory at a true fraction of the cost.

Increase production efficiency with real-time monitoring of facilities accessible from anywhere via mobile or other smart device.

Forecast malfunctions and alert for preventative measures through big data analysis and machine learning.

Reduce malfunctions and failure rate while maintaining lifespan of assets with comprehensive analysis from which the technology will learn and further improve over time.

Why WimFactory?

WimFactory ProcessWimFactory easily transforms existing facilities into a Smart Factory by plugging in IoT device WICON and cloud based platform Wim-X. To fit different factory needs, WICON is highly versatile and is capable of connecting to almost all industry standard sensors from which it will gather necessary measurement data. WICON then transmits facility data to the cloud, where it can be monitored and interacted with via Wim-X platform; remotely from anywhere at any time.

Collect and transfer production line & field data

Save and share collected data

Provide weekly / monthly data analysis report to increase production rate and better reporting

Analyze big data and update forecasts through machine learing technology

Core Technologies of WimFactory

Smart Factory IoT device

Big Data Analytics / Visualization

Cloud Sever

Analysis Report

With demonstrated value and the most convenient high speed installation process, WimFactory has been applied to various industries.

WimFactory Applied Industries

The WimFactory platform has been adopted and operates for numerous major businesses around the globe. Using data from various sensors (such as: temperature, humidity, vibration, proximity, and more), our technology is optimized for equipment fault diagnosis, production and quality control, and energy consumption management.

WimFactory applications

Device unit (ex. Motor)

Sensor(A/D, 4ch) Sensor(A/D, 4ch)

RS485, 232C

Ethernet

Temperature sensor(Non-contact)

Proximity sensor Tempereature sensor Laser sensor(4pt) Displacement sensor(2pt) RPM(2pt)

Thermpcouple(K-type)

Thermpcouple(K-type)

Thermpcouple(K-type)

Pressure measurement(7point)

ChamberComponent temperature measurement

.No-SEW

Component temperature measurement

Operating cycle management

.

.

BPMComponent temperature measurement

Operating cycle management

.

.

TAComponent temperature measurement

.Side Press

All around pressuremeasurement

.

Process unit (ex. Shoes factory line)

Continuous process (ex. Film production factory line)

Facility unit (ex. Machining center)

Using plug-and- play tech, simply plug the WICON in at any production facility and it’ll be ready to start measuring sensor data of the facility in real time.

Smart Factory IoT Device: WICON

Connecting various commercial sensors

The SmartFactory set-up is as simple as connectiong commercial sensors to the IoT device WICON and attaching them to

the dsignated facility.

2xLED Indicator

System Reset

Sensor Socket

DC Power Input

Stackable Bus

Base Bracket

Sensor Controller Module

Network Module

Interface Module

Div.

Wi-Fi

BLE

Battery(Option)

Module Ext Connector

LED Comm

Environment

Interface Module(Data, Sensor, Serial)

Power Adapter

Spec.

802.11b/g/n

2.4 GHz RF

Li-Polymer, 3.7V 2050mA

20Pin, GPIO, UART

Power, Communication, Check

- 30 ~ + 80°C

RS232/485, I2C, SPI, DI, AI

I : 100~240V, O: 5V 2A

Detachable module type

Supports various communication standards such as Bluetooth, Wi-Fi, 3G-5G

and security module types.

Independently detachable type, 1-4 channel support

Possible to connect up tofour commercial sensors simultaneously

such as temperature, humidity etc.

The Wim-X offers real-time comprehensive data visualization through an organized, user-friendly dashboard contain-ing forecasts and reports powered by big data analytics and machine learning technology. The platform is highly effective at prediction and providing malfunction alarms or preventative notifications while significantly increasing production management.

Smart Factory Total Management Platform

Analysis reportPossible to forecast malfunction and failures, predictive maintenance for

facilities with analysis reports based on accumulated data through big data

analysis and machine learing algorithms.

Malfunction alarmSet up alerts points and ranges in data

such as temperature, humidity, pressure to promptly respond to any malfunction

that can occur.

Real-time monitoringCustomize desired data graphs on a widget type dashboard and perform

facility management status monitoring in real time.

WIM-X dashboard monitor

‘WimFactory Starter Kit’ enables any industrial users to self-transform a factory into a Smart Factory, both affordably and quickly with its “out-of-the-box” Smart Factory Platform. Measure factory data by connecting WICON tonumerous sensors as temperature, humidity, proximity, vibration and monitor real-time data through WIm-X platform.

WimFactory Starter KitWimFactory Starter Kit

ulalaLab emphasizes the human relationship with our technologies. We develop connected systems that promote a cohesive human and machine work balance for people and businesses to improve performance, make informed decisions, and realize more value. Our mission is to accelerate a transition into the smart future and guide connected technology into the right direction by focusing on problems that need to be solved.

TOWARD TECHNOLOGY THAT EMPOWERS AND BRINGS GREATER VALUE TO PEOPLE

ulalaLAB Parterns & Customers

UPGRADE YOUR FACTORY TO INDUSTRY 4.0 STANDARDS IN MINUTES NOT MONTHS

www.wimfactory.io / +1 (949)556-4035 / pvt@primevaluetech.com