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IoT Applications in Defense:
Research and Implementation of
Intelligent Systems
@PITVtweets #PIOC
Dr.-Ing. Markus Graswald
Berlin, February 28th, 2017
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 2
Our world has not become a safer place after the end of the Cold War
• Evolving superpowers, growing populations, and declining resources
TDW Proprietary
Trends and challenges – a global perspective
Agglomerations 1950 vs. 2050
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 3
Focus shifting from peace-keeping to home nation and alliance defense
• Precise, flexible and target-dependent effects – achieve more for less
TDW Proprietary
Trends and challenges – a military perspective
Wider target sets Low collateral damages New threats
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 4
Missile market forecast
• Increased competition, further consolidation, and growth potential
TDW Proprietary
Trends and challenges – an industrial perspective
2015: 43,000 units 2024: 36,400 units
71%
0%
14%
0%
1% 8%
6%
70%
0%
11%
1%
2%
9%
7%
25,500
4,000
30,500 3,500 400
2,600
6,000 750
350 2,500
3,300
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 5 TDW Proprietary
Trends and challenges – need to adapt
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 6 TDW Proprietary
TDW – the center of excellence for warhead systems
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 7 TDW Proprietary
TDW as part of MBDA – a leading global company from Europe
37.5% 37.5% 25%
100% 100% 100% 100% 100%
100%
MBDA SPAIN MBDA ITALY MBDA FRANCE MBDA UK MBDA GERMANY
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 8 TDW Proprietary
TDW – the center of excellence for warhead systems
• Technology leader for warheads,
intelligent fuze systems and safety
devices
• Design, development, manufacture,
testing and modernization of
warhead systems to customer
requirements
• Decades of experience with
international system houses in the
area of missiles and torpedoes
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 9 TDW Proprietary
TDW – the center of excellence for warhead systems
Air engagements
Surface-to-sub-surf. Air-to-air
Sub-surface Surface engagements
Air-to-surface Surface-to-surface
TAURUS
KEPD 350
Surface-to-air
ALARM
PARS 3 LR
UMTAS-LRAT
OMTAS-MRAT
BRIMSTONE IM
HOT
MILAN MISTRAL
STINGRAY IM
SPEARFISH IM
RBS15-MK3
NSM
METEOR
SIDEWINDER RAM
ESSM
CAMM
PATRIOT PAC-3
ASRAAM
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 10 TDW Proprietary
Industry 4.0 in defense
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 11 TDW Proprietary
Industry 4.0 in defense
What makes our defense business different
Customer financed product development
Specific customer requirements
Long product life cycles
Export regulations, IP rights, and IT security
Diverse products, small quantities
Manual handling and assemblies
Human workload vs machine utilization
Managing our supply chain / obselescences
Safety of processing high explosives
Electromagnetic compatibility of IT and electrical installations
Legal constraints reviewed through safety board and
authorities
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 12 TDW Proprietary
Industry 4.0 in defense
TDWs fast track: investment process into new technologies and products
Creating a competitive, export-oriented product portfolio
• Demonstrating mature technologies and systems to customers
• Creating customer value and reducing unit production costs
Mitigating technical risks
• Managing risks efficiently during the early product phase
• Avoiding several expensive development cycles
Reducing the time-to-market
• Comprehensive design and simulation capabilities
• Standardization and modularity of our products
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 13
TDWs fast track: stage gate investment process into future products
TDW Proprietary
Industry 4.0 in defense
Demonstrate feasibility
of novel technology or
(sub-) system concept;
Gain further insight;
Identify technology
gaps & technical risks
Mature the new tech-
nology, system con-
cept, or process;
Define its benefit;
Improve prediction ca-
pabilities through M&S;
Generate spin-offs;
Identify technology
gaps & technical risks
Increase TRL at (sub-)
system level;
Demonstrate capa-
bilities of new system
to potential customer;
Win customer con-
tracts
Qualify product to
customer spec;
Deliver pilot batch to
customer
R&D & IRAD funded Mostly IRAD funded IRAD & R&D funded Dev&Qual contracts
Rudimentary customer
specification
Prioritized specification Prioritized system
cardinal point spec
Requirement spec and
statement of work
TRL 3 TRL 4 TRL 5…6 TRL 7…8
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 14 TDW Proprietary
Industry 4.0 in defense
Our new IRAD and technology management process
• Technology workshop performed once a year
Project proposals Prioritized project portfolio
Future product / technology roadmap
Market trends
Technological
trends
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 15 TDW Proprietary
Industry 4.0 in defense
Holistic approach based on our modeling and simulation capabilities
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 16 TDW Proprietary
Industry 4.0 in defense
Standardization and modularity of our products
• Identified levels of modularity
Level 1
Applying modularity on component groups, i.e., physical modules linked through defined interfaces
Example: fuze system as a module in a lethal package
Level 2
Applying modularity on design, i.e., functions are defined seperately and require defined inter-faces to another one.
Example: design of a compression system or power supply circuit
Level 3
Applying modularity by using the same elements or components
Example: use of stan-dardized DIN screws or transistors of a catalog
Module 1
Module 2
Interface
Function 1
Function 2
Standardized
components
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 17 TDW Proprietary
Industry 4.0 in defense
Standardization and modularity of our products
• Modular design of a shock-hardened EFI fuze system
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 18 TDW Proprietary
Industry 4.0 in defense
IoT and Industry 4.0 at TDW – the future has just begun
• Currently focussing on digital data transformation
• Paperless manufacturing and digital data acquisition as further major steps
• Digital data farming
• Raw material data
• Production process data
• Lab test data of witness probes
• Centralized digital data base
• Automated and paperless
manufacturing
• Long term partnerships with
our supply chain
• Storage vs. just-in-time delivery
• Assessments through
• Modeling & simulation
• Statistical evaluations
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 19 TDW Proprietary
Innovations for our future products
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 20 TDW Proprietary
Innovations for our future products
Future products – based on our portfolio of flexible lethal packages
Switchable Mode Warheads
(Dial-a-Mode) Aimable Warheads
(Dial-a-Direction)
Multi-Effects Warheads
(Dial-an-Effect)
Scalable Effects Warheads
(Dial-a-RADIUS®)
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 21 TDW Proprietary
Innovations for our future products
Novel multi-effects warhead system against a wide target spectrum
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 22 TDW Proprietary
Innovations for our future products
Penetrating infrastructures with multi-effect warheads
• Simulation models verified through sled track trials
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 23 TDW Proprietary
Innovations for our future products
Range Adaptable Device Incorporating Unique Scaling
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 24 TDW Proprietary
Innovations for our future products
Concept of operations of RADIUS® enhanced missiles or PG munitions
• Pre-planned missions vs. tactical flexibility defeating targets of opportunities
Tgt Cat Soft CER 30 m RED 50 m
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 25 TDW Proprietary
Innovations for our future products
Proof-of-concept (2009)
Technology studies mitigating technical risks
MK-82 demons-tration at WTD91 (2013)
Enhanced techno-logy demonstrator, RADIUS® MK-82 demonstration at Otterburn (UK), weapon integration studies (2015)
Development and qualification of weapon systems (201X)
Concept family (2002)
TRL 6 demonstrated – ready for product implementation
• Technology can be implemented into various systems
• Several target-dependent output modes available
• Risks of collateral damages strongly reduced
at minimum and intermediate modes
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 26 TDW Proprietary
Innovations for our future products
Scalable Effects Day, Otterburn Test Range (UK), 21st October 2015
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 27 TDW Proprietary
Innovations for our future products
TDWs progress recognized in press
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 28 TDW Proprietary
Innovations for our future products
Supported through our partner network
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 29 TDW Proprietary
Innovations for our future products
MBDA Group Innovation Awards
• Several ONE-STAR, various TWO-STAR, and one THREE-STAR Award
2013 Acquisition Awards from MoD, United Kingdom
• Sting Ray Torpedoes Insensitive Munition Warhead Team
2016 NATO MSIAC Award
• TDW GmbH – Member of the Brimstone 2 Missile Team
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 30 TDW Proprietary
Innovations for our future products
Innovations in defense business
• … are in our genes at TDW and MBDA
• Watching vs. setting trends
• Early innovative concepts, product /
technology, and best business practice
• Adapting our business model
• … require a long-term and diverse
approach convincing our customers
and stakeholders
• … become truly an innovation when
being applied into products creating a
value for our customers and generating
profits and business growth
© TDW GmbH. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
28.02.2017 Folie 31
TDW Gesellschaft für verteidigungstechnische Wirksysteme mbH
Dr. Markus Graswald
Head of Future Systems and System Simulation
D-86523 Schrobenhausen
Germany
+49 (0) 82 52 99 7264
Flexible solutions for an uncertain, but secure future –
Reliable. Customer-oriented. Creating value.