Introduction

refinery plant

Name : Eike Bootsman

Junior Plant Manager

Wilmar Edible Oils GmbH

MVO Course Food & Feed Safety of

Oils and Fats

June 2016

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Contents

Wilmar International Limited

Wilmar Europe – Olenex

Wilmar Edible Oils B.V. - Vondelingenplaat

Principles of Palm/Coconut oil refining

Food safety in vegetable oils and fats

Questions?

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Wilmar International Limited

Founded in 1991 and headquartered in Singapore, is today Asia’s leading agribusiness group. It ranks amongst the largest listed companies by market capitalisation on the Singapore Stock Exchange.

World’s largest processor and merchandiser of palm and

laurics oils (Palm Kernel & Coconut oil).

Largest in edible oils refining (>17 Mln Mt/y) and

fractionation, oleochemicals, specialty fats and palm biodiesel.

Largest producer of consumer pack oils.

One of the largest oil palm plantation owners and the largest

palm oil refiner in Indonesia and Malaysia.

Over 450 manufacturing plants in more than 20 countries.

Exstensive distribution network covering China, India,

Indonesia and some 50 other countries.

Multinational workforce of over 92,000 people.

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Wilmar International Limited

Business activities are an integrated tropical oil value chain which includes:

oil palm cultivation (> 600.000 hectares)

oilseeds crushing

edible oil refining

sugar milling and refining (largest in Australia)

downstream activities such as the production of: consumer-packed edible oils specialty fats oleochemicals biodiesel fertilisers and grains processing

FY2015: - Turnover US$ 38.777 billion - Net profit US$ 1.1 billion

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Wilmar supply chain oils & fats

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Wilmar Europe

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Brake

Rotterdam

Barendrecht

Barcelona

Rozenburg

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An Archer Daniels Midland Company (ADM) and Wilmar International Limited

(Wilmar) joint venture

Established in order to manufacture and market refined vegetable oils and

fats to the European Economic Area (EEA) and Switzerland

Providing customers best-in-class products

Combining assets and expertise

To better serve your needs, offering a wider product portfolio, enhanced

technical support, improved logistics capabilities and in-dept market

intelligence

Liquid oils, refineries

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Mainz, GermanyHamburg, Germany

Europoort, Netherlands Erith, UKSzamotuly, Poland

Olomouc, Czech Repub.

Wilmar Edible Oils B.V.-Vondelingenplaat

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Wilmar Edible Oils B.V.-Vondelingenplaat

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Founded in Rotterdam-Pernis in 2003

2003 100 % Owned by KOG (Kuok Oils and Grains) Group

1st Kuok venture in Europe

2005 Refinery 1 commissioned

2009 Kuok merged with Wilmar International

Office functions centralised in new HQ Barendrecht (Rotterdam):

trading, sales, operations, customer service

Refinery 2 commissioned

2010 On site waste water treatment development

2012 Utility improvement and steam boiler project

2013 Energy efficiency projects

HQ moved Rotterdam city center “Central Post”

2015 -> Implementation of reverse osmosis for boiler

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Koole Jetty: Draft max 14 meter, max 50K MT

Koole “Triangle”: 100KMT Storage for Wilmar

Koole Load-Out Station Dedicated to Wilmar: 4 streets

Refinery 1: Physical refining of Palm ,Coconut or Palmkernel

Intermediate Crude Storage Dedicated Wilmar: 28KMT

Refinery 2: Physical refining of Palm, Coconut or Palmkernel

Wilmar Intermediate Storage

Koole Refined , Finished Product, Storage

Office

Oils and fats are bleached to remove unwanted

dyes. In addition, a significant portion of the

separated particles and bleaching compounds

induce spoilage of the oil, mainly by pro-oxidant

properties.

From Panamex to processed products….

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Refining process in Rotterdam (coconut)

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Crude Coconut Oil

Degummed and Bleached Oil

Fully Refined and Deodorized Coconut Oil

Tank storage and Trucks Loading

Spent Bleaching ClayPigmentsProteinsPhospholipidsMetal tracesPAH

Free Fatty AcidsPeroxidesVolatile compounds

Citric Acid

Active Carbon

Bleaching Clay

SteamCa 245oC, 3mbar

Citric Acidmax. 25ppm

Refining process in Rotterdam (palm oil)

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Crude Palm Oil

Degummed and Bleached Oil

Fully Refined and Deodorized

Palm Oil

Tank storage and Trucks Loading

Spent Bleaching ClayPigmentsProteinsPhospholipidsMetal traces

Free Fatty AcidsPeroxidesVolatile compounds

Citric Acid

Bleaching Clay

SteamCa 265oC, 3mbar

Citric Acidmax. 25ppm

Fractions of Palm oil

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2ND FRACTIONATION

PALM OIL

100%

PALM OLEIN

80%

PALM SUPER OLEIN

55%

PALM MID FRACTION

45%

PALM STEARIN

20%

1ST FRACTIONATION

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WEO Products & Processes

Refining Fractionation Blending

Palm Oil(SG)

Coconut Oil

Palm Kernel Oil

Palmolein IV56(SG)

Palmolein IV64

Palmstearin IV35

Soft Palm Mid Fr.

Several tropical

oil blends

● Currently the plant is operated by 50 people

● 2 Refining lines, total ca 1.000.000 t/yr

● 3 Fractionation plants for single and double fractionation

● Post blending: all components and fractions can be mixed to tailored blends

● On customer request additives, mainly anti-oxidants.

CCP‘s crude oil

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Removal of contaminants

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Safety-Quality-Environmental assurance

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● ISO 22000 + FSSC 22000 (Food)

● GMP+ (Feed)

● KOSHER / HALAL

● ISO 9001 Quality

● ISO 14001 Environmental

● OHSAS 18001 Safety

● RSPO (MB and SG)

● ISCC (MB)

● SEDEX registered with SMETA

(Sedex Member Ethical Trade Audit)

• ISO 50001 in planning for 2016

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Thank you!Questions?