interpack Innovation Tour€¦ · Content | interpack 2014 Machine Innovations 02 Editorial 06 Gerhard Schubert GmbH, Hall 14, Stand A06 08 ADNET B&B Automation s.r.l., Hall 3, Stand

interpackInnovation Tour

Start your

Innovation Tour

Hall 6, Stand D62

at Bosch Rexroth stand

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1716

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Nord/North

Hall 11, Stand E53

Hall 16, Stand B04

Hall 16, Stand D37-1

Hall 14, Stand A06

Hall 6, Stand D62

Hall 3, Stand D28Hall 6, Stand D62

Hall 3, Stand E37

Hall 8b, Stand C95

Hall 8a, Stand D23

Hall 8a, Stand D19

Hall 5, Stand C37

Hall 5, Stand J38

Hall 15, Stand B25

Hall 13, Stand C31

Hall 16, Stand A04

Ost/East

Süd/South

Hall 6, Stand A31/C58

Hall 3, Stand C07

Hall 14, Stand B02

Map of exhibition grounds

Content | interpack 2014

Machine Innovations02 Editorial06 Gerhard Schubert GmbH, Hall 14, Stand A0608 ADNET B&B Automation s.r.l., Hall 3, Stand E3709 Bühler AG, Hall 3, Stand D2810 Winkler und Dünnebier Süßwarenmaschinen GmbH, Hall 3, Stand C0711 VC999 VERPACKUNGSSYSTEME AG, Hall 5, Stand C3712 Technische Universität Dresden, Hall 5, Stand J3813 Bosch Packaging Technology, Hall 6, Stand A31/C5816 Penta Robotics B.V., Hall 6, Stand D6217 CMI Srl, Hall 8a, Stand D2318 M.F. snc, Hall 8a, Stand D1919 Eiahe Systems, Hall 8b, Stand C9520 TEEPACK Spezialmaschinen GmbH, Hall 11, Stand E5321 CAMA Group, Hall 13, Stand C3122 Zellwag AG, Hall 14, Stand B0223 ROVEMA GmbH, Hall 15, Stand B2524 Bergami Srl, Hall 16, Stand B04 25 R.WEISS Verpackungstechnik GmbH & Co. KG, Hall 16, Stand D37-126 Schäfer & Flottmann GmbH & Co. KG, Hall 16, Stand A04

Product News27 IndraControl V Multi-touch HMI28 Open Core Engineering30 Adaptive Systems31 4EE – Rexroth for Energy Effi ciency32 IndraMotion MLC automation solution33 SafeLogic safety technology34 IndraDrive Mi cabinet-free drive system35 IndraDrive Cs compact drives36 EFC frequency converters37 VarioFlow plus chain conveyor system38 Electromechanical cylinder EMC39 Omega Modul OBB

Dear interpack visitors,

Manufacturers of packaging machines have always been pioneers when it comes to the use of new automation technologies. During the last few years, they have been able to increase the productivity and fl exibility for even smaller batch sizes. This continuing trend will eventually lead to a generational change in the fi eld of packag-ing machines. The packaging machines of the next generation are cabinet-free, adaptive, simple, effi cient and ready for Connected Industry. What appeared unfeasible only a few years ago, has come into reach through progress in automation technology. Rexroth has always met the market requirements and redefi ned automation technology for packaging machines with numerous hardware and software innovations over the last three years. At the time of the interpack 2014, many machine builders already benefi t from the new Rexroth technologies to set themselves apart from the competition with innovative solutions.

One well-established machine manufacturer will present the fi rst cabinet-free packaging machine worldwide at interpack 2014. The machine is based on Rexroth’s cabinet-free drive system IndraDrive Mi. The highlight: the servo-drives can be directly mounted to and integrated into the machine with all the necessary components, such as a power supply and mains module. The result: A control cabinet is no longer required – one of countless examples, how we turn our versatile solutions into innovations.

Get ready for the future now and start your personal innovation tour at the stand of Bosch Rexroth.

We look forward to seeing you!

Steff en Winkler Vice President Sales and Industry Sector Management Food, Packaging, Printing Bosch Rexroth AG

5

New cabinet-free drive technology by Rexroth

interpack 2014 | Machine Innovations Machine Innovations | interpack 2014

The Gerhard Schubert GmbH, located in Crailsheim, Germany, once more expands the capabilities of the highly versatile TLM packaging technology. The latest TLM generation makes its debut at the inter-pack: the prototype of the fi rst cabinet-free packaging machine worldwide, realized with the new enhanced cabinet-free drive technology IndraDrive Mi by Rexroth, which also premieres at the trade fair.

Since the introduction of Transmodul in 2009, about 2,500 transport robots have been put into service at TLM packaging machines. They transport products and boxes or support the automatic tool change. Rexroth contributed its know-how to the development and provides the cabinet-free drive technology.

▶ IndraDrive Mi near motor drive now provides an enhanced performance range at a maximum current of 36 A

▶ IndraDrive Mi mains module with mains fi lter, mains choke and mains protection

Solution

▶ New IndraDrive Mi near motor drive, with an enhanced performance range for modular machines

▶ New IndraDrive Mi mains and power supply modules in IP65, which can be installed in or next to the machine and provide a direct connection to the supply network

The First Cabinet-Free Packaging Machine

Application live in hall 14,stand A06

Tough Application

Higher effi ciency in the produc-tion and confi guration of TLM packaging machines

Ingenious Solution

Cabinet-free drive technology IndraDrive Mi allows for reduced mechanics, space requirements and number of components as well as lower maintenance requirements

Exactly

“With the cabinet-free drive technology provided by Rexroth, we signifi cantly expand the capabilities of our packaging machines.”

Ralf Schubert, Managing Director, Head of Engineering and Assembly

▶ IndraDrive Mi power supply module with regenerative power supply, integrated control electronics, braking resistor and braking transistor

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Machine Innovations | interpack 2014

Tough Application

Camber and support of alu-minum profi les; low-friction sliding chain

Ingenious solution

Low-friction system, with standard Rexroth VarioFlow chain

Exactly

„This project allows us and Bosch Rexroth to show the strength of the partnership and innovation capacity.”

Marco Bellini,Owner and AutomationEngineering Manager

As a global supplier of diff erent automation solutions B&B Automa-tion s.r.l., Italy, has established itself as a best in class solution provider for customers from diff erent industry sectors. In coopera-tion with Rexroth, B&B Automation developed a technological novelty: the double spiral conveyor, which operates on two parallel lanes, where products go up on a track and go down on the other.

Double Spiral Conveyor –lots of possibilities!

Solution

▶ VarioFlow chain for maximum effi ciency in product handling

▶ VarioFlow drive unit for perfect motion sequences

▶ VarioFlow product guides for safe and comfortable product handling

Application live in hall 3,stand E37

interpack 2014 | Machine Innovations

Tough Application

Development of a fully auto-mated bagging station with high operating safety, bagging performance, maximal fl ex-ibility and minimal energy consumption

Ingenious Solution

Consistent machine automa-tion with IndraMotion for maximal fl exibility

Exactly

“High customer value thanks to reliable and modular drive solutions from Rexroth.”

Andreas Kleiner,Project Manager R&D,Packing & Warehouse Logistics

67 percent of the fl our sold worldwide is produced with machines from Bühler AG. The Maia bagging station MWPG sets new stand-ards: It guarantees a high output of up to 900 bags per hour for powdery products with persistent fi lling accuracy and continuous, low-dust bagging. The machine works with powerful and energy-effi cient Rexroth servomotors.

Solution

▶ Open Core Engineering for highly effi cient software engineering with function toolkits

▶ IndraMotion MLC for maximal output in motion logic and robotic applications

▶ IndraDrive for highest perfor-mance and maximal energy-effi ciency

Strong in Packaging

Application live in hall 3,stand D28

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Tough Application

Development of a modular mogul line combining produc-tivity with energy effi ciency

Ingenious Solution

Complete automation with IndraMotion MLC and object-oriented energy management modules facilitate comprehen-sive energy management solutions

Exactly

“We appreciate Rexroth’s competence, closeness to customers and powerful products for innovative solutions that help us to maintain our leadership.”

Bernd Plies,Head of Electronic Department

The Winkler und Dünnebier Süßwarenmaschinen GmbH, located in Rengsdorf in Germany, is one of the globally leading manufacturers of confectionery processing machines. With its broad application and performance range, the specialist for moulding lines covers the entire spectrum of moulded confectionery products. The new mogul plant Type 562 sets standards with regard to modularity, productivity and energy effi ciency.

Solution

▶ IndraMotion MLC, the fl exible motion logic system for up to 64 axes

▶ Energy management function blocks for increased transpar-ency concerning the energy consumption of the entire line or single modules and the temporary shutdown of inactive components

Increased Productivity –Energy demand under control

Application live in hall 3,stand C07


Tough Application

Development of a new fast, precise, modular and easy-to-use high-speed slicer – in the shortest possible time-to-market

Ingenious Solution

Complete automation with IndraMotion for maximal performance and minimal engineering eff ort

Exactly

„Slicing needs motion with precision, speed and dynamic. The support for our engineers is given in a way that we call partnership for success.”

Manfred Achenbach,Vice President Global Sales

For more than 40 years VC999 has manufactured vacuum packaging systems and stands for maximum performance and quality. With the development of the new SL600, the company completes its portfolio of high-speed slicers. Newly designed from the scratch, the machine takes advantage of the Rexroth automation system IndraMotion and engineering support. It sets new standards with regard to perfor-mance, precision and usability.

Solution

▶ Cabinet-free IndraDrive Mi for modular machines with minimized cabinet space

▶ Multi-touch HMIs for intuitive operation and high usability

▶ Open Core Engineering with preprogrammed function blocks for higher effi ciency

High-Speed Slicing – Easy to Use

Application live in hall 5,stand C37

Machine Innovations | interpack 201410 11

Tough Application

Powerful solution for delta robots with fast and precise drives

Ingenious Solution

Complete automation with IndraMotion MLC for optimal performance and improved energy effi ciency

Exactly

“Thanks to Rexroth’s profes-sional support we were able to quickly realize our innovative idea.”

Michael Döring,Team Leader Motion Engineering

A team of the Technische Universität Dresden, Germany, developeda revolving driven delta robot for high-speed applications. Compared to the conventional pivoting system, the robot can provide 25 per-cent higher speed and allows for 50 percent higher loads. Within a start-up oriented background the research team has set new stand-ards based on the Rexroth automation system IndraMotion MLC and engineering support.

Solution

▶ Open Core Engineering with the function toolkit Robot Control for effi cient and fast engineering

▶ IndraMotion MLC, the motion logic controller for the accu-rate interpolation of the robot’s path movement

Delta Robots – Revolving Design for higher Performance

Application live in hall 5,stand J38(VDMA stand “Technik-Lounge”)


Tough Application

Development of an automation solution for a patented in-mould labeling system

Ingenious Solution

Compact servo-motors and drives for a complete func-tional unit, direct drive tech-nology for a form carousel

Exactly

“Thanks to Rexroth’s direct drive technology we are able to accomplish exact positioning without using a gear unit. This helps us to reduce material wear und allows for increased machine availability.”

Uwe Stroinski,Head of Project Management Thermoform Machines

Bosch Packaging Technology, situated in Waiblingen, Germany, brought 40 years of deep-drawing experience into the development of the thermoforming machine TFC and especially turned its atten-tion to the operating height, accessibility and hygienic design. The TFC is based on a consistent automation concept by Bosch Rexroth, which allows for signifi cantly faster format adjustments during product changes.

Solution

▶ Open Core Engineering for increased effi ciency thanks to automatic code generation with the GAT function toolkit

▶ IndraMotion MLC motion logic control for format adjustments at the push of a button

▶ Direct drive technology for the exact positioning of tools

Flexible Automation forEveryone

Application live in hall 6,stand A31/C58

interpack 2014 | Machine Innovations12 13


Tough Application

Space-saving conveyor system with a wide selection of standardized vertical and horizontal curves. Gapless chain surface for vibration-free transport fl ow

Ingenious Solution

Flexible creation of layouts with MTPro and quick construction of modifi ed components

Exactly

“The modular construction kit and the integration of modifi ed components facilitate the realiza-tion of customer requirements within the agreed period of time.”

Christian Schiff er, Engineering and Design, Project Manager Filling & Capping

Bosch Packaging Technology in Viersen, Germany, builds machines for the high processing and packaging requirements in the confec-tionery sector as well as for fi lling and capping in the high perfor-mance processing of food, cosmetic and pharmaceutical products. In order to meet the high requirements, Bosch takes advantage of the Rexroth conveyor system VarioFlow plus.

Solution

▶ VarioFlow plusin stainless steel

▶ Quiet, even at high speed

▶ Safe transport even for small products thanks to the gap-less chain surface

Transport of Cups – Quiet and Hygienic


Tough Application

Automation of a new Top Loader for secondary packag-ing of fl ow wrapped ampoules. Synchronisation of several servo drives, integration of diverse sub systems. 100 per-cent process control

Ingenious solution

Automation with IndraMotion MLC for highest performance and process stability

Exactly

„IndraMotion off ers very high performance and a lot of inte-grated software functionality – perfect for the requirements of modern packaging systems.”

Edgar Weisshaar, Senior Expert Electrical Engineering

The Sigpack TTP Pharma Toploader is based on a modular concept which off ers countless cartoning possibilities and consists of a base module which contains the main functions of a top loader and integrates the feeding components. The concentric running concept allows the use of the front and back of the machine, which makes optimal use of the available production area thanks to its small foot print.

Solution

▶ IndraMotion MLC High Performance controller

▶ IndraDrive Cs – 33 synchro-nized compact servo drives

▶ IndraControl V HMI hardware in customer specifi c design

▶ HMI software connected via OPC UA standard interface

Grouping and cartoningof fl ow wrapped ampoules


interpack 2014 | Machine Innovations14 15


Tough Application

Improve the user experience of an industrial robot for pick and place applications

Ingenious solution

Open Core Engineering allows access to the robot control with smart devices. They create a completely new way of user interaction with the parallel robot

Exactly

„We reach a new level of robot interaction thanks to the Open Core Engineering from Rexroth.”

Sebastiaan van Dijk,CEO

Penta Robotics B.V., Netherlands, has developed in close coopera-tion with universities the ‘Veloce’, a modular construction and a unique rotation drive solution, as a remarkable fl exible device with less wear and tear, better performance and lower maintenance costs. Rexroth provides the complete automation solution for out-standing cycle performance, precision and belt synchronization. The parallel robot is controlled completely by a smart device.

Solution

▶ Open Core Engineeringwith the Open Core Interface for direct access to the robot control with a smart device

▶ Open Core Engineeringwith the Function Toolkit Robot Control

▶ IndraMotion MLCMotion-Logic-Controller, IndraDrive Cs servo drives and IndraDyn S motors for precise path interpolation, blending and belt synchroni-zation of the robot

New way of robot interaction

Application live in hall 6,stand D62 (Bosch Rexroth stand)


Tough Application

Enabling easy and ultra-high speed format changeover in diff erent fi lling and capping applications

Ingenious solution

Open Core Engineering and IndraDrive synchronized motion and cams during all phases and in all process modes, obtaining output rates at least 40 percent faster

Exactly

„Creating Miray was at the same time a great challenge and a successful team eff ort. Rexroth operated with openness and profound technical skill.”

Franco Comoli,Managing Director

CMI, Italy, designs and builds machinery for bottling, capping, labeling and case-packing throughout the industrial process, from the arrival of the liquid at the plant to its display at the point-of-sale. In cooperation with Rexroth, CMI developed Miray, a completely automatic single-head capper that can be installed on pre-existing packaging lines. The machine is suitable for bottle closure using a vast array of caps.

Miray – the futurehigh speed single-head capper

Solution

▶ Open Core Engineering with the function toolkit FlexProfi le for cam profi le calculation, synchronized motion and machine logic programming

▶ IndraDrive Cs compact servo drives for high performance applications with integrated safety functions

▶ Electromechanical Cylinders EMC as integrated actuators for linear movements

Application live in hall 8a,stand D23

16 17


Tough Application

Integration of all components of the automation platform in the easiest confi guration possible

Ingenious solution

Achieved higher cycle speed and by this higher productivity. Format changes with maximum reduction of waste. More preci-sion in the details

Exactly

„Innovation is our priority and Rexroth is our partner to achieve this.”

Andrea Coccia,Sales Department Manager

The company M.F., Italy, has a globally networked development approach, in order to be always able to satisfy all the diff erent needs of the customer in the diff erent markets: foods, cosmetics, pharma-ceuticals. In cooperation with Rexroth, M.F. developed the fastest vertical packaging machine, which also stands out with its easy confi gurability and effi cient operation of the components.

Fully integratedHighest reliability

Solution

▶ Open Core Engineeringfor total connectivity to IT technology and easy integra-tion of diagnosis apps on smart devices

▶ Cabinet-free IndraDrive Mifor cabinet-free machine layout, including safety functions on-board

▶ IndraControl V Multi-touch HMIs for new ways of inter-facing with great visualizing features

Application live in hall 8a, stand D19

Tough Application

Higher precision of fi lm posi-tioning with higher speed and lower noise

Ingenious solution

With drive probe function and FlexProfi le, the speed of machine is increased to 140 pic per minute with less than 0.5 mm fi lm positioning deviation

Exactly

“This project qualifi es Rexroth as our high quality system supplier and we will continue to cooperate with Bosch Rexroth in high level machine generation.”

Yummy Liu, Senior Project Manager

Eiahe systems from China is a leading company of packaging system integration, with business relationship in more than 50 countries and regions. They serve numbers of leading brand industries in the world and cooperate with Bosch Rexroth due to powerful motion control and good service.

Solution

▶ IndraDrive on board probe function for increased the precision of fi lm positioning

▶ Open Core Engineering with the function toolkit FlexProfi le for smooth moving and short time for products changeover

▶ 4EE for maximal energy effi ciency

High-Speed horizontal packaging – easy changeover

Application live in hall 8b, stand C95



Tough Application

Development of a forming, fi lling and sealing machine, which stands out with high productivity, fl exibility, easy handling and a sustainable use of resources

Ingenious Solution

Complete automation with IndraMotion MLC for optimal performance and fl exibility

Exactly

“The high-speed machine demands harmonized and controlled motion sequences at all times. With IndraMotion, those highly complex tasks are solved very comfortably.”

Dr. Ing. Stefan Lambertz,Manager Research + Development

TEEPACK Spezialmaschinen has been developing packaging solu-tions for the food and non-food sectors since 1948. The company has specialized on the manufacturing of teabag packaging machines of the highest quality and the innovative vertical bagging machine ZENOBIA. The forming, fi lling and sealing machine ZENOBIA sets new standards with regard to fl exibility, high production speed, effi ciency and sustainability.

Solution

▶ IndraMotion MLC, the fl exible motion logic system

▶ IndraWorks Engineering, the intuitive software framework

▶ IndraDrive C, the scalable and compact servo-drive

Effi cient and Sustainable Packaging

Application live in hall 11, stand E53

Tough Application

Development of the patented Anti-Collision System with reduced action area of the co-working robots

Ingenious solution

Cama new state of the art robotic loading unit is equipped with 12 delta type robots, which work together in a compact framework to present a highly sophisticated Co-Flow loading system

Exactly

“The robot’s automation and control system from Rexroth satisfi es multiple requirements for fl exible options”.

Paolo Mosca, Electronic Department Manager

Cama Group is specialized in the engineering and the production of complete high technology secondary packaging systems and machin-ery, with the combination of a unique machine range (Packaging Division) and robotic loading units (Robotic Division). Cama is capable to propose complete lines starting from the handling of primary packages such as a fl ow-wrap, a bag, a tray, etc, up to the supply of fi nal carton/corrugated packaging ready for palletising.

Solution

▶ Open Core Engineeringwith the function toolkit Robot Control

▶ IndraMotion MLC withS67 remote I/O for fastest path interpolation and belt synchronization

▶ Cabinet-free IndraDrive Mi for the smallest footprint of the loading unit

▶ Safe Logic Compactfor safe logic processing and maximum operator safety

12 Delta Triafl ex Robots in a compact Loading Unit

Application live in hall 13, stand C31


Tough Application

Modular machine with rotating V-guide for the processing of containers with diff erent diameters without any format parts

Ingenious solution

Drive automation with IndraDrive Cs and Linear Precision Module PSK

Exactly

„Rexroth is our exclusive strate-gic partner regarding servo drive technologies.”

Heinrich Thoma,Managing Director

The Zellwag AG off ers complete manufacturing plants, which are designed to meet the individual requirements of the customer. Rexroth electrical drive and linear technologies allow for maximum process stability, easy handling and usability. The new fi lling and sealing machine is especially designed for pharmaceutical products and equipped with a piston fi ller that can process up to 3,600 containers per hour.

Solution

▶ IndraDrive Cs with Multi Ethernet master communi-cation (PROFINET IO)

▶ Integrated safety technology (IEC 61508)

▶ Linear Precision Module PSK with high power density as well as maximum running and positioning accuracy

Competence All Along the Line

Application live in hall 14,stand B02

Tough Application

Development of a packaging system and a cartoning machine with minimal space requirements

Ingenious Solution

Cabinet-free drive technology IndraDrive Mi to signifi cantly reduce the control cabinet volume and the amount of cabling

Exactly

“With the cabinet-free IndraDrive Mi and Sercos we have been able to decentralize our electronic components for the fi rst time.”

Erhard Lutz,Head of Software Development

The ROVEMA GmbH is a leading manufacturer of packaging machines and lines. The product portfolio includes bagging machines as well as dosing, packaging and cartoning machines for a great variety of products and applications within the food and non-food sectors. The new packaging machine EF II and the horizontal cartoning machine CMH-C stand out with their space-saving design and fl exibility.

Solution

▶ Cabinet-free IndraDrive Mi drive technology for maximal fl exibility and minimal space requirements

Flexible Bags – Intelligent Packaging

Application live in hall 15, stand B25

Machine Innovations | interpack 2014interpack 2014 | Machine Innovations22 23


Tough Application

An automation platform open and fl exible to implement customized solution, with best quality and reliability standard, and a successful price-perfor-mance combination

Ingenious solution

Open Core Engineering and IndraDrive: the open, complete and scalable platform for best functionalities

Exactly

„Rexroth automation platform provides complete solutions for all performance and cost requirements.”

Daniele Bergami,Sales Department Manager

The company Bergami, Italy, is an internationally active, forward thinking company providing reliable packaging solutions in the cosmetic, pharmaceutical, food and non-food industries. In coopera-tion with Rexroth, Bergami improved the design of all its machines with outstanding quality and reliability components, off ering single machines and complete lines which guarantee top performance and ensure long-term customer satisfaction.

Tube-fi ller, cartoner and packer,the complete line solution

Solution

▶ Open Core Engineeringfor ready-to-use and state-of-the-art packaging and robotics functionalities

▶ Cabinet-free IndraDrive Miwith “Safety on Board” for compact machines with minimized cabinet space

▶ IndraDrive Csfor fl exible and cost eff ective drive solutions

Application live in hall 16, stand B04

Tough Application

A highly fl exible top-loading machine, which can be used in many diff erent industries

Ingenious Solution

UNIROB top-loading area with delta robots connected in series, use of linear and omega modules

Exactly

“The linear modules by Rexroth and the professional support are very valuable to us.”

Siegfried Schust,Sales Director

R.WEISS, situated in Crailsheim, Germany, is a manufacturer of reliable machines and components and also off ers planning, cus-tomer-specifi c solutions and fl exible installation services. The top-loading machine UNIROB can handle approximately 900 products per minute and is part of a complete secondary packaging solution. Linear modules by Rexroth are used for high-precision positioning.

Solution

▶ Omega module with ball rail system OBB for increased dynamics with bigger loads on longer travel paths

▶ Linear modules with ball rail systems and ball screw MKK for high load ratings and high positioning and repetition accuracy

Fast and Precise Top-Loading

Application live in hall 16, stand D37-1


Tough Application

Development of a fully auto-mated, compact, high-perfor-mance carton erector with maximum format fl exibility and an output of 60 cardboard boxes per minute

Ingenious Solution

Complete automation with IndraMotion MLC for maximum fl exibility and consistent use of IndraDrive Mi

Exactly

“Compact and maintenance-free cabinet, operating without a fan. Quick connection of drives. Quick commissioning. Regenerative braking.”

Martin Litzinger,Team Leader Electrical Design

Schäfer & Flottmann is specialized in the automation of packaging and commissioning tasks in the food and non-food sectors – dealing with the transfer from the production line and the arrangement of mixed assortments with following fully automated packaging and palletizing. The high-performance Carton Erector SFS 350 automati-cally produces cardboard boxes from the fl at blank. The boxes are being fi lled in the next step.

Solution

▶ IndraMotion MLC for maxi-mum performance and fl exibility

▶ Open Core Engineering for increased effi ciency thanks to preprogrammed function blocks

▶ Cabinet-free IndraDrive Mi including “Safety on Board” for compact machines with minimized cabinet space

60 Cardboard Boxes per Minute with Maximum Flexibility

Application live in hall 16, stand A04

Product News | interpack 2014

Key technical data

▶ Robust industry-compliant multi-touch operation displays

▶ 7“, 15“, 18“ and 21“ display diagonals

▶ Operation displays for control cabinet PCs for data transmission of up to 100 m

▶ Panel PC as an HMI unit or system platform for control cabinet installation

▶ Complete operation termi-nals for direct support arm installation with protection class IP65

Easier operating of processes, systems and machinery – Rexroth‘s new multi-touch displays make this possible. New intuitive operation and visualization concepts, as known from smart devices, now gain a new brilliant basis that is optimally matched to tough everyday industrial environments. With high-resolution, anti-refl ective wide-screens, robust fronts and a long service life.

Special product features

▶ Multi-touch operating detects multiple touches simulta-neously; the optimal basis for intuitive operating concepts well known from the smart-phone

▶ High-resolution widescreens for brilliant visualizations, better readability and a larger display surface

▶ Non-refl ective glass surfaces with anti-refl ective etching: no disturbing refl ections, better legibility

▶ Time saving through easy installation and connection techniques

IndraControl V Multi-touch HMI operation and visualization


sim

ple

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interpack 2014 | Product News

Open Core Engineering bundles the engineering portfolio for all software-based and intelligent solutions together with all drive and control technologies. Software tools such as IndraWorks cover the whole engineering workfl ow, while function toolkits simplify the engineering of complex machine processes and enable the acceler-ated integration of new and innovative machine functions.

Software tools cover all steps in the workfl ow – project planning, programming, parameterization, commissioning and service. IndraWorks, the engineering framework, provides all the basic tools for PLC-based automation, including the integrated CoD-eSys V3. It off ers centralized project management and wizard-supported project planning.

Function Toolkits are function-oriented solution packages that accelerate the implementation of machine processes, optimize project workfl ows and enable the integration of advanced machine functions.


Open Core Interface features

▶ Extensive support of high-level language based engi-neering platforms

▶ Independent integration of smart devices for human-machine communication

▶ Simplifi ed simulation and optimization of machine processes with MATLAB® and LabVIEW®

▶ Easy linkage of Windows-based applications for IT automation

▶ Direct integration of real-time functions into the control system (system dependent)

Open Core Engineering

▶ Flexiblea universal engineering framework for all auto-mation tasks

▶ Effi cienttechnology-oriented func-tion packages for reducing complexity

▶ Innovativethe implementation of new solutions by building a bridge to IT automation

▶ IndividualOEM-specifi c real-time functions on control sys-tems

▶ Future-proofmulti-technology solutions with the support of open standards and interfaces

Selection of Function Toolkits:

▶ Generic Application Tem-plate GAT: automated, tem-plate-based creation of modular machine projects

▶ FlexProfi le: the toolbox for the implementation of non-linear motion profi les

▶ Technology: ready-made PLC function blocks for all packag-ing functions

▶ Robot Control: the toolbox for the implementation of multi-dimensional motion control

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Open Core Engineering –freedom and effi ciency

Join the Rexroth Engineering Network and start program-ming.Get the Rexroth IndraWorks 30 days trial license and the Open Core Interface SDK now.

www.boschrexroth.com/oce

Open Core Interface is the bridge-building between PLC- and IT-based automation expands the impact of your control systems with an innovative interface technology. It gives high-level language based applications on external devices fl exible access to all control and drive functions. The Open Core Interface is available as software development kit SDK.

28 29

Energy System Design

Effi cient Components

Energy Recovery

Energyon Demand

interpack 2014 | Product News Product News | interpack 2014

Systematic approach

▶ Mechatronic support in the concept development phase

▶ Holistic approach, Energy effi ciency consulting

▶ Optimized motion control

Example Rexroth solutions in production

▶ Smart Energy ModeThe intelligent energy management in our drives prevents peak loads on the mains side and reduces losses in the mains connec-tion line

Bosch Rexroth combines short cycle times and maximum productiv-ity into perfect solutions. The four levers of Rexroth 4EE act across all technologies and applications. They guide Rexroth in the develop-ment of new products and system solutions. Rexroth employees already keeps this systematic approach in mind in the concept development phase and work with machine manufacturers to develop perfect solutions.

Lowering operating costs and raising throughput with 4EE

Four levers of 4EE – Implementa-tion across Complete Machine Life Cycle

▶ Energy System DesignSystemic overall view, design, simulation, consulting

▶ Effi cient ComponentsProducts and systems with optimized effi ciency

▶ Energy RecoveryRecovery and storage of excess energy

▶ Energy on DemandEnergy usage on demand, stand-by mode

Rexroth 4EE –Rexroth for Energy Effi ciency

Technical Features

▶ Adaptive functionality with FlexProfi le

▶ Distinct motion connections with IndraMotion MLC

▶ Increased dynamics and shorter cycles thanks to active vibration damping

Machine control level: The adap-tive functionalities of FlexProfi le allow for format and product changes without any further programming eff orts. The control functions of IndraMotion MLC automatically establish motion connections between the con-nected drives. Adapted param-eters are suffi cient to adjust the machine to new process require-ments at the touch of a button. This helps to increase the availability especially with small batch sizes.

Drive control level: Active vibration damping helps to increase dynamics and to shorten cycle times. Fluctuations of process parameters are automatically compensated, so that axe mechanics can gather

Adaptive Systems – Higher Flexibility and Dynamics

In order to stay ahead of one’s competitors, the market demands machines off ering higher fl exibility for smaller batch sizes, which increase the productivity by means of highly dynamic motion sequences. Rexroth provides adaptive and intelligent software functionalities for control and drive units to realize increased dynamics, shorter cycles and improved process stability.

momentum without any resonant vibration. This helps to avoid the spilling of liquids and contamina-tion of the machine during the acceleration and deceleration of the system.

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Key technical data

▶ Complete safety PLC, programmable with IndraWorks 13VRS and the Function Toolkit Safety Manager

▶ Compact function module hardware with a construc-tion width of 20 mm

▶ Safety solutions up to PL e/Cat 4 (EN ISO 13849-1) or SIL 3 (IEC 62061)

▶ Integrated system expansion with a max. of 96 safe peers

▶ Digital input/output mod-ules for Sercos or PROFIsafe

The new SafeLogic safety control unit rounds off the portfolio of safe logic processing as an optional expansion of the IndraControl L standard control platform. SafeLogic is effi cient, can be programmed freely and enables integrated engineering – perfect for machines and interlinked extensive systems with comprehensive safety peripherals.


▶ Multi-Safety-Master – CIP Safety-Originator and PROFIsafe host. Modular system design thanks to optional safety function module

▶ No interaction between standard control system and safety technology

▶ Safe communication for integration of the decentral-ized safety periphery via Sercos, PROFIBUS or PROFINET

▶ Integrated engineering with IndraWorks 13VRS

▶ Standardized programming with PLCopen-Safety

▶ also available as decentralized and fl exible safety control SafeLogic compact

SafeLogic – more safety,simplifi ed engineering


IndraMotion MLC is the fi rst really complete automation solution: Motion, robotic and logic control merge into a uniform overall system for all control tasks. Uniformly designed, with open standards, you can synchronize all drive types for high performance. Cost-optimized and with maximum fl exibility, the IndraMotion MLC 13VRS gives you all the freedom you need for uniform machine automation.

IndraMotion MLC 13VRS –the complete system

Key technical data

▶ PLC programming in accord-ance with IEC 61131-3

▶ Up to 64 axes in one control unit with synchronized and coordinated movements

▶ Sercos, fl exible multi-con-nectivity with Ethernet (PROFINET, EtherNet/IP) and PROFIBUS

▶ PLC cycle times of up to 250 μs

▶ IndraControl L scaled device series with fl exible expansion facilities (func-tion modules and local I/O modules)

Special new product features

▶ Safety Manager programming the optional SafeLogic safety control system

▶ Robot Control with a kin-ematics data interface, the new version 2 has PLC-based programming

▶ Technology-new function blocks, e.g. – for winders and Magic Belt

▶ Open Core Interfaceinterface for high-level lan-guage based applications

▶ Sercos redundancy function for increased machine avail-ability

▶ EtherNet/IP scannerincreased integration capa-bility

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IndraDrive Mi – the cabinet-free drive system

IndraDrive Cs – highly versatile, extremely compact drives

Key technical data

▶ Up to 20 drives on a hybrid cable of up to 200 m in length; more possible depending on application

▶ Multi-Ethernet – Sercos, EtherNet/IP, PROFINET, EtherCAT

▶ Safety technology – Safe Torque Off and Safe Motion

▶ Integrated motion logic according to IEC 61131-3

▶ Integration of machinery by uncoupling the control communication Drives | Electric Drives and Controls

Key technical data

▶ Compact design: 3 sizes available, suitable for motors with continuous outputs of 0.05 to 9 kW complete range; direct connection to 110 - 230 VAC or 200 - 500 VAC line

▶ Multi-Ethernet onboard – Sercos, EtherNet/IP, PROFINET, EtherCAT; Profi bus as option

▶ Multi-Encoder interface - EnDat 2.1, Hiperface®, Encoders from MSM motors, TTL incremental signals, SSI encoder, Resolver

▶ Integrated motion logic according to IEC 61131-3

The new cabinet-free drive technology IndraDrive Mi can be adapted to individual conditions unlike virtually any other decentralized drive system. This makes it ideally suited for use in all modular machines – for maximum fl exibility in the smallest of spaces.

With the compact IndraDrive Cs drive system, Rexroth is expanding the lower power range of the IndraDrive drive platform that has enjoyed worldwide success. In addition to its space-saving design and outstanding performance data the IndraDrive Cs also off ers an extensive range of Ethernet-based communication interfaces. Rexroth has thus given users a high degree of fl exibility in communi-cation with minimal engineering work.


▶ Multi-protocol capability: compatible with all relevant Ethernet protocols and therefore all commonly used control products

▶ Integrated safety technology: for optimum protection without additional open-loop control (certifi ed in accord-ance with EN ISO 13849-1)

▶ Integrated motion logic: for the implementation of complex motion sequences without a host control system

▶ New IndraDrive Mi mains and power supply modules in IP65 for cabinet-free drive technology


▶ Multi-protocol capability: compatible with all relevant Ethernet protocols and therefore all commonly used control products

▶ Multiple Encoder interface enables IndraDrive Cs to support all standard encoder types – which gives total freedom to select the encoder and motor system of choice.

▶ Integrated safety technology Safe Torque Off and Safe Motion for optimum protec-tion without additional open-loop control (certifi ed in accordance with EN ISO 13849-1)


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Key technical data

▶ Six chain widths of between 65 and 320 mm

▶ Optionally available as aluminum or stainless steel versions in all widths

▶ FDA-compliant materials

▶ Conveying speed of up to 60 m/min and in special cases up to 100 m/min

▶ Seven types of chain

Easy to confi gure, three-dimensional, modular, fast and error-free assembly, quiet and economical in operation – if you could wish for a conveying system, this is what it would sound like. Rexroth has implemented all of this in the new VarioFlow plus generation.A fl exible modular system for a wide range of applications in a wide range of industries.


▶ Extremely easy project planning: thanks to the modular building block concept and MTpro Layout Designer

▶ Rivetless assembly of the glide rail for fast, error-free construction and low-noise, maintenance-free operation

▶ Low friction: for long convey-ing segments per drive, low wear, low costs

▶ Ingenious and simple system of compatible modules, chains, and common spare parts off ers fl exibility without adding complexity

VarioFlow plus – the modular system for quick assembly

Product News | interpack 2014interpack 2014 | Product News

Technische Eckdaten

▶ Expanded power range of up to 22 kW

▶ V/f control (EFC 3610) or vector control (EFC 5610)

▶ 1 AC (220 V, 0.4 to 2.2 kW), 3 AC (400 V, 0.4 to 4 kW)

▶ High overload capability: 200 % for 1 s, 150 %for 60 s

▶ 50 °C ambient temperature without derating

▶ Motor temperature monitor-ing (NTC/PTC)

▶ Fan can be replaced without tools (devices up to 0.75 kW have no fan)

▶ Integrated brake chopper and mains fi lter (EN 61800-3 C3)

This new frequency converter series can be used universally in a wide range of applications thanks to their randomly defi nable V/f characteristic curve or alternatively vectorcontrolled operation, scalable option modules, compact design, integrated brake chopper and mains fi lter. They are particularly easy to install, without any additional peripheral devices.


▶ Compact and complete: space-saving side-by-side assembly, pluggable I/O connecting terminals, brake chopper and mains fi lter integrated – for extremely easy installation and integra-tion

▶ Simply practical: removable operator control unit with memory function, convenient LED display, easy parameter input, harmonized parameters across the entire series

▶ Extremely fl exible: optionally with U/f control or vector control, optional additional interfaces for I/O or fi eld buses – for universal use and easy function expansion

EFC 3610/5610 frequency con-verters – universally deployable

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Electromechanical Cylinder EMC the alternative for pneumatics

Omega Module OBB – linear system for improved dynamics

Key technical data

▶ Basic dynamic load rating (Cdyn): 2.5 to 93 kN

▶ Axial force: up to 55 kN (tension/compression)

▶ Maximum traversing speed: 1.6 m/s

▶ Stroke: up to 1,500 mm

▶ Protection class: IP54, optionally IP65

Key technical data

▶ Off ered in three sizes with main body widths of 55, 85, and 120 mm

▶ Maximum main body length: Up to 5,500 mm (for station-ary main body; lengths in excess of 1,500 mm not recommended for movable main body)

▶ Maximum speed: up to 5 m/s

▶ Dynamic load rating: up to 154 Nm

In the new electromechanical cylinder EMC you will notice the high system competence of Rexroth in every detail, thanks to the resolute integration of our proven proprietary technologies. The result is an actuator whose external geometry and mode of operation is equiva-lent to a pneumatic cylinder, which, however, is much more energy effi cient and fl exible. In many industries this makes it more than just an alternative to fl uid power systems.

The Omega Module OBB from Rexroth enables improved dynamics with higher loads over longer distances. The stationary drive makes it ideal for immersing in large workspaces in any mounting position. The low dead mass to be moved makes it possible to use the module for vertical installation and transporting heavy loads. Off ered in three sizes, the Omega Module guides the table part over ball rail systems with high precision.


▶ Hygienic design: high resist-ance to chemicals

▶ Good sealing: degree of protection IP65, seal tight against dirt and water

▶ Optimized lubrication con-cept: optional connection to a central lubrication system reduces downtime

▶ High-precision ball screw series: for high performance with maximum cost eff ective-ness

▶ A complete modular system with a high degree of vari-ability: optimally adaptable

▶ A complete system that is ready to install and turn on: low design and installation costs


▶ High dynamics due to low dead weight because the drive (motor) is mounted at the table part, main body trav-els; it can be used as a vertical axis and for transport-ing heavy loads.

▶ High repeat accuracy and rigidity for optimal running

▶ Open choice of installation position, assembly of the module at the table part possible from the top or side adjustable sensors/switches across the entire travel path

interpack 2014 | Product News Product News | interpack 2014

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Packaging machines of the next generation

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cabinet-free With the decentralized drive technology IndraDrive Mi, the use of control

cabinets is no longer required. The fi rst cabinet-free packaging machine worldwide is being presented at the interpack 2014.

adaptive Packaging machines of the next generation can adapt even better to process

requirements. It is possible to align the machines to new parameters at the push of a button. Intelligent drive functionalities help to increase productivity.

simple Easy handling and diagnosis are crucial despite the complexity of the

machines. Therefore, Rexroth provides multi-touch-enabled user-interfaces and allows for the integration of smartphones and tablet PCs into the automation system by means of Open Core Engineering.

effi cient Progressive automation technologies and new programming methods make

effi ciency in engineering and manufacturing a reality. Our concepts and solutions off er maximum productivity, machine availability and energy effi ciency.

ready for Connected Industry The interconnection of machines with the company’s IT off ers signifi cant

advantages in manufacturing. With Open Core Engineering, Rexroth off ers a new degree of freedom in software engineering and opens the door to Connected Industry.

Bosch Rexroth AGBgm.-Dr.-Nebel-Str. 297816 Lohr, Germanywww.boschrexroth.com

Find your local contact person here: www.boschrexroth.com/contact

Further Information: www.boschrexroth.com/packaging

© Bosch Rexroth AG 2014Subject to revisions!

The data specifi ed serve only to describe the product.Due to continuous product advance-ments, no statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verifi cation.It must be remembered that our products are subject to a natural process of wear and aging.

Documents

interpack Innovation Tour€¦ · Content | interpack 2014 Machine Innovations 02 Editorial 06 Gerhard Schubert GmbH, Hall 14, Stand A06 08 ADNET B&B Automation s.r.l., Hall 3, Stand