Intelligence & National Security Forum May 11, 2018 › osi › presentations › 2018-ins-dc › 2018-ins-d… · Enterprise Data Warehouse / Data Mart / Data Lake Data Preparation

© Copyright 2018 OSIsoft, LLC2018 Intelligence & National Security Forum

Intelligence & National Security ForumMay 11, 2018

This presentation is unclassified in its entirety

© Copyright 2018 OSIsoft, LLC2018 Intelligence & National Security Forum© Copyright 2018 OSIsoft, LLC

Dr. Rajesh Gomatam, Sr. Systems Engineer

May 11, 2018

PI Integrators – An Overview


QualitySafety &

Security

Energy

Utilization

Process

Efficiency Regulatory

Performance

Asset

Health

Process Engineers

Production Superintendents

CoE Experts

Location Managers

Regional/Global Ops

Enterprise Leadership

Operators

Craftsmen

Supervisors

PI System Data is Used Across the Enterprise to Achieve Business Impacting Change


PI Vision

Unified visualization infrastructure,

your window into operational

intelligence

PI Integrators

Blend operational data with

business data for complex

analyses

Utilizing PI System Data


Authoring Monitoring Ad Hoc Analysis

Time Series Assets Events Analytics Notifications

Manual Entry

Modern Visualization for the Modern PI System


PI Integrators

Blend operational data with

business data for complex

analyses

Utilizing PI System Data


Problem Complexity Drives the Need for

Integrators

Real-time visibility

• HMI

Monitoring

Process Optimization

Benchmarking

Interacting with common assets as a fleet

System Optimization

• BI App (i.e. Tableau,Spotfire, Lumira)

• PI Integrator forBusiness Analytics

• PI Integrator for S APHANA

• Machine Learning(Azure ML, R)

• PI Integrator forBusiness Analytics

• PI Integrator for S APHANA

Disparate assets or interacting one-by-one

Real-time & historicalview across any plant

asset

Fleet-wideperformancecomparison

Large scalemulti-variate analysis

Co

mp

lexi

ty

• PI ProcessBook• PI V i s i o n• PI Datalink

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• What material is being

hauled?

• Was it raining?

• Were there holes in

the road?

• What is the grade of

the hill?

• Was there scheduled

downtime?

• Are there different

driving behaviors?

• What is the status?

• Which well was

being drilled?

• What angle was the

drill bit?

• Is production related

to drill conditions?

• Was wind gusty or

steady?

• Was the

maintenance

planned?

• How long does this

issue usually take to

fix?

• What product is

being made?

• When is the

equipment empty?

• Where was the

instrument when I

took that

measurement?

• How are renewables

impacting

equipment?

• Was there a voltage

violation?

• What are the

changes in

weather?

Mining Oil & Gas Wind Power Pharmaceuticals Transmission & Dist.

Data Integration can Address Big Questions


Data AlignmentT

urb

ine 1

Speed

Torque

Bearing Temp

Oil Temp

Manufacturer

Last Service

Tu

rbin

e 2

Speed

Torque

Bearing Temp

Oil Temp

Wear Factor

Manufacturer

Last Service Date

Time

Vestas

Siemens

June 20, 2013

February 5, 2015

Comm Failure

Additional Measure

Uneven SpacingSpike / Out of Range

Bad Sensor

Different Archive

Start Times


Warning: Currently, data analysts

spend 50-80% of their time merely

collecting and preparing data1

Analysis

Data Prep

& Cleaning

RiskTime Expense

Warning: data integration often

requires ongoing upkeep

1https://hbr.org/2014/04/the-sexiest-job-of-the-21st-century-is-tedious-and-that-needs-to-change/

Warning: If “why?” for the project is

not clearly communicated, business

barriers will delay and risk the project

Data Integration Projects are Challenging


Prepare Your Data Model

Weather

Temperature

Heat Index

Cooling Degree Days

Wind Speed

Show me the

total energy cost

Month

Day

Hour

Shift

Date & Time

Peak Status

Off-PeakPartial Peak Peak

Time-series data

stored in PI System

U

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Context stored

in PI System



Weather

Temperature

Heat Index

Cooling Degree Days

Wind Speed

Show me the

total energy cost

Month

Day

Hour

Shift

Date & Time

Peak Status


For the first shift

Time-series data

stored in PI System

U

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Context stored

in PI System



Weather

Temperature

Heat Index

Cooling Degree Days

Wind Speed

Show me the

total energy cost

Month

Day

Hour

Shift

Date & Time

Peak Status


For the first shift

During Peak Status

Time-series data

stored in PI System

U

S

E

R

S

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Context stored

in PI System


HARMONY

CLEANSE

AUGMENT SHAPE

TRANSMIT

PULL

PUSH

to any Visualization Tool

or Analysis database on the ODBC standard

Prepare and Deliver Process Data


Visual Analytics Data Warehouse / Data LakeStreaming Analytics – May

2018

IoT Hub Machine Learning

Advanced Integrations: Supported Systems

Stream Analytics


Bridge IT and OT with a

Process Data Warehouse


Operational Reporting & Analysis

Architecture

Spotfire MSFT BI

… All BI tools that support ODBC

Tableau

SAS

PI Server

PI Integrator for Business Analytics – Business Intelligence Edition

System of Record

Visualization & Analytics

Data Preparation and Integration

Layer

I want to analyzeoperations data stored in the PI

System using modern BI tools


Enterprise Data Warehouse Architecture –

Common Operating Picture

PI Server

PI Integratorfor Business

Analytics

Tableau Spotfire

System of Record

Visualization & Analytics

Enterprise Data Warehouse / Data Mart / Data Lake

Data Preparation and Integration Layer

Oracle DW, SQL Server, Teradata

CustomApplications

SAS MSFT BI

Custom or 3rd Party Data Management and ETL

EAMCRM

ERP CBM

Hadoop

I need to fit operational data into my existing

company IT information architecture


Oil Well Drilling - Example

• Optimize Well Drilling Times

• Operate Drilling Rigs efficiently

(ROP)

• Avoid damaging events and

costly maintenance


Drilling Optimization


Power BI


Renewables

Energy Production

7 wind farms

Outlier Analysis

Mining

Route optimization

Energy Reduction

300 haul trucks

Food and Beverage

Utility Usage

Process Analytics

Life Sciences

Reactor Comparison

Process Scale Up

1L, 3L, 10L, 1kL,

10kL

Oil and Gas

Drilling and production comparisons

Information Distribution

PI Integrator for BusinessAnalytics 2015

usage today

IT/ OT Integration

Business Intelligence and Reporting

Data Warehouse Integration

Broad Platform Support


PI Server(s)

Cloud

On PremisePI Integrator for Business Analytics:

Data Warehouse

Transform data Transform data


Customer

Case Study



RESULTSCHALLENGES SOLUTION

Predictive Maintenance

David Luque, Control Engineer

Barrick Gold

The RCIP engagement provided the site with access to vehicle

data like never before. The site had been totally dependent on

the vendor for information but now has open access to data.

Barrick is on the cutting edge of maintenance with predictive

models that detect engine failures before they occur.

Maintain large fleet of mining

trucks with limited access to data

Unplanned downtime creates a

huge cost and ripple effect through

operations

The site was completely

dependent on a vendor to provide

truck information

The RCIP team setup connectivity

to VIMS data, developed models,

and created analytics to detect

60+ different events

Published Asset and Event data

into the cloud, integrated with

ERP, Dispatch, and Maintenance

data

Barrick and McKinsey developed

Power BI reports and predictive

models

Power BI reports providing

detailed information on fleet

performance, maintenance, and

reliability

Dashboards were included in

Barrick’s newly-developed asset

health software application

Predictive models now detect

probability of engine component

failure in the next 5 days



Bridge IT and OT with a

Esri ArcGIS for GeoSpatial

Situational Awareness



Combine weather,

asset, raw resource

availability and

transmission lines

animated by SCADA

data for quicker

analysis.

Geospatial Data Analytics improves

situational awareness.

Dispatch Operators have a single

visualization tool that shortens time

to action

Provide its control

center dispatchers with

adequate situational

awareness to be able

to make the most

intelligent decisions.

PJM Situational Awareness

Shortens Time to Action

Challenge Solution Results

With The PI System

And DIMA at PJM


PJM – Multiple data source to manage the grid

Real time PI System display is

not geographically correct

GIS display has assets but is

staticLive weather feed does not have

assets or operational data


http://www.osisoft.com/Presentations/Using-Operational-Real-time-Data-to-Improve-Dispatchers-Situational-Awareness/

http://www.osisoft.com/Presentations/Using-Operational-Real-time-Data-to-Improve-Dispatchers-Situational-Awareness/


DTE Energy Shortens

Customer Outages


Determining where to

send crews during

outages to minimize

patrol times and reduce

duration of outages.

Install wireless sensors

(5k) to help pinpoint

fault locations.

Leverage OSIsoft

technology to collect

and share this data

across the enterprise.

Expected to eliminate 6.6M

customer outage minutes

annually.

Avoided spending $25M for

equivalent SCADA solution.

With Wireless Sensors

and Maps


http://www.osisoft.com/Presentations/Success-Stories-in-IoT/

http://www.osisoft.com/Presentations/Success-Stories-in-IoT/


SoCal Gas: Real-Time GIS

Gas and Weather Conditions

for Public Consumption

Wanted the ability for

the public to monitor

gas level and weather

information

Challenge

SCADA data is published

to ArcGIS Online and

SoCal gas developed a

custom app for public to

utilize to ascertain the

current gas levels in

there, along with weather

and humidity. Also, its

integrated with the ability

to review the levels for

the last 24 hrs

Solution

Real-Time Geographical Operational

Intelligence enables public to monitor current

gas levels in their area, along with weather and

humidity data. Also, has the ability to view the

data for the last 24 hours.

Results

With The PI System

and Esri ArcGIS

Source: KPHO/KTVK)




Dones employed to

map & build asset

model, then scan for

cause of low

operational

performance

Combination of Operational Data,

Geospatial and Aerial Thermography will

prove to be transformative for the

industry. Forecast 50-10x reduction in

labor costs.

OpEx margins are very

slim and labor costs

are very high in solar

industry. Decrease

cost of detection &

location of small flaws

in a very large area

Power Factors projects 5-10x

lower cost of locating operational

performance issues


With The PI System

ArcGIS and Aerovironment


https://www.youtube.com/watch?v=4A1u0oxkLEE&t=42s

https://www.youtube.com/watch?v=4A1u0oxkLEE&t=42s


Collect / store SCADA

&IoT meter data in real-

time.

Calculate KPIs in real-

time

Automatically publish

shape data to ArcGIS

Saved over $900K in non-revenue water

Saved over $200K through PI System

integration with all time-series data

sources

Recovered $30K-40K per year in

workflow optimization

Locate and repair leaks to

effectively reduce loss.

Reduce the effort to gather

data and calculate GPM at

stake in each DMA zone

Saved over $1MM

through leak remediation


White House Utility District


http://www.osisoft.com/Presentations/Maximizing-Operations-Utilizing-Real-Time-Spatial-Information/

http://www.osisoft.com/Presentations/Maximizing-Operations-Utilizing-Real-Time-Spatial-Information/




Questions

Please wait for the

microphone before asking

your questions

Please don’t forget to…

Complete the

Post Event

Survey

State your

name & organization


Contact Information

Rajesh Gomatam Ph.D.

[email protected]

Sr. Systems Engineer

OSIsoft LLC

mailto:[email protected]

© Copyright 2018 OSIsoft, LLC2018 Intelligence & National Security Forum 46REGIONAL PROGRAM NAME HERE

Thank You

Documents

Intelligence & National Security Forum May 11, 2018 › osi › presentations › 2018-ins-dc › 2018-ins-d… · Enterprise Data Warehouse / Data Mart / Data Lake Data Preparation