Integrated Automation Assessments (IAA) Identify Opportunities to Improve Efficiency, Reliability and Safety

Know Where You Stand

• Assess your control system

• Assess your control performance

Assessing Your Control System

• Security

– Security Patches

– Antivirus Signatures

• Performance

– Baseline Performance

– Track Conditions

• Configuration

– Check Against Best Practices

• Lifecycle Status & Path Forward

– Supportability Status

– Risk to Plant Operations

– Cost to Maintain & Support

– Technology Refresh

Comprehensive System Health Assessment With Recommendations

Executive Summary

LCN Network Health Network Health

Healthy

Caution

Poor

System Performance Baseline for Company ABC

Covering Control System Aspects

Experion System CONFIGURATION Assessment

PC Performance |

Server Communications Performance |

Sw itch Performance |

Controller Performance |

Experion System PERFORMANCE Assessment

Reviewed by Certified Engineers

Analyzed by Global TAC

FTE Netw ork Configuration |

Experion Controller Configuration |

Experion Client Server Configuration |

HMI Display Configuration |

Back Up and Recovery Configuration |

Overall LCN Loading |

Overall UCN Loading |

LCN Node Statistics |

UCN Node Statistics |

Nodes Exceeding Recommended Guidelines |

Node Type Specific Reports |

TPS Integration CONFIGURATION Assessment

TPS System PERFORMANCE Assessment

Experion / TPS Integration Configuration |

Security Configuration |

Anti-Virus Status |

Microsoft Security Updates |

Installed Softw are |

SECURITY Assessment

Reviewed by Certified Engineers

Analyzed by Global TAC

Account Name Site Name Master Asset SID Last Audit Date AM AM-R (EAMR) AMC AMX APM APM-R APP

CUSTOMER01 16/10/2009 2 0 0 0 0 1 4

CUSTOMER08 16/10/2009 0 0 0 0 0 0 2

2 0 0 0 0 1 6

Account Name Site Name Master Asset SID Last Audit Date HG HLPIU HMON HPM HPM-R LEPIU LLPIU

CUSTOMER01 16/10/2009 6 0 4 0 19 5 0

CUSTOMER08 16/10/2009 5 4 3 0 11 2 0

11 4 7 0 30 7 0Grand Total

IB Life Cycle Management traffic light 2D at e run: 0 5/ 0 2 / 2 0 10

Customer Madrid

Grand Total

Customer Madrid

Obsolescence Chart

Detailed Assessment of the Supportability Status for Each Module & Controller

Detailed Migration, Upgrades Options

& Recommendations TECHNOLOGY REFRESH OPTION: The GUS stations are under Windows XP, which is

after April 8, 2014, discontinued from Microsoft. This means that while the operating system may

continue to operate beyond the end of life date, Microsoft will not release new security

updates, security hot fixes, provide technical phone support, or online technical content

updates. Without this support, the XP operating system could become increasingly vulnerable to

cyber security threats. Honeywell recommendation is to upgrade GUS to ES-Ts

- Technology Refresh Option is also recommended to upgrade APMs to EHPMs

BENEFITS: The ES-Ts will run on R410 and R430 under Windows 7 Operating System with full

support from Microsoft and Honeywell and will add the Experion console station functionality to

the Native Window functionality. This new Experion functionality can be implemented on process,

on a self paced schedule.

- EHPM migration will retain all IP as well as using existing PM I/O in its CPU Racks

Lifecycle Status & Path Forward

Assess Your Control Performance

• Control Performance

– Poor performing loop prioritization

– Energy efficiency assessment in Fired Heaters Units

• Alarm Performance

– Alarm chatter identification

Assessing Control Performance

Tagname DCSUnit ProcArea Description LoopType Performance CriticalityCritAreaOpportunityValveStictionProbabilityOscillationPeriodCPI COV

CHFC_007 CH ENERGIA CONTROLH2CARGAR-1flow poor 3 4 40 56 1m50s 0.45 4.28

CHFC_008 CH ENERGIA CONTROLH2LECHOSR-1flow poor 3 4 40 34 0m8s 0.23 24.83

CHFC_014 CH ENERGIA LLCNATANQUEflow poor 3 4 40 1 0m25s 0.48 0.47

CHLC_002 CH ENERGIA NIVBOTELLCARGHN-V-1level acceptable 3 4 8 N/A 200m6s 0.03 10.61

CHLC_024 CH ENERGIA CONTROLNIVELHN-V6level fair 3 4 32 N/A 502m18s 0.04 7.57

CHLC_034 CH ENERGIA NIVELESTABILZADORAHNV8level acceptable 3 4 8 N/A 983m33s 0.27 11.21

CHLC_037 CH ENERGIA DEPOSITCONDENSADOHNV10level fair 3 4 32 N/A 500m0s 0.09 4.58

CHTC_005 CH ENERGIA CTROLTEMPENTRADASHUtemperature fair 3 4 32 N/A 999m60s 0.3 38.31

CHTC_044 CH ENERGIA TEMPASALIDADEHNE8temperature fair 3 4 32 N/A 1000m0s 0.01 11.66

CHTC_049 CH ENERGIA ENTRADAAREACTORHNR2temperature fair 3 4 32 N/A 999m60s 0.02 22.15

CHTC_083 CH ENERGIA ENTRADAREACTSHDSHNR3temperature fair 3 4 32 N/A 1000m0s 0.12 19.37

CHFC006A CH ENERGIA CTROLCARGAHCALREACTOflow inactive none 1 none 1 3m20s N/A 0

CHFC035A CH ENERGIA SALIDAENFRIADORHNE15Bflow inactive none 1 none 1 none N/A 0

CHFC040A CH ENERGIA NAFTAINERTEHNV11HNV1flow inactive none 1 none 1 none N/A 0

CHFC_001 CH ENERGIA HCNDEFCC-CARGAHDTflow inactive none 1 none 1 33m20s N/A 0

CHFC_002 CH ENERGIA LCNDEFCC-CARGAV-1flow inactive none 1 none 1 0m32s N/A 0

CHFC_004 CH ENERGIA MINIMOFLUJOHN-P-1A/Bflow saturated none 1 none 1 none N/A 0.68

CHFC_006 CH ENERGIA CONTROLCARGAR-1flow fair none 1 none 14 3m47s 0.44 0.55

CHFC_013 CH ENERGIA REFLUJOASPLITTERV-2flow inactive none 1 none 9 0m18s N/A 0.51

CHFC_015 CH ENERGIA MINIMOFLUJOHN-P-4A/Bflow acceptable none 1 none 7 1m34s 0.27 0.45

CHFC_016 CH ENERGIA COND.MEDIACALENTE-8flow acceptable none 1 none 1 5m39s 0.77 0.56

CHFC_018 CH ENERGIA CARGAAR-2LECHON?1flow excellent none 1 none 1 0m31s 0.61 0.36

CHFC_019 CH ENERGIA CARGAAR-2BY-PASSE-9flow excellent none 1 none 1 0m6s 0.63 0.42

Detailed Status Of All The Loops With Each Unit, With Direct Identification Of

Oscillation Interactions And Sticky Valves

LO

OP

S R

EP

OR

T

Alarm Performance

• EEMUA Benchmark Rank Shown

• Several Alarm Activity Benchmarks Displayed

IAA Process

Non-invasive collectors gather a comprehensive data sample for diagnostics. Checklists employed for additional data collection

Data is encrypted and bundled then sent to Honeywell expert team for analysis and report generation

Report is generated to summarize performance and highlight issues

The report is presented in a consultative face-to-face environment with customer

Get Site Data

Data Security

SME Inputs

Engagement

3 days at site 8 days at back office

Deliverables

Standard Enhanced

1. Control System Update & Performance Audits X X

- FTE Network Installation and Configuration x x

- Security Updates and Antivirus Verification x x

- Operating System Performance x x

- EPKS Client Server Configuration x x

- Verification of Graphics Performance x x

- Back Up and Recovery Assessment x x

2. Technology Integration X X

- TPS Audit x x

- System Performance Baseline x x

3. Lifecycle Optima Evolution Path X X

- Update on the Status of the Installed Base x x

4. Process Control Performance Audit X

5. Alarm Benchmark X

"Standard" IAA Pricing: EPKS TPS

Price Per System:

Customers with existing SPB options in contracts:

"Enhanced" IAA Pricing: EPKS TPS

Price Per System:

Customers with existing SPB options in contracts:

Optional:

Integrated Automation Assessment - IAA

• Reactive

- MTTR Driven

• Linked to immediate

qualified labor

response

• Availability of Spares

P1 & p2

• 24/7 Availability

• Best Practices

• Lifecycle Management

• Performance Continued

Improvement

• Time based

maintenance

• Hot Fix Updates

• Test Protocols

• AV updates

• Audits

• On condition

monitoring

• Performance

Indicators

• Loop Diagnosis

• Valve Diagnostics

CORRECTIVE

Perf

orm

ance

BEST PRACTICES PERFORMANCE-BASED TIME BASED

Proactive Maintenance Model

Recommending the Right Solutions

Systematic Measureable And Continuous Improvement Of Customer Kpis

IAA LSS Solution Sustained Benefits

• Best Practices Set

Up & Configuration

• System

Performance

• Supportability

• Process Control

• Alarm Benchmark

• Proactive

Maintenance

• K&E and LSS

Services

• SESP & Tech

Refresh

• CPM and Tuning

Services

• Alarm Management

• FSC/SM K&E and

Services

• Optimum Reliability

• Best Performance

• Lowest Cost to Own

• Best Efficiency

• Operational Safety

• Safety in Control

KPIs Management:

• Reliability Improvement

• Efficiency Increase

• Lifecycle Cost Reduction

• Safety

Typical Benefits:

• 50% Failure Rate Reduction

• 2% Efficiency

• 5% of Installed Base Cost

• 0.1% Production

Thank You