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SPRAYGUN400WINSTRUCTION MANUALSPECIFICATIONSVoltage: 230-240V ~ 50HzPower: 400WMax. Flow Rate: 450ml/minViscosity: 20 - 80 secsonds Less than 30 DIN-SPot Capacity: 800mlNozzle: ø2.5mmWeight (tool only): 1.5kg

WHAT’S IN THE BOX

Spray Gun

Cleaning Needle

Viscosity Cup

IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:

Australia 1800 069 486New Zealand 0508 069 486

WARRANTY

TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.

OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.

The benefits provided under this warranty are in addition to other rights and remedies which are available to you at law.

Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by contacting our customer service helpline above.

ozito.com.au

SGP-300

0915

1 YEAR REPLACEMENT WARRANTYYour product is guaranteed for a period of 12 months from the original date of purchase and is intended for DIY (Do It Yourself) use only. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: viscosity cup, cleaning needle, nozzle, filter, paint pot.

WARNINGThe following actions will result in the warranty being void.• If the tool has been operated on a supply voltage other than

that specified on the tool.• If the tool shows signs of damage or defects caused by or

resulting from abuse, accidents or alterations.• Failure to perform maintenance as set out within the

instruction manual.• If the tool is disassembled or tampered with in any way.

• Professional, industrial or high frequency use.

1ONLINE MANUALScan this QR Code with your mobile device to take you to the online manual.

1 Air Cap

2 Nozzle

3 On/OffTrigger

4 Paint Pot

5 SprayRegulatorDial

6 Soft Grip Handle

7 Quick Release Dial

8 Airfilter

SPRAY GUN

KNOW YOUR PRODUCT

1 2 3 4 5 6 7

9

8

10

1. ASSEMBLY

9 Viscosity Cup

10CleaningNeedle

ACCESSORIES

SETUP & PREPARATION

1 Turn the quick release knobs on both sides of the body to the unlock position.

Note: Ensurethepaintheadandspraygunbodyarealignedcorrectlyforproperfitting

1 Whensprayinghorizontalor low objects turn the suction tube to the front.

3 Turn the quick release knobs on both sides to the lock position to secure paint head

2 Insert the paint head fully intothegunbody.

2 Whensprayingoverheadobjects turn the suction tube to the back.

Inserting the Paint Head

Aligning the Suction Tube

WARNING! ENSURE THE TOOL IS DISCONNECTED FROM THE POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS.

1

3. CONTROLS

OPERATION

2. PREPARATION

1 Beforepouringanypaintor thinners work out how much of each substance is needed.

1 Submergetheviscositycupintothematerialtofill.

3 Timehowlongittakestoemptythecup.Thisisreferredtoas DIN seconds.

Thinningisparticularlyimportantwhenspraying.Mostpaintsare supplied ready for brush application and need to be diluted sufficientlyforsprayingpurposes. Follow the manufacturers guide for thinning ratios which should be labelled on the paint container.

Itisvitaltodeterminetheviscosityofthecoatingmaterialtoseeifitissuitabletobeusedinthespraygun.

2 Pour the required paint andthinnersusingafilterintoamixingcupandmixthoroughly.

2 Raise the cup out of the materialandstarttiming.

4 If the material is above 30 DIN-S the material will need to be thinned more and retested.

Thinning

Determining Viscosity

NOTE: FOR BEST RESULTS, SURFACE PREPARATION AND PAINT THINNING ARE THE TWO MOST IMPORTANT AREAS. ENSURE ALL SURFACES ARE FREE OF DUST, DIRT AND GREASE.

IMPORTANT! THE SPRAY GUN CANNOT BE USED WITH MATERIALS CONTAINING ABRASIVE SUBSTANCES, GLAZES, DISPERSION PAINTS, CAUSTIC AND ALKALINE SUBSTANCES OR TEXTURED COATINGS.

1 Squeezetheon/offtriggertostartspraying.

1 Squeezethetriggerwhileaimingatapieceofcardboard or scrap.

1 Removethefiltercoverwithaflatscrewdriver.

3 Cliptheinnercoverandfiltercoverbackontothespraygun.

Theregulatordialisastopthatlimitsthedistancethetriggercanbepressed.Thisresultsinlessmaterialbeingsprayed.

Filters can be purchased in packs of 2 (p/n: SPSPG300-03) and are availablefromtheSpecialOrdersDeskatanyBunningsWarehouse.

2 Releasetheon/offtriggertostopspraying.

2 Rotatetheregulatordialto the required position for optimal results.

2 Wash or replace the dirty filterandplaceinsidetheinner cover.

On/Off Trigger

Spray Regulator Dial

Replacing Air Filter

CAUTION: TO REDUCE THE RISK OF ELECTRICAL SHOCK, A RESIDUAL CURRENT DEVICE (RATED 30MA OR LESS) MUST BE USED.

PAINT

THINNERS

PAINT

THINNERS

WARNING! NEVER OPERATE THE SPRAY GUN WITHOUT A FILTER. DIRT COULD BE SUCKED IN AND DAMAGE THE OPERATION OF THE UNIT.

1

4. ADJUSTING THE SPRAY GUN 5. HOW TO SPRAY

SGP-300

1 Startoffyourworkpieceandsprayinasmoothspeedmaintainingadistanceofroughly20cmfromtheworkpiece. Besuretokeepthespraygunataperpendicularangle.

1 For vertical surfaces use a horizontal fan. This is done byrotatingtheaircapintothe position shown to the right.

2 For horizontal surfaces use a vertical fan. This is done byrotatingtheaircapintothe position shown to the right.

3 Forcorners,edgesandother hard to access places use a round fan. Thisisdonebyrotatingthe air cap into the position showntotheright.

Tochangespraypatternssimplyloosentheaircapandrotatetothedesiredposition.Ensurethattheaircapistightenedagainto secure in place.

Spraying Technique

Choosing Spray Patterns1 Work out how much of

each substance is needed.

1 Adjust the suction tube and air cap into the desired position for the job.

1 Evenly control the speed ofmovementalongthe workpiece while maintainingdistanceandangletothepiece.

3 Check the viscosity is less than 30 DIN-S to suit the spraygun.

2 Filter and mix the material usingthemanufacturesguide

2 Spray onto scrap material to check that the spray pattern is correct.

2 Overlap each stroke by 2cm to achieve an even coat.

4 Pour the material into the paint cup.

Preparation

Adjustments

Spraying Technique

PAINT

THINNERS

PAINT

THINNERS

•Keeptheventsofthesprayguncleanatalltimes.Ifpossible,preventforeignmatterfromenteringthevents.

•Ifthebodyofthespraygunrequirescleaning,donotusesolventsbutamoistsoftclothonly.Neverletanyliquidgetinsidethegunbody;neverimmerseanypartofthespraygunintoaliquid.

Note: Ozito Industries will not be responsible for any damage or injuries caused by the repair of the sander by an unauthorised person or by mishandling of the spray gun.

MAINTENANCE

DESCRIPTION OF SYMBOLS

CARING FOR THE ENVIRONMENT

TROUBLE SHOOTING

Powertoolsthatarenolongerusableshouldnotbedisposedofwith household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority forrecyclingadvice.

Recyclingpackagingreducestheneedforlandfillandrawmaterials.Reuse of recycled material decreases pollution in the environment. Pleaserecyclepackagingwherefacilitiesexist.Checkwithyourlocalcouncilauthorityforrecyclingadvice.

Filter (pack 2) SPSPG300-03ValveSpringAssy. SPSPG300-08Nozzle Kit SPSPG300-17KSuction Tube Assy. SPSPG300-24Pot SPSPG300-25

Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse. For further information, or any parts not listed here, visit www.ozito.com.au or contact Ozito Customer Service: Australia 1800 069 486 New Zealand 0508 069 486 E-mail: enquires@ozito.com.au

SPARE PARTS

Problem Cause RemedyLittle or no material flow

Nozzle/SuctiontubecloggedSprayregulatordialtolowSuction tube looseNo pressure build up in paint potAirfilterclogged

CleanIncreaseregulatordialInsertTightenpaintpotClean or replace

Materialleaking Nozzle looseNozzle wornMaterial build up on air cap and nozzle

TightenReplaceClean

Atomization is too coarse

ViscosityofmaterialtoohighMaterialvolumetoolargeNozzlecloggedAirfiltercloggedToo little pressure build up in container

Thin materialDecreasesprayregulatordialCleanClean or replaceTightenpaintpot

Spray jet pulsates MaterialinpaintpotrunningoutAirfilterclogged

RefillClean or replace

Patternrunsorsags Applyingtomuchmaterial Decreasesprayregulatordial or increase movement speed

Too much overspray Gun too far from spray objectToo much material applied

Reduce distanceDecreasesprayregulatordial

Patternisverylightand splotchy

Movingthesprayguntofast Decreasesprayregulatordial or decrease movement speed

V Volts Hz Hertz

~ Alternating current W Watts

BAR Pressure rating

Read Instruction manual Warning

Double insulated

Wear eye, breathing, ear protection

Do not use in raining

/min Revolutions or r

Regulatory ComplianceMark (RCM)

eciprocation per minute

ºC Degrees Celsius

WARNING! ENSURE THE TOOL IS DISCONNECTED FROM THE POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS.

1 Unscrew the paint pot and return remainingmaterialintoacontainer.

1 Unscrew the air cap nut to remove the air cap.

3 Remove and dismantle the suction tubebyturningclockwise.

5 Takenoteofthe3holesonthesuctiontube,ifblockedcleanusingtheprovidedcleaningneedle.

3 Clean the paint pot and suction tube with a brush and then screw thepotbackintothegun.

5 Remove the paint pot and empty anyremainingsolvent.

Aftereachuseitisessentialthatthesprayguniscleanedthoroughly.Thiswillpreventanyblockagesoccurringandprovidereliableperformancewhenyounextcome to use it.

2 Fill the paint pot with solvent or water. Note: Only use solvents with a flash point over 21°C

2 Turn both quick release knobs to remove the paint head.

4 Dipaclothinsolventorwaterandcleantheaircap,nozzle,gunhousing,rearof the paint head and suction tube.

6 Priortostoringthespraygun,ensureitiscompletelydry.

4 Plugthegunbackinandspraythesolvent into a container. Repeat until clear solvent comes out.

Cleaning

Cleaning Parts

SPRAY GUN SAFETY WARNINGS

WARNING! When using mains-powered tools, basic safety precautions, including the following, should always be followed to reduce risk of fire, electric shock, personal injury and material damage.

Readthewholemanualcarefullyandmakesureyouknowhowtoswitchthetooloffinanemergency,beforeoperatingthetool. Save these instructions and other documents supplied with this tool for future reference.Theelectricmotorhasbeendesignedfor230Vand240Vonly.Alwayscheckthatthepowersupplycorrespondstothevoltageontheratingplate.Note:Thesupplyof230Vand240VonOzitotoolsareinterchangeableforAustraliaandNewZealand.

ThistoolisdoubleinsulatedinaccordancewithAS/NZS60745-1; therefore no earth wire is required.

Ifthesupplycordofthispowertoolisdamaged,itmustbereplacedbyaspeciallypreparedcordavailablethroughtheserviceorganization.Note:Doubleinsulationdoesnottaketheplaceofnormalsafetyprecautionswhenoperatingthistool.Theinsulationsystemisforaddedprotectionagainstinjuryresultingfromapossibleelectricalinsulationfailurewithin the tool.Using an Extension LeadAlways use an approved extension lead suitable for the power input of this tool. Before use, inspect the extensionleadforsignsofdamage,wearandageing.Replacetheextensionleadifdamagedordefective.Whenusinganextensionleadonareel,alwaysunwindtheleadcompletely.Useofanextensionleadnotsuitableforthepowerinputofthetoolorwhichisdamagedordefectivemayresultinariskoffireandelectricshock.To reduce the risk of electrical shock, a residual current device (rated 30mA or less) must be used.

WARNING! Read all safety warnings and all instructions. Failuretofollowthewarningsandinstructionsmayresultinelectricshock,fireand/orseriousinjury. Save all warnings and instructions for future reference. The term “power tool” in the

warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.1. Work area safety a. Keep work area clean and well lit. Cluttered or dark areas invite accidents. b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable

liquids, gases or dust.Powertoolscreatesparkswhichmayignitethedustorfumes.c. Keep children and bystanders away while operating a power tool. Distractions can cause you to

lose control.2. Electrical safety a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any

adapter plugs with earthed (grounded) power tools.Unmodifiedplugsandmatchingoutletswillreduce risk of electric shock.

b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. Thereisanincreasedriskofelectricshockifyourbodyisearthedorgrounded.

c. Do not expose power tools to rain or wet conditions.Waterenteringapowertoolwillincreasetherisk of electric shock.

d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.Damagedorentangledcordsincreasethe risk of electric shock.

e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do

not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A momentofinattentionwhileoperatingpowertoolsmayresultinseriouspersonalinjury.

b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask,non-skidsafetyshoes,hardhat,orhearingprotectionusedforappropriateconditionswillreducepersonal injuries.

c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carryingpowertoolswithyourfingerontheswitchorenergisingpowertoolsthathavetheswitchoninvitesaccidents.

d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attachedtoarotatingpartofthepowertoolmayresultinpersonalinjury.

e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.Looseclothes,jewelleryorlonghaircanbecaughtinmovingparts.

g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4. Power tool use and care a. Do not force the power tool. Use the correct power tool for your application. The correct power tool

willdothejobbetterandsaferattherateforwhichitwasdesigned.b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be

controlledwiththeswitchisdangerousandmustberepaired.c. Disconnect the plug from the power source and/or the battery pack from the power tool before

making any adjustments, changing accessories, or storing power tools. Such preventive safety measuresreducetheriskofstartingthepowertoolaccidentally.

d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.Powertoolsaredangerousinthehandsof untrained users.

e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

f. Keep cutting tools sharp and clean.Properlymaintainedcuttingtoolswithsharpcuttingedgesareless likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operationsdifferentfromthoseintendedcouldresultinahazardoussituation.

5. Service a. Have your power tool serviced by a qualified repair person using only identical replacement

parts. This will ensure that the safety of the power tool is maintained.

GENERAL POWER TOOL SAFETY WARNINGS

ELECTRICAL SAFETY

WARNING!Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord.Cuttingaccessorycontactinga“live”wiremaymakeexposedmetalpartsofthepowertool“live“andcouldgivetheoperatoranelectricshock.This appliance is not intended forusebypersons(includingchildren)withreducedphysical,sensoryormentalcapabilities,orlackofexperienceandknowledge,unlesstheyhavebeengivensupervisionorinstructionconcerninguseoftheappliancebyaperson responsible for their safety.Using an Extension LeadAlways use an approved extension lead suitable for the power input of this tool. Beforeuse,inspecttheextensionleadforsignsofdamage,wearandageing.Replacetheextensionleadifdamagedordefective.Whenusinganextensionleadonareel,alwaysunwindtheleadcompletely.Useofanextensionleadnotsuitableforthepowerinputofthetoolorwhichisdamagedordefectivemayresultinariskoffireandelectricshock.Itisrecommendedthattheextensionleadisamaximumof25minlength.DoNotuse multiple extension leads.NEVER under any circumstances aim the nozzle at another person or animal.•Intheeventofaninjuryoccurring,seekmedicaladviceimmediately.•Thespraygunmustnotbeusedforsprayingflammablepaintsandsolventswithaflashpointoflessthan21ºC.

•Alwaysensurethereisadequateventilationwhenspraying.• The use of ear protection is recommended.• Eye protection is recommended to keep hazardous vapours and liquids out of eyes.•Alwayswearafacemaskwhenspraying.•Alwaysreadthepaintmanufacturersthinninginstructionsbeforeusing.•Alwayskeepthespraybasketnozzleinplaceduringuse.Neverallowthespraytocome in direct contact with the skin.

DANGER!Neverimmersethesprayguninliquid.Thiscouldleadtoelectricshock,personalinjuryandmaterialdamage.

•Thespraygunmustnotbecleanedbyusingflammableliquidswithaflashpointoflessthan21ºC.NEVER spray near a naked flame, including an appliance pilot light.NEVER smoke whilst spraying.NEVER allow children to operate or play with the spray gun.•Beforecleaning,alwaysdisconnecttheappliancefromthemainssupply.•Alwaysdisconnectfrommainssupplywhenrefillingthepaintpot.•Aftereveryuseensureyoucleanyourspraygunthoroughly.NEVER use the spray gun outside when it is raining.