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Instruction Manual Multifunctional Module for Ball Valve Type 546 DN 65–DN 100

Instruction Manual Multifunctional Module for Ball Valve

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Instruction Manual Multifunctional Module for Ball Valve Type 546 DN 65–DN 100

GMST6005_4_s33_48.indd 33 14.3.2007 9:49:43 Uhr

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The�technical�data�is�not�binding�and�not�an�expresslywarranted�characteristic�of�the�goods.�It�is�subject�to�change.�Please�consult�our�General�Conditions�of�Supply.

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Table of Contents

� � � Seite1.� General�Information�� 36� 1.1�Hazard�notices� 1.2�Abbreviations2.�� CE�Marking�� 373.�� Manufacturer’s�Declaration�� 374.�� Intended�Use�� 385.�� Safety�Information�� 38� 5.1�Due�Care�Required�of�Operator� 5.2�Special�Hazards� 5.3�Transport�and�Storage6.�� �Mounting�the�Multifunctional�Module�� 41�

on�the�Ball�Valve7.�� Technical�Features�� 45

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1. General Information

1.1 Hazard notices

Hazard�notices�are�used�in�this�manual�to�warn�youof�possible�injuries�or�damages�to�property.�Pleaseread�and�abide�by�these�warnings�at�all�times!

Meaning

Imminent acute danger!Failure�to�comply�could�result�in�death�or�extremely�serious�injury.

Possible acute danger!Failure�to�comply�could�result�in�serious�injury.

Dangerous situation!Failure�to�comply�could�lead�to�injury�or�damage�to�property.

1.2 Abbreviations

Type�546 Ball�Valve�Type�546

MF�handle Lockable�multifunctional�handle

MF�module Multifunctional�module

PN Nominal�pressure

The�Planning�Fundamentals�referred�to�in�the�textmay�be�obtained�from�your�sales�company�or�onthe�Internet�at�www.piping.georgfi�scher.com

Warning symbols

Danger

Warning

Caution

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2. CE Marking

� Warning

According�to�EC�Directive�97/23/EC�pertaining�topressure�equipment,�complete�valves�$�DN�65–DN�100�are�CE-certified.

AttentionSingle�components,�spare�parts�and�complete�valves$�DN�08–DN�20�may�not�be�CE�marked.�Singlecomponents�and�spare�parts�must�be�tested�by�thecustomer�himself�following�completion.

3. EC Manufacturer’s Declaration

The�manufacturer:�Georg Fischer Piping SystemsLtd, 8201 Schaffhausen (Switzerland),�declaresthat�the�MF module�is�not�a�ready-to-use�machine�in�the�sense�of�the�EC�Directive�concerning�machines�and�cannot�therefore�meet�all�the�requirements�of�this�directive.Operation of the MF module is prohibited untilconformity of the entire system into which thevalve with the MF module has been built is estab-blished according to the EC Directives listed below.

Applicable�EC�Directives:72/23�� EEG�� EC�Low�Voltage�Directive89/336�� EEG�� �EC�Directive�on�Electromagnetic�

Compatibility

Modifi cations to the MF module which affecttechnical data given in this instruction manualand its intended use, in other words any signi-cant alterations to the MF module, render thismanufacturer’s declaration null and void.

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When�mounted�on�the�Ball�Valve�Type�546,�theMultifunctional�Module�serves:•���to�signal�the�CLOSED�or�OPEN�position�of�the�valve�via�an�electric�signal�to�a�control�supplied�by�the�customer

•���as�an�interface�when�mounting�an�electric�or�pneu-matic�actuator

•��as�assembly�interface�for�fitting�the�multifunctional�lever�with�indexing,�without�signalling�position

It�is�important�that�the�given�electrical�data,�such�asvoltage�and�current�load,�are�strictly�observed.

The�MF�module�is�not�intended�for�uses�other�thanthose�stated�here.�If�the�instructions�contained�in�this�manual�are�not�complied�with,�the�manufacturer�is�excluded�from�all�liability�for�the�above�men-tionedproduct.

5. Safety Information

Any�person�in�the�company�who�is�involved�withthe�assembly,�disassembly,�reassembly,�installation,operation�or�maintenance�(inspection,�service�andrepair)�of�this�MF�module�must�have�read�and�un-derstood�this�complete�instruction�manual,�in�parti-cular�this�section�on�safety�information.We�recommend�having�this�confi�rmed�in�writing.

Remember:•���The�MF�module�may�only�be�installed�in�perfect�working�order�and�these�safety�guidelines�must�always�be�observed.

4. Intended Use

Warning

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•��Only�qualifi�ed�and�authorized�personnel�may��perform�work�on�the�MF�module

•��According�to�the�Machine�Directive�98/37/EC��(formerly�89/392/EEG),�this�MF�module�is�not��considered�a�machine;�it�may,�however,�be�built�into�an�installation�which�is�considered�as�such.

Making�certain�that�these�points�are�observed�is�theresponsibility�of�the�piping�system�engineer/installerand�the�operator�of�such�systems,�into�which�thevalve�is�built.

5.1 Due Care Required of the Operator

The�MF�module�described�herein�was�designed�and�manufactured�with�consideration�to�the�respective�harmonized�European�standards.�It�corresponds�to�the�latest�technology�and�the�technical�data/features�contained�under�Section�7.

Safety�on�the�job�can,�however,�only�be�realized�ifthe�operator�warrants�that

•��the�instruction�manual�and�the�manual�of�the��corresponding�valve�have�been�read�and�under-stood�and�that�the�instructions�contained�therein�are�adhered�to,�and

•��the�necessary�measures�against�electronic�effects�have�been�taken.

5.2 Special Hazards

Under normal conditions, the MF module may only be operated with the cover closed. If work is performed on the MF module with the cover removed, the supply and control voltage must first be disconnected. Adjustments which need to be done in the energized state should be done with special insulated tools.

�� Warning

�� Warning

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In addition, the operating instructions of themanual valve must also be observed.They are an integral component of this manual.

If�connected�improperly,�especially�if�the�connec-tion�voltage�is�wrong,�the�built-in�limit�switches�canbecome�damaged,�and�if�signalization�of�the�valvefails,�considerable�damage�can�be�caused�to�thesystem.The�multifunctional�module�must�also�be�protectedfrom�mechanical�infl�uences;�it�is�not�permitted�touse�the�ball�valve�with�or�without�the�mounted�MFmodule�and/or�actuator�as�a�step�ladder.

Permanent�exposure�to�strong,�aggressive�chemicalsubstances�is�prohibited.

5.3 Transport and Storage

The�MF�module�must�be�handled,�transported�andstored�with�care.�Please�note�the�following�points:

•��The�MF�module�should�be�transported�and/or��stored�in�its�original�unopened�packaging.

•���The�MF�module�must�be�protected�from�harmful�physical�infl�uences�such�as�dust,�heat�(humidity).

•��It�is�important�that�the�connections�are�neither�damaged�by�mechanical�nor�thermal�infl�uences.

•���Prior�to�installation,�the�MF�module�should�be�inspected�for�transport�damages.�Damaged�MF�modules�must�not�be�installed.

Warning

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6. Mounting the Multifunctional Module on the Ball Valve

Immediately�prior�to�installation,�inspect�the�MF��module�for�transport�damages.�We�recommend��leaving�the�MF�module�in�its�original�packaging��until�you�are�ready�to�install�it.The�MF�module�has�been�fitted�ex�works�with�the�respective�switches�and�function-tested!It�is�not�necessary�to�remove�the�cover�when�used�with�the�hand-operated�ball�valve.

Design�of�the�MF�module�with�built-in�switches

1�Housing2�Housing�cover3�Switching�disc*4�Stainless�steel�Torx�screws5��Connector�plug�3P�+�E�per�DIN�EN�175301-803*�formerly�DIN�43650)6�Coupling

*)��for�MF�module�versions�with�pre-assembled�microswitches

The�MF�module�can�be�mounted�on�the�ball�valve�type�546�in�the�opened�or�closed�ball�position.

Attention! The stem is asymmetrical.

The position of the pin must be identical with the illustration.

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It�must�be�ensured�that�the�ball�is�in�the�open�position.

Note�the�asymmetrical�recesses�(c)�of�the�stem.

Next�insert�the�supplied�coupling�in�the�stem�and�tap�it�with�a�rubber�mallet�until�it�is�securely�fixed�down�on�the�stem.

Ensure�that�the�two�bevels�are�parallel�with�the��angular�contour.�The�horizontal�slot�on�the�top�of�the�square�surface�indicates�the�position�of�the�hole�in�the�ball.

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Additional�information�for�the�Multifunctional�Module�with�switches:Assemble�the�Multifunctional�Module�by�holding�both�thumbs�on�the�switch�disc.

Placing�the�Multifunctional�Module�on�the�ball�valve.��Ensure�that�the�orientation�with�the�square�(a)�and�round�(b)�contours�is�correct.�The�Multifunctional�Module�can�be�assembled�only�in�one�position.

Tighten�the�four�screws�supplied�(max�torque�4�Nm)

The�slot�(d)�must�be�aligned�with�the�marking�(e)�of�the�index�ring.

The�MF�module�is�now�ready�for�the�assembly�withthe�MF�handle.

GMST6005_4_s33_48.indd 43 14.3.2007 9:49:51 Uhr

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Mounting the multifunctional handle

To�mount�the�MF�handle,�follow�these�steps:

Remove�the�cap�nuts�(9)�and�washers�(8).

Place�the�MF�handle�on�the�stem.(Example:�open�ball�position)

Screw�the�cap�nuts�and�washers�on�the�screws�and�tighten�with�a�torque�wrench�(max.�torque�5�Nm).

GMST6005_4_s33_48.indd 44 14.3.2007 9:49:52 Uhr

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7. Technical features – multifunctional module for type 546 DN 65–DN 100

Functions:•��Interface�for�mounting�actuators•��Feedback�unit�in�combination�with�actuators•��Also�for�manual�valves�–�with�multifunctional�handle

a) The�body�is�made�entirely�of�reinforced�polypropy-lene.�It�is�screwed�directly�on�the�valve.�The�internal�contour�of�the�multifunctional�module�is�asymmetric�and�fits�exactly�on�the�corresponding�outer�contour�of�the�ball�valve�body.

b) There�is�a�choice�of�5�cast�limit�switches.�Please�note�the�following�table�when�making�a�selection�of�the�relevant�switches.

c) The�multifunctional�module�is�screwed�directly�on�the�ball�valve�body�with��4�stainless�steel�Torx�screws.

d) The�index�ring�of�PP-H�ensures�the�precise�switching�point.

e) Appliance�plug�3P+E�for�rapid�and�simple�fitting�of�cable�–�protection�class:�IP65.

f) Coupling�of�stainless�steel�for�optical�indication�of�open/closed�ball�position�and�for�reliable�transmission�of�torque�from�the�drive�or�from�the�multifunctional�lever.

g) Cover�plate�of�polypropylene�to�protect�switches�from�water�splashes�and�dust.

� ��

Configuration of Multifunctional Modules on Ball Valve 546 DimensionDN 65 and DN 80

DimensionDN 100

Coupling

Multifunctional��module�with�pre-fitted�limit�switching

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Design of the Multifunctional Moduleincluding Switches

1�Housing2�Cover3�Switching�disc4�Microswitch�«OPEN»5�Microswitch�«CLOSED»6��Connector�plug�3P�+�E�per�DIN�EN�175301-803�(formerly�DIN�43650)

7�Seal�����

General Technical Dataof the Multifunctional Module

Protection�rating�with�DIN�plug�(7):�IP�65Protection�rating�with�cable�gland:�IP�67Ambient�temperature:�–10�°C�to�+50�°C

Switch type Capacity Code no.Microswitchsilver�nickel�(Ag�Ni)

250�V�~�6�A�*) 167�482�630167�482�631

DN�65–DN�80DN�100

Microswitch�with�gold�contact(Au)

4�–�30�V=1�–�100�mA

167�482�639167�482�640

DN�65–DN�80DN�100

�* ohm resistive load* For inductive load, provide for protective circuit!�

�A�closedB�openC�blackD�blue�(short�cable)E�blue�(long�cable)

Wiring�diagram

GMST6005_4_s33_48.indd 46 14.3.2007 9:49:54 Uhr

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Switch type Capacity Code no.Inductive�switch�NPN

5–30�V�=�0,1�A 167�482�657167�482�658

DN�65–DN�80DN�100

Inductive�switch�PNP

5–30�V�=�0,1�A 167�482�666167�482�667

DN�65–DN�80DN�100

Switch type Capacity Code no.Inductive�switch�Namur�Approvals:�ATEX�2023x,�CSA�EMC�per�EN�60947-5-2Norm�conformityEN�60947-5-6

8�V�= 167�482�675167�482�676

DN�65–DN�80DN�100

Wiring�diagram

Wiring�diagram

NPNPNP

A�closedB�openC�blueD�blackE�blackF�brown

A�closedB�openC�blueD�brown

GMST6005_4_s33_48.indd 47 14.3.2007 9:49:55 Uhr

161�484�995GMST 6005/1,2,4,3a (03.07)©�Georg�Fischer�Piping�Systems�LtdCH-8201�Schaffhausen/Switzerland,�2006Printed�in�Switzerland

AustraliaGeorge�Fischer�Pty�LtdUnit�1,�100�Belmore�RoadRiverwood�NSW�2210�AustraliaPhone�+61(0)2/9502�8000�[email protected]

Austria�Georg�Fischer�Rohrleitungssysteme�GmbH3130�HerzogenburgPhone�+43(0)2782/856�[email protected]

Belgium / LuxembourgGeorg�Fischer�NV/SA1070�Bruxelles/BrüsselPhone�+32(0)2/556�40�[email protected]

BrazilGeorge�Fischer�Ltda04795-100�São�PauloPhone�+55(0)11/5687�[email protected]

ChinaGeorg�Fischer�Piping�Systems�Ltd�Shanghai�Pudong,�Shanghai�201319Phone�+86(0)21/58�13�33�33�[email protected]

Denmark / IcelandGeorg�Fischer�A/S2630�TaastrupPhone�+45�(0)70�22�19�[email protected]

FranceGeorg�Fischer�SASBP�88026�Villepinte95932�Roissy�Charles�de�Gaulle�CedexPhone�+33(0)1�41�84�68�[email protected]

GermanyGeorg�Fischer�GmbH73095�Albershausen�Phone�+49(0)7161/[email protected]

IndiaGeorg�Fischer�Piping�Systems�Ltd400�076�MumbaiPhone�+91�224007�[email protected]

ItalyGeorg�Fischer�S.p.A.20063�Cernusco�S/N�(MI)Phone�+3902/921�[email protected]

JapanGeorg�Fischer�Ltd556-0011�Osaka,�Phone�+81(0)6/6635�[email protected]

Korea Georg�Fischer�Piping�Systems#902�Ace�Techno-Tower�|||197-48,�Guro-dong,�Guro-guSeoul�152-050�KoreaPhone�+82�2�851�3861/3862Fax� +82�2�851�[email protected]

MalaysiaGeorg�Fischer�(M)�Sdn.�Bhd.47500�Subang�JayaPhone�+60�(0)3-8024�[email protected]

MexicoGeorg�Fischer�S.A.�de�C.V.Apodaca,�Nuevo�LeonCP66636�MexicoPhone�+52�(81)1340�8586Fax� +52�(81)1522�8906

Middle EastGeorge�Fischer�Piping�Systems�Dubai,�United�Arab�Emirates�Phone�+971�4�289�41�20�[email protected]�www.piping.georgfischer.com

NetherlandsGeorg�Fischer�N.V.8161�PA�EpePhone�+31(0)578/678�222�[email protected]

NorwayGeorg�Fischer�AS1351�Rud�Phone�+47(0)67�18�29�[email protected]

PolandGeorg�Fischer�Sp.�z�o.o.02-226�Warszawa�Phone�+48(0)22/313�10�50�[email protected]

RomaniaGeorg�Fischer�Piping�Systems�Ltd020257�Bucharest�-�Sector�2Phone�+40(0)21/230�53�[email protected]

RussiaGeorg�Fischer�Piping�SystemsOffice�14a,�3�Entrance,�9�FloorBusiness�Center�Parus1st�Tverskaya-Yamskaya�Street,�23Moscow�125047Tel.�+7�495�258�60�[email protected]

SingaporeGeorge�Fischer�Pte�Ltd528�872�SingaporePhone�+65(0)67�47�06�[email protected]

Spain / PortugalGeorg�Fischer�S.A.28046�MadridPhone�+34(0)91/781�98�[email protected]

Sweden / FinlandGeorg�Fischer�AB12523�Älvsjö-StockholmPhone�+46(0)8/506�775�[email protected]

SwitzerlandGeorg�Fischer�Rohrleitungssysteme�(Schweiz)�AG8201�SchaffhausenPhone�+41(0)52�631�30�[email protected]

TaiwanGeorg�Fischer�Piping�Systems2F,�No.�88,�Hsing�Te�RoadSan�Chung�CityTaipei�Hsien,�Taiwan�(R.O.C.)Phone�+886�2�8512�2822Fax� +886�2�8512�2823

United Kingdom / IrelandGeorge�Fischer�Sales�LimitedCoventry,�CV2�2STPhone�+44(0)2476�535�[email protected]

USA / Canada / Latin America / CaribbeanGeorge�Fischer�Inc.Tustin,�CA�92780-7258Phone�+1(714)�731�88�00�Toll�Free�800/854�40�[email protected]

Export�Georg�Fischer�Piping�Systems�(Switzerland)�Ltd.8201�SchaffhausenPhone�+41(0)52-631�30�26Fax� +41(0)52-631�28�[email protected]

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