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A180E301P02
INSTRUCTION MANUAL
SINGLE-NEEDLE LOCKSTITCH UPPER AND LOWER FEEDAUTOMATIC UNDERTRIMMERINDUSTRIAL SEWING MACHINE
LY2-3750-B1TMODEL
PRECAUTION BEFORE STARTING OPERATION1 Safety Precautions
1 . Whenturningthepoweron,keepyourhandsandfingersawayfromtheareaaround/undertheneedleandtheareaaroundthepulley.
2 . Thepowermustbeturnedoffwhenthemachineisnotused,orwhentheoperatorleaveshis/herseat.
3 . Thepowermustbeturnedoffbeforetiltingthemachinehead,installingorremovingthe“V”belt,adjustingthemachine,orreplacingparts.
4 . Avoidplacingfingers,hairs,obstacles,etc.nearthepulley,“V”belt,bobbinwinderwheel,ormotorwhenthemachineisinoperation.Injurycouldresult.
5 . Don’tputfingersintothethreadtake-uplevercover,around/undertheneedle,orpulleywhenthemachineisinoperation.
6 . Ifthebeltcover,thefingerguard,and/ortheeyeguardareinstalled,don’toperatethemachinewithoutthesesafetydevices.
2 Precaution before Starting Operation
1 . Ifthemachine’soilpanhasanoilsump,neveroperatethemachinewithoutfillingoilinit.
2 . Ifthemachineislubricatedbyadropoiler,neveroperatethemachinewithoutlubricating.
3 . Whenanewsewingmachineisoperated,verifytherotationaldirectionofthepulleywiththepoweron.
(Thepulleyshouldrotatecounterclockwisewhenviewedfromthepulley.)4 . Verifyvoltageand(singleorthree)phaseindicatedonthenameplateofthemotor.
3 Precaution for Operating Conditions
1 . Avoidusingthemachineatabnormallyhightemperature(35℃orhigher)orlowtemperature(5℃orlower).Otherwise,machinefailuremayresult.
2 . Avoidusingthemachineindustyconditions.3 . Avoidusingthemachineinconditionsfilledwithalotofelectricnoisessuchashigh-frequencywelders.
INTRODUCTION ThankyouverymuchforpurchasingMitsubishiindustrialsewingmachine. Pleasereadthisinstructionmanualbeforeoperatingthesewingmachine.Pleasereadalso“SafetyManual”,“InstructionmanualforMitsubishiLimiservoX”andoperatethesewingmachinecorrectlyandsafely.
CONTENTSPREPARATION FOR OPERATION ……………………………………………… 11Adjustmentoftheneedlestoppingposition……………………………………… 1
USAGE PRECAUTION ……………………………………………… 11Installationofthekneelifter ……………………………………………………… 12Lubrication…………………………………………………………………………… 23Lubricationcondition………………………………………………………………… 24Adjustmentoflubricationtotherotatinghook ………………………………… 25Adjustmentoflubricationtotheuppershaft…………………………………… 26Adjustmentoftheoilpump………………………………………………………… 27Periodicalcleaning…………………………………………………………………… 38Precautionforthebuilt-intypedetector ………………………………………… 39Installationofthebeltcover ……………………………………………………… 3:Precautiononoperation …………………………………………………………… 3
HOW TO USE ……………………………………………… 41Installationoftheneedle…………………………………………………………… 42Windingofthebobbinthread……………………………………………………… 43Threadingoftheneedlethread…………………………………………………… 54Adjustmentoffeed(stitch)lengthandbackstitch……………………………… 55Balanceofthreadstension ………………………………………………………… 56Adjustmentoftheneedlethreadtension………………………………………… 67Adjustmentofthebobbinthreadtension………………………………………… 68Adjustmentofthepresserfootpressure………………………………………… 69Adjustmentofthefeeddogheight ……………………………………………… 7:Adjustmentofthefeeddoginclination…………………………………………… 7AAdjustmentofforward/backwardstitchlength………………………………… 7BManualPresserbarlifter…………………………………………………………… 8CAdjustmentofthefeedfootandthepresserfoot ……………………………… 8DAdjustmentofthefeedtiming ……………………………………………………10EAdjustmentofthethreadtrimmerdevice ………………………………………10FTherotatinghook,bobbincase,andbobbin………………………………………13GAdjustmentofthegapbetweenthepulleyandthemachinehead……………13
SPECIFICATIONS ………………………………………………14
1 Installation of the knee lifter1 . Pulloutkneeliftershafts(ontherightandleft)asfaraspossible,andsetthem.
2 . Installthedrivingcrankoneachshaft.3 . Setalinkbetweentherightandleftdrivingcrankstoconnectthem.
4 . Installthekneelifterleverontheleftdrivingcrank.
5 . Theoperatingforcecanbelightenedbyconnectingalinkwiththeinsidescrew Ⓐintheleftdrivingcrankasshowninthedottedlineofthefigure.However,inthiscasetheoperationamountofthekneelifterleverisincreased.
PREPARATION FOR OPERATION
1 Adjustment of the needle stopping position
1 . Adjustment of “UP” positionWhenthepedaliskickeddownbyheel,themachinestopsat“UP”position.Ifmarksdeviatelargerthan3mm,adjustasfollows.( 1 )Disconnecttheplug(12pins)ofcablefromthemachinehead.( 2 )Runthemachineandstopat“UP”position.( 3 )Whileholdingthepulley,insertthe“Adjustingtool”inthehole Ⓐ,thenturnthetool.
2 . Adjustment of “Down” positionWhenthepedalis“Neutral”themachinestopsat“Down”position.Ifmarksdeviatelargethan3mm,adjustasfollows.( 1 )Disconnecttheplug(12pins)ofcablefromthemachinehead.( 2 )Runthemachineandstopat“Down”position.( 3 )Whileholdingthepulley,insertthe“Adjustingtool”inthehole Ⓑ,thenturnthetool.
3 . Confirmthestopoperation,thensettheplug(12pins)comingfromthemachineheadintothereceptacle.
USAGE PRECAUTION
Timing mark
Rotating direction
1st mark “Up” position
“Down” position
White
Black3rd mark
3rd mark
1st mark
Adjusting tool
laterearlierBlack mark
White mark
Timing of the needle
Ⓐ
Ⓑ
Knee lifter shaft
Driving crank
Knee lifter lever
Collar
Hinged screw
Link
screw Ⓐ
— 1 —
2 LubricationFilltheoilreservoirwithoilupto“H”line.Oillevelshouldbeperiodicallychecked.Ifoillevelisfoundbelow“L”linereplenishoilto“H”line.Foroil,use“MC70M”specifiedbyMitsubishi.※Refer MC70M:Specificgravity(15℃ )=0.86(g/cm3) :Viscosity(40℃ )=10.9(mm2/s)
Knee lifter pin
Drain oil screwⒽ Ⓛ
3 Lubrication conditionCheckthattheoilsplashedtheoilsightwindow.
Oil sight window
4 Adjustment of lubrication to the rotating hook
Adjustthelubricationamountoftherotatinghookbyturningthescrew Ⓐ.
IncreaseDecrease
Screw Ⓐ
5 Adjustment of lubrication to the upper shaft
Removethefaceplate,andadjustthelubricationamountbyturningtheuppershaftlubricationadjustingscrew.
Increase Decrease
Crank
Upper shaft
Maximum Standard Minimum
Adjusting screw Ⓐ
6 Adjustment of the oil pumpThestandardadjustmentisasfollows:Theadjustingplatekeepsthebypassholefullyclosed.Todecreasesplashing,openthebypassholeappropriately.
Adjusting plate
Bypass hole
USAGE PRECAUTION
— 2 —
7 Periodical cleaning1 . Machine
2 . MotorRemovedustfromthemotorfiltereveryoneortwomonths.(Continuedoperationwiththefiltercloggedwithlintordustmayoverheatthemotor.)
3 . Control BoxRemovedustfromtheconnector.(Iftheconnectoriscoveredwithdust,themachinemightmalfunction.)
8 Precaution for the built-in type detector
1 . Sincetheopticaltypedetectingelementisusedinthedetector,preventdustoroilfromstickingtothedetectingplatewhenthesewingmachinepulleyisremovedforadjustment.
Iftheyhavestuck,wipethemoffwithsoftclothcarefullysothatthesurfaceisnotscratched,donotletoilpermeatetheclearanceonthedetectingplate.
2 . Incaseofdisconnectionofthepositiondetectorconnector,runningoffthebeltorcompleteconstraintandoverload,themotorisautomaticallyturnedoffafterpredeterminedtimetopreventburningofthemotor.(However,incaseofhalf-constraintandoverload,thepowermaynotbeturnedoff.)Afterthefailureiseliminated,thenormaloperationisresumedbyturningoffthepoweroncethenturningonagain.
Thesameoperationoccursforthedetectormalfunctionorthelinebreakage.
9 Installation of the belt cover1 . Installthebeltcoveronthemachinesideforsafety.Refertotheprovidedinstructiondocumentcontainedinthesamepackage.
2 . Installthebeltcoveronthemotorsideforsafety.
: Precaution on operation( 1 ) Whenthepoweristurnedonoroff,keepfootawayfromthepedal.
( 2 ) Itshouldbenotedthatthebrakemaynotworkwhenthepowerisinterruptedorpowerfailureoccursduringsewingmachineoperation.
( 3 ) Sincedustinthecontrolboxmightcausemalfunctionorcontroltroubles,besuretokeepthecontrolboxcovercloseduringoperation.
( 4 ) Donotapplyamultimetertothecontrolcircuitforchecking,otherwisevoltageofmultimetermightdamagesemiconductorcomponentsinthecircuit.
USAGE PRECAUTION
HookFeed dog
Hook
Feed bar
Oil pump screen
●Removethethroatplateandcleanthefeeddog.Reassemblyshouldbedonebyscrewinginthescrew2-3rotationsbyhandatfirst,thentighteningthemevenlyusingalong-shaftedscrewdriver.
●Leanthemachineheadandcleanthehookandremoveanydustand/orlintinsidethebobbincase.
●Leanthemachineheadandremoveanydustand/orlintontheoilpumpscreen.
— 3 —
1 Installation of the needleNote: Before installing the needles, be sure to turn off the power.
HOW TO USE
Insert the needle upto the bottom of needle clamp and tighten the screw keeping the long groove side facing to the left.
Insufficient insertion Needle distorted
Gap
Long groove left side Timing mark
for DB×1
Timing mark for DP×17
Needle bar
Note:Ifthreadsnappingoccursduringreversesewingwithpolyesterthreads,itmaybeavoidedbyfittingtheneedlewiththelonggrooveshiftedtothefrontside.Normally,avoidfittingtheneedlewiththegroovefacingbackward.
BothneedlesDP× 17andDB× 1canbeused.Usethetimingmarksasshowninthefigure.
2 Winding of the bobbin threadNote: When bobbin thread is wound, keep the presser foot lifted.
Adjustment ●Tension of wound thread Slackwindingisrecommendedforpolyesterthreadandnylonthread.
●Conically wound thread Movethethreadguidetowardsmallerdiameterofwoundthreadlayer.
●Amount of wound thread Loosenthewindingamountadjustmentscrewtodecreasethreadwindingamountandtightenthescrewtoincreasethreadwindingamount.
Winding tension adjustment nut
Even winding amount of 80% of full capacity
Winding amount adjustment screw
Thread guide
— 4 —
3 Threading of the needle threadWiththethreadtake-upleverlocatedattheuppermostposition,passtheneedlethreadintheordershowninthefollowingfigure.
4 Adjustment of feed (stitch) length and backstitch
●Adjustmentoffeed(stitch)length…AdjustfeedlengthbyturningthefeedlengthsettingdialwhilepushingPUSHlever.
●Backstitch…Directionofstitchingcanbereversedbydepressingthereversesewingleverorpushingthetouchbackswitch.
●Touchbackswitch…Inthecasethattheswitchisturnedtothearrowdirectionby180°,nobackwardstitchingoccursevenwhentheswitchispushed.
Usethisfunctiontoavoidthemalfunctionsuchasunnecessaryreversestitchinginthecasethatthefabriccomesincontactwiththeswitchduringsewing.
5 Balance of threads tension
HOW TO USE
①
②
③④
⑤
⑥⑦
⑧
⑨⑩⑪
Lead the thread rightward
PUSH lever
Feed length setting dial
Reverse sewing lever
Thread
③
④
⑤
⑥
⑧
Touch back switch
A ○
B ×
C ×
Balanced tension
Tight the needle thread tension or loose the bobbin thread tension
Loose the needle thread tension or tight the bobbin thread tension
— 5 —
6 Adjustment of the needle thread tension
●Theneedlethreadtensionshouldbeadjustedonthebasisofthebobbinthreadtension.
●Adjusttheneedlethreadtensionbyturningthethreadtensionnut.
Theneedlethreadtensioncanbealsoadjustedbychangingintensityandmovablerangeofthethreadtake-upspringincaseofsewingthespecialfabricandthread.
7 Adjustment of the bobbin thread tension
1 . ThebobbinthreadtensioncanbeadjustedbyturningthescrewⒶ.
8 Adjustment of the presser foot pressure
1 . Adjustthepresserfootpressureaccordingtothefabricbyturningthepressureadjustingscrew.
2 . Pressureontheboththepresserfootandthefeedfootcanbeadjusted.(Theadjustingscrewpositionisfactory-adjustedasshowninthefigure.)
3 . Sewingpressureshouldbeadjustedtotheminimumrequiredstrength.
HOW TO USE
Tighten
Loosen
Thread tension nut
Screw Ⓐ
Thread tension spring
LoosenTighten
StrengthenWeaken
Standard 30 mm
〈Presser foot pressure〉
Standard 20 mm
Weaken Strengthen
〈Feed foot pressure〉
— 6 —
9 Adjustment of the feed dog height
1 . Turnthepulleyandstopitatthepositionwherethefeedliftingrockshaftcrankswingstotheinnermostposition.
2 . LoosenthescrewⒶ. Note:Becarefulnottomovethefeedliftingrockshaftcrankinthelateraldirection.
3 . Adjustthefeeddogheightbyswingingthefeedliftingrockshaftforkandmovingthefeedbar.
4 . Afteradjusting,fullytightenthescrewⒶ.
The feed dog height is factory-adjusted to 1.0 mm.
Throat plateFeed lifting rock shaft fork
1.0 mm
Feed bar
Feed dog
Feed lifting rock shaft crank Screw Ⓐ
: Adjustment of the feed dog inclination
Thefeeddoghasbeensettostandard(horizontally).Ifnecessary,adjusttheinclinationaccordingtothematerialtobesewnasfollows.1 . SlightlyloosenscrewⒶ.2 . Whilepressingthegroovelocatedintheeccentricpinbyusingascrewdriver,turntheeccentricpinclockwise(tolowerthefrontend)orcounterclockwise(toliftthefrontend).
3 . Afteradjusting,tightenthescrewⒶ.
MarkEccentric pin
Screwdriver
Screw Ⓐ
A Adjustment of forward/backward stitch length
1 . LoosenfoursetscrewsⒶ.2 . Turnthestitchlengthadjustingpinuntilthedesiredlengthisreachedasfollows:( 1 ) Clockwise:Increasesthestitchlengthin
forwardsewing,anddecreasesthestitchlengthinbacksewing.
( 2 ) Counterclockwise:Decreasesthestitchlengthinforwardsewing,andincreasesthestitchlengthinbacksewing.
HOW TO USE
Set screw Ⓐ Bracket Stitch length adjusting pin
Positionofmarkontheeccentricpin Feeddog
Horizontal Standard
Rightabove Frontup(MAX.)
Rightbelow Frontdown(MAX.)
— 7 —
B Manual Presser bar lifter1 . Turnthepresserbarlifterinthedirectionofthearrow.Thisraisesthepresserfoot.
C Adjustment of the feed foot and the presser foot
1 . Adjustment of alternating movement( 1 ) Thealternatingmovementonthefeedfoot
andthepresserfootcanbeadjustedbyusingtheadjustingdiallocatedonthetopcover.
( 2 ) Facethedesirednumberprintedonthedialtothematchingmarklocatedonthetopcover.
( 3 ) Thenumberprintedonthedialrepresentsthepossibleprotrusionofthefeedfootandpresserfootfromthethroatplatewhenthealternatingmovementsontheseareevenlyset.
( 4 ) Ifthealternatingmovementsareevenlyset,theycanbereadjustedupto2.0to5.0mm.
2 . To change the balance of the alternating movements between the feed foot and presser foot( 1 ) Forexample,toincreasetheriseofthefeed
foot,anddecreasetheriseofthepresserfoot.①Removetherubberpluglocatedonthetopcover.②Turnthepulleyuntilthepresserfootisslightlyraisedfromthethroatplate.③LoosenthesetscrewⒶ(ontherightside)locatedonthefeedliftingrockshaftcrank(right).④Thebuilt-inspringpullsdownthepresserfootuntilitmakescontactwiththethroatplate.Then,tightenthesetscrewⒶ.⑤Thiscompletestheadjustment,i.e.,theprotrusionofthepresserfoothasbeendecreasedbyasetdistance.And,theverticalmotionofthefeedfoothasbeenincreasedbythatsamedistance.
( 2 ) Asacontrarycase(1),todecreasetheriseofthefeedfoot,andincreasetheriseofthepresserfoot.
First,turnthepulleyuntilthefeedfootisslightlyraisedfromthethroatplate.Next,loosenthescrewⒶ.Finally,tightenthescrewⒶagain.
Thisdecreasestheriseofthefeedfoot.
HOW TO USE
Presser bar lifter
Alternating movement adjusting dialMatching mark
Presser foot
Feed foot
2.0 to 5.0 mm
Rubber plug
Set Screw Ⓐ
Feed lifting rock shaft crank (right)
— 8 —
3 . Installing the feed regulator bracketShoulditbenecessarytodismountandthefeedregulatorbracketanditsrelatedparts,usetheprocedureexplainedbelow.Note:Ifthefeedregulatorbracketispoorlypositioned,theresultantalternatingmovementsmaybetooshortorlong,causingdefectivemachineoperation.( 1 ) SettheclearancebetweenspecialscrewⒶlocatedontheregulatorstudandthesidewallofthemachinearmto26.5mmasillustratedtotheleft.(Usea26.5mmspacerbetweentheseparts.Thisfacilitatestheoperation.)
( 2 ) Withthefeedregulatorstudheldasexplainedinstep( 1 )above,adjustthefeedregulatorbracket.Thisadjustmentshouldinsureaclearanceof12mmbetweentheperipheryofpinⒷlocatedonthefeedregulatorbracketandthetopcovermountingfacelocatedonthearm.TightenscrewsⒸ.
4 . Feed pitch adjustment of feed footTheratiooftheupperfeedamount(ofthefeedfoot)tothelowerfeedamount(ofthefeeddog)hasbeenadjustedto1:1.However,thefeedfootfeedingamountcanbeincreasedordecreaseddependingontheoperatingconditions.( 1 ) Loosenthenutlocatedontheupperfeed
rockshaftcrank(left),andshifttoadjustthepositionofthesquareblockupwardordownward.
Upperposition:Feedpitch→Small Lowerposition:Feedpitch→Large
HOW TO USE
Ⓑ
Ⓒ ⒶFeed regulator bracket
Feed regulator stud
26.5 mm
12 mm
Nut
Upper feed rock shaft crank (left)
— 9 —
D Adjustment of the feed timing1 . Thestandardpositionoftheeccentricfeedcamandeccentricfeedliftingcamareillustratedtotheright.
2 . Toadjusttheposition,firstopenthetopcover.Properlyslidetheeccentriccam.
3 . Theeccentricfeedcamcanalsobeadjustedbyremovingtherubberpluglocatedonthetopcover,andtheuppereccentricfeedliftingcamcanalsobeadjustedbyremovingtherubberpluglocatedonthearm.
Inthelattercase,however,thebuilt-inbevelgearisconcealed;careshouldbetakenwhenadjusting.
E Adjustment of the thread trimmer device
1 . Configuration of the thread trimmer devise
2 . Precautions for adjustmentTheLY2-3750usesathreadtrimmerdrivesystemwithalowershaftcam.Soifyouturnthemachinebyonerevolutionwiththethreadtrimmersolenoidactivated(i.e.,withtherollerlocatedonthecamfollowercrank( 2 )keptengagedwiththethreadtrimmercam),themovableknife(left)willmakecontactwiththeneedle,breakingthecontactingparts.Activatethebuilt-insolenoidonlywhenthenormalthreadtrimmingcycleisactive(lowerposition→upperposition).
HOW TO USE
Bevel gear for upper shaft
1st screw 1st screw
Rubber plug
Rubber plug
Top cover
Upper shaft 2nd screw
Upper eccentric feed lifting cam
Eccentric feed cam
Fixed knife bracket unit
Thread guideFixed knife
Movable knife (left)
Knife driving crank
Knife driving shaft
Cam follower crank (1)
Cam follower crank (2)
Drive lever Stopper plateStopper
Spring
Spring
Coil spring
Collar
Thread trimmer cam
Flexible wire
Knife base unit
Thread trimmer solenoid unitThread trimmer solenoid
— 10 —
3 . Relationship between the fixed knife and the movable knife (left) edge
( 1 ) Thestandardpositionisillustratedtotheright.
( 2 ) Ifthedistance(0.3mm)istoowide,suchasituationmayallowfor“triple”threadbreakagetooccur,resultingindetachedneedlethreadafterthreadsarecut.Also,ifitistoonarrow,suchasituationmayleadtounexpectedlyuncutthreads.Pleasekeepthisinmind.
( 3 ) Theadjustmentnecessaryinstep( 2 )canbedonebycorrectlyinstallingthefixedknifebracketunitorcorrectlymountingthefixedknife.
( 4 ) ThefixedknifebracketunithasbeeninstalledusingscrewⒶwiththebobbincaseholderpositionbracketremoved(SeeFig.totheright).
4 . Knife driving shaft( 1 ) Thestandardpositionisillustratedtotheright.( 2 ) Whenassembling,theknifedrivingshaftmust
firstbeputthroughtheknifedrivingcrank.( 3 ) Thecamfollowercrank( 1 )mustbepositionedasillustratedtotheright,andsettotheflatontheknifedrivingshaft.
( 4 ) Thestoppermustbesettotheflatontheknifedrivingshaftinsuchawaythattheknifedrivingshaftissnugandsmoothlyturnsintheshaftdirection.
5 . Installing the thread trimmer solenoid unit( 1 ) Operationstrokeofthethreadtrimmersolenoid
①Standardoperationstrokeis6mm.②ThisstrokecanbeadjustedbyusingnutⒶ.( 2 ) Installingtheunit①TheunitcanbemountedbyusingscrewsⒷ and Ⓒ.②Clearanceof1mmmustbeinsuredbetweenthedrivingleverandcamfollowercrank( 2 )withstoppernutⒶmadecontactwiththesolenoid.③Insuchasituation,activatingthesolenoidshouldcreateaclearanceof0.5mmbetweencamfollowercrank( 1 )and ( 2 ).Thissituationisstandard.Tomeetthisstandard,slidethesolenoidmountingbracketinthedirectionofthearrowasillustrated,ifadjustmentisneeded.
HOW TO USE
Screw Ⓐ
Fixed knife bracket unit
Driving lever
Cam follower crank (2)
Cam follower crank (2)
Cam follower crank (1)
Solenoid mounting bracket
6 mm
1 mm
Ⓒ
Ⓐ Ⓑ
0.5 mm
Coil springCam follower crank (1)
Cam follower crank (2)
StopperBushing87.5 mm
Knife driving shaft
Movable knife (left)0.3 mm
Fixed knife
(Knife edge)
— 11 —
6 . Installing the thread trimmer cam( 1 ) Facethe2ndtimingmarkⒶ(Green)locatedonthepulleytothematchingmarkonthearm.
( 2 ) Withthethreadtrimmersolenoidactivated,turnthethreadtrimmercamforwarduntilthecammakescontactwiththeroller.Then,setthecam.
( 3 ) Withthethreadtrimmersolenoiddeactivated,allowthecamfollowercrank( 2 )toreturntoitsoriginalposition.Thisshouldcreateaclearanceof0.5to1.0mmbetweenthecamandrollerend.Thisdistanceisstandard.
7 . Adjustment of knives engagement( 1 ) Positionofmovableknife(left)andfixedknife①Seetheillustration.Thestandarddistancesfromtheneedlecenterare7.5mmand5mmfromthemovableknife(left)andfixedkniferespectively.
( 2 ) Adjustmentofknivesengagingamount①Withthesolenoidactivated,turnonthemachine.Thisturnsthethreadtrimmercamwhichturnsthemovableknife(left).Whenthemovableknife(left)hasmovedtoitsfarthestdistance,thestandardengagingamountofknivesis1.5to2.0mm.
②Theengagingamountcanbeadjustedbyproperlymountingthedrivingcrank.
( 3 ) Adjustmentofknivesengagingpressure①Seetheillustration.Insuchasituation,themovableknife(left)andthefixedknifeshouldfirstmakecontactwitheachother.Thissituationisstandard.
②Ifathreadispoorlycut,particularlywhenitisthick,slightlyincreasetheengagingpressure.Thisshouldsolvetheproblem.
③Theengagingpressurecanbeadjustedinthisway:LoosenlocknutⒷ(SeeFig.),andadjustitbyusingadjustingscrewⒶ.
HOW TO USE
Cam follower crank (2)Knife driving shaft
Matching mark
0.5 to 1.0 mm
0.6 mm
1mm
Ⓐ
Thread trimmer camThread trimmer cam
Roller
Roller
Lower shaft
Knife driving crank
1.5 to 2.0 mm
3 mm
7.5 mm 5 mm
Fixed knife
Movable knife (left)
Movable knife (left)
Ⓑ ⒶFixed knife
Movable knife (left)
Fixed knife
Note: Thestandardpositionofcamfollowercrank(2)beforeactivationisillustratedtotheright.Ifthispositionhasbeenchangedduetoremovalofstopperplate,etc.,firstperformthespecifiedadjustmentbyusingtheadjustingboltlocatedonthestopperplatebeforeadjustingasabovesteps(1)to(3).
— 12 —
8 . Adjustment of the needle thread tension release( 1 ) Withthethreadtrimmersolenoidactivated,adjustmentshouldbesuchthatthethreadtensiondiscslocatedontheneedlethreadtensionregulatorareseparatedfromeachotherbyabout1mm.
( 2 ) Adjustmentcanbedoneinthisway:LoosennutⒶandproperlymovetheflexiblewire.
( 3 ) Movetheflexiblewiretotherighttoincreasetheopeningamount.
9 . Adjustment of the needle thread remaining length
( 1 ) ThelengthofremainingthreadcanbeadjustedbyturningtensionregulatingnutⒶasfollows: Clockwise → Shortinlength Counterclockwise → Longinlength
F The rotating hook, bobbin case, and bobbin
1 . UseaspecialbobbinformachineswiththreadtrimmerswhoserotatinghookhasbobbinthreadguideslitⒶ.
2 . Also,useabobbincasewhosebottomhasspringⒷacapableofpreventingracing.
3 . Thebobbinprovidedinthepackagecanbeused.
G Adjustment of the gap between the pulley and the machine head
Thedetector’sreflectionplateisinstalledontheinnersideofthepulley.Soacorrectdistancemustbekeptwiththedetectorbody.Thegapbetweenthepulleyandthemachineheadmustbe6.5mm.
HOW TO USE
1 mm
Ⓐ
Thread trimmer solenoid
Increase the opening amount
Flexible wire
Ⓐ
Ⓐ
Ⓑ
Rotating hook
Bobbin case
Detector body
6.5 mmAdjusting tool (Enclosed in the accessary box)
Pulley
Note:Ifthethreadtensiondiscsaretoonarrowly,theneedlethreadmaybeliabletobebroken,resultingindetachedneedlethread.Also,ifthespacebetweenthediscsistoowide,theexcessiveblankspacebetweenthediscsmayresultinloosestitches.
— 13 —
LY2-3750-B1T Specifications
ModelSpecifications
LY2-3750-B1T
Application Heavymaterial
Max.sewingspeed(rpm) 2,000
Stitchlength(mm) 0to8
Needlebarstroke(mm) 38.0
Threadtake-upleverstroke(mm) 73.0
Alternatingmovement(mm) 2.0to5.0(feedfoot)
Alternatingmovementchangingsystem Dial(One-touch)
Feeddogheight(mm) 1.0
Presserfootstroke(mm)Hand 6.0
Knee 16.0
Needle DP × 17#22(DB× 1#22)
Hook(verticalrotatinghook) Large
Bobbincase Withracingpreventionspring
Bobbin Madeofsteelforthreadtrimmer
Lubricationsystem Automaticlubrication
ThreadtrimmerRotarytrimmingbyleftmovableknife
andrightfixedknife
Touchback ○
Beddimensions(mm) 517 × 178
Note:●Thebobbinshouldbeofhighqualityfreefromdeformation. ●Somematerialsand/orsewingconditionsmayrequirespecificationsotherthanthoselisted
above. ●Thesespecificationsaresubjecttochangeformachineimprovement.
SPECIFICATIONS
— 14 —
Printed in Japan