© 2015 SuperATV.com®. All Rights Reserved. Rev IN-PS-1-33-380 6/8/2015

Read instructions and view illustrations before beginning.

Need help with your installation?

1-812-574-7777

sales@superatv.com www.superatv.com

8:00am - 9:00pm EST M-Th8:00am - 7:00pm EST Friday9:00am - 2:00pm EST Saturday

(Kit contents continue on following pages)

Item Description

A Motor MountB Upper ShaftC Lower ShaftD ECU MountF Support

B

C

INSTALLATION INSTRUCTIONS

AD

F

Thank You For Choosing

Power Steering Kit (380W)for Polaris RZR® 900/1000 Models

Liability StatementSuperATV’s® products are designed to best fit user’s ATV/UTV under stock conditions. Adding, modifying, or fabricating any factory or aftermarket parts will void any warranty provided by SuperATV® and is not recommended. SuperATV’s®

products could interfere with other aftermarket accessories. If user has aftermarket products on machine, contact SuperATV® to verify that they will work together.Although SuperATV® has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc. will change the ride of machine and may increase maintenance and part wear. Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death. No warranty or representation is made as to this product’s ability to protect user from severe injury or death. SuperATV® urges operators and occupants to wear a helmet and appropriate riding gear at all times.By purchasing and installing SuperATV® products, user agrees that should damages occur, SuperATV® will not be held responsible for loss of time, use, labor fees, replacement parts, or freight charges. SuperATV®, nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any product purchased from SuperATV®. The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the product that gave rise to the claim.SuperATV® will warranty only parts provided by SuperATV®. Any damage or problems with OEM housings, bearings, seals, or other manufacturers’ products will not be covered by SuperATV®. SuperATV® parts and products are not warrantied if item was not installed properly, misused, or modified.

740B Clifty Drive • Madison, Indiana 47250 • 812-574-7777

Fitment - 900: 2015+, S 900: 2015+, 900 XC: 2015+, 1000: 2014+

2IN-PS-1-33-380

H*

(Kit contents continued)

G*

J*

*Connections- Before installing, ensure that all Gaskets in

electrical connections are properly seated.- If Gaskets are not seated use a Flathead

Screwdriver to seat.

Item DescriptionG MotorH ECUJ Wire Harness

M8 x 20mm Lg. FHCS6x

M8 Nylock Nut6x

(Disregard any extra hardware)

M10 x 20mm Lg. FHCS3x

3IN-PS-1-33-380

remove HoodFig. 1

(removal illustrations continue on following pages)

remove Dash

remove Steering Wheel

Fig. 2

Removal, See Figs. 1 - 6: Keep all components removed from machine.1. Raise front of machine, secure with jack stands, and remove following components:- Wheels- Steering Wheel- Hood- Dash (unplug any switches and wiring)- Power Steering Motor Cover2. Remove Lower Shaft from Rack and Pinion.3. Remove (4) Nuts from Pedal Mount.4. Remove hardware from lower portion of Tilt Adjustor.- Remove Tilt Steering Assembly.5. Remove Lower and Upper Shafts from Motor.6. Remove Motor from Bracket; unplug Wiring and secure out of way.

4IN-PS-1-33-380

Fig. 4

remove stock Lower Shaft from Rack and Pinion

Front (Driver Side)

Fig. 5

(Driver Side Footwell)

Motor

remove Lower Shaft from Motor

remove stock Nuts from Pedal Mount

Pedal Mount

remove hardware

Fig. 3

remove stock Cover and hardware

Tilt Adjustor

Tilt Steering Assembly

5IN-PS-1-33-380

unplug Wiring

remove Motor from Bracket

Fig. 6

(Driver Side Footwell)

remove Upper Shaft from Motor

(installation illustrations continue on following pages)

Installation: Do not tighten hardware completely unless noted.1. Assemble Motor Mount (A) to Support (F) with M8-1.25 x 20mm Lg. FHCS and M8-1.25

Nylock Nuts; set aside. See Fig. 1.- Install Motor (G) to Motor Mount (A) with M10-1.50 x 20mm Lg. FHCS. See Fig. 1a.2. From outside of machine, insert Lower Shaft (C) up through Firewall and secure to Rack

and Pinion with provided hardware. See Figs. 2 - 2a.3. Install Motor Mount/Motor assembly onto Lower Shaft (C):- Secure Lower Shaft (C) to Motor (G) with provided hardware. See Motor Shafts Detail

and Fig. 3.- Secure Support (F) to Pedal Mount Studs with stock Nuts. See Fig. 3.4. Insert Upper Shaft (B) into Tilt Steering Assembly: See Figs. 4 - 4b.- Secure Upper Shaft (B) to Motor (G) with provided hardware. See Figs. 4 - 4b.- Reinstall Tilt Steering Assembly with stock hardware. See Figs. 4 - 4b.- Reinstall Steering Wheel.5. Install ECU Mount (D) and ECU (H) to Steering Frame with M8-1.25 x 20mm Lg. FHCS.

See Figs. 5 - 5a.- Plug in Wiring Harness (J) and make connections. See Wiring Details, page 10.6. Tighten all hardware completely and reverse applicable steps taken during “Removal”.- When reinstalling stock Cover, trimming will be required. See Fig. 6.- Stock Cover will install to Motor Mount (A) with stock hardware.

6IN-PS-1-33-380

Fig. 1 FA

M8 Nut

4x

Fig. 1a

F

A

G

3x

M10 x 20mm

2x

M8 x 20mm

7IN-PS-1-33-380

To Upper Shaft

To Lower Shaft

(Driver Side)

Fig. 2

C

through Firewall

Fig. 2a

C

Front (Driver Side)

provided hardware

Rack and Pinion

Mot

or S

hafts

Det

ail

G

Fig. 3(Driver Side)

to Motor (G) with provided hardwareC

(4) Pedal Mount Studs

secure Support (F)with stock Nuts

F

8IN-PS-1-33-380

Fig. 4a(Driver Side)

Gprovided hardware

B

B

Fig. 4b

stock hardware

(Driver Side)

Tilt Steering Assembly Fig. 4

B

9IN-PS-1-33-380

G

Fig. 6stock Cover and hardware

Trim for Motor (G) clearance

H

Steering FrameD

Fig. 5a

(Passenger Side)

Front

D

H

2x

M8 x 20mmFig. 5

10IN-PS-1-33-380

Plug Function

A MotorB Main Power and GroundC Non-Contact Torque SensorD Key-On Power, Speed Sensor Wire, and LED

D

A

B

C

ECU Functions

When activated, LED Diagnostic Light will flash once for about 1 second before turning off indicating proper function. Should different patterns occur, contact SuperATV.

LED Diagnostic Light

J

Secure in a visible location

Wiring Details

Wire Harness (J)

White Wire to switched 12V source (ACC)

Terminal Block

Front

Red Wire from Wire Harness (J)

Black Wire from Wire Harness (J)

White Wire from Wire Harness (J)

(Passenger Side)

vehicle Firewall

Red Wire to Battery (+)

Black Wire to Battery (-)

Terminal Block may not be wired from factory. If not, make connections to Battery and a 12V Switched source as shown.