10
Step 3. • Mark and chisel latch faceplate to a recess of 3mm. Use latch carrier as a template. • Insert lock body into 60mm (2 3/8") slot. • Insert latch carrier through 22mm (7/8") hole into lock body assembly and tighten with 2 screws. Ensure T-shaped hole at rear of latch carrier is upright! Step 4a. Trilock latch bolt re-handing. • Check that tapered side of the latch bolt faces towards the door jamb. • It may be necessary to unclip the rear arm & rotate bolt 180. • This is achieved by following steps: Step 4. • Insert the latch through the slot in the carrier until it can go no further. • Insert the key and turn to retract the latch bolt. • Pre-drill wood screw holes with suitable drill size. • Install plastic faceplate shim and faceplate, then screw into position. Step 2. • Mark vertical lines between two holes as per illustration. • Cut along marked lines. Mark vertical lines between holes as shown. Cut along vertical lines. NOTE: • carefully follow these instructions when installing. • do not overtighten screws. • use of power driver is not recommended. • fully remove the Trilock prior to painting the door to avoid harming the product's finish. PAIT 147 JAN ‘15 Patent Pending B T-Shaped hole Rear view of latch Latch carrier 1. Remove latch bolt assembly from carrier 4. Rotate bolt 180˚ 5. Re-attach arm to latch bolt 6. Rotate arm upwards & fit back into carrier 2. Rotate arm downwards 3. Unclip arm from latch bolt Lock body Arm Rotate Bolt 180˚ Installation Instructions for Trilock Omni BB Twin Pull Handle Version - Suits 35mm to 45mm door thickness Step 1. • Fold template where indicated. • Position template on door edge at desired lock / latch height. • Firmly hold template and mark latch height and 2 60mm holes centres. • Measure door thickness and mark centre on 'latch height' marking. • Drill 22mm (7/8") latch hole. Note: it is important to drill this hole squarely. • Drill pilot holes [suggested size 3mm (1/8")]. Then enlarge holes to 60mm, drilling from both sides of the door. In particular, ensure the 60mm dia. holes through door face are drilled only to this size, otherwise correct functioning may be impeded – refer template. Please note: Ensure the template position and orientation is as shown, incorrect installation voids warranty. template

Installation Instructions for Trilock Omni BBtrilock.gainsboroughhardware.com.au/downloads/gainsborough_trilock... · Insert the grub screws and tighten with allen key provided. •

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Page 1: Installation Instructions for Trilock Omni BBtrilock.gainsboroughhardware.com.au/downloads/gainsborough_trilock... · Insert the grub screws and tighten with allen key provided. •

Step 3.• Mark and chisel latch faceplate to a recess of 3mm.

Use latch carrier as a template.• Insert lock body into 60mm (2 3/8") slot.• Insert latch carrier through 22mm

(7/8") hole into lock body assembly and tighten with 2 screws.

Ensure T-shaped hole at rear of latch carrier is upright!

Step 4a.Trilock latch bolt re-handing.• Check that tapered side of the

latch bolt faces towards the door jamb.• It may be necessary to unclip

the rear arm & rotate bolt 180̊.• This is achieved by following steps:

Step 4.• Insert the latch through the slot in the carrier until it can go no further.• Insert the key and turn to retract the latch bolt.• Pre-drill wood screw holes with suitable drill size.• Install plastic faceplate shim and faceplate, then screw into position.

Step 2.• Mark vertical lines between

two holes as per illustration.• Cut along marked lines.

Mark vertical lines between holes as shown. Cut along vertical lines.

NOTE: • carefully follow these instructions when installing. • do not overtighten screws. • use of power driver is not recommended. • fully remove the Trilock prior to painting the door to avoid harming the product's finish.

PAIT 147JAN ‘15

Patent Pending

B

T-Shaped hole

Rear viewof latch

Latchcarrier

1. Remove latch bolt assembly from carrier

4. Rotate bolt 180˚ 5. Re-attach arm to latch bolt 6. Rotate arm upwards & fit back into carrier

2. Rotate arm downwards 3. Unclip arm from latch bolt

Lock body

Arm

Rotate Bolt 180˚

Installation Instructions for Trilock Omni BBTwin Pull Handle Version - Suits 35mm to 45mm door thickness

Step 1.• Fold template where indicated.• Position template on door edge at

desired lock / latch height.• Firmly hold template and mark latch

height and 2 60mm holes centres.• Measure door thickness and mark

centre on 'latch height' marking.• Drill 22mm (7/8") latch hole. Note: it is important to drill this

hole squarely.• Drill pilot holes [suggested size

3mm (1/8")]. Then enlarge holes to 60mm, drilling from both sides of the door. In particular, ensure the 60mm dia. holes through door face are drilled only to this size, otherwise correct functioning may be impeded – refer template.

Please note: Ensure the template position and orientation is as shown, incorrect installation voids warranty.

template

Page 2: Installation Instructions for Trilock Omni BBtrilock.gainsboroughhardware.com.au/downloads/gainsborough_trilock... · Insert the grub screws and tighten with allen key provided. •

Step 7.• Install 2 posts to Trilock external faceplate

(this is the faceplate without the rectangular snib push-button).

Step 8.• Mount the inside faceplate so that

mark on large gear engages with mark on lock bodygear.

NOTE: • carefully follow these instructions when installing. • do not overtighten screws. • use of power driver is not recommended. • fully remove the Trilock prior to painting the door to avoid harming the product's finish.

Step 6.To re-hand external lever & set lever operation (if required).• If re-handing is required remove the stop

screw from SS1 & fit to SS2, to allow lever to operate away from door edge.

NOTE: There is no need to re-hand the internal lever.

NOTE: These steps are applicable to leverset only.

Step 9.• Insert spring and snib rotor in the square hole

of the internal lever.• Position snib rotor so one notch faces up and

the other notch points to the latch side.• Mount outside furniture plate to outside of the

door, and align the two making sure the snib rotor engages with the external lever.

• Fit mounting screws (2 of) from inside and tighten into threaded posts.

• Fit wood screws (3 of) to inside furniture plate (recommend pilot drilling before fitting screws).

NOTE: Test all functions for smooth operation.

SS2

SS1

Note: Position snib rotor so one notch facesup & the other notch points to the latch side.

Note: Assemble spring with plastic insert to snib rotor as shown.

Mounting screws (2 of)

Snib RotorSpring

Plastic Insert

Wood screws (3 of)

Installation Instructions for Trilock Omni BBTwin Pull Handle Version - Suits 35mm to 45mm door thickness

Step 5.• Remove perforated cut-out from

cardboard template and place over lock body, making sure template is square to door edge.

• While holding template firmly in position, mark remaining 4 holes, as indicated on both sides of the door (reversing template as required).

• Drill pilot holes from both sides of the door [suggested size 3mm (1/8")] then enlarge, again from both sides of the door, to sizes indicated on template, otherwise correct functioning may be impeded – refer template.

12

34

PAIT 147JAN ‘15

Page 3: Installation Instructions for Trilock Omni BBtrilock.gainsboroughhardware.com.au/downloads/gainsborough_trilock... · Insert the grub screws and tighten with allen key provided. •

NOTE: • carefully follow these instructions when installing. • do not overtighten screws. • use of power driver is not recommended. • fully remove the Trilock prior to painting the door to avoid harming the product's finish.

Step 12.Fixing of double pull handleNote: Suitable for solid doors only.• Check and make sure that the inside & outside faceplates are lined up straight

and square with the door. • Once the desired position of the inside & outside faceplate has been confirmed,

mark the centre of the hole at the top of the faceplate and proceed to drill a suitable hole. Note: When drilling the hole drill hole from both sides of the door with a 9mm drill bit.

• Hold the unthreaded bush onto the inside faceplate, ensuring the chamfered hole of the bush, is facing away from the door.

• Then, from the same side, install the suitable M8 screw through the bush and through the door.

• Then, from the outside faceplate fit the threaded bush ensuring chamfered hole of the bush, is facing away from the door.

• Tighten M8 screw securely with suitable screwdriver.• Place the pull handle over top of 2 mounting bushes. • Line up the pull handle so that it is lined up straight and square. Insert the grub

screws and tighten with allen key provided.• Repeat for 2nd pull handle.

Step 10.• For single cylinder applications install internal

turnbutton now by tightening grub-screw onto protruding shaft.

allen key

grub-screw

Installation Instructions for Trilock Omni BBTwin Pull Handle Version - Suits 35mm to 45mm door thickness

M8 x 82mm bolt un-threadedbush

timberdoor

grub screwgrub screw

singlepull handle

threadedbush

pull handlesupport

outside faceplateinside faceplate

Note: Ensure the chamfered holeof the bush, is facing away from the door.

singlepull handle

doorframe

• Mark and drill a 25mm (1") hole to a depth of 25mm (1"), at a corresponding height to the bolt.

• Mark and chisel recesses for strike plate.• Screw into position using 2 wood screws as supplied.Door Adjustment Check1 When door is closed using finger pressure, ensure

bolt is latching into strike plate.2 If door is rattling when in latched position. Open door,

remove strike plate & adjust anti-rattle tab & refit strike plate to door frame. Repeat check 1.

Step 11.All door seals must be fitted prior to fitting strike plate.• Position the door so that the centrepoint of the

strike plate can be marked on door frame.

anti-rattle tab

PAIT 147JAN ‘15

Page 4: Installation Instructions for Trilock Omni BBtrilock.gainsboroughhardware.com.au/downloads/gainsborough_trilock... · Insert the grub screws and tighten with allen key provided. •

PAIT 147JAN ‘15

Patent Pending

Designed in Australia by Gainsborough Hardware Industries Limited, Melbourne, Australia. A.B.N. 25 004 792 269

www.gainsboroughhardware.com.au

Exploded Diagram

snib rotor

spring

plasticinsert

strike plate

ORI

GIN

ATIO

N C

RM G

SH 9

54 0

115

faceplatelatch

latchcarrier

2 x mounting screws

plasticfaceplateshim

insidefurniture

3 x wood screws

cylinderlock body

outsidefurniture

Installation Instructions for Trilock Omni BBTwin Pull Handle Version - Suits 35mm to 45mm door thickness

Page 5: Installation Instructions for Trilock Omni BBtrilock.gainsboroughhardware.com.au/downloads/gainsborough_trilock... · Insert the grub screws and tighten with allen key provided. •

Step 1.• Fold template where indicated.• Position template on door edge at

desired height align with operating Omni on opposite door.

• Firmly hold template and mark 4 10mm holes centres & 1 19mm hole centre.

Note: it is important to drill these holes squarely.

• Drill pilot holes [suggested size 3mm (1/8")].

• Then enlarge holes as per template, drilling from both sides of the door.

Step 2.• Install 2 of M4 threaded posts to

Omni external faceplate.

Please note: Ensure the template position and orientation is as shown, incorrect installation voids warranty.

NOTE: • carefully follow these instructions when installing. • do not overtighten screws. • use of power driver is not recommended. • fully remove the Trilock prior to painting the door to avoid harming the product's finish.

MSC1DOC02UM1AUG ‘14

Patent Pending

Installation Instructions for Trilock Omni BB DummyTwin Pull Handle Version – Suits 35mm to 45mm door thickness

Step 3.• Fit 2 of mounting screws from inside and

tighten into threaded posts.• Fit 3 of wood screws to inside furniture

plate.• Install pull handle as per instructions

below.

Step 4.Fixing of double pull handleNote: Suitable for solid doors only.• Check and make sure that the inside & outside faceplates are lined up straight and

square with the door. • Once the desired position of the inside & outside faceplate has been confirmed, mark

the centre of the hole at the top of the faceplate and proceed to drill a suitable hole. Note: When drilling the hole drill hole from both sides of the door with a 9mm drill bit.

• Hold the unthreaded bush onto the inside faceplate, ensuring the chamfered hole of the bush, is facing away from the door.

• Then, from the same side, install the suitable M8 screw through the bush and through the door.

• Then, from the outside faceplate fit the threaded bush ensuring the chamfered hole of the bush, is facing away from the door.

• Tighten M8 screw securely with suitable screwdriver.• Place the pull handle over top of 2 mounting bushes. • Line up the pull handle so that it is lined up straight and square.

Insert the grub screws and tighten with allen key provided.• Repeat for 2nd pull handle.

M8 x 82mm bolt un-threadedbush

timberdoor

grub screwgrub screw

singlepull handle

threadedbush

pull handlesupport

outside faceplateinside faceplate

Note: Ensure the chamfered holeof the bush, is facing away from the door.

singlepull handle

Page 6: Installation Instructions for Trilock Omni BBtrilock.gainsboroughhardware.com.au/downloads/gainsborough_trilock... · Insert the grub screws and tighten with allen key provided. •

MSC1DOC02UM1AUG ‘14

Patent Pending

Installation Instructions for Trilock Omni BB DummyTwin Pull Handle Version – Suits 35mm to 45mm door thickness

Designed in Australia by Gainsborough Hardware Industries Limited, Melbourne, Australia. A.B.N. 25 004 792 269

www.gainsboroughhardware.com.au

Exploded Diagram

insidefurniture

outsidefurniture

pullhandle

threaded bush

bolt

post

mounting screws

ORI

GIN

ATIO

N C

RM G

SH 9

54 0

814

Page 7: Installation Instructions for Trilock Omni BBtrilock.gainsboroughhardware.com.au/downloads/gainsborough_trilock... · Insert the grub screws and tighten with allen key provided. •

10mm (3/8") hole

10mm (3/8") hole

FO

LD

HE

RE

PAIT 158

SEP ‘12

Patent Pending

Inst

alla

tion

te

mp

late

fo

r G

ain

sbo

rou

gh

Trilo

ck O

mn

i Du

mm

y S

ing

le P

ull

Ha

nd

leS

uits

35m

m to

45m

m d

oor

thic

knes

ses

Fit here on door edge

Fit here on door edge

Fit here on door edge

BACKSET 60mm (2 3/8")

19mm (3/4") hole

54mm (2 1/8") hole

Page 8: Installation Instructions for Trilock Omni BBtrilock.gainsboroughhardware.com.au/downloads/gainsborough_trilock... · Insert the grub screws and tighten with allen key provided. •

PAIT 158

SEP ‘12

Patent Pending

Inst

alla

tion

te

mp

late

fo

r G

ain

sbo

rou

gh

Trilo

ck O

mn

i Du

mm

y S

ing

le P

ull

Ha

nd

leS

uits

35m

m to

45m

m d

oor

thic

knes

ses

Fit here on door edge

OR

IGIN

AT

ION

CR

M G

SH

853 0

912

10mm (3/8") hole

10mm (3/8") hole

Fit here on door edge

Fit here on door edge

BACKSET 60mm (2 3/8")

19mm (3/4") hole

54mm (2 1/8") hole

Page 9: Installation Instructions for Trilock Omni BBtrilock.gainsboroughhardware.com.au/downloads/gainsborough_trilock... · Insert the grub screws and tighten with allen key provided. •

PAIT 161OCT ‘14

Patent Pending

Inst

alla

tion

tem

plat

e fo

r Gai

nsbo

roug

h Tr

ilock

Om

ni B

ack

to B

ack

Pull

Han

dle

Suits

35m

m to

45m

m d

oor t

hick

ness

es

LATCH HEIGHT

22mm (7/8")

Fit here on door edge

60mm(2 3/8") hole

60mm(2 3/8") hole

3mm (1/8")

Important NoteMake sure you follow the step by step instructions carefully

BACKSET 60mm (2 3/8")

Fit here on door edge

Fit here on door edge

FOLD

HER

E

10mm (3/8") hole

10mm (3/8") hole

Page 10: Installation Instructions for Trilock Omni BBtrilock.gainsboroughhardware.com.au/downloads/gainsborough_trilock... · Insert the grub screws and tighten with allen key provided. •

PAIT 161OCT ‘14Patent Pending

Inst

alla

tion

tem

plat

e fo

r Gai

nsbo

roug

h Tr

ilock

Om

ni B

ack

to B

ack

Pull

Han

dle

Suits

35m

m to

45m

m d

oor t

hick

ness

es

LATCH HEIGHT

22mm (7/8")

Fit here on door edge

3mm (1/8")

Important NoteMake sure you follow the step by step instructions carefully

BACKSET 60mm (2 3/8")

Fit here on door edge

Fit here on door edge

FOLD

HER

E

60mm(2 3/8") hole

60mm(2 3/8") hole

10mm (3/8") hole

10mm (3/8") hole

OR

IGIN

ATIO

N C

RM

GS

H 9

54 0

814