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THIS MANUAL COVERS ALL UNITS SHIPPED 6/08 TO DATE PRINTED IN U.S.A. PUBLICATION NO. SG REV. 4.2 RITE-HITE PRINT SHOP © MARCH 2014 SpanGuard TM INSTALLATION AND OWNER’S MANUAL

INSTALLATION AND OWNER’S MANUAL - Rite-Hite

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Page 1: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

THIS MANUAL COVERS ALL UNITS SHIPPED 6/08 TO DATE

PRINTED IN U.S.A. PUBLICATION NO. SG REV. 4.2

RITE-HITE PRINT SHOP © MARCH 2014

SpanGuardTM

INSTALLATION AND OWNER’S MANUAL

Page 2: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

TABLE OF CONTENTS

SpanGuardTM

2 Pub. No. SG REV. 4.1 - © MARCH 2014

SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

TOOLS REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

UNPACKING OF PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9

CHANGE OPERATION POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11

MAITENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

CURTAIN REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-15

LATCH AND BASKET CONFIGURATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16, 18

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-22

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

PRODUCT INTRODUCTIONThank you for purchasing SpanGuardTM from RITE-HITE.

IMPORTANTRead and understand contents of this manual prior to installation or operation of this equipment.

For best results, have this product serviced by your authorized RITE-HITE representative.

NOTICE TO USERYour local RITE-HITE Representative provides the Planned Maintenance Program (P.M.P.) which

can be fitted to your specific operation. Call your local representative or RITE-HITE at 1-414-355-

2600 or toll free at 1-800-456-0600.

The RITE-HITE® products in this manual may be covered by one or more of the following U.S. patents: 4,560,315 (RE:32,968); 4,634,334; 4,692,755; 4,744,121; 4,819,770; 4,843,373; 4,865,507; 4,920,598; 4,995,130; 5,040,258;

5,440,772; 5,442,825; 5,453,735;37,570); 5,882,167; 5,964,572;

6,116,839; 6,190,109;6,488,464; 6,497,067;

HITE®, LEVEL-RITE® , THINMANT M , SAFE-T-LIP® , HYDRACHEK® , WHEEL-LOKT M , DOK-® , DUAL-DOK®, SAFE-T-STRUT and SAFE-T-GATE ® are trademarks of

®.T M, DOK-COMMANDER , JUMBOTM®

5,111,546; 5,212,846; 5,271,183; 5,299,386; 5,311,628; 5,323,503; 5,375,965; 5,531,557; 5,546,623; 5,553,987; 5,582,498; 5,664,930; 5,702,223; 5,762,459 (RE:6,010,297; 6,052,268; 6,065,172; 6,070,283; 6,074,157; 6,085,375; 6,092,970; 6,106,212;

6,220,809; 6,627,016; 6,238,163; 6,322,310; 6,311,352; 6,360,394; 6,368,043, 6,431,819;6,499,169; 6,505,713; 6,524,053; 6,634,049; 6,654,976; 6,676,360; and pending U.S. and foreign patentapplications. RITE-LOKRITE-HITE

Page 3: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

SpanGuardTM

Pub. No. SG REV. 4.2 - © MARCH 2014 3

SAFETY

WARNING!

When working with electrical or

electronic controls, make sure

that the power source has been

locked out and tagged according

to OSHA regulations or your

country’s local standards and

approved local electrical codes.

LOCKOUT / TAGOUT PROCEDURES

The Occupational Safety and Health Administration (OSHA) requires that, in addition to posting safety

warnings and barricading the work area, the power supply has been locked in the OFF position or

disconnected. It is mandatory that an approved lockout device is utilized. An example of a lockout device is

illustrated in Figure 1. The proper lockout procedure requires that the person responsible for the repairs is

the only person who has the ability to remove the lockout device.

In addition to the lockout device, it is also a requirement to tag the power control in a manner that will

clearly note that repairs are under way and state who is responsible for the lockout condition. Tagout

devices have to be constructed and printed so that exposure to weather conditions or wet and damp

locations will not cause the tag to deteriorate or become unreadable.

RITE-HITE® Corporation does not recommend any particular lockout device, but recommends the utilization

of a device that meets OSHA standards (refer to OSHA regulation 1910.147). RITE-HITE® Corporation also

recommends the review and implementation of an entire safety program for the Control of Hazardous

Energy (Lockout/Tagout). These regulations are available through OSHA publication 3120.

Figure 1

DANGER!

Indicates a hazardous situation which, if

not avoided, will result in death or

serious injury.

WARNING!

Indicates a hazardous situation which, if

not avoided, could result in death or

serious injury.

CAUTION!

Indicates a hazardous situation which, if

not avoided, could result in minor or

moderate injury.

NOTICE

Indicates a situation which can causedamage to the equipment, personal propertyand/or the environment, or cause theequipment to operate improperly.

Page 4: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

SpanGuardTM

4 Pub. No. SG REV. 4.2 - © MARCH 2014

TOOLS/PARTS

Package Contents (Standard unit)

1.) Latch Post Assembly

2.) Basket post Assembly

3.) Crank Assembly

4.) Concrete Anchors

5.) Owners Manual

Required Installation Tools

1.) Tape Measure

2.) Hammer

3.) 15/16” Socket

4.) Impact Wrench

5.) 3/4” Masonry Bit

6.) Hammer Drill

Capacity

The SpanGuardTM Barrier is designed to stop 200 lbs.

Important

Read and understand contents of this manual prior to installation or operation of this equipment.

For best results, have this product serviced by your authorized RITE-HITE® Aftermarket

representative.

Notice to User

Your local RITE-HITE Representative provides the Planned Maintenance Program (P.M.P.) which

can be fitted to your specific operation. Call your local representative or RITE-HITE at 1-414-355-

2600 or toll free at 1-800-456-0600.

Adjustability

The SpanGuard will fit areas as designed with a maximum clear opening of 30 or 60 feet

depending on unit size.

Installation and Positioning Instructions (Standard unit)

Step 1.) Align Basket Post Assembly and Latch Post Assembly in desired positions. Maximum

clear opening width is 30 or 60 feet depending on purchased unit size.

(See figure 1)

Figure 1.A

Page 5: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

SpanGuardTM

Pub. No. SG REV. 4.2 - © MARCH 2014 5

INSTALLATION

Step 2.) Using the post assembly base plates as a template, drill four 3/4” diameter holes in the

concrete floor. The SpanGuardTM requires a minimum concrete thickness of 4” to provide proper

unit support. (See figure 2)

Figure 2

Step 3.) Set each post assembly using only factory supplied ¾” x 5 ¼” concrete anchors.

Drive anchors into concrete with a hammer. (See figure 3)

Figure 3

Page 6: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

SpanGuardTM

6 Pub. No. SG REV. 4.2 - © MARCH 2014

INSTALLATION/OPERATION

Step 4.) Using an impact wrench fitted with a

15/16” socket securely tighten mounting

anchors. (See figure 4)

EXTERIOR INSTALLATIONSSpanGuardTM can be used for exterior installations.

Additional maintenance may need to be performed such as, lubrication of gears, roller tube, and

bushings.

The curtain may need to be replaced at shorter intervals as additional weathering may occur.

OPERATING INSTRUCTIONSTo Extend Barrier Across Area

At the Basket Post Assembly remove the

crank from the crank storage clip, place

the crank on worm shaft to disengage

worm from worm gear by back threading

until free. Next lock worm shaft in place

by pushing it toward the unit, the bushing

block locking pin will engage and hold it

in place. (See figure 5)

Figure 4

Figure 5

Page 7: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

SpanGuardTM

Pub. No. SG REV. 4.2 - © MARCH 2014 7

OPERATION

Grasp the curtain handle and pull curtain from storage basket by walking across the opening to

latch post assembly. Latch the curtain tube handle to the latch post. Place the lower end of the

curtain handle in the bottom hasp and rotate the top hasp up and over the top end of the curtain

handle. Ensure tube is fully engaged in latch post.

(See figure 6)

Figure 6

Return to the basket post and engage the worm to the worm gear by releasing the locking pin.

Rethread the worm to the worm gear to begin tensioning the curtain. Tighten curtain to desired

tension. (See figure 7)

Figure 7

Page 8: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

SpanGuardTM

8 Pub. No. SG REV. 4.2 - © MARCH 2014

OPERATION

To Store Barrier

At the Basket Post Assembly remove the crank from the crank storage clip, place the crank on

worm and turn the crank shaft to release all curtain tension. Disengage worm from worm gear by

back threading until free. Lock worm shaft in place by pushing it toward the unit, the bushing block

locking pin will engage and hold it in place. (See figure 8)

Figure 8

Rotate the entire basket assembly 90 degrees by releasing the post lock pin. The post lock pin

will re-engage and lock the basket in the horizontal position. (See figure 9)

Figure 9

Page 9: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

SpanGuardTM

Pub. No. SG REV. 4.2 - © MARCH 2014 9

OPERATION

At the Latch Post Assembly remove the curtain tube handle from the upper and lower hasps Place

curtain on floor being sure to remove any twists or folds that may be present and impede returning

the curtain the storage basket. Returning to the basket post assembly place crank on worm gear

shaft and roll the curtain into the basket. (See figure 10)

Figure 10

With the curtain completely stored inside the basket rotate the basket, assembly back to the

vertical position by releasing the post lock pin. The post lock pin will re-engage and lock the

basket in the vertical position. Return the crank to the storage clip.

Page 10: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

SpanGuardTM

10 Pub. No. SG REV. 4.2 - © MARCH 2014

CHANGING OPERATION POSITION

Changing Operation Position

All SpanGuards are assembled in what is a left hand operation position. This position is

determined by standing facing toward the mounting post and having the curtain storage basket

between the post and yourself. The worm shaft and bushing block assembly should be on the left

hand side of the unit. (See left and right hand operation figures)

Left hand operation position

Right hand operation position

Page 11: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

SpanGuardTM

Pub. No. SG REV. 4.2 - © MARCH 2014 11

CHANGING OPERATION POSITION

To convert the operation position to a right hand configuration remove the two 3/8” bolts from the

bushing block worm shaft assembly. Also remove two hole plugs from top of storage basket. Re-

attach bushing block worm shaft assembly in opposite mounting holes and insert hole plugs in

vacant holes. (See figures 11 and 12)

Figure 11 and 12

Figure 11

Page 12: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

SpanGuardTM

12 Pub. No. SG REV. 4.2 - © MARCH 2014

MAINTENANCE/CURTAIN REPLACEMENT

Curtain Replacement Instructions

To Remove Curtain

At the Basket Post Assembly remove the crank from crank storage clip, place crank on worm shaft

to disengage worm from worm gear by back threading until free. Next lock worm shaft in place by

pushing it toward the unit, the bushing block locking pin will engage and hold it in place. (See

figure 13)

Figure 13

Planned Maintenance Procedures (Monthly)Operate the unit inspecting for damage. Look for tears in the curtain or steel that is bent. Replace

curtain if sewing becomes frayed or there is significant damage to the mesh or strapping. Check

all fasteners to be secure. Ensure mounting anchors to be firmly tightened. Clean the unit as

needed. Lubrication may be needed for smooth rolling and unrolling of curtain.

Page 13: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

SpanGuardTM

Pub. No. SG REV. 4.2 - © MARCH 2014 13

CURTAIN REPLACEMENT

Now rotate the entire basket assembly 90 degrees by releasing the post lock pin. Post lock pin

will re-engage and lock the basket in the horizontal position. (See figure 14)

Figure 14

Figure 15

To access curtain, remove the five 1/4-20 self threading screws from upward facing basket cover

(Note: Do not remove the rivets). (See figure 15)

Page 14: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

SpanGuardTM

14 Pub. No. SG REV. 4.2 - © MARCH 2014

CURTAIN REPLACEMENT

Next unwind curtain from roller tube. Once curtain is completely unwound from roller tube remove

the two fasteners that attach the curtain to the tube. Detach velcro and remove remaining curtain

end. (See figure 16)

Figure 16

Figure 17

To Install Curtain

Position curtain on floor in front of basket. The curtain should be turned so that when it is installed

the curtain stiffeners are closest to the area being protected. (See figure 17)

Protected area

this side

Stiffener

Page 15: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

SpanGuardTM

Pub. No. SG REV. 4.2 - © MARCH 2014 15

CURTAIN REPLACEMENT

Figure 18 (Basket covers removed for clarity)

The Curtain is always attached to the side of the roller tube nearest the basket entry slot.

(See figure 18)

Center curtain on tube and attach by applying pressure to velcro. Insert a tek screw into each

curtain strap and the roller tube. Once the curtain is attached, place the crank on roller tube shaft

and roll the curtain on to tube. (See figure 19)

Figure 19

After curtain is wound on tube, reinsert the five, 1/4-20, self threading cover mounting screws.

Rotate the basket back to a vertical position, reengage the worm to the worm gear and return the

crank to the crank storage clip.

Page 16: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

16 Pub. No. SG REV. 4.2 - © MARCH 2014

SpanGuardTM

PARTS LIST

Page 17: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

Pub. No. SG REV. 4.2 - © MARCH 2014 17

SpanGuardTM

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18 Pub. No. SG REV. 4.2 - © MARCH 2014

SpanGuardTM

Page 19: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

Pub. No. SG REV. 4.2 - © MARCH 2014 19

SpanGuardTM

NOTES

Page 20: INSTALLATION AND OWNER’S MANUAL - Rite-Hite

SpanGuardTM

RITE-HITE® AFTERMARKET, INC. WARRANTY

A F T E R M A R K E T

C O R P O R AT I O N

RITE-HITE AFTERMARKET CORPORATION

8900 N. Arbon Drive

P.O. Box 23043

Milwaukee, Wisconsin 53223

Sales: 414-355-2600

Toll Free: 800-456-0600

Representatives in All Major Cities

www.ritehite.com

RITE-HITE® AFTERMARKET CORPORATION WARRANTY

RITE-HITE® Aftermarket Corporation warrants that its SpanGuardTM, will be free from defects in design, materials and workmanship for

a period of one (1) year from the date of shipment. All claims for breach of this warranty must be made within thirty (30) days after the

defect is or can, with reasonable care, be discovered to be entitled to the benefits of this warranty, the products must have been properly

installed, maintained, operated within their rated capacities, and not otherwise abused. Periodic lubrication and adjustment is the sole

responsibility of the owner. This warranty is RITE-HITE® Aftermarket Corporation's exclusive warranty. RITE-HITE® AFTERMARKET

CORPORATION EXPRESSLY DISCLAIMS ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS. Non-standard RITE-HITE® Corporation warranties, if any, must be specified by RITE-HITE

Corporation in writing.

In the event of any defects covered by this warranty, RITE-HITE® Aftermarket Corporation will remedy such defects by repairing or

replacing any defective equipment or parts, bearing all of the costs for parts, labor, and transportation. This shall be the exclusive remedy

for all claims whether based on contract negligence or strict liability. Neither RITE-HITE® CORPORATION, ANY OTHER

MANUFACTURER WHOSE PRODUCTS ARE THE SUBJECT OF THIS TRANSACTION, NOR ANY RITE-HITE AFTERMARKET

CORPORATION REPRESENTATIVE, SHALL IN ANY EVENT BE LIABLE FOR ANY LOSS OR USE OF ANY EQUIPMENT OR

INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND WHETHER FOR BREACH OF WARRANTY, NEGLIGENCE, OR

STRICT LIABILITY. The application of a manufacturer's specifications to a particular job is the responsibility of the purchaser. RITE-

HITE AFTERMARKET CORPORATION SHALL NOT IN ANY EVENT BE LIABLE FOR ANY LOSS OF THE USE OF ANY EQUIPMENT

OR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND.

20 Pub. No. SG REV. 4.2 - © MARCH 2014