GUARDIANTM DEFENDERTM - Rite-Hite

GUARDIANTM

DEFENDERTM

PRINTED IN U.S.A. Publication No. DFNDRC

email: [email protected] April 2014

This Manual Covers All Units Shipped to Date.

TABLE OF CONTENTSINSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

GUIDE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

HEADER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

MOTOR / LIMIT SWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . .8

ENCODER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

LIMIT SWITCH WIRING / ADJUSTMENTS . . . . . . . . . . . . . . . . . . . .13

INTERLOCK / HOLD DOWN INSTALLATION . . . . . . . . . . . . . . . . . .15

PE LIGHT STRIP INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .16

SHROUD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

FEATURE RICH CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

SEQUENCE OF OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

MAINTENANCE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

PARTS LIST EXPLOSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

ARCHITECTURAL DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

NOTICE TO USER

Our mission is to “Improve Industrial Safety, Security andProductivity Worldwide Through Quality and Innovation.”

Thank you for purchasing the GUARDIAN™ DEFENDER™barrier door from RITE-HITE® MACHINE GUARDING. TheDEFENDER is a unique fabric door that can be transformed tofit most opening configurations while helping to keep differentatmospheres separate.RITE-HITE MACHINE GUARDING reserves the right to modify

the electrical and architectural drawings in this manual as well

as the actual parts used on this product are subject to

manufacturing changes and may be different than shown in this

manual. Due to unique circumstances with varying

requirements, separate prints may be included with the unit.This manual should be thoroughly read and understood beforebeginning the installation, operation or servicing of this door.

Complete final checklist prior to leaving site.This owners manual MUST be stored near the door.

The information contained in this manual will allow you tooperate and maintain the door in a manner which will insuremaximum life and trouble free operation.

The serial # for your door is on a label located on each lowerguide and/or on at the back of the header on the drive side oron underside of center shroud, Figure 5.2.If any procedures for the installation, operation or maintenanceof the DEFENDER have been left out of this manual or are notcomplete, contact Technical Support at 1-563-589-2722.

RECOMMENDED SERVICE PARTS

Kit, Spheres (Qty 10) - 53700561

Encoder - 43800005

SPECIAL FEATURES- Contains: Fumes, sparks, smoke, mist, debris and noise

- Flame resistant material

- Optional Variable Frequency Drive (speed controls, smoother operation)

- Soft Bottom Edge (SBE) technology (impact protection)

- Multiple Safety Switch Options

- Multiple Guide/Base Plate configurations

- Minimal Installation Time

- Sizes ranging from 2’x3’ [610x915] to 16’x16’ [4877x4877]

DOOR OPTIONS PER ORDER FORMHeader Seal: No or Yes

Vision: None, 1 Row or 2 Rows and distance from bottom

Vision color: None, Clear, Amber, Dark Green, Orange

Motor Location: Right or Left

Motor Orientation: Down, Up, Front, Back or Chain driven

Motor Cable Length: None, 5M, 10M, 15M

Voltage: 220, 208, 230, 400, 460, 575

Control Box: None, Integrator, Relay or Feature Rich

Interlock Switch Type: Consult order

Interlock/Hold Down Switch Cables: None, 5M, 10M, 15M

Hold Down: No or Yes

Safety Controller: By others, Shipped Loose or in C-Box

Guide Location: Left side and Right side - consult order

Stop Photoeyes: None, 1 or 2

Stop Photoeye Strip: No or Yes

Stop Photoeye Strip Cables: None, 5M, 10M, 15M

INSTALLATION TOOLS REQUIRED

- Drill (cordless or electric) - Anti Seize

- 25’ [7620] Tape measure - Hydro level

- “C” Clamps - Hammer Drill

- Drill Bits - Phillips Bit for Drill

- Retaining Ring Pliers - Allen Wrench Set (1/8”) [2]

- Wire Strippers - Straight Edge

- “T” Handle Metric Allen Wrench

- 7/16” [11], 3/4” [19] Socket/wrench

- Small Straight / Phillips Screwdrivers

- Ladder (6’-8’) [1829-2438]

- 6’ [1829] Carpenters level

LOCKOUT/TAGOUT PROCEDURESThe Occupational Safety and Health Administration requiresthat, in addition to posting safety warnings and barricading thework area, the power supply has been locked in the OFFposition or disconnected. It is mandatory that an approvedlockout device is utilized. An example of a lockout device isillustrated. The proper lockout procedure requires that theperson responsible for the repairs is the only person who hasthe ability to remove the lockout device.

In addition to the lockout device, it is also a requirement to tagthe power control in a manner that will clearly note that repairsare under way and state who is responsible for the lockoutcondition. Tagout devices have to be constructed and printed sothat exposure to weather conditions or wet and damp locationswill not cause the tag to deteriorate or become unreadable.

RITE-HITE does not recommendany particular lockout device, butrecommends the utilization of anOSHA approved device (refer toOSHA regulation 1910.147).RITE-HITE Corporation alsorecommends the review andimplementation of an entiresafety program for the Control ofHazardous Energy(Lockout/Tagout). Theseregulations are available throughOSHA publication 3120.

2 PUB. NO. DFNDRC APRIL 2014

DEFENDER™

PRODUCT INTRODUCTION

TO PREVENT DAMAGE TO CONTENTS, STORE DRY

BETWEEN 40° AND 80° F.

NOTE: The GUARDIAN DEFENDER can be installed either as a free standing unit or mounted to a machine structure, depending on size.

It is important to verify the following basic

information before starting with the installation.

1. Alternate dimensions in brackets are in [millimeters].

2. All hardware is Metric, except for 3/8” [10] bolts used to

fasten lower guides to header, bearing hardware and

header cross braces.

3. Does the customer wish to be present to observe?

4. How will the work area be barricaded?

5. Are any special work permits required?

6. Which workstation and which side of the workstation is the

unit to be located?

7. Can material handling equipment (forklifts) be detoured

during installation.

8. If base plates are not being used, how will the unit be

mounted to the workstation?

9. Is anything buried in the floor where the anchors go.

10. Verify unit will fit into the location, Figure 3.1.

11. Does the installation allow for clearance for robotic,

machining, welding or other types of operation?

12. Does the installation meet all applicable robotic,

machining, welding or other workstation safety

requirements such as is contained in the following:

a. OSHA Instruction CPL 2-1.24 (Mechanical Power

Presses)

b. UL Standard for Safety UL 325 (Door, Gate, Louver

and Window Operators Systems)

c. ANSI RIA R 15.06-1999 (Industrial Robots and Robot

Systems Safety Requirements)

13. If the measurements do not agree, STOP! Contact your

RITE-HITE MACHINE GUARDING representative.

14. Can the lifting device lift the assem bly into position?

Are there any overhead obstructions?

15. Is a qualified electrician ready to bring in the power and

wire up the control box?

16. Can electrical power to the workstation be shut off without

interfering with other plant operations?

17. Check that floor is in sound condition and does not have

cracks or other flaws so that the header will be level

and the guides will be plumb.

18. Plan the installation so that it will not interfere with the

machining, welding or other work processes of the

workstation.

19. Using a hydro level, determine if the floor is level. If the

floor is not level to within 1/8" [3] shimming will be

required.

20. Install optional equipment after verifying door operation.

NOTE: Electrical prints included in the parts or control box, supercede any prints included in this owners manual on Pages 26 - 35. Always check for electrical prints.

PUB. NO. DFNDRC APRIL 2014 3

DEFENDER™

GUIDE INSTALLATION

When working with electrical or electronic controls, make sure

that the power source has been locked out and tagged according

to OSHA regulations and approved local electrical codes.

DANGER !! !!

Step 1:

At Ordered Door Width - measure outside to outside to place guides

Standard guide position is #2 is shown.

For all options, see drawing on Page 4.

A floor that is not sound and level may cause personal

injury and/or equipment damage due to failure or collapse

of the GUARDIAN DEFENDER.

CAUTION ! ! !!

Make sure that the assembly is securely attached to the

forklift to avoid injury due to equipment slipping or falling.

Make sure that work area is barricaded to prevent the

potential of unauthorized personnel entering the area and

becoming injured. Make sure that no one is standing under

the assembly while it is being lifted. Ensure that all

workers are wearing head, eye and foot protection.

WARNING!!!!

Front Side

Back Side3.1

2 1/2” [64]

Changes based onbase plate configuration

3 5/8” [92]Changes based on

base plate configuration

Step 2:

Anchor 8" x 8" [203x203]

base plate to floor (4)

places using minimum

3/8” [10] fastener.

Repeat opposite side.

Can be completed after

header is attached and

unit is in position.

Optional Heavy Duty Guide(Shown on backside, can

also be mounted on outside -add 1 1/2” [38] to each side

clearance) Standard on units> 8’-0” [2438] tall

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

�

� ��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

�� !

��

��

��

�� "

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

�� !

��

��

��

�� "

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��#��

��

��

��

��#��

��

��

��

��#��

��

��

��

��#��

��

��

��

��#��

��

��

��

��#��

��

��

��

��#��

�� !

��

��

��#��

�� "

��

��

��#��

��

��

��

��

��

��

��

��

��

��

�� !

"��#��$

� �

��

�� $��#

�

��

��%

��

%�&��

��

��#�'

��$��

��

��

��

��(��

�&��

��

��

�#�)��)

��

#��#��

#��

��

��*!)��#

�$��

��

&��'�

��

��

��(

��

�

��)�

��

�

��*� �

�� *��

��

��

��

��

��

��

��

��(

��

��

� ��

��

��

��#'��

��

��

�

#��+��,

��#

��&

*��

��

��

��

� � �

'��''

��

�+#

��

!��

��

��

� *��

��

��

��

��

��

��

��

��

�

��

��

��

+

,��' '

,��'�'

,��''

,��'

��-

��"

�...

��

��

�

�

��

�

��

��

��'�/�'/�'��

��

��

��

��

��

��

/$/�'�

�

��

��

��

�


GUIDE BASE PLATE POSITIONS

DEFENDER™


GUIDE / HEADER INSTALLATION

DEFENDER™

5.1 5.2

Step 3: Stand guides into position.

Step 4: Make sure header mounting tabs are

toward the outside of the guides.

Step 5: Verify guides are square and plumb

using 6’ [1850] carpenters level.

Step 6: Mark hole location and drill holes.

Step 7: Fasten guide base plates to floor

using (4) 3/8” [10] anchors.

Step 8: If base plates are not used, fasten to

unit frame using suitable fasteners.

LEFT GUIDE RIGHT GUIDE

Serial number

label located here.

If no base plate and

heavy duty guide

option is chosen,

place fasteners into

heavy duty guide

tubing.

DO NOT place fasteners

into front, back or sides

of lower guides, as this

area is where the curtain

rides in

Header mounting tabs

Low

er G

uid

es


DEFENDER™

HEADER / GUIDE INSTALLATION

Guide Assembly

Header

6.2 Step 12: Attach header to

guides using (4)

carriage bolts and

lock nuts provided

for each side.

Tighten to 31 ft/lbs.

6.3

View of header after installed to lower guides.

Carriage Bolts

Lock Nuts

6.1

Step 9: Lift header above guides and lower into place - do not damage curtain.

Step 10:If possible, place Interlock

Block into lower guide while

lowering header onto lower

guides. Must use caution

as strap cannot be

removed as motor assembly

is not attached yet and

curtain may free fall.

Step 11: verify bottom

of header will rest on

angle when properly

positioned

Caution - Only remove strap after

motor/brake/gearbox assembly

has properly been installed, as

curtain may free-fall.


DEFENDER™

CURTAIN INSTALLATION

7.1 Curtain is pre-installed on the header.

(Shown in closed position)

Header &

Curta

in


DEFENDER™

MOTOR / LIMIT SWITCH INSTALLATION

Limit switch sprocket.

If removed, torque to 75 in/lbs

Do not force the unit on by hitting with a hammer. Unitwill fit onto shaft. Check for obstructions and lubricate

more if necessary.

WARNING!!!!8.1

Step 7: Install #35 (#25 for encoder) chain onto

sprockets. Apply tension to chain and tighten

limit switch mounting bolts. To adjust the chain,

loosen up the limit switch mounting bracket

bolts and adjust so the chain deflects

approximately 1/4” [6] (retightened to 66 in/lbs).

More than 1/4” [6] may cause wear on the limit

switch shaft bearing assembly. Make sure chain

is tight enough so it does not slip over the teeth.

Step 1:

Apply a grease lubricant or anti-

seize (not supplied) to the drive

shaft to ease installation and

maintenance of gearbox. Slide

gearbox spacer onto shaft.

Step 6: Install 30 tooth sprocket (15 tooth

used on units >8’ tall) onto the drive shaft

until it hits the shoulder and line up with

the 10 tooth sprocket, may need to loosen

and move the 10 tooth sprocket. Use a

short straight edge to align. When aligned,

tighten the 1/4” [6] set screws onto the flat

spot of the shaft with an 1/8” [3] allen

wrench to 75 in/lbs and lock-tight.

Step 5: Install Limit switch

assembly with the (3) bolts

supplied to the position that best

fits and torque to 230 in/lbs

Step 2:

Slide gearbox onto shaft.

Turn roller tube to align keyway and insert

key. The key should slide freely, DO

NOT force, as the key may become

distorted. Tap key into keyway slot until it

is past the inner most retaining ring slot

and install retaining ring.

Step 4:

Attach chain to the header.

Step 8: Connect motor cable.

Step 3: Attach (2) M12 cap screws

for torque arm, Figure 10.4.

Rear View of Limit Switch DriveFront View of Limit Switch Drive Rear View of Encoder DriveFront View of Encoder Drive


CHAIN DRIVEN CONTROLS

DEFENDER™

9.1

Rear View of Chain Driven DriveFront View of Chain Driven Drive

Drive

Syste

m


MOTOR ROTATION / ENCODER CONNECTION

DEFENDER™

MOTOR ROTATION OPTIONS

Bottom Mount

ENCODER CONTROLS - (FEATURE RICH)

DO NOT SPLICE THE CONTROL WIRINGTop Mount

Rear Mount

Front Mount

10.1 10.3

Encoder collar, if removed

torque to 14 in/lbs [1.6 N-m]

(2 MM Allen wrench)

Connect encoder cable to encoder.

Make sure to line up pins properly.

Make sure connector is tight, but do

not over-tighten, as pins will twist.

Once tight, the connector should not

be able to move back and forth.

10.2

Step 1:

Loosely attach encoder

plate to gearbox and

sprocket to the shaft,

then attach chain.

Gearbox installation is the same

as the limit switch installation. 10.4

Torque Arm

Installation

NOTE: The Guardian Defender may be wired directly into the workstation control system.

1. The following is the responsibility of the installing

electrician.

a. All local, state, and national electrical codes are met.

b. Electrical service up to the control box with proper

branch service protection and an approved means of

disconnect.

2. All necessary wiring diagrams are on Pages 26 - 35.

4. Rite-Hite provided control boxes are equipped with class

CC protective fusing for the incoming power.

5. The incoming power terminals in the control box will not

accommodate wires larger than 10AWG.

6. All routing and securing of cables is the responsibility of

the end user / installer.

CONTROL BOX INSTALL - FEATURE RICH1. Install control box and remote disconnect (supplied by

others), approximately 54" [1372] above floor level.

2. Installation of conduit from motor junction box to control

box and remote disconnect to be determined by end user.

All connections to control box must be through the

bottom.

3. Make sure cables do not interfere with moving parts.

4. Strip and trim wires to proper length and connect to

terminal strip as shown on Pages 26 - 35.

NO CONTROL BOX INSTALL1. Assemble components necessary to control 3 phase

power at either 220, 208, 230, 400, 460 or 575 volts.

2. Follow wiring diagram on Pages 26 - 35 to connect motor

and control wiring.

3. It is the responsibility of the end user to provide electrical

service up to the control box with proper branch service

protection and an approved means of disconnect

4. The brake is controlled by an IR current sensing relay so

there are no separate brake wires.

POWER UP/START UP (Completed after limits set)

1. Turn on power to the control box and position the curtain

in the center of its travel.

2. Press the OPEN button, the roller should turn so that if

the curtain hanging on the back side it would be raised. If

roller turns the wrong way, immediately stop the door.

3. To reverse the phase, disconnect power, lock and tag out.

Reverse leads L1 and L2 in the control box. Reconnect

power and check operation.

4. Press the CLOSE button, the roller should turn so that if

the curtain was hanging on the back side it would be

lowered. If roller turns the wrong way, immediately stop

the door.


DEFENDER™

ELECTRICAL INSTALLATION

When working with electrical or electronic controls, make sure

that the power source has been locked out and tagged according

to OSHA regu la tions and approved local electrical codes.

WARNING!!!!

A qualified electrician should install the wiring in accordance with

local and national electrical codes. Use lockout and tagout

procedures to avoid injury.

IMPORTANT!!!

When drilling holes in the box, DO NOT turn control box upside

down or go too deeply into the box. Damage or debris may fall into

electrical components causing failure or severe equipment damage.

CAUTION ! ! !!

To reduce risk of injury or death, an earth ground connection

MUST BE made to the green/yellow control box ground terminal. If

metal conduit is used as the ground connector, an N.E.C. approved

ground bushing and green/yellow wire MUST BE properly attached

to the conduit for connection to the ground terminal.

IMPORTANT!!!

HIGH VOLTAGE ONLY !

T1

- PLC LOGIC -

INPUTS & OUTPUTS ON PLC

R

CLASS II LOW VOLTAGE ONLY !

F2 F3 F5F4

F7 F6

F1

ST

BN N W V U

GN

D

K7

BR

K

GN

DG

ND

(OPEN BUTTON)

(STOP BUTTON)

(CLOSE BUTTON

TP

1T

P2

TP

3T

P4

TP

5H

DR

USE CLASS CC

FUSES ONLY

RATED 600V, 30A

USE CLASS CC

FUSES ONLY

RATED 600V, 30A

3ø 208-240V, 460-480V

L1 L2 L3 U V W

+ PE PE

OV A1 10V A2

T1 T2 T3 T4

B2 B3 B4 B5 B6 B7

T5 T6

B1

6mm

10mm

RS 485

H1 H2 H3 H4

X3 X2 X1

DT+ DT- CLK+ CLK- NC ML1 ML2 ML2

3

X2 4

4 X1 3

3

X2 4

4 X1 3

3 X2 4

4 X1 3

14 34P1

S21S12 S22

P2

POWER

CH.1

CH.2

S11

A1 24

13 33P1

41S34 42

P2

S52

A1 23

14 24 34 42

13 23 33 41

PILZPNOZ X2.8P

14 34P1

S21S12 S22

P2

POWER

CH.1

CH.2

S11

A1 24

13 33P1

41S34 42

P2

S52

A1 23

14 24 34 42

13 23 33 41

PILZPNOZ X2.8P

F2 F4F3

F7 F6

F1

STBN N W V U

GN

D

BR

K F2 F4F3

F7 F6

F1

XX

4S

TBN N W VXX

1X

H2

XH

1

U

USE CLASS CC

FUSES ONLY

RATED 600V, 30A

USE CLASS CC

FUSES ONLY

RATED 600V, 30A

USE CLASS CC

FUSES ONLY

RATED 600V, 30A

USE CLASS CC

FUSES ONLY

RATED 600V, 30A

575V CONFIGURATION220V 1ø CONFIGURATION

Feature Rich - Control Box Mounting11.1

Incoming Power

All holes and conduit run into the controlbox must be through the bottom.

54" [1372]

DO NOT DRILL HOLES ON TOP OF CONTROL BOX TO RUN

CONDUIT, AS DUST PARTICLES AND MOISTURE MAY CAUSE

DAMAGE TO ELECTRICAL COMPONENTS.

THE SAFEST LOCATION IS AT THE BOTTOM. FAILURE TO DO SO,

WILL VOID WARRANTY

WARNING!!!!

Remove labels after installation is complete

Ele

ctric

al


INTEGRATOR CONTROLS

DEFENDER™

Incoming Power

All holes and conduit run into the controlbox must be through the bottom.

54" [1372]

12.1

LIMIT SWITCH ADJUSTMENTS

1. Loosen the two phillips screws and remove cover.

2. With curtain 2" below channel, set open limit switch.

3. Loosen the center locking screw and turn the open limit

switch cam locking screw labeled #2 until you hear the

contact click, Figure 13.2. Pay attention to rotation of the

cam so when limit is adjusted, it will be on the proper side

of the large cam.

a. For a Right Hand Drive door, the roller tube and limit

shaft turn clockwise to lower and counter-clockwise to

raise the door. Turn the #2 open limit switch screw

counter-clockwise to lower the door and clockwise to

raise the door.

b. For a Left Hand Drive door, the roller tube and limit

shaft turn counter-clockwise to lower and clockwise to

raise the door. Turn the #2 open limit switch screw

clockwise to lower the door and counter-clockwise to

raise the door.

4. Manually release brake and lower to closed position.

5. To adjust the closed limit switch, loosen locking screw and

turn the cam screw labeled #1 until you hear the contact

click, Figure 13.2.

a. For a Right Hand Drive door, turn the #1 close limit

switch screw clockwise to lower the door and counter-

clockwise to raise the door.

b. For a Left Hand Drive door, turn the #1 close limit

switch screw counter-clockwise to lower the door and

clockwise to raise the door.

6. Fine tuning of the limits may be necessary. This will be

determined by running the door up and down.

7. The limit switches are normally closed and will open when

the limit cam lobe is tripped or activated.

8. Replace limit switch cover and chain guard with M5 bolts.


LIMIT SWITCH WIRING / ADJUSTMENTS

DEFENDER™

LIMIT SWITCH CONTROL WIRING13.1 LIMIT SWITCH ADJUSTMENTS13.2

Open Limit Switch Cam

Close Limit Switch Cam

#1- Close Limit Switch Screw

#2- Open Limit Switch Screw

Center locking screw

Green

Yellow

Red

White

Pink

Brown

Blue

Gray

3

4

GY BN

PK BU


NOTES PAGE

DEFENDER™

This page intentionally left blank.

INTERLOCK INSTALLATION

1. Interlocks are optional, if present install per Figure 15.1,and wire per wiring diagram on Pages 26 - 35.

2. Some switches may need to be adjusted after operation.

3. Adjust curtain stops on guides with curtain in closed position.

4. Curtain blocks MUST be fully seated into stop bracket.

5. Once the switches are aligned vertically then adjust the

switch horizontally to align the switches.

HOLD DOWN INSTALLATION

1. Complete after Interlock is adjusted, Figure 15.3.


INTERLOCK / HOLD DOWN

DEFENDER™

INTERLOCK CONTROLS15.1

Adjust

Interlock

switch up

or down as

required

Attach

cover

STOP BRACKET ADJUSTMENT15.2

Adjust Stop Bracket

to Curtain Block is

fully seated in groove

Align switch and actuator

Hold Down Installation15.3

Hold Down pin will

lock into notch in

curtain guide block


Photoeye Light Strip16.1

Fasten Photoeye

Light Strips to each

lower guide.

If Relay or Feature

Rich Controls are

chosen, PE Light

Strip must be

installed and wired

for operation.

If Controls by

other, install after

the unit is adjusted

and functioning

properly. Failure to

do so may cause a

fault if curtain bows

into the light strip.

PHOTOEYE LIGHT STRIP

DEFENDER™


SHROUD INSTALLATION

DEFENDER™

Center Shroud

Step 1: Lift header shroud in place.

View of Non-Drive End

Step 2: Fasten in place.

17.1

17.2

Encoder Shroud17.4

Limit Switch Shroud17.3

Shro

uds


FEATURE RICH - I-COMM SETTINGS

DEFENDER™

��

�� %

0�1��234567�82779:;�8<=>:�9:�74?62�@�A=BB2:78��2A=CD�4:E�A<4:;28�=:�8F4A2�FC=G9D2D��=:8567�9��B4:546�3=C�4DD979=:46�D274968�

0�1��2G9A2�=F2C479=:�A4:�?2�A<4:;2D�7<C=5;<�B2:5��=:8567�9��B4:546�3=C�4DD979=:46�D274968�

��

�-./0�1234�-./0 �-./0��/-5067- �7884-09 �704�9�� 4:546��F2:�=BB4:D �:�7=�=F2:�D==C

�� 7=F�=BB4:D� / �:�7=�87=F�D==C

�� =7�82D =7�82D

��!��" �A79G479=:�=BB4:D �:�7=�=F2:�D==C �� 6=82�=BB4:D �:�7=�A6=82�D==C� �=;;62�=BB4:D �:�7=�7=;;62�=F2:�=C�A6=82 ��# =7�82D =7�82D

�$��'�� =7�82D =7�82D

�� F2:/�2827��>97A< �:�7=�C2827�3C=B34567� �� :D5A79=:��==F��A79G479=: �:�7=�=F2:�D==C �� 4567��:F57 �587�?2�=:�3=C�D==C�7=�C5:�

�-57:4;�:</9084-0��495;6.067-9�#4=4;�07�6+��$$�1-:� .360 457-:�$1-/139�=7;�1::6067-13�:40163�

�.4-��6901-5482�7<98�=F79=:�7=�827�7<2�=G2C466�=F2:9:;�D9874:A2�=3�7<2�D==C�09:�32271��=C�2.4BF62��3=C�4:�#37�>9D2��F697�2A=:D��<98�=F79=:�8<=56D�?2�827�7=�I#J��<98�B2485C2B2:7�98�582D�3=C�9:97946�

F=8979=:�8275F�=:6E��=C�8B466�4DK587B2:78�=3�7<2�=F2:�4:D�A6=82�F=8979=:��582�I6=82��=8979=:��DK587J�=C�I�F2:��=8979=:��DK587J�

40��.4-��79&

82�7<98�=F79=:�3=C�9:97946�F=8979=:�8275F��4:5466E�F64A2�D==C�9:�7<2�=F2:�F=8979=:�4:D�8262A7�7<98�=F79=:��672C:479G26E�I�27�6=82��=8�J�A4:�?2�582D�93�97�98�B=C2�A=:G2:92:7�7=�F64A2�7<2�D==C�9:�7<2�A6=82D�F=8979=:�� +��<98�=F79=:�4FFC=.9B4726E�8278�7<2�=F2:�4:D�A6=82�F=8979=:8��=C�4DD979=:46�4DK587B2:7�=3�7<2�=F2:�4:D�A6=82�F=8979=:��582�I6=82��=8979=:�

�DK587J�=C�I�F2:��=8979=:��DK587J

40��3794��79&

82�7<98�=F79=:�3=C�9:97946�F=8979=:�8275F��4:5466E�F64A2�D==C�9:�7<2�A6=82�F=8979=:�4:D�8262A7�7<98�=F79=:��672C:479G26E�I�27��F2:��=8�J�A4:�?2�582D�93�97�98�B=C2�A=:G2:92:7�7=�F64A2�7<2�D==C�9:�7<2�=F2:�F=8979=:�� +��<98�=F79=:�4FFC=.9B4726E�8278�7<2�=F2:�4:D�A6=82�

F=8979=:8��=C�4DD979=:46�4DK587B2:7�=3�7<2�=F2:�4:D�A6=82�F=8979=:��582�I6=82��=8979=:��DK587J�=C�I�F2:��=8979=:��DK587J

�.4-��79&�:</9082�7<98�=F79=:�7=�B4L2�8B466�4DK587B2:7�7=�7<2�=F2:�F=8979=:��<2�:5B?2C�D98F64E2D�98�7<2�B2485C2B2:7�?27>22:�7<2�=F2:�4:D�A6=82D�F=8979=:��=C�2.4BF62�93�7<98�=F79=:�>48�827�7=��''J�7<2�D==C�>=56D�=F2:��''�9:A<28�3C=B�7<2�A6=82D�F=8979=:��7�98�C2A=BB2:D2D�7=�4DK587�

7<2�A6=82D�F=8979=:�=3�7<2�D==C�39C87��?23=C2�4DK5879:;�7<2�=F2:�F=8979=:�

�3794��79&�:</9082�7<98�=F79=:�7=�B4L2�8B466�4DK587B2:7�7=�7<2�A6=82D�F=8979=:��<2�:5B?2C�D98F64E2D�98�7<2�C26479G2�D98F64A2B2:7�=3�7<2�A6=82D�F=8979=:��=C�2.4BF62��93�7<98�=F79=:�>48�827�7=��'J�7<2�D==C�>=56D�A6=82D�4FFC=.9B4726E��'�9:A<�B=C2��3�7<98�=F79=:�>48�827�7=��'J�7<2�D==C�

>=56D�A6=82��'�9:A<28�6288�


FEATURE RICH - ENCODER SETUP / PROGRAMMING

DEFENDER™

ENCODER SETUP INSTRUCTIONS

1. Verify wiring to encoder is properly terminated.

Note: right-hand drive doors require a RED wire to beterminated in the ‘DC’ terminal, while left-hand drive doorsdo not. If motor phase is changed during this setup,please restart this procedure.

2. Move curtain to closed position.

3. Power up door and press enter button to enter “MAIN MENU”.

4. Using down arrow, scroll to “Open Distance”.

5. Press enter button to view parameter value (measured infeet), should be O.D.H. - (two) 2’ [610]. Change the valueusing the up or down arrow keys, round down if required,then press enter to return to “MAIN MENU”.

6. Scroll using down arrow to item “Set Close Pos.”.

7. Press enter button to view parameter. The controller willdisplay the following message “RESET ALL LIMITS” …“Press Up to Start”. Pressing the up arrow key will resetall of the limits, and reboot the controller.

NOTE: DO NOT use this menu item to makeadjustment to the limits; this is only for initial setup.

8. Press green Open/Reset button.

a. The door should begin to open, be ready to shutdownthe door if it begins to move in the wrong direction. Ifmotor phase is changed, start over at step #2.

b. If rotation is correct proceed to the instructions foradjusting the “Open and Close positions”.

Open and Close Position Adjustment

To adjust CLOSE position:

1. Power up door and press enter button to enter “MAINMENU”.

2. Scroll using up arrow to the item “Close Pos. Adjust”.

3. Press enter button to view parameter value. Thisparameter will show a coded value on the left and relativechange in inches on the right. When entering thisparameter the value will always start at 0.0”.

Change values using the up or down arrows.

To bring the curtain closer to the floor, adjust this value sothat it is less than zero. (i.e. To close the door 4” [102]more, the value for “Close Pos. Adjust” will be -4.0”[102]) Moving this parameter in the positive directionraises the curtain relative to the floor. Changing this valuewill not affect the open position.

Note: If you leave this parameter and return to it, its value willagain be zero. Any changes made before leaving theparameter will still be effective. For example: If youlowered the door 4.0”, leave the parameter and return, theparameter will display 0.0”. Even though the displayshows 0.0” the -4.0” change has been recorded.

4. When parameter is changed press enter button for three(3) seconds to return to the “MAIN MENU”.

5. Test operation of door and continue adjustment.

TIP: At any point in the menu mode, Pressing and holding theenter button for at least 2 seconds will cause thecontroller to automatically accept all the changes madeand exit the menu system.

To adjust the OPEN position:

1. Power up door and press enter button to enter “MAIN MENU”.

2. Using up arrow key, scroll to “Open Pos. Adjust”.

3. Press enter button to view parameter value. Thisparameter will show a coded value on the left and theopening height in inches on the right. This value willalways be less than the door opening height.

Change the value using the up and down arrow keys.

To bring the open position down (closer to the floor)adjust this value to be less than the current value. Toopen the door more relative to the floor, adjust thisparameter in a positive direction. (i.e. To open the door 4”more, and the current value is 72.0” [1829]. Change thevalue for “Open Pos. Adjust” to be 76.0” [1930]).Changing this value will not affect the close position.

4. When parameter is changed press enter button for three(3) seconds to return to the “MAIN MENU”.

5. Test operation of the door, and continue adjustment.

OPTION DESCRIPTIONOpen Distance Use this option to set the overall opening distance of the door (in feet). For example, for an 8’ tall Defender. This option should

be set to 7’ [178]. This measurement is used for initial position setup only. For small adjustments of the open and close position, use “Close Position Adjust” or “Open Position Adjust”

Set Open Pos Use this option for initial position setup. Manually place door in the open position and select this option. Alternatively “Set Close Pos.” can be used if it is more convenient to place the door in the closed position.NOTE: This option approximately sets the open and close positions.For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust”

Set Close Pos Use this option for initial position setup. Manually place door in the close position and select this option. Alternatively “Set Open Pos.” can be used if it is more convenient to place the door in the open position.NOTE: This option approximately sets the open and close positions.For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust”

Open Pos Adjust Use this option to make small adjustment to the open position. The number displayed is the measurement between the open and closed position. For example if this option was set to 100” [2540] the door would open 100 inches from the closed position. It is recommended to adjust the closed position of the door first, before adjusting the open position.

Close Pos Adjust Use this option to make small adjustment to the closed position. The number displayed is the relative displacement of the closed position. For example, if this option was set to -1.0”[-25] the door would close approximately 1.0” [25] more. If this option was set to 2.0” [51] the door would close 2.0” [51] less.

Apr Open Pos Use this option to adjust the approach open position. This option is a measurement in inches from the open position. For example, if this option was set to 24.0” [610] the door would slow down 24.0” [610] from the open position.

Encoder Startup The controller is waiting for valid data from the encoder. It the controller does not receive a response at startup, this will remain on the screen indefinitely. If this does not clear with 5 seconds, please check all encoder wiring.

Encoder Read The controller is unable to read valid data from the encoder. Check all wiring. Ensure that the shield on the encoder cable is connected to ground, and that the control box is grounded. The error requires the power to be cycled to reset.

Encoder Velocity The controller has received a signal from the encoder that the door is moving faster than allowed. This can occur if the encoder is not properly attached to the shaft, bad electrical connection to the i-COMM, or improper grounding. The error requires the power to be cycled to reset.

Open Time Limit Door tried to run, but did not reach the open or close position within 8 seconds.Photoeye Failure Non-Drive PE’s must have green light on, drive PE’s must have red & yellow lights on. Check for alignment & power to each.

i-CO

MM


i-COMM ii FOLDERS

DEFENDER™

FOLDER NUMBER NAME DESCRIPTION

Encoder

Folder

012345678

Open DistanceMotor Drive SideSet Close PositionSet Open PositionClose Position AdjustOpen Position AdjustEncoder PositionEncoder BaudApproach Open Pos.

3 - 24Right Drive / Left DrivePress UP to StartPress UP to Start+/- 100.00 - 990.000-01FFFF433 kbps999.0

VALID VALUES

Used to Set Opening distance for doorUsed to select motor drive side.Use for initial setup of close positionUse for initial setup of open positionUse to adjust close position.Use to adjust door open positionCurrent encoder positionUsed to select encoder data rateUsed to select Approach Open Position

I/O

Setup

Folder

9

10

111213141516171819202122232425262728293031

323334

Set Open PB Function

Set Loop Function

I - Zone SystemOutput Def. YK0Output Def. YK1Output Def. YK2Output Def. YDC0Output Def. YDC1Output Def. YDC2Output Def. YDC3Output Def. YDC4Output Def. YDC5Output Def. YDC6Output Def. YDC7Input Define X0Input Define X1Input Define X2Input Define X3Input Define X4Input Define X5Input Define X6Input Define X7Open Alarm Time

X10 PE Cut - OutX11 Slack SensorI - Zone Cut - Out

Auto Close Mode; Toggle &Auto Close, Reset/Jogonly; Toggle ModeAuto Close Mode, Reverse/ Hold OpenEnabled / Disabled0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 33 (See Table)0 - 17 (See Table)0 - 17 (See Table)0 - 17 (See Table)0 - 17 (See Table)0 - 17 (See Table)0 - 17 (See Table)0 - 17 (See Table)0 - 17 (See Table)0 - 255

0 - 300 - 660 - 48

Use to select the function of the Open/Resetbutton.

Use to select induction loop input function

Use to Enable / Disable the I-Zone system.User configurable relayUser configurable relayUser configurable relayUser configurable DC outputUser configurable DC outputInternal - not available DC outputInternal - not available DC outputInternal - not available DC outputUser configurable DC outputInternal - not available DC outputInternal - not available DC outputUser configurable inputUser configurable inputUser configurable inputUser configurable inputUser configurable inputUser configurable inputUser configurable inputUser configurable inputOpen Alarm Time in minutes. Requires at least one outputto be configured to function 25, menu is hidden if not.X10 Photoeye cut-out heightHeader Photoeye Slack SensorI-Zone cut out height

DEFAULT

8Right

--

0.0- -

433 KBPS19.5

Auto CloseMode

Auto CloseMode

Disabled0

20203

292920202

2020872243220

246042

General

Folder

38

394041424344454647484950

51

52

53

Clock

LanguagePassCodeRev. Edge OptionSpec. PackageRemote DisplayPartial Config.Reverse DelayAB Inverter DelayVoltageSquare FeetNon-Powered OpenMaintenance Months

Maintenance Cycles

Reset Maintenance

Reset to Default

Displays current time and date. To set: press UP, scroll to year

- press Enter; scroll to month - press Enter; scroll to day - press

Enter; scroll to hour - press Enter; scroll to minute - press Enter

Set LCD display languageUse to change access mode.Use to enable reversing edge.Used to enable specification packages.Used to enable remote LCDConsult Engineering. Special Applications onlyReverse DelayConsult Engineering. Special Applications onlyVoltage of doorSquare footage of door. Width x HeightEnables non-powered open for LiteSpeedNumber of months before maintenanceindicator goes off. Note: Once changed usermust initiate “Reset Maintenance” Procedure.Number of cycles before maintenanceindicator goes off. Note: Once changed usermust initiate “Reset Maintenance” Procedure.Resets Maintenance Counters and Timers.Press Up to initiate the resetResets all settings back to factory defaults

-

English-

DisabledDisabledDisabled

-0-

4600

DisabledDisabled

Disabled

Disabled

Disabled

-

English, Espanol, Portuguese-Enabled / DisabledDisabled, CE, Canada OptEnabled / Disabled-xx-208/220/230/400/460/5750 - 999Enabled/Disabledxx

0 - 100000

-

-

Timer

Folder

35

3637

Set Close Timer

Set PreannounceAutocycle Time

0 - 255 / Toggle Mode

0 - 2550 - 255 Disabled

Close Timer in seconds. Set to Toggle Modeto disable automatic closing.Preannounce to close timer in secondsAutocycle Time in minutes

6

2Disabled

*NUMBER IS NOT SHOWN IN i-COMM MENU*


i-COMM ii FOLDERS

DEFENDER™

FOLDER NUMBER NAME DESCRIPTION

View

Folder

545556575859

Display Cycle CountFault HistoryDisplay Model #Display RHC #Display Serial #Firmware Revision

0 - 99999999-----

VALID VALUES

Displays current Cycle CountDisplays fault log. Use Up and Down to scrollDisplays door model numberDisplays RHC numberDisplays door serial numberDisplays current program revisions

DEFAULT

------

Load /

Save

Folder

60

61

62

63

64

65

Copy from SD

Copy to SD Card

Legal info to SD

Bootloader Upgrade

Export Settings

Import Settings

Press UP to Start Copy






Use to upgrade i-COMM II program. Correct .BIN filemust be saved so SD Card. Note Card must be SD -2GB or SDHC - 4,8,16 or 32 GB.Use to copy i-COMM II program to SD Card in.BIN format.Use to display legal information aboutprogram. Legal.txt will be saved to SD card.Used to upgrade bootloader. CAUTION: DONOT INTERRUPT THIS PROCESSUse to save i-COMM II settings to SD Card in.BIN format.Use to copy i-COMM II settings to SD Card in.BIN format.

-

-

-

-

-

-

Inverter

Folder

66

676869707172737475

Inverter Type

Program InverterOpen SpeedClose SpeedApproach SpeedAccel TimeDecel TimeTorque Reverse LevelDC Brake TimeDC Brake Level

CT SK MODBUS, AB PF40MODBUS, CT SK NOMODBUS, AP PF NOMODBUS, No InverterPress UP to Start Copy0 - 70 Hz0 - 70 Hz0 - 70 Hz0 - 10.0 s0 - 10.0 s0 - 100 %0 - 10.0 s0 - 100 %

Used to set inverter type

Use to program inverter.Open SpeedClose SpeedApproach Open SpeedAcceleration RateDeceleration RateTorque Reversing LevelInjection Braking TimeDC Injection Braking Level

CT SKMODBUS

-60.025.025.00.50.5

Disabled0.7

70.0 %

*NUMBER IS NOT SHOWN IN i-COMM MENU*

Last Rev: 3/7/14


FEATURE RICH - I-COMM DISPLAY MESSAGES

DEFENDER™

LCD DISPLAY MESSAGES:TOP DISPLAY BOTTOM DISPLAY REASON / FAULT MESSAGES ACTION REQUIRED

Door Faulted Normal Power Up Indicates Loss of Power Push Open/Reset*

Watchdog Timer Indicates the boards watchdog timer has reset Service Required*

Reset From Sleep Indicates the controller was awaken from sleep mode Service Required*

Low Voltage Drop in voltage caused controller to restart Push Open/Reset*

Breakaway Door is in breakaway mode Reset / Jog Door*

Emergency Stop E-Stop pushed or Overload Relay Tripped Push Open/Reset*

Open Time Limit Run open time limit exceeded Service Required*

Menu Interrupt Menu Interrupted Push Open/Reset*

Limit Failure Limit switch has failed Service Required*

Obstruction Door has detected obstruction and reversed 3 times Inspect & Reset*

Unknown Unknown fault Service Required*

System Clock read System clock failed Service Required*

Unknown State State unknown Service Required*

Pro System Pro Inverter Fault Check Inverter*

Jog to Open Pos Displays when jogging open None*

Jog to Close Pos Displays when jogging close None*

Photoeye Failure Indicates problem with photoeye system Jog To Close*

* Displays on Screen during jog only

DOOR IS OPENINGDoor is Opening

DOOR IS OPEN

Door is Open When not in preannounce to close None

Stand Clear When in preannounce to close None

Closing in xx.xs Displays closing time in seconds None

Activation On Indicates activation on (overrides timer display) Device Holding Open

Waiting for cmd. Indicates door is waiting for manual close cmd. Close Door

Photoeye Blocked Photoeye is blocked (overrides timer display) Remove Obstruction

I-Zone Detection I-Zone active (overrides timer display) Remove Detection

DOOR IS CLOSING

Stand Clear Door Closing None

DOOR IS CLOSED

Door Closed Cycles: xxxxxx Displays cycle count None

Door Closed Interlock Active Door is interlocked and cannot be opened Perform Interlocking

DOOR IS STOPPED

Door Stopped Push Open/Close Open/Close Door


FEATURE RICH - I-COMM INSTRUCTIONS

DEFENDER™

PROCEDURE FOR USING DOWNLOADER CHIP:

1. Turn power off.

2. Plug in downloader chip.

3. Turn power on.

4. Press ENTER.

5. Scroll to “Copy From Loader”.

6. Press ENTER and UP key to start copy process.

7. When complete, turn power off and remove loader.

8. Restore power and operate door.

PROCEDURE FOR ADJUSTING RECLOSE TIMER:

1. Press ENTER key.

2. Use UP key to scroll to “Set Close Timer”.

3. Press ENTER key.

4. To increase reclose time, press UP key.

5. To decrease reclose time, press DOWN key.

6. Press ENTER when complete.

7. Scroll to EXIT.

8. Press ENTER to save changes.

PROCEDURE FOR CHECKING FAULT HISTORY:

1. Press ENTER key.

2. Use UP / DOWN keys to scroll to “Fault History”.

3. Press ENTER key.

4. This displays the last 5 faults in numerical code.

5. For a detailed view, press the UP key to scroll through thefault codes.

6. Press ENTER when complete.

7. Scroll to EXIT.

8. Press ENTER, operate door.

The following describes what the fault codes convert to:

Description Code

#define FaultNone 0

#define FaultPowerUp 1

#define FaultBreakaway 2

#define FaultRunOpenTimer 3

#define FaultMenuInt 4

#define FaultLimitSwitch 5

#define FaultEstop 6

#define FaultRunCloseTimer 7

#define FaultLimitPulseFail 8

#define FaultObstruction 9

#define FaultTimerRead 0A

#define FaultStateOB 0B

#define FaultPROSystem 0C

#define FaultPhotoeye 0D

#define FaultEncoderRead 0E

#define FaultEncoderVelocity 0F

#define FaultEncoderNC 10

CO

NNEC

TOR

FLASHING LAMP OUT

UNUSED

DC POWER OUT

RESET INPUT (X12)

UNUSED

DC COMMON INPUT

DC POWER INPUT

24VAC INPUT

24VAC COMMON (N)

OPEN/CLOSE COM

CLOSE OUTPUT (K1)

OPEN OUTPUT (K0)

LOOP INPUT 2

LOOP INPUT 1

DC POWER OUT

DC COMMON OUT

DC POWER OUT

LOOP INPUT (X13)

PIN #

1

2

3

4

1

2

3

4

5

6

7

8

1

2

3

4

5

6

FLASHING LAMP OUT

I-ZONE ALARM OUT

DC POWER OUT

RESET INPUT (X12)

UNUSED

DC COMMON INPUT

DC POWER INPUT

24VAC INPUT

24VAC COMMON (N)

OPEN/CLOSE CO

CLOSE OUTPUT (K1)

OPEN OUTPUT (K0)

LOOP INPUT 2

LOOP INPUT 1

DC POWER OUT

DC COMMON OUT

DC POWER OUT

LOOP INPUT (X13)

UNUSED OUTPUT

I-ZONE ALARM OUT

DC POWER OUT

RESET INPUT (X12)

UNUSED

DC COMMON INPUT

DC POWER INPUT

24VAC INPUT

24VAC COMMON (N)

OPEN/CLOSE COM

CLOSE OUTPUT (K1)

OPEN OUTPUT (K0)

LOOP INPUT 2

LOOP INPUT 1

DC POWER OUT

DC COMMON OUT

DC POWER OUT

LOOP INPUT (X13)

FLASHING LAMP OUT

UNUSED

DC POWER OUT

RESET INPUT (X12)

UNUSED

DC COMMON INPUT

DC POWER INPUT

24VAC INPUT

24VAC COMMON (N)

OPEN/CLOSE COM

INVERTER OUT 2(K1)

INVERTER OUT 1 (K0)

LOOP INPUT 2

LOOP INPUT 1

DC POWER OUT

DC COMMON OUT

DC POWER OUT

LOOP INPUT (X13)

FLASHING LAMP OUT

UNUSED

DC POWER OUT

RESET INPUT (X12)

UNUSED

DC COMMON INPUT

DC POWER INPUT

UNUSED

UNUSED

OPEN/CLOSE COM

CLOSE OUTPUT (K1)

OPEN OUTPUT (K0)

LOOP INPUT 2

LOOP INPUT 1

DC POWER OUT

DC COMMON OUT

DC POWER OUT

LOOP INPUT (X13)

J3

J4

J5

This table shows the function of each of the connectors on the i-COMM controller. The voltages listed for each pinassume that either the input or output is activated.


FEATURE RICH - DRIVE PROGRAMMING

DEFENDER™

Defender™ Inverter Program Instructions

When in Status mode, pressing and holding the “M” MODE key for 2 seconds will change the display from displaying a speed indication todisplaying load indication and visa versa.

Pressing and releasing the “M” MODE key will change the display from status mode to parameter view mode. In parameter view mode, the lefthand display flashes the parameter number and the right hand display shows the value of that parameter.

Pressing and releasing the “M” MODE key again will change the display from parameter view mode to parameter edit mode. In parameter editmode, the right hand display flashes the value in the parameter being shown in the left hand display.

Pressing the “M” MODE key in parameter edit mode will return the drive to the parameter view mode. If the “M” MODE key is pressed again thenthe drive will return to status mode, but if either of the “UP” or “DOWN” keys are pressed to change the parameter being viewed before the “M”MODE key is pressed, pressing the “M” MODE key will change the display to the parameter edit mode again. This allows the user to very easilychange between parameter view and edit modes whilst commissioning the drive.

"WARNING: Consult factory before changing any parameters not listed in this table."

Parameter Number Name Default Value New Value Units00.03 Acceleration Rate 1 5.0 0.5 s/100 Hz00.04 Deceleration Rate 1 10.0 1.0 S/100 Hz00.10 Security Status L1 L200.18 Preset Speed 1 0.00 0.00 Hz00.61 Torque Detection Level 0 50 %

Defender - Status Modes Left Display Status Explanationrd Drive ready The drive is enabled and ready for a start command. The output bridge is inactive.ih Drive inhibited The drive is inhibited because there is no enable command, or a coast to stop is in

progress or the drive is inhibited during a trip reset.Er Drive has tripped The drive has tripped. The trip code will display in the right hand display.dC Injection braking DC injection braking current is being applied to the motor.Fr Drive output frequency in HzSP Motor speed in RPMLd Load current as a % of motor rated load currentA Drive output current per phase in A

FEATURE RICH MOTOR WIRING24.1


FEATURE RICH - DRIVE PROGRAMMING

DEFENDER™

Defender - Inverter Error Codes Trip Code Condition Possible Causetr UU DC bus under voltage Low AC supply voltage, check power source.

Low DC voltage when supplied by an external DC power supply.tr OV DC bus over voltage The DC bus (Pr. 84) has exceeded 800V-460V or 400V-230VAC, check the following:

If DC bus climbs while door is not running, disconnect CE filter with power off.If fault is intermittent when door is not running try to set Automatic reset of faults. (PR. 73 = 10.34, PR. 74=10.36, PR. 63 = 3, PR 64 = on)If fault is while door is closing add breaking resistor, see Control Box Explosion for a list of parts. Deceleration rate set too fast for the inertia of the machine.Mechanical load driving the motor.

tr It.br I2C on braking resistor Check door closing speed. If fault is while door is closing, add breaking resistor.See tr OV for more troubleshooting.

tr It. AC I2C on drive output Check that radial spacing and that they are square, or lower track spacing.Motor wiring, check for loose connections or shorts.Make sure door cannot move if brake is engaged.

tr OI.AC Drive output instantaneous Door is mechanical binding or jammed.over current Check radial spacing and that they are square, or lower track spacing.

Motor wiring, check for loose connections or shorts.Make sure door cannot move if brake is engaged. Disconnect CE filter with power off.Insufficient ramp times. Phase to phase or phase to ground short circuit on the drives output. Drive requires autotuning to the motor.Motor or motor connections changed, re-auto tune drive to motorMUST wait 10 seconds to reset after trip occurs

Ol.br Braking resistor Excessive braking current in braking resistorinstantaneous over current Braking resistor value too small. MUST wait 10 seconds to reset after trip occurs

O.SPd Over speed Excessive motor speed (typically caused by mechanical load driving the motor)tunE Auto tune stopped before complete Run command removed before autotune complete

It.br I2

-t on braking resistor Excessive braking resistor energy

It.AC I2

-t on drive output current Excessive mechanical load. Drive requires re-auto tuning to motor.High impedance phase to phase or phase to ground short circuit at drive output.

O.ht1 IGBT over heat based on Overheat software thermal modeldrives thermal model

O.ht2 Over heat based on drives heatsink Heatsink temperature exceeds allowable maximumth Motor thermistor trip Excessive motor temperatureO.Ld1 User +24V or digital output overload Excessive load or short circuit on +24V output

The Enable/Reset terminal will not reset an O.Ld1 trip. Use the Stop/Reset key.OUL.d I x t overload Reduce motor currenthot Heatsink/IGBT temp is high Reduce ambient temperature or reduce motor currentbr.rS Braking resistor overload See Advanced user guideEEF Internal drive EEPROM failure Possible loss of parameter valuesPH Input phase imbalance or One of the input phases has become disconnected from the drive

input phase lossrS Failure to measure motors Motor too small for drive

stator resistance Motor cable disconnected during measurementO.cL Overload on current loop input Input current exceeds 25mAtr HF ## Hardware Fault The drive has detected a hardware problem, verify wiring is correct. This cannot be

fixed in the field, replace the drive.HF 05 trip No signal from DSP at start upHF 06 trip Unexpected InterruptHF 07 trip Watchdog failureHF 08 trip Interrupt crash (code overrun)HF 11 trip Access to the EEPROM failedHF 20 trip Power stage - code errorHF 21 trip Power stage - unrecognized frame sizeHF 22 trip Ol failure at power upHF 25 trip DSP Communications failureHF 26 trip Soft start relay failed to close, or soft start monitor failed or braking IGBT short circuit at power upHF 27 trip Power stage thermistor faultHF 28 trip DSp software overrunHF xx trip HF 1-4, 9-10,12-19,23,24,29,30 Are not used

Feature Rich Controls - Sequence of operation:

To Open Door:

1. Using a dry contact, close terminals DC and X3 to open

door. Door will automatically stop at limit.

To Close Door:

1. Using a dry contact, close terminals DC and X5 to close


To Stop Door:

1. Remove Jumper from DC and X4. Connect dry contact

across these terminals. Open dry contact to stop the door.

Notes:

1. Brake is controlled by 120VAC supplied from the BRK and

N terminal in the control box.

2. Connectors for Interlock Switches are supplied when

controls have been ordered with Safety Controller. These

connectors are described in the “Interlock Switch” section

of this document.

3. Connectors for Stop Photoeye Strip are supplied when

controls have been ordered with optional Stop Photoeye

Strip. These connectors are described in later in this

document.

4. Connectors for Hold Down are supplied when controls

have been ordered with optional Safety Controller & Hold

Down. These connectors are described in the “Hold

Down” section of this document

Relay Controls - Sequence of operation:

To Open Door:

1. Using a dry contact, close terminals AC and PB1 to open


To Close Door:

2. Using a dry contact, close terminals LS2 and PB2 to close


To Stop Door:

1. Remove jumper between STP and AC. Connect dry

contact across these terminals.

Integrator Controls - Sequence of operation:

To Open Door:

1. Apply 24VDC to Terminal OPN (Pin #3-GN on Control

Connector). Door will automatically stop at limit.

2. Remove power from terminal OPN when the door has

opened. The open position can be monitored on the

terminals labeled ONO (Pin #5-GY & #6-PK on the

Control connector). This is a dry normally-open contact,

closed when the door is open.

To Close Door:

1. Apply 24VDC to Terminal CLS (Pin #8-RD on Control

Connector). Door will automatically stop at limit.

2. Remove power from terminal CLS when the door has

closed. The close position can be monitored on the

terminals labeled CNO (Pin #1-WH & #4-YE on the

Control connector). This is a dry normally-open contact,

closed when the door is closed.

To Stop Door:

1. Remove all voltage from terminals OPN (Pin#3-GN) and

CLS (Pin#8-RD) on the control connector.

Notes:

1. Brake is controlled by a current sensing relay mounted on

motor. No additional control is required for the brake.

2. If End User is supplying their own VFD the motor MUST

be replaced with part number 55250172.

STOP BUTTON

The red push button stops door operation. The button is pulled

out to the "ON" position. To stop door operation push the button

in. Whenever the door operation is stopped using the stop button

the red button must be pulled out to switch to the "ON" position.

OPEN BUTTON

Opens the door, press and release to open, make sure it fully

opens, if not, adjust limit, Figure 11.1.

CLOSE BUTTON

Closes the door, press and release to close, make sure it fully

closes, if not adjust limit, Figure 11.1.

CONTROL OPTIONS TECHNICAL REFERENCE

To obtain a Control Options Technical Reference guide, please

contact Customer Service at 563-589-2722.


DEFENDER™

SEQUENCE OF OPERATIONS

NON-FEATURE RICH MOTOR WIRING26.1

DEFENDER™

CHECKLIST

1. Is unit size correct ?

2. Check for proper line voltage ?

3. Base plates shimmed as required?

4. Are all mounting bolts tight ?

5. Is the open limit switch set so the curtain is clear of the

required area ?

6. Are loose wires secured away from moving parts?

7. Operate the door and observe the open and closed

positions. If it is necessary to adjust either position, shut

the power off and move the proper limit switch,

Figure 13.1 or 13.2.

8. Limit switch or encoder shroud installed.


MAINTENANCE SCHEDULE / TROUBLESHOOTING

RITE-HITE MACHIN GUARDING PLANNED MAINTENANCE

Model DFNDR - DEFENDER™

CUSTOMER: JOB# SERIAL# DATE:

Activation

Brake

Controls / Wiring

Curtain

Door Assembly

Door Operation

Gearbox

Limit Switch Assembly

Recommended P.M. Intervals

(Time Shown In Months)

Operate all devices to verify proper operation.

Verify that brake stops the door at open and closed

positions as well as when stopped in the middle of

travel. To move the curtain manually, release the

brake handle at the bottom of the brake. The curtain

should be able to be moved manually. If brake is

making noise, adjust.

Clean, check all connections with disconnect off.

Make sure all wires are free from moving parts.

Inspect for wear or damage, patch immediately.

Check barrier clips, if missing or damaged,

replaced. Clean with warm non abrasive soapy

water.

Perform visual inspection for damage.

Tighten all hardware. Replace any worn labels.

Use air hose to remove dust and debris.

Operate door and make sure all operations are

functioning properly.

Check gearbox fluid level, fill with 90 weight if low.

Check snap rings to verify seated properly.

Check open and close positions, adjust as required.

Lubricate chain, sprockets and check alignment.

Planned Maintenance Task Inspect and Perform the Following

x x x x

1 6 12 18 24 30 36

x x x x

x x x

x x x x

x x x

x x x

x x x

PROBLEM REMEDYControl Box (Optional) The control box contains the necessary motor starters, relays, transformers, etc. to safely control 3 phase

power, open, close and stop push buttons. If control box does not power up, check fuses and replaceas needed.

Curtain The curtain provides a safety barrier against sparks, harmful light emissions and physical contact with the machine by the operator. Spheres are fastened to the curtain to retain the curtain in the guides. Vision windows are available as an option. If curtain does not track properly, lower as far as possible to expose the hook and loop fastener and adjust.

Curtain remains open Optional reversing photoeye alignment incorrect. (Red LED on photoeye off.) Realign photoeye. does not close. Photoeye not set to “Light Operate.” Open photoeye cover to check switch position.

Curtain Guides The guides contain the curtain.

Curtain does not stop Limit switch positioning incorrect. Ensure that the limit switches are properly positioned. Failed limit switch, at limits. check for continuity, replace if necessary. Make sure center locking screw is tight.

Curtain travel reversed. Motor phases reversed. Remove power, reverse wires in terminals L1 & L2.

Curtain will not go up Loss of power. Verify that electrical power is getting to the control box. Bad fuse, check fuses. Make sure or down. nothing is blocking the path of any photoeye light beam.

Curtain tracks off Curtain misaligned. Curtain may need to be adjusted on the hook and loop fastener. Anchors may be looseto one side. Both vertical lower guides must be plumb and level. When a forklift bumps into the guides it could cause

damage or misalignment. Repair as required. The distance between guides must be the same when measured at the top and bottom. Shim or remount as required.

Interlock Devices The interlock keeps the machine from functioning unless the curtain is in position. The interlock mounts on (Optional) the bottom of the guide and is activated by the curtain when it comes into the closed position.

Limit Assembly If limits come out of adjustment, make sure the center locking screw is tightened down, Page 13.Motor Assembly The motor assembly includes the motor, gearbox, brake and limit switch or encoder. For wiring of the

motor, Page 24. If motor doesn’t run, look for loose connections, check all connections in terminals T1, T2, T3, and the connectors. Brake not releasing. Check brake connections.

Guides The guides are made of a welded structure and are bolted to the header to support the weight of the DEFENDER.

x x x

Main

tenance


DEFENDER™

INTEGRATOR CONTROLS

PART

#

MO

DE

L NU

MBE

R

DA

TE IS

SU

ED

C

R

BY

APP

RO

VED

DA

TEE

CND

ESC

RIP

TIO

N

REVI

SIO

N H

ISTO

RY

REV

12

34

56

78

REV

DW

G N

O

TITL

E

SIZ

E DSH

EET

SCAL

E

DO

NO

T S

CA

LE D

RA

WIN

G

DAT

E

DAT

E

DAT

E

CH

EC

KE

D B

Y

APP

RO

VED

BY

DR

AW

N B

Y

RE

F

INIT

IAL

ECN

OVE

R

0

INC

H T

OLE

RA

NC

ES

UP

TO

0.12

5

51.

25 40 8015

0.25

1.25 15 405

FIN

ISH

+/- 1

DE

G

80

ANG

LES

0.12

50.

250.

010

0.04

0

0.06

0

0.10

0

0.12

5

0.02

00.

030

+ / -

0.00

5M

M-D

D-Y

Y

NEX

T AS

SEM

BLY

PAR

TS L

IST

/ MA

TER

IAL

ITEM

PAR

T N

O.

QTY

DESC

RIP

TIO

N

RIT

E-H

ITE

DO

OR

S IN

C.

5301

E002

5301

E00

2

RIT

E-H

ITE

DO

OR

S IN

C.

1"=1

"

B

B

SCH

EMA

TIC

,INTE

GR

ATO

R C

ON

TRO

LS

GU

ARD

IAN

DEF

END

ER

DFND

R

1750

....

RPB

1/23

/201

2

6443

2/24

/201

220

12

ACH

ANG

ED 5

.4A

TO 2

.0A

6630

10/1

0/20

12C

DH

BRE

MO

VIN

G /S

IN T

UR

CK

PartN

o:66

661/

3/20

13C

DH

OPEN

L/S

K2K1

M

BKBKBK

CLOS

E L/

S

OPEN

L/S

CLOS

E L/

S

BKBKBK

MOTO

RCO

NNEC

TOR

1 BK

2 WH

3 RD

1 BK

2 WH

3 RD

I>

DISC

ONNE

CT

��

I> I>

POW

ERCO

NNEC

TOR

1 BK

2 WH

3 RD

1 BK

2 WH

3 RD

��

��

��

� �

4 GN

4 GN

CONT

ROL

CONN

ECTO

R

2 BN

7 BU

3 GN

��

8 RD

5 GY

6 PK

1 WH

��

��

4 YE

��

��

�

��

��

��

��

1 WH

DC 0V OPN

CLS

ONO

CNO

5 GY

5 GY

6 PK

6 PK

8 RD

1 WH

8 RD

ONC

CNC

ONO

L/S

CONN

ECTO

R

CNO

2 BN

2 BN

7 BU

7 BU

3 GN

4 YE

3 GN

4 YE

K1K2

K2K1

L3L2L1

T3T2T1

T3T2T1

L3L2L1

T3T2T1

L3L2L1

2122

A1A2

2122

A1A2

COVE

R GR

OUND

PANE

L GRO

UNDGN

/YE

BUBU

BU

BUBU

BU

208-

240V

3.7

AM

P38

0-41

5V 2

.1 A

MP

460-

480V

1.8

AM

P57

5V 1

.6 A

MP

LINE

VOLT

AGES

DEFE

NDER

N/A

STYL

EDO

OR

220,

1�

3.7A

208-

230

2.1A

400,

3�

2.0A

460,

3�

1.5A

575,

3�

3�

FULL

LOAD

AMP

REQ

UIRE

MEN

TSTA

BLE

OF C

ONTR

OL B

OX

LINE

VOLT

AGES

DEFE

NDER

N/A

STYL

EDO

OR

220,

1�

10A

208-

230

10A

400,

3�

10A

460,

3�

10A

575,

3�

3�

TABL

E OF

REC

OMME

NDED

FE

EDER

SER

VICE

AMP

ERAG

ES

CAUT

ION:

ALL

BLUE

WIR

ES A

RE 1

8 AW

G, 6

00 V

OLT

ALL

OTHE

R W

IRES

ARE

14 A

WG,

600

VOL

T

WIR

E HA

RNES

S SH

OULD

MEE

T TH

E

FO

LLOW

ING

SPEC

IFIC

ATIO

NS:

UL R

/C (A

VLV2

) / C

SA C

ERT.

AWM/

MTW

, 18

GAGE

MIN

. UNL

ESS

NOTE

D. 9

0�C M

IN. 6

00V

ALL

BLAC

K W

IRES

ARE

AT

POTE

NTIA

LLY

LETH

AL V

OLTA

GES.

NOTE

S:

BKBKBK

BKBKBK

BKBKBK

TO O

PEN

DOOR

:

1.

APP

LY 24

VDC

TO T

ERM

INAL

OPN

(PIN

#3-G

N ON

CTR

L. CO

NN.).

DOO

R W

ILL

STOP

AT

LIMI

T.

2.

REM

OVE

POW

ER F

ROM

TER

MINA

L WHE

N TH

E DO

OR IS

OPE

NED.

THE

OPE

N PO

SITI

ON C

AN B

E M

ONIT

ORED

ON

TERM

INAL

S LA

BELE

D ON

O (P

IN #

5-GY

& #

6-PK

ON

CTRL

. CON

N.).

THI

S IS

A D

RY N

ORMA

LLY-

OPEN

CON

TACT

, CLO

SED

WHE

N TH

E DO

OR IS

OPE

N.

TO C

LOSE

DOO

R:

1.

APP

LY 24

VDC

TO T

ERM

INAL

CLS

(PIN

#8-

RD O

N CT

RL. C

ONN.

). D

OOR

WIL

L ST

OP A

T LI

MIT.

2.

R

EMOV

E PO

WER

FRO

M T

ERMI

NAL W

HEN

THE

DOOR

IS C

LOSE

D. T

HE C

LOSE

POS

ITIO

N CA

N BE

MON

ITOR

ED

O

N TE

RMIN

ALS

LABE

LED

CNO

(PIN

#1-W

H &

#4-Y

E ON

CTR

L. C

ONN.

). T

HIS

IS A

DRY

NOR

MAL

LY-O

PEN

CON

TACT

, CLO

SED

WHE

N TH

E DO

OR IS

CLO

SED.

TO S

TOP

DOOR

:

1.

REM

OVE

ALL

VOLT

AGE

FROM

TER

MINA

LS O

PN (P

IN #

3-GN

ON

CTRL

. CON

N.) A

ND C

LS (P

IN #

8-RD

ON

CTRL

.

C

ONN.

).

NOTE

S:

1.

INT

ERLO

CK S

WIT

CHES

WIL

L NEE

D TO

BE

CONN

ECTE

D TO

END

-USE

RS S

AFET

Y CI

RCUI

T. D

O NO

T TE

RMIN

ATE

IN

THIS

ENC

LOSU

RE2.

H

OLD-

DOW

N SW

ITCH

ES W

ILL N

EED

TO B

E CO

NNEC

TED

TO E

ND-U

SERS

SAF

ETY

CIRC

UIT.

DO

NOT

TERM

INAT

E

I

N TH

IS E

NCLO

SURE

SEQU

ENCE

OF

OPER

ATIO

N:CBL,

M12

,8PI

N,S

TRM

L,AN

GFM

L,10

M15

6502

71

End-

Use

r Sup

plie

d

CBL,

M12

,8PI

N,S

TRM

L,AN

GFM

L,15

M15

6502

72C

able

Lim

itSw

itch

CBL,

M12

,8PI

N,S

TRM

L,AN

GFM

L,5M

CON

N,M

12,8

PIN

,FM

L,M

20,L

N,0

.5M

End-

Use

r Mus

t Sup

ply

CON

N,M

12,8

PIN

,ML,

M20

,0.5

M

CBL,

7/8,

4PIN

,STR

ML,

STR

FML,

15M

CBL,

7/8,

4PIN

,STR

ML,

STR

FML,

10M

CBL,

7/8,

4PIN

,STR

ML,

STR

FML,

5M

CON

N,7

/8,4

PIN

,FM

L,M

20,L

N,0

.5M

Conn

ecto

r

Cab

le

Conn

ecto

r

Con

trol

Inpu

t

1565

0270

1565

0284

1565

0283

Cab

le

Conn

ecto

r

Mot

orO

utpu

t

1565

0264

1565

0280

1565

0266

1565

0265

End-

Use

r Sup

plie

d

RH

Des

cirp

tion

End-

Use

r Mus

t Sup

ply

CON

N,7

/8,4

PIN

,ML,

M20

,0.5

M

Cab

le

Conn

ecto

r

Pow

erIn

put

Type

Use

1565

0279

RH

Par

t N

umbe

r

RSM

RKM

46-

*M

Dou

ble

ende

d ca

ble

whe

re *

is

repl

aced

by

leng

th o

f cab

le in

met

ers.

En

d-Us

er c

abin

et w

ill th

en re

quire

ap

prop

riate

Min

ifast

Con

nect

or

10 m

eter

Len

gth

- Opt

iona

lW

KC 8

T-10

-RSC

8T

Dou

ble

ende

d ca

ble

whe

re *

is

repl

aced

by

leng

th o

f cab

le in

met

ers.

En

d-Us

er c

abin

et w

ill th

en re

quire

ap

prop

riate

Min

ifast

Con

nect

or

WKC

8T-

*-R

SC 8

T

15 m

eter

Len

gth

- Opt

iona

lW

KC 8

T-15

-RSC

8T

M12

Euro

fast

WKC

8T-

5-R

SC 8

T

FK 8

-0.5

M/M

20 W

/LN

RKC

8T-

*-R

SC 8

T

RKC

8T-

5

FS 8

-0.5

M/M

20

M12

Euro

fast

RSM

RKM

46-

*M

RSM

RKM

46-

15M

RSM

RKM

46-

10M

RSM

RKM

46-

5M

RKF

46-

0.5M

/M20

W/L

N

7/8"

Min

ifast

Use

with

one

of t

he c

able

s be

low

5 m

eter

Len

gth

- Opt

iona

l

Dou

ble

ende

d ca

ble

whe

re *

is

repl

aced

by

leng

th o

f cab

le in

met

ers.

En

d-Us

er c

abin

et w

ill th

en re

quire

ap

prop

riate

Min

ifast

Con

nect

or

Sing

le e

nded

cab

le w

here

* is

repl

aced

by

leng

th o

f cab

le in

met

ers.

Dou

ble

ende

d ca

ble

whe

re *

is

repl

aced

by

leng

th o

f cab

le in

met

ers.

En

d-Us

er c

abin

et w

ill th

en re

quire

ap

prop

riate

Min

ifast

Con

nect

or

15 m

eter

Len

gth

- Opt

iona

l

10 m

eter

Len

gth

- Opt

iona

l

5 m

eter

Len

gth

- Opt

iona

l

RKM

46-

*M7/

8"M

inifa

st

Turc

k Pa

rt N

umbe

r

Sing

le e

nded

cab

le w

here

* is

repl

aced

by

leng

th o

f cab

le in

met

ers.

RSF

46-

0.5M

/M20

Not

esTu

rck

Serie

s

L/S C

ONNE

CTOR

4 GN

4 GN

2 BN

7 BU

3 GN

8 RD

5 GY

6 PK

1 WH

4 YE


DEFENDER™

FIELD WIRING - FEATURE RICH CONTROLS

PA

RT

#

MO

DE

L N

UM

BE

R

C

AP

PR

OV

ED

BY

CR

REV SHEET DWGNO

DE

SC

RIP

TIO

NQ

TY

PA

RT

NO

.IT

EM

PA

RT

S L

IST

/ M

AT

ER

IAL

NE

XT

AS

SE

MB

LY

RE

V

RE

VIS

ION

HIS

TO

RY

DE

SC

RIP

TIO

NE

CN

DA

TE

AP

PR

OV

ED

BY

DA

TE

DW

G N

O

0.0

05

0.1

25

0

0.0

30

0.0

20

0.0

10

0.1

25

0.1

00

0.0

60

0.0

40

80

+/-

1 D

EG

AN

GL

ES

FIN

ISH

40

155

1.2

5

0.2

5

0.1

25

40

80

15

1.2

5 5

0.2

5

INIT

IAL

EC

N

RE

F

DR

AW

N B

Y

CH

EC

KE

D B

Y

SC

AL

E

SIZ

E

MM

-DD

-YY

DA

TE

DA

TE

TIT

LE

DO

NO

T S

CA

LE

DR

AW

ING

+ /

-

INC

H T

OL

ER

AN

CE

S

OV

ER

UP

TO

SH

EE

T

RE

V

R

DA

TE

IS

SU

ED

RIT

E-H

ITE

DO

OR

S IN

C.

53

01

E0

12

RIT

E-H

ITE

DO

OR

S I

NC

.

8"=

1'

B

FIE

LD

WIR

ING

DIA

GR

AM

GA

UR

DIA

N D

EF

EN

DE

RF

EA

TU

RE

RIC

H C

ON

TR

OL

S

DF

ND

R

17

49

....

RP

B1/2

8/2

012

64

43

2/2

4/2

01

2

2012

BC

OR

RE

CT

VE

RB

AG

E F

OR

CO

NS

IST

AN

CY

6640

10

/17

/2012

CD

H

OP

TIO

NA

L IN

PU

TS F

OR

EX

TER

NA

L

OP

EN

/CLO

SE

/STO

P IN

PU

TS F

RO

M

CU

STO

ME

R S

UP

PLI

ED

PU

SH

BU

TTO

NS

OR

PLC

OU

TPU

TS.

EX

TER

NA

L

CLO

SE

INP

UT

EX

TER

NA

L

STO

P IN

PU

T

X4

DC

*

X5*

DC

*

EX

TER

NA

L

OP

EN

INP

UT

SE

T T

O L

IGH

T O

PE

RA

TE

DC

*

0V*

BU

DC

*

X6*

DC

*B

R

OG

BK

LOW

VO

LTA

GE

TE

RM

INA

LS

(LE

SS

TH

AN

30

VO

LTS

)

STO

P P

HO

TO E

YE

#1

** N

OT

E: E

ND

US

ER

MU

ST

PR

OV

IDE

DIS

CO

NN

EC

T A

ND

BR

AN

CH

CIR

CU

IT P

RO

TE

CTI

ON

.

NO

TE

: RE

VE

RS

E W

IRE

S IN

TE

RM

INA

LS U

& V

TO

CH

AN

GE

MO

TOR

RO

TA

TIO

NM

TR1

(GR

EA

TE

R T

HA

N 1

00 V

OLT

S)

HIG

H V

OLT

AG

E T

ER

MIN

ALS

BK

U

INC

OM

ING

PO

WE

R

3Ø

PE

L1 L2 L3PE

SE

T T

O L

IGH

T O

PE

RA

TE

BU

DC

*

X7*

BR

STO

P P

HO

TO

EY

E #

2

OG

BK

0V*

DC

*

NO

TE

: P

RO

GR

AM

INP

UTS

FO

R

"1: S

TOP

N/C

".

PR

OG

RA

M X

6 F

OR

1

PH

OTO

EY

E, P

RO

GR

AM

X7

FOR

S

EC

ON

D E

YE

NO

TE:

RE

MO

VE

FA

CTO

RY

INS

TA

LLE

D J

UM

PE

R B

ET

WE

EN

X4

AN

D D

C T

O E

NA

BLE

EX

TER

NA

L S

TO

P

V W

X3*

DC

*B

N

0V*

BU

1 B

N

3 B

U

1 B

N

3 B

UP

HO

TOE

YE

STR

IP E

MIT

TER

DO

NO

T T

ER

MIN

AT

E

OT

HE

R W

IRE

S I

N C

AB

LE

DC

*B

K

4 B

K4

BK

DC

*B

N

0V*

BU

1 B

N

3 B

U

1 B

N

3 B

UP

HO

TOE

YE

STR

IP R

EC

EIV

ER

DC

*B

K

4 B

K4

BK

X6*

GY

5 G

Y5

GY

M12

5-P

IN C

AB

LE

ST

OP

ST

RIP

EM

TR

. CO

NN

.

ST

OP

ST

RIP

RC

VR

. CO

NN

.

5 BK

MO

TOR

CO

NN

EC

TO

R

WH

1 W

H

RD

2 R

D

PE

GN

3 G

N

5 B

K

1 W

H

2 R

D

3 G

N

MO

TOR

NO

TE:

PR

OG

RA

M IN

PU

T F

OR

"1: S

TOP

N/C

".O

NLY

ON

E D

EV

ICE

PE

R IN

PU

T

SS

I DA

TA

+D

T+**

SS

I DA

TA-

DT-

**

SS

I CLO

CK

+C

K+*

*

SS

I CLO

CK

-C

K-*

*

DC

PO

WE

RD

C*

DC

CO

MM

ON

OV

*

GY

5

PK

6

GN

3

YE

4

BN

2

WH

1

RD

8

BU

7B

U N

OT

US

ED

ISO

LATE

EN

CO

DE

R

DR

AIN

GR

OU

ND

PE

M12

-8

CO

ND

., 24

AW

G

(EN

CO

DE

R C

AB

LE)

DC

PO

WE

RD

C-*

CO

NN

EC

T R

D W

IRE

FO

R R

IGH

T

HA

ND

DR

IVE

ON

LY

GY

5

PK

6

GN

3

YE

4

BN

2

WH

1

RD

8

BU

7

DR

AIN

* N

OTE

: TE

RM

INA

LS M

AR

KE

D W

ITH

AN

(*)

AR

E L

OA

CT

ED

ON

TH

E

i-CO

MM

CO

NT

RO

LLE

R.

BR

KO

G

4 O

G

NB

U

6 B

U

4 O

G

6 B

U

BR

K

Wirin

g D

iagra

ms


230/460V SCHEMATIC - FEATURE RICH CONTROLS

DEFENDER™

PA

RT

#

MO

DE

L N

UM

BE

R

DA

TE

IS

SU

ED

C

R

BY

AP

PR

OV

ED

DA

TE

EC

ND

ES

CR

IPT

ION

RE

VIS

ION

HIS

TO

RY

RE

V

12

34

56

788

76

54

31

RE

VD

WG

NO

TIT

LE

SIZ

E DS

HE

ET

SC

AL

E

DO

NO

T S

CA

LE

DR

AW

ING

DA

TE

DA

TE

DA

TE

CH

EC

KE

D B

Y

AP

PR

OV

ED

BY

DR

AW

N B

Y

RE

F

INIT

IAL

EC

N

OV

ER

0

INC

H T

OL

ER

AN

CE

S

UP

TO

0.1

25

5

1.2

5

40

80

15

0.2

5

1.2

5

15 405

FIN

ISH

+/-

1 D

EG

80

AN

GLE

S

0.1

250.

25

0.0

10

0.0

40

0.0

60

0.1

00

0.1

25

0.0

20

0.0

30

+ /

-

0.0

05M

M-D

D-Y

Y

NE

XT

AS

SE

MB

LY

PA

RT

S L

IST

/ M

AT

ER

IAL

ITE

MP

AR

T N

O.

QT

YD

ES

CR

IPT

ION

RIT

E-H

ITE

DO

OR

S IN

C.

5301E

011

5301E

011

RIT

E-H

ITE

DO

OR

S I

NC

.

9"=1

'

B

B

SC

HE

MA

TIC

, G

UA

RD

IAN

DE

FE

ND

ER

FE

AT

UR

E R

ICH

CO

NT

RO

LS

DFN

DR

1749....

RP

B1/

28/2

012

644

3

2/24

/201

220

12

AA

DD

BR

AK

E R

ELA

Y W

IRIN

G6522

6/1

8/2

012

TA

H

BC

OR

RE

CT L

AB

ELIN

G O

F I-C

OM

M O

UT

PU

TS

6586

7/2

6/2

012

BJJ

F71

AM

P

INC

OM

ING

PO

WER

FRO

M E

ND

USE

R

SU

PP

LIED

DIS

CO

NN

ECT

BLK

14

GA

BLK

14

GA

BLK

14

GA

EAR

TH G

RO

UN

DG

ND

LIN

E VO

LTAG

E

LIN

E VO

LTAG

E

LIN

E VO

LTAG

E

MO

TOR

MO

TOR

MO

TOR

V WU

F3F2F1

NO

T U

SED

EAR

TH G

RO

UN

D

STB

GN

D

WH

T 1

8 G

A

RED

18

GA

GN

/YEF6F7

A4A3

CU

RR

EN

T R

ATI

NG

VOLT

AG

E

CO

NTR

OL

BO

X F

US

ING

208,

230

3Ø

F4/5 F6

DE

VIC

E

F1/2

/3

1 A

MP

1/2

AM

P

2 A

MP

10 A

MP

15 A

MP

STA

ND

AR

D T

RA

NS

FOR

ME

R S

ETT

ING

S

LIN

E V

OLT

AG

E

220-

240

440-

480

208

TAP

S

H1-

H3

H1-

H2

H1-

H4

OPE

N/R

ESET

SW

ITC

H

AC

NEU

TRA

L

BR

AKE

AC N

EUT

RAL

NNW

HT

18

GA

BLK

18

GA

GN

/YE

BLK

14

GA

BLK

14

GA

BLK

14

GA

BLK

18

GA

BLK

18

GA

230V

208V

H1

X1X224

V

H2H3

F5

TRA

NSF

OR

ME

R

460V

100

VA

120V

X3

H4

F4

MO

TOR

MO

TOR

MO

TOR

V WU

L3L2L1

L2 L3L1T5

INV

ERTE

R

B2

BIT

1

BIT

0

B6B7

INV

CO

M

FUSE

F3

NO

T P

RES

ENT

ON

220

V SI

NG

LE P

HA

SE

CO

NTR

OLS

WIR

E N

OT

US

ED O

N 2

20V

1ø

220,

1Ø

20 A

MP

460

3Ø

400

- 575

208,

220

, 230

X7-NOT CONFIGURED

X2-NOT CONFIGURED

X3-MANUAL OPEN

X4-STOP N.C.

X5-CLOSE

X6-NOT CONFIGURED

X1-STOP

X0-CLOSE

IR-IN

TER

RU

PT

K3N

-K3

CO

MM

ON

RE

SER

VED

DO

NO

T U

SE

K3-R

ELAY

K3

OU

T

IS1-

BR

EAK

AWA

Y

X10-NOT USED

X11-NOT USED

X9-NOT USED

X8-NOT USED

DC-24V DC

IS2-

BR

EAK

AWA

Y

N-N

EU

TRAL

N-N

EU

TRAL

AC

-24V

AC

AC

-24V

AC

AC

-24V

AC

LP2-

LOO

P W

IRE

LP1-

LOO

P W

IRE

YD

C3-

VIR

TUAL

VIS

ION

YD

C2-

PHO

TOE

YE

TES

T

YDC

1-D

C O

UTP

UT

YDC

0-D

C O

UTP

UT

JP1-

JUM

PER

2-3

USE

SH

UN

TS P

RO

VID

ED

PB F

AU

LT L

AMP

X1X2

CO

NN

EC

TO

R T

AB

LE

TH

IS T

AB

LE

SH

OW

S T

HE

FU

NC

TIO

N O

F E

AC

H O

F

TH

E C

ON

NE

CT

OR

S O

N T

HE

UN

IVE

RS

AL

CO

NT

RO

LLE

R.

TH

E V

OL

TA

GE

S L

IST

ED

FO

R E

AC

H

PIN

AS

SU

ME

TH

AT

EIT

HE

R T

HE

IN

PU

T O

R O

UT

PU

T

IS A

CT

IVA

TE

D.

CO

NN

.P

IN #

FU

NC

TIO

NV

OLT

AG

E

J3

1F

LAS

HIN

G L

AM

P O

UT

0 V

DC

2I-

ZO

NE

ALA

RM

3D

C P

OW

ER

OU

T24

VD

C

4R

ES

ET

IN

PU

T (

X12

)24

VD

C

J4

1U

NU

SE

D

2D

C C

OM

MO

N IN

PU

T0

VD

C

3D

C P

OW

ER

IN

PU

T24

VD

C

424

V A

C I

NP

UT

24

VA

C

524

V A

C C

OM

MO

N (

N)

24

VA

C

6IN

VE

RT

ER

CO

MM

ON

24 V

DC

7IN

VE

RT

ER

OU

TP

UT

(K

1)24

VD

C

8IN

VE

RT

ER

OU

TP

UT

(K

0)24

VD

C

J5

1L

OO

P IN

PU

T 2

2L

OO

P IN

PU

T 1

3D

C P

OW

ER

OU

T24

VD

C

4D

C C

OM

MO

N O

UT

24 V

DC

5D

C P

OW

ER

OU

T24

VD

C

6L

OO

P IN

PU

T (

X1

3)24

VD

C

J3-4

J3-1

J3-3

PE

PO

WER

SU

PPLY

L N

PS

1

0V+24V

J4-2

J4-3

J4-6

J4-8

J4-7

GN

/YE

T6

REL

AY O

UT

CO

MM

ON

BIT

1

BIT

0

OM

IT J

UM

PER

FOR

NO

N-P

OW

ERED

OPE

N

OP

TIO

N

0 V

DC

415

575

OPT

IONA

L TR

ANSF

OR

MER

SET

TIN

GS

LIN

E VO

LTAG

E

380

H1-

H3

H1-

H4

H1-

H2

TAPS

6 A

MP

575

3Ø

RE

SER

VED

DO

NO

T U

SE

FIN

AL

AS

SE

MB

LY

BRAK

ING

RES

ISTO

R R

1

RES

ISTO

R

RES

ISTO

R

+

FOR

SIN

GLE

PH

ASE

APPL

ICAT

ION

S S

UPP

LY

POW

ER

TO

L1

& L3

ON

INV

ERTE

R

L3 L

INE

FR

OM

DIS

CO

NN

ECT

WIL

L N

OT

BE P

RE

SEN

T

CO

NN

ECT

WIR

E L1

TO

TER

M. L

1

CO

NN

ECT

WIR

E L2

TO

TER

M. L

3

LIN

E V

OLT

AG

ES

DEF

ENDE

R17

.8A

STYL

E

DO

OR

220,

1Ø

9.2A

208-

230

5.4A

400,

3Ø

5.4A

460,

3Ø

3.7A

575,

3Ø

3Ø

FULL

LO

AD A

MP

REQ

UIR

EM

EN

TSTA

BLE

OF

CO

NTR

OL

BO

X

LIN

E V

OLT

AG

ES

DEF

ENDE

R30

A

STYL

E

DO

OR

220,

1Ø

15A

208-

230

10A

400,

3Ø

10A

460,

3Ø

10A

575,

3Ø

3Ø

TABL

E O

F R

EC

OM

MEN

DED

FE

EDE

R S

ER

VIC

E AM

PER

AGE

S

K81

5B3 T1

DIG

ITA

L O

UT

BR

AKE

(120

V)

BRK

NO

TE

: B

RA

KE

MU

ST

NO

T B

E

WIR

ED

TO

I-C

OM

M "

N"

TE

RM

INA

L.

US

E D

IN R

AIL

MO

UN

TE

D T

ER

MIN

ALS

OV

STO

P P

B

CLO

SE

PB

34

K8

NO

TES:

ALL

WIR

ES

AR

E 1

8 A

WG

BLU

E, U

NLE

SS

OTH

ERW

ISE

MAR

KED

.A

LL 2

4VD

C C

ON

TRO

L W

IRES

AR

E B

LUE

.

ALL

24V

AC W

IRE

S AR

E R

ED

.

ALL

AC

NE

UTR

AL W

IRE

S AR

E W

HIT

E.

WAR

NIN

G:

ALL

BLA

CK

WIR

ES A

RE

AT

PO

TEN

TIAL

LY

LETH

AL

VO

LTA

GE

S.


575V SCHEMATIC - FEATURE RICH CONTROLS

DEFENDER™

PA

RT

#

MO

DE

L N

UM

BE

R

DA

TE

IS

SU

ED

C

R

BY

AP

PR

OV

ED

DA

TE

EC

ND

ES

CR

IPT

ION

RE

VIS

ION

HIS

TO

RY

RE

V

RE

VD

WG

NO

TIT

LE

SIZ

E DS

HE

ET

SC

AL

E

DO

NO

T S

CA

LE

DR

AW

ING

DA

TE

DA

TE

DA

TE

CH

EC

KE

D B

Y

AP

PR

OV

ED

BY

DR

AW

N B

Y

RE

F

INIT

IAL

EC

N

OV

ER

0

INC

H T

OL

ER

AN

CE

S

UP

TO

0.1

25

5

1.2

5

40

80

15

0.2

5

1.2

5

15 405

FIN

ISH

+/-

1 D

EG

80

AN

GLE

S

0.1

250.

25

0.0

10

0.0

40

0.0

60

0.1

00

0.1

25

0.0

20

0.0

30

+ /

-

0.0

05M

M-D

D-Y

Y

NE

XT

AS

SE

MB

LY

PA

RT

S L

IST

/ M

AT

ER

IAL

ITE

MP

AR

T N

O.

QT

YD

ES

CR

IPT

ION

RIT

E-H

ITE

DO

OR

S IN

C.

530

1E0

13

5301

E01

3

RIT

E-H

ITE

DO

OR

S I

NC

.

9"=1

'

B

B

SC

HE

MA

TIC

, G

UA

RD

IAN

DE

FE

ND

ER

FE

AT

UR

E R

ICH

CO

NT

RO

LS

57

5V

DFN

DR

1749

.XX

XX

RP

B1/

30/2

012

644

3

2/24

/201

220

12

AA

DD

BR

AK

E R

ELA

Y W

IRIN

G65

226/

18/2

012

TA

H

BC

OR

RE

CT

LAB

ELI

NG

OF

I-C

OM

M O

UT

PU

TS

6586

7/26

/201

2B

JJ

F71

AM

P

INC

OM

ING

PO

WER

FRO

M E

ND

USE

R

SU

PP

LIED

DIS

CO

NN

ECT

BLK

14

GA

BLK

14

GA

BLK

14

GA

EAR

TH G

RO

UN

DG

ND

LIN

E VO

LTAG

E

LIN

E VO

LTAG

E

MO

TOR

MO

TOR

MO

TOR

V WU

F2F1

NO

T U

SED

EAR

TH G

RO

UN

D

STB

GN

D

WH

T 1

8 G

A

RED

18

GA

GN

/YEF6F7

A4A3

CU

RR

EN

T R

ATI

NG

VOLT

AG

E

CO

NTR

OL

BO

X F

US

ING

208,

230

3Ø

F4/5 F6

DE

VIC

E

F1/2

/3

1 A

MP

1/2

AM

P

2 A

MP

10 A

MP

15 A

MP

STA

ND

AR

D T

RA

NS

FOR

ME

R S

ETT

ING

S

LIN

E V

OLT

AG

E

220-

240

440-

480

208

TAP

S

H1-

H3

H1-

H2

H1-

H4

OPE

N/R

ESET

SW

ITC

H

AC

NEU

TRA

L

BR

AKE

AC N

EUT

RAL

NNW

HT

18

GA

BLK

18

GA

GN

/YE

BLK

14

GA

BLK

14

GA

BLK

14

GA

BLK

18

GA

BLK

18

GA

230V

208V

H1

X1X224

V

H2H3

F5

TRA

NSF

OR

ME

R

460V

100

VA

120V

X3

H4

F4

MO

TOR

MO

TOR

MO

TOR

V WU

L3L1

L2 L3L1T5

INV

ERTE

R

B2

BIT

1

BIT

0

B6B7

INV

CO

M

220,

1Ø

20 A

MP

460

3Ø

400

- 575

208,

220

, 230

X7-ACTIVATION

X2-ACTIVATION

X3-MANUAL OPEN

X4-ACTIVATION

X5-CLOSE

X6-ACTIVATION

X1-STOP

X0-CLOSE

IR-IN

TER

RU

PT

K3N

-K3

CO

MM

ON

RE

SER

VED

DO

NO

T U

SE

K3-R

ELAY

K3

OU

T

IS1-

BR

EAK

AWA

Y

X10-PHOTOEYE

X11-PHOTOEYE

X9-I-ZONE (OPTIONAL)

X8-I-ZONE (OPTIONAL)

DC-24V DC

IS2-

BR

EAK

AWA

Y

N-N

EU

TRAL

N-N

EU

TRAL

AC

-24V

AC

AC

-24V

AC

AC

-24V

AC

LP2-

LOO

P W

IRE

LP1-

LOO

P W

IRE

YD

C3-

VIR

TUAL

VIS

ION

YD

C2-

PHO

TOE

YE

TES

T

YDC

1-D

C O

UTP

UT

YDC

0-D

C O

UTP

UT

JP1-

JUM

PER

2-3

USE

SH

UN

TS P

RO

VID

ED

PB F

AU

LT L

AMP

X1X2

CO

NN

EC

TO

R T

AB

LE

TH

IS T

AB

LE

SH

OW

S T

HE

FU

NC

TIO

N O

F E

AC

H O

F

TH

E C

ON

NE

CT

OR

S O

N T

HE

UN

IVE

RS

AL

CO

NT

RO

LLE

R.

TH

E V

OL

TA

GE

S L

IST

ED

FO

R E

AC

H

PIN

AS

SU

ME

TH

AT

EIT

HE

R T

HE

IN

PU

T O

R O

UT

PU

T

IS A

CT

IVA

TE

D.

CO

NN

.P

IN #

FU

NC

TIO

NV

OLT

AG

E

J3

1F

LAS

HIN

G L

AM

P O

UT

0 V

DC

2I-

ZO

NE

ALA

RM

3D

C P

OW

ER

OU

T24

VD

C

4R

ES

ET

IN

PU

T (

X12

)24

VD

C

J4

1U

NU

SE

D

2D

C C

OM

MO

N IN

PU

T0

VD

C

3D

C P

OW

ER

IN

PU

T24

VD

C

424

V A

C I

NP

UT

24

VA

C

524

V A

C C

OM

MO

N (

N)

24

VA

C

6IN

VE

RT

ER

CO

MM

ON

24 V

DC

7IN

VE

RT

ER

OU

TP

UT

(K

1)24

VD

C

8IN

VE

RT

ER

OU

TP

UT

(K

0)24

VD

C

J5

1L

OO

P IN

PU

T 2

2L

OO

P IN

PU

T 1

3D

C P

OW

ER

OU

T24

VD

C

4D

C C

OM

MO

N O

UT

24 V

DC

5D

C P

OW

ER

OU

T24

VD

C

6L

OO

P IN

PU

T (

X1

3)24

VD

C

J3-4

J3-1

J3-3

PE

PO

WER

SU

PPLY

L N

PS

1

0V+24V

J4-2

J4-3

J4-6

J4-8

J4-7

GN

/YE

T6

REL

AY O

UT

CO

MM

ON

BIT

1

BIT

0

OM

IT J

UM

PER

FOR

NO

N-P

OW

ERED

OPE

N

OP

TIO

N

0 V

DC

415

575

OPT

IONA

L TR

ANSF

OR

MER

SET

TIN

GS

LIN

E VO

LTAG

E

380

H1-

H3

H1-

H4

H1-

H2

TAPS

6 A

MP

575

3Ø

RE

SER

VED

DO

NO

T U

SE

FIN

AL

AS

SE

MB

LY

BRAK

ING

RES

ISTO

R R

1

RES

ISTO

R

RES

ISTO

R

+

FOR

SIN

GLE

PH

ASE

APPL

ICAT

ION

S S

UPP

LY

POW

ER

TO

L1

& L3

ON

INV

ERTE

R

L3 L

INE

FR

OM

DIS

CO

NN

ECT

WIL

L N

OT

BE P

RE

SEN

T

CO

NN

ECT

WIR

E L1

TO

TER

M. L

1

CO

NN

ECT

WIR

E L2

TO

TER

M. L

3

LIN

E V

OLT

AG

ES

DEF

ENDE

R17

.8A

STYL

E

DO

OR

220,

1Ø

9.2A

208-

230

5.4A

400,

3Ø

5.4A

460,

3Ø

3.7A

575,

3Ø

3Ø

FULL

LO

AD A

MP

REQ

UIR

EM

EN

TSTA

BLE

OF

CO

NTR

OL

BO

X

LIN

E V

OLT

AG

ES

DEF

ENDE

R30

A

STYL

E

DO

OR

220,

1Ø

15A

208-

230

10A

400,

3Ø

10A

460,

3Ø

10A

575,

3Ø

3Ø

TABL

E O

F R

EC

OM

MEN

DED

FE

EDE

R S

ER

VIC

E AM

PER

AGE

S

K81

5B3 T1

DIG

ITA

L O

UT

NO

TE

: B

RA

KE

MU

ST

NO

T B

E

WIR

ED

TO

I-C

OM

M "

N"

TE

RM

INA

L.

US

E D

IN R

AIL

MO

UN

TE

D T

ER

MIN

ALS

OV

STO

P P

B

CLO

SE

PB

GR

N 1

4 G

A

L3L1

XH2

XH1

XX1

575V

H1

X2

2000

VA

X1 X3 X4H

257

5V23

0V

230V

TRA

NS

FOR

MER

XX4

FIEL

D IN

STA

LLE

D B

ON

DIN

G J

UM

PER

(14

GA

MIN

, 600

V, 9

0 D

EG C

, CO

PPE

R)

GR

OU

ND

AN

D B

ON

D A

CC

OR

DIN

TO

LO

CAL

AN

D N

ATIO

NAL

CO

DE

S

FILE

D IN

STAL

LED

14 A

WG

MIN

, 90

DE

G C

CO

PPER

, 600

V

FILE

D IN

STA

LLE

D

14 A

WG

MIN

, 90

DEG

C

CO

PPER

, 600

V

BR

AKE

(120

V)

BRK

34

K8

NO

TES:

ALL

WIR

ES

AR

E 1

8 A

WG

BLU

E, U

NLE

SS

OTH

ERW

ISE

MAR

KED

.A

LL 2

4VD

C C

ON

TRO

L W

IRES

AR

E B

LUE

.

ALL

24V

AC W

IRE

S AR

E R

ED

.

ALL

AC

NE

UTR

AL W

IRE

S AR

E W

HIT

E.

WAR

NIN

G:

ALL

BLA

CK

WIR

ES A

RE

AT

PO

TEN

TIAL

LY

LETH

AL

VO

LTA

GE

S.


FIELD WIRING - RELAY CONTROLS

DEFENDER™

PA

RT

#

MO

DE

L N

UM

BE

R

C

AP

PR

OV

ED

BY

CR

REV SHEET DWGNO

DE

SC

RIP

TIO

NQ

TY

PA

RT

NO

.IT

EM

PA

RT

S L

IST

/ M

AT

ER

IAL

NE

XT

AS

SE

MB

LY

RE

V

RE

VIS

ION

HIS

TO

RY

DE

SC

RIP

TIO

NE

CN

DA

TE

AP

PR

OV

ED

BY

DA

TE

DW

G N

O

0.0

05

0.1

25

0

0.0

30

0.0

20

0.0

10

0.1

25

0.1

00

0.0

60

0.0

40

80

+/-

1 D

EG

AN

GL

ES

FIN

ISH

40

155

1.2

5

0.2

5

0.1

25

40

80

15

1.2

5 5

0.2

5

INIT

IAL

EC

N

RE

F

DR

AW

N B

Y

CH

EC

KE

D B

Y

SC

AL

E

SIZ

E

MM

-DD

-YY

DA

TE

DA

TE

TIT

LE

DO

NO

T S

CA

LE

DR

AW

ING

+ /

-

INC

H T

OL

ER

AN

CE

S

OV

ER

UP

TO

SH

EE

T

RE

V

R

DA

TE

IS

SU

ED

RIT

E-H

ITE

DO

OR

S IN

C.

53

01

E0

22

RIT

E-H

ITE

DO

OR

S I

NC

.

8"=

1'

A

FIE

LD

WIR

ING

DIA

GR

AM

GA

UR

DIA

N D

EF

EN

DE

RR

EL

AY

CO

NT

RO

LS

DF

ND

R

17

51

....

RP

B1/2

8/2

012

64

43

2/2

4/2

01

2

2012

AC

OR

RE

CT

VE

RB

AG

E F

OR

CO

NS

IST

AN

CY

6640

10

/17

/2012

CD

H

OP

TIO

NA

L IN

PU

TS F

OR

EX

TER

NA

L

OP

EN

/CLO

SE

/STO

P IN

PU

TS F

RO

M

CU

STO

ME

R S

UP

PLI

ED

PU

SH

BU

TTO

NS

OR

PLC

OU

TPU

TS.

EX

TER

NA

L

CLO

SE

INP

UT

EX

TER

NA

L

STO

P IN

PU

T

AC

STP

PB

2

LS2

EX

TER

NA

L

OP

EN

INP

UT

SE

T T

O L

IGH

T O

PE

RA

TE

AC 0V

BU

DC

PE

1

DC

BR

OG

BK

NC

CLO

SE

L.S

.

LOW

VO

LTA

GE

TE

RM

INA

LS

(LE

SS

TH

AN

30

VO

LTS

)

AC

GY

STO

P P

HO

TO E

YE

#1

** N

OT

E: E

ND

US

ER

MU

ST

PR

OV

IDE

DIS

CO

NN

EC

T A

ND

BR

AN

CH

CIR

CU

IT P

RO

TE

CTI

ON

.

NO

TE: R

EV

ER

SE

WIR

ES

IN

TER

MIN

ALS

U &

V T

O C

HA

NG

E

MO

TOR

RO

TA

TIO

NM

TR1

(GR

EA

TER

TH

AN

100

VO

LTS

)

HIG

H V

OLT

AG

E T

ER

MIN

ALS

BK

U

INC

OM

ING

PO

WE

R

3Ø

PE

L1 L2 L3PE

SE

T T

O L

IGH

T O

PE

RA

TE

BU

PE

1

PE

2

BR

STO

P P

HO

TO

EY

E #

2

OG

BK

0VDC

AD

DIT

ION

AL

TER

MIN

ALS

PR

OV

IDE

D F

OR

LIM

IT

SW

ITC

H F

EE

DB

AC

K

NO

TE:

RE

MO

VE

FA

CTO

RY

INS

TALL

ED

JU

MP

ER

BE

TWE

EN

PE

1 A

ND

PE

2 TO

INS

TALL

SE

CO

ND

PH

OTO

EY

E

NO

TE:

RE

MO

VE

FA

CTO

RY

INS

TA

LLE

D J

UM

PE

R B

ET

WE

EN

STP

AN

D A

C T

O E

NA

BLE

EX

TER

NA

L S

TO

P

V W

PB

1

LS1

BN

5 G

Y

2 B

N

NC

OP

EN

L.S

.

AC

GY

LS2

BN

6 P

K

7 B

U

1R

D

2G

N

8 R

D

3 G

N

OP

EN

L.S

.

NO

3W

H

4Y

E

1 W

H

4 Y

E

CLO

SE

L.S

.

NO

M12

8-P

IN C

AB

LE

DC

BN

0VB

U

1 B

N

3 B

U

1 B

N

3 B

UP

HO

TOE

YE

ST

RIP

EM

ITT

ER

DO

NO

T T

ER

MIN

AT

E

OT

HE

R W

IRE

S I

N C

AB

LE

DC

BK

4 B

K4

BK

DC

BN

0VB

U

1 B

N

3 B

U

1 B

N

3 B

UP

HO

TOE

YE

STR

IP R

EC

EIV

ER

DC

BK

4 B

K4

BK

PE

1G

Y

5 G

Y5

GY

M12

5-P

IN C

AB

LE

ST

OP

ST

RIP

EM

TR

. CO

NN

.

ST

OP

ST

RIP

RC

VR

. CO

NN

.

LIM

IT S

W.

CO

NN

.

LIM

IT S

WIT

CH

1 B

K

MO

TOR

CO

NN

EC

TO

R

WH

2 W

H

RD

3 R

D

PE

GN

4 G

N

1 B

K

2 W

H

3 R

D

4 G

N

MO

TOR

7/8"

4-P

IN C

AB

LE

5 G

Y

2 B

N

6 P

K

7 BU

8 R

D

3 G

N

1 W

H

4 Y

E


SCHEMATIC - RELAY CONTROLS

DEFENDER™

100V

A OPT

IONA

L XFM

RPR

IMAR

Y TAP

S:41

5V: H

1-H3

575V

: H1-H

4

F2

24V

120V

X3X2F3

F1X1

L3T3T1

L1 L2T2

CLOS

EK2

L3T3

OPEN K1

L2T2

L1T1

1 HP

1750

RPM

DOOR

MOTO

R

STOP ES

CAUT

ION:

ALL B

LACK

WIRE

S ARE

AT

POTE

NTIAL

LY LE

THAL

VOLT

AGE.

OPEN PB1

ACTIV

ATE

CR1

43 OP

EN K113

14

OPEN

LSLS

122

CLOS

EK2

21A2

OPEN K1

A1

ACTIV

ATE

CR1

76

OPEN K1

2221

CLOS

EK2

A2A1

CLOS

EK2

1314

L1 L2 L3

INCO

MING

3

POW

ER FR

OM

END

USER

SU

PPLIE

D DI

SCON

NECT

12

STP

AC3

4PB

1

ACTIV

ATE

CR1

81

LS1

PB2

CLOS

EPB

23

4

CLOS

E LS

LS2

LS2

FIELD

INST

ALLE

D

FIELD

INST

ALLE

D

N

208-2

40V 1

AMP

400-5

75V

1 2 AMP

1 AMP

208-2

40V 1

AMP

400-5

75V

1 2 AMP

208-2

40V 3

.7 AM

P38

0-415

V 2.1

AMP

460-4

80V 1

.8 AM

P57

5V 1.

6 AMP

208-2

4046

0-480

VOLT

AGE

BRAN

CH C

IRCUI

T PRO

TECT

ION

NOTE

: BRA

NCH

CIRC

UIT P

ROTE

CTIO

NMU

ST BE

SUPP

LIED

BY TH

E END

USE

RAN

D CO

MPLY

WITH

ALL N

ATIO

NAL A

NDLO

CAL E

LECT

RICAL

COD

ES. S

IZING

FOR

PROT

ECTIV

E DEV

ICES

MAY

BE BA

SED

ON IN

TERM

ITTEN

T DUT

Y.

575

1.5 AM

PS1.8

3 AMP

S3.6

5 AMP

SMO

TOR F

.L.A.

380-4

002.1

AMPS

CONT

ROL W

IRIN

G TO

BE 1

8 AWG

RED

UN

LESS

OTH

ERWI

SE

NOTE

DPO

WER

WIR

ING

TO

BE 14

AWG

BLAC

K

GN/YL

WH 18

AWG

WH 18

AWG

100V

A STA

NDAR

D XF

MRPR

IMAR

Y TAP

S:20

8V: H

1-H2

230V

: H1-H

346

0V: H

1-H4

F41 A

MPL

N

+24V

0V

GN/YL

PE

24V

POW

ERSU

PPLY

BK 18

AWG

CONT

ROLL

ER O

PTIO

N,PH

OTOE

YE O

PTIO

N, O

R ST

OP PH

OTOE

YE O

PTIO

N ON

LY(P

OWER

SUPP

LY &

FUSE

)

WIRE

JU

MPER

MOTO

RCO

NNEC

TORS

1 BK

2 WH

3 RD

4 GN

L1T1

L2T2

L3T3

Q1 - M

OTOR

PROT

ECTO

R

5 GY

L/S C

ONNE

CTOR

SL/S

CON

NECT

ORS

6 PK

2 BN

7 BU

TURC

K EUR

OFAS

T M1

2 8-P

INNo

te: C

onne

ction

s sh

own w

ithou

t cord

set

for sim

plicit

y.

TURC

K EUR

OFAS

T M1

2 8-P

INNo

te: C

onne

ction

s sh

own w

ithou

t cord

set

for si

mplici

ty.

TURC

K MIN

IFAST

7/8" 4

-PIN

Note:

Con

necti

ons

show

n with

out c

ordse

t for

simp

licity.

PE

U V W

HD1

HD2

HOLD

DOWN

K2

141

42

ONLY

PRES

ENT O

N DO

ORS

WITH

HOL

D DO

WN O

PTIO

N

PRES

ENT O

N DO

ORS

WITH

OUT H

OLD D

OWN

OPTIO

N

PART

#

MOD

EL N

UMBE

RDA

TE IS

SUED

C

R

BYAP

PROV

EDDA

TEEC

NDE

SCRI

PTIO

N

REVI

SION

HIS

TORY

REV

REV

DWG

NO

TITL

E

SIZE D

SHEE

TSC

ALE

DO N

OT S

CALE

DRA

WIN

G

DAT

E

DAT

E

DAT

E

CHEC

KED

BY

APPR

OVE

D B

Y

DRAW

N B

Y

REF

INIT

IAL

ECN

OVE

R

0

INCH

TO

LER

ANCE

SU

P TO

0.12

5

51.25 40 8015

0.25

1.25 15 405

FINI

SH+/

- 1 D

EG

80AN

GLE

S

0.12

50.

250.

010

0.04

00.

060

0.10

00.

125

0.02

00.

030

+ / -

0.00

5M

M-D

D-YY

NEXT

ASS

EMBL

Y

PART

S LIS

T / M

ATER

IAL

ITEM

PART

NO.

QTY

DESC

RIPT

ION

RITE

-HIT

EDO

ORS

INC.

5301

E021

RITE

-HIT

EDO

ORS

INC.

1"=1

"

B

SCHE

MAT

IC, G

UARD

IAN

DEFE

NDER

RELA

Y CO

NTRO

LS 1751

RPB

1/28

/201

2

6443

2/24

/201

220

12

ARE

MOV

E PH

OTOE

YES

FRO

M W

IRIN

G66

038/

21/2

012

BJJ

BCO

RREC

T VE

RBAG

E FO

R CO

NSIS

TANC

Y66

4010

/17/

2012

CDH

PHOT

OEYE

CR3

51

ACTIV

ATE

CR1

43 OP

EN K113

14

OPEN

LSLS

122

CLOS

EK2

21A2

OPEN K1

A1

ACTIV

ATE

CR1

76

OPEN K1

2221

CLOS

EK2

A2A1

CLOS

EK2

1314

LS1

PB2

CLOS

EPB

23

4

CLOS

E LS

LS2

LS2

FIELD

INST

ALLE

D

FIELD

INST

ALLE

D

PE1

PE2SH

IP W/

WIR

E JUM

PER

REMO

VE FO

R SE

COND

PH

OTOE

YE

PHOT

OEYE

CR3

43

5 GY

L/S C

ONNE

CTOR

SL/S

CON

NECT

ORS

6 PK

2 BN

7 BU

TURC

K EUR

OFAS

T M1

2 8-P

INNo

te: C

onne

ction

s sh

own w

ithou

t cord

set

for sim

plicit

y.

TURC

K EUR

OFAS

T M1

2 8-P

INNo

te: C

onne

ction

s sh

own w

ithou

t cord

set

for si

mplici

ty.

PHOT

OEYE

CR3

65

HD1

HD2

HOLD

DOWN

K2

141

42

ONLY

PRES

ENT O

N DO

ORS

WITH

HOL

D DO

WN O

PTIO

N

PRES

ENT O

N DO

ORS

WITH

OUT H

OLD D

OWN

OPTIO

N

USE F

OR D

OORS

WITH

OUT

PHOT

OEYE

STRI

P OR

STOP

PHOT

OEYE

USE F

OR D

OORS

WITH

PHOT

OEYE

STRI

P OR

STOP

PHOT

OEYE

DC0V

BU/W

HBU

LINE V

OLTA

GES

DEFE

NDER

N/A

STYL

EDO

OR

220,

1Ø

10A

208-2

30

10A

400,

3Ø

10A

460,

3Ø

10A

575,

3Ø3Ø

TABL

E OF R

ECOM

MEND

ED

FEED

ER SE

RVIC

E AMP

ERAG

ES


PILZ INTERLOCK WIRING

DEFENDER™

PART #

MODEL NUMBER

C

APPROVED BY

CR

RE

VS

HE

ET

DW

GN

O

DESCRIPTIONQTY PART NO.ITEM

PARTS LIST / MATERIAL

NEXT ASSEMBLY

REV

REVISION HISTORY

DESCRIPTION ECN DATE APPROVEDBY

DATE

DWG NO

0.0050.1250

0.030

0.020

0.010

0.125

0.100

0.060

0.040

80

+/- 1 DEGANGLES

FINISH

40

15

5

1.25

0.25

0.125

40

80

15

1.25

5

0.25

INITIAL ECN

REF

DRAWN BY

CHECKED BY

SCALE

SIZE

MM-DD-YY

DATE

DATE

TITLE

DO NOT SCALE DRAWING+ / -

INCH TOLERANCES

OVER UP TO

SHEET

REV

R

DATE ISSUED

RITE-HITE DOORS INC.

5301E033

RITE-HITEDOORS INC.

1"=1"

NON-CONTACT INTERLOCK WIRINGPILZ PSEN MAG2 SWITCHES

DFNDR

RJP 1/28/2012

6443

2/24/2012

2012

NO CONTACT 1 1 BN

NO CONTACT

1 2 WH

NO CONTACT 2 3 BU

NO CONTACT 2 4 BK

A1 POWER SUPPLY

A2 POWER SUPPLY

S11

S12

S21

S22

S34

S52

13-14 SAFETY CONTACT 1



41-42 AUXILIARY CONTACT

TP1

TP2

1 BN1 BN

2 WH2 WH

3 BU3 BU

4 BK4 BK

1 BN1 BN

2 WH2 WH

3 BU3 BU

4 BK4 BK

DC

0V

PILZ

PSE

N M

AG

(1.1

P-22

OR

1.2

P-22

)

PILZ

PN

OZ

X2.8

P

M8 4 PIN

CABLE

M8 4 PIN

CABLE

NO CONTACT 1 1 BN

NO CONTACT

1 2 WH

NO CONTACT 2 3 BU

NO CONTACT

2 4 BK

PILZ

PSE

N M

AG

(1.1

P-22

OR

1.2

P-22

)

IMPORTANT!: THIS DRAWING IS FOR EXAMPLE ONLY. IT IS THE END-USER'S, OR

INTEGRATOR'S RESPONSIBLITY TO PERFORM A RISK ASSESSMENT TO DETERMINE THE

SAFETY LEVEL REQUIRED AND VALIDATE THAT THE SYSTEM ACHIEVES THAT REQUIRED

LEVEL. PLEASE CONSULT SWITCH MANFACTURER'S INSTRUCTIONS FOR FURTHER

INFORMATION. IN THIS EXAMPLE THE CONTROLLER HAS BEEN WIRED FOR AUTOMATIC

RESET.

TERMINALS LOCATED IN CONTROL BOX IF SUPPLIED.IF NO CONTROL BOX SUPPLIED, END-USER MUST SUPPLY TERMINALS

TP1

TP3

PART #

MODEL NUMBER

C

APPROVED BY

CR

RE

VS

HE

ET

DW

GN

O



NEXT ASSEMBLY

REV

REVISION HISTORY


DATE

DWG NO

0.0050.1250

0.030

0.020

0.010

0.125

0.100

0.060

0.040

80

+/- 1 DEGANGLES

FINISH

40

15

5

1.25

0.25

0.125

40

80

15

1.25

5

0.25

INITIAL ECN

REF

DRAWN BY

CHECKED BY

SCALE

SIZE

MM-DD-YY

DATE

DATE

TITLE


INCH TOLERANCES

OVER UP TO

SHEET

REV

R

DATE ISSUED


5301E035

RITE-HITEDOORS INC.

1"=1"

NON-CONTACT INTERLOCK WIRINGPILZ PSEN CODE CS1.1P2 SWITCHES

DFNDR

RJP 1/29/2012

6443

2/24/2012

2012

I1 1 WH

UB 2 BN

O1 3 GN

O2 4 YE

OUT 5 GY

I1 6 PK

0V 7 BU

8 RD

I1 1 WH

UB 2 BN

O1 3 GN

O2 4 YE

OUT 5 GY

I1 6 PK

0V 7 BU

8 RD

A1 POWER SUPPLY

A2 POWER SUPPLY

S11

S12

S34

S52

S21

S22





DC

DC

DC

TP2

DC

TP1

0V

NOT

USED

0V

NOT

USED

NOT

USED

NOTUSED

TP1

TP2

1 WH1 WH

2 BN2 BN

3 GN3 GN

4 YE4 YE

5 GY5 GY

7 BU7 BU

8 RD8 RD

6 PK6 PK

1 WH1 WH

2 BN2 BN

3 GN3 GN

4 YE4 YE

5 GY5 GY

7 BU7 BU

8 RD8 RD

6 PK6 PK

DC

0V

PILZ

PSE

N C

OD

E C

S1.1

PPI

LZ P

SEN

CO

DE

CS1

.1P

PILZ

PN

OZ

X2.8

P

M12 8 PINCABLE

M12 8 PIN

CABLE






RESET.

TERMINALS LOCATED IN CONTROL BOX IF SUPPLIED.

IF NO CONTROL BOX SUPPLIED, END-USER MUST SUPPLY TERMINALS


EUCHNER INTERLOCK & HOLD DOWN WIRING

DEFENDER™

PART #

MODEL NUMBER

C

APPROVED BY

CR

RE

VS

HE

ET

DW

G N

O



NEXT ASSEMBLY

REV

REVISION HISTORY


DATE

DWG NO

0.0050.1250

0.030

0.020

0.010

0.125

0.100

0.060

0.040

80

+/- 1 DEGANGLES

FINISH

40

15

5

1.25

0.25

0.125

40

80

15

1.25

5

0.25

INITIAL ECN

REF

DRAWN BY

CHECKED BY

SCALE

SIZE

MM-DD-YY

DATE

DATE

TITLE


INCH TOLERANCES

OVER UP TO

SHEET

REV

R

DATE ISSUED


5301E030

RITE-HITEDOORS INC.

1"=1"

NON-CONTACT INTERLOCK WIRINGEUCHNER2 SWITCHES

DFNDR

RJP 1/28/2012

6443

2/24/2012

2012

IB 1 WH

UB 2 BN

OA 3 GN

OB 4 YE

OUT 5 GY

IA 6 PK

0V 7 BU

RST 8 RD

IB 1 WH

UB 2 BN

OA 3 GN

OB 4 YE

OUT 5 GY

IA 6 PK

0V 7 BU

RST 8 RD

A1 POWER SUPPLY

A2 POWER SUPPLY

S11 DC 24V CNTRL LINE

S10 CONTROL LINE

S12 START CONTROL LINE

S13 CONTROL LINE

S14 CONTROL LINE

S21 CONTROL LINE





DC

DC

DC

TP2

DC

TP1

0V

0V

0V

0V

NOT

USED

NOT

USED

TP1

TP2

1 WH1 WH

2 BN2 BN

3 GN3 GN

4 YE4 YE

5 GY5 GY

7 BU7 BU

8 RD8 RD

6 PK6 PK

1 WH1 WH

2 BN2 BN

3 GN3 GN

4 YE4 YE

5 GY5 GY

7 BU7 BU

8 RD8 RD

6 PK6 PK

DC

0V

EUC

HN

ER C

ES-A

R S

WIT

CH

EUC

HN

ER C

ES-A

R S

WIT

CH EU

CH

NER

ESM

-BA3

01 S

AFET

Y R

ELAY

M12 8 PIN

CABLE

M12 8 PIN

CABLE






RESET. IF USING SWITCH ONLY (WITHOUT CONTROLLER) BE SURE TO SWITCH OFF PULSING

FUNCTION ON SAFETY CONTROLLER OUTPUTS. SEE EUCHNER DOCUMENTATION FOR MORE

INFORMATION TERMINALS LOCATED IN CONTROL BOX IF SUPPLIED.


PART #

MODEL NUMBER

C

APPROVED BY

CR

RE

VS

HE

ET

DW

G N

O



NEXT ASSEMBLY

REV

REVISION HISTORY


DATE

DWG NO

0.0050.1250

0.030

0.020

0.010

0.125

0.100

0.060

0.040

80

+/- 1 DEGANGLES

FINISH

40

15

5

1.25

0.25

0.125

40

80

15

1.25

5

0.25

INITIAL ECN

REF

DRAWN BY

CHECKED BY

SCALE

SIZE

MM-DD-YY

DATE

DATE

TITLE


INCH TOLERANCES

OVER UP TO

SHEET

REV

R

DATE ISSUED


5301E036

RITE-HITEDOORS INC.

1"=1"

A

HOLD DOWN WIRINGEUCHNER

DFNDR

RJP 1/30/2012

6443

2/24/2012

2012

A CORRECTIONS TO COIL LABELS 6770 7/1/2013 BAL

N.C. 1 21 1 WH

N.C. 2 41 2 BN

N.C. 1 22 3 GN

N.C. 2 42 4 YE

N.O. 1 13 5 GY

N.O. 2 14 6 PK

COIL- E2 7 BU

COIL+ E1 8 RD

A1 POWER SUPPLY

A2 POWER SUPPLY

S11 DC 24V CNTRL LINE

S10 CONTROL LINE

S12 START CONTROL LINE

S13 CONTROL LINE

S14 CONTROL LINE

S21 CONTROL LINE




41 AUXILIARY CONTACT

42 AUXILIARY CONTACT

TP4

TP5

0V

HDR

0V

HDR

NOT

USED

NOT

USED

TP4

TP5

1 WH1 WH

2 BN2 BN

3 GN3 GN

4 YE4 YE

5 GY5 GY

7 BU7 BU

8 RD8 RD

6 PK6 PK

1 WH1 WH

2 BN2 BN

3 GN3 GN

4 YE4 YE

5 GY5 GY

7 BU7 BU

8 RD8 RD

6 PK6 PK

DC

0V

EUC

HN

ER T

K-41

31AB

024M

SW

ITC

H

EUC

HN

ER E

SM-B

A301

SAF

ETY

REL

AY

M12 8 PINCABLE

M12 8 PINCABLE

IMPORTANT!: THIS DRAWING IS FOR EXAMPLE ONLY. IT IS

THE END-USER'S, OR INTEGRATOR'S RESPONSIBLITY TO

PERFORM A RISK ASSESSMENT TO DETERMINE THE SAFETY

LEVEL REQUIRED AND VALIDATE THAT THE SYSTEM ACHIEVES

THAT REQUIRED LEVEL. PLEASE CONSULT SWITCH

MANFACTURER'S INSTRUCTIONS FOR FURTHER

INFORMATION. IN THIS EXAMPLE THE CONTROLLER HAS BEEN

WIRED FOR AUTOMATIC RESET.TERMINALS LOCATED IN CONTROL BOX IF SUPPLIED.


N.C. 1 21 1 WH

N.C. 2 41 2 BN

N.C. 1 22 3 GN

N.C. 2 42 4 YE

N.O. 1 13 5 GY

N.O. 2 14 6 PK

COIL- E2 7 BU

COIL+ E1 8 RD

EUC

HN

ER T

K-41

31AB

024M

SW

ITC

H

NOT

USED

NOTUSED

HD1

HD2

SEQUENCE OF OPERATION:

TO UNLOCK: APPLY 24VDC TO TERMINAL HDR AND HOLD

UNTIL READY TO LOCK.

TO LOCK: WAIT FOR SAFETY RELAY OUTPUTS FOR EUCHNER

NON-CONTACT INTERLOCK SWITCHES (SEE 5301E030) THEN

RELEASE 24VDC APPLIED TO HDR

FOR FEATURE RICH

CONTROLS CONNECT 41 TO

DC AND 42 TO X2

CONFIGURE X2 INPUT FOR

"0: INTERLOCK IN"


ALLEN BRADLEY & JOKAB INTERLOCK WIRING

DEFENDER™

PART #

MODEL NUMBER

C

APPROVED BY

CR

RE

VS

HE

ET

DW

G N

O



NEXT ASSEMBLY

REV

REVISION HISTORY


DATE

DWG NO

0.0050.1250

0.030

0.020

0.010

0.125

0.100

0.060

0.040

80

+/- 1 DEGANGLES

FINISH

40

15

5

1.25

0.25

0.125

40

80

15

1.25

5

0.25

INITIAL ECN

REF

DRAWN BY

CHECKED BY

SCALE

SIZE

MM-DD-YY

DATE

DATE

TITLE


INCH TOLERANCES

OVER UP TO

SHEET

REV

R

DATE ISSUED


5301E031

RITE-HITEDOORS INC.

1"=1"

A

NON-CONTACT INTERLOCK WIRINGALLEN BRADLEY SENSAGUARD2 SWITCHES

DFNDR

RJP 1/28/2012

6443

2/24/2012

2012

A Jumper between S21 & S22 safety relay 6630 10/10/2012 CDH

AUX OUTPUTS 1 WH

+24V 2 BN

NA 3 GN

OSSD2 +24V INPUT 4 YE

OSSD 1 5 GY

OSSD 2 6 PK

0V 7 BU

OSSD 1 +24V

INPUT 8 RD

A1 POWER SUPPLY

A2 POWER SUPPLY

S11

S12

S21

S22

S34

S52





NOT

USED

DC

TP1

NOT

USED

DC

0V

DC

0V

TP2

TP2

NOT

USED

DC

1 WH1 WH

2 BN2 BN

3 GN3 GN

4 YE4 YE

5 GY5 GY

7 BU7 BU

8 RD8 RD

6 PK6 PK

1 WH1 WH

2 BN2 BN

3 GN3 GN

4 YE4 YE

5 GY5 GY

7 BU7 BU

8 RD8 RD

6 PK6 PK

DC

0V

ALLE

N B

RAD

LEY

SEN

SAG

UAR

D S

WIT

CH

ALLE

N B

RAD

LEY

MSR

127-

RP

SAFE

TY R

ELAY

M12 8 PIN

CABLE

M12 8 PINCABLE

AUX OUTPUTS 1 WH

+24V 2 BN

NA 3 GN

OSSD2 +24V

INPUT 4 YE

OSSD 1 5 GY

OSSD 2 6 PK

0V 7 BU

OSSD 1 +24V INPUT 8 RD

ALLE

N B

RAD

LEY

SEN

SAG

UAR

D S

WIT

CH

NOT

USED

TP1






RESET. IF USING SWITCH ONLY (WITHOUT CONTROLLER) BE SURE TO SWITCH OFF PULSING

FUNCTION ON SAFETY CONTROLLER OUTPUTS. SEE ALLEN-BRADLEY DOCUMENTATION FOR

MORE INFORMATION

TERMINALS LOCATED IN CONTROL BOX IF SUPPLIED.IF NO CONTROL BOX SUPPLIED, END-USER MUST SUPPLY TERMINALS

PART #

MODEL NUMBER

C

APPROVED BY

CR

RE

VS

HE

ET

DW

G N

O



NEXT ASSEMBLY

REV

REVISION HISTORY


DATE

DWG NO

0.0050.1250

0.030

0.020

0.010

0.125

0.100

0.060

0.040

80

+/- 1 DEGANGLES

FINISH

40

15

5

1.25

0.25

0.125

40

80

15

1.25

5

0.25

INITIAL ECN

REF

DRAWN BY

CHECKED BY

SCALE

SIZE

MM-DD-YY

DATE

DATE

TITLE


INCH TOLERANCES

OVER UP TO

SHEET

REV

R

DATE ISSUED


5301E032

RITE-HITEDOORS INC.

1"=1"

A

NON-CONTACT INTERLOCK WIRINGJOKAB EDEN (ADAM AND EVA)2 SWITCHES

DFNDR

RJP 1/28/2012

6443

2/24/2012

2012

A CORRECT WIRING 6534 6/13/2012

+24VDC 1 BN

DYNAMIC

SIGNAL IN 2 WH

0VDC 3 BU

DYNAMIC SIGNAL OUT 4 BK

INFO OUTPUT 5 GY

A1 POWER SUPPLY

A2 POWER SUPPLY

S1

B1

X1

X4

T1

B2

R1




TP3

TP2

NOT

USED

TP1

TP2

1 BN1 BN

2 WH2 WH

3 BU3 BU

4 BK4 BK

5 GY5 GY

1 BN1 BN

2 WH2 WH

3 BU3 BU

4 BK4 BK

5 GY5 GY

DC

0V

JOKA

BE E

DEN

(AD

AM A

ND

EVA

)

JOKA

B VI

TAL

1

M12 5 PIN

CABLE

M12 5 PIN

CABLE

+24VDC 1 BN

DYNAMIC

SIGNAL IN 2 WH

0VDC 3 BU

DYNAMIC

SIGNAL OUT 4 BK

INFO OUTPUT 5 GY

JOKA

B ED

EN

(AD

AM A

ND

EVA

) TP1

NOT

USED

TP3






RESET.




SCHMERSAL INTERLOCK WIRING

DEFENDER™

PART #

MODEL NUMBER

C

APPROVED BY

CR

RE

VS

HE

ET

DW

G N

O



NEXT ASSEMBLY

REV

REVISION HISTORY


DATE

DWG NO

0.0050.1250

0.030

0.020

0.010

0.125

0.100

0.060

0.040

80

+/- 1 DEGANGLES

FINISH

40

15

5

1.25

0.25

0.125

40

80

15

1.25

5

0.25

INITIAL ECN

REF

DRAWN BY

CHECKED BY

SCALE

SIZE

MM-DD-YY

DATE

DATE

TITLE


INCH TOLERANCES

OVER UP TO

SHEET

REV

R

DATE ISSUED


5301E034

RITE-HITEDOORS INC.

1"=1"

NON-CONTACT INTERLOCK WIRINGSCHMERSAL2 SWITCHES

DFNDR

RJP 1/29/2012

6443

2/24/2012

2012

NC CONTACT 1 BN

NC CONTACT 2 WH

NO CONTACT 3 BU

NO CONTACT 4 BK

A1 POWER SUPPLY

A2 POWER SUPPLY

S11

S12

S21

S22

X1

X2




41-42 AUXILIARY CONTACTNOT

USED

NOT

USED

1 BN1 BN

2 WH2 WH

3 BU3 BU

4 BK4 BK

1 BN1 BN

2 WH2 WH

3 BU3 BU

4 BK4 BK

DC

0V

SC

HM

ER

SA

L B

NS

33-

11Z-

ST

SC

HM

ERS

AL

SR

B-3

01LC

/B

SA

FETY

CO

NTR

OL

MO

DU

LE

M8 4 PIN

CABLE

M8 4 PIN

CABLE

NC CONTACT 1 BN

NC CONTACT 2 WH

NO CONTACT 3 BU

NO CONTACT 4 BK

SC

HM

ER

SA

L B

NS

33-

11Z-

ST

NOT

USED

NOT

USED






RESET.




FEATURE RICH CONTROLS SERVICE PARTS

DEFENDER™

HIGH VOLTAGE ONLY !

T1

- PLC LOGIC -

INPUTS & OUTPUTS ON PLC

R

CLASS II LOW VOLTAGE ONLY !

F2 F3 F5F4

F7 F6

F1

ST

BN N W V U

GN

D

K7

BR

K

GN

DG

ND

(OPEN BUTTON)

(STOP BUTTON)

(CLOSE BUTTON

TP

1T

P2

TP

3T

P4

TP

5H

DR

USE CLASS CC

FUSES ONLY

RATED 600V, 30A

USE CLASS CC

FUSES ONLY

RATED 600V, 30A

3ø 208-240V, 460-480V

L1 L2 L3 U V W

+ PE PE

OV A1 10V A2

T1 T2 T3 T4

B2 B3 B4 B5 B6 B7

T5 T6

B1

6mm

10mm

RS 485

H1 H2 H3 H4

X3 X2 X1

DT+ DT- CLK+ CLK- NC ML1 ML2 ML2

3

X2 4

4 X1 3

3

X2 4

4 X1 3

3 X2 4

4 X1 3

14 34P1

S21S12 S22

P2

POWER

CH.1

CH.2

S11

A1 24

13 33P1

41S34 42

P2

S52

A1 23

14 24 34 42

13 23 33 41

PILZPNOZ X2.8P

14 34P1

S21S12 S22

P2

POWER

CH.1

CH.2

S11

A1 24

13 33P1

41S34 42

P2

S52

A1 23

14 24 34 42

13 23 33 41

PILZPNOZ X2.8P

F2 F4F3

F7 F6

F1

STBN N W V U

GN

D

BR

K F2 F4F3

F7 F6

F1

XX

4S

TBN N W VXX

1X

H2

XH

1

U

USE CLASS CC

FUSES ONLY

RATED 600V, 30A

USE CLASS CC

FUSES ONLY

RATED 600V, 30A

USE CLASS CC

FUSES ONLY

RATED 600V, 30A

USE CLASS CC

FUSES ONLY

RATED 600V, 30A

575V CONFIGURATION220V 1ø CONFIGURATION

32

1

6,38

37

31

27,28

25 34,35

18,20,21

47,48

13,15,19

5301E010 Rev. A

10/17/12

Control Box Layout

8,9,10,11,12 33,36

16,1745

41,43,44

5

14,16

ITEM QTY DESCRIPTION P/N

1 1 Ass’y (C-Box, BackPanel, Enclosure w/labels) 1749....2 1 Conn, 7/8,6Pin,FML,M20,LN,0.5M 156502823 1 Conn, M12,8Pin, FML, M20,LN, 0.5M 156502844 2 Conn, M12,5Pin, FML, M20,LN, 0.5M 156502855 2 Conn, M8,4Pin, FML, M8,LN, 0.5M 156502866 1 Contact, 3 Across N.O. 172000127 1 Contact, 3 Across N.C. 172000138 1 Controller, Vital 1, Jokab 175000119 1 Controller, Pilz, Pnoz 17500012

10 1 Controller, Allen Bradley 1750001711 1 Controller, Euch, ESMBA301 1750001812 1 Controller, SCHM, SRB301LCB 1750001913 2 Fuse, .5 amp, 600V Time Delay (400-575V) 5100000114 1 Fuse, 1 amp, 250V Time Delay (208-240V) 5100000215 1/2 Fuse Holder, 2 Pole, 600V, 30A (3Ø-1; 1Ø-2) 5100000316 2 Fuse Holder, 1 Pole, 300V, 12A 5100000417 1 Fuse, 2 amp, 250V, Time Delay 5100000518 1 Fuse Holder, 3 Pole, 600V, 30A (not 220V 1Ø) 5100001319 2 Fuse, 1 amp, 600V, CC, Time Delay (208-230V) 5100002320 3 Fuse, 10 amp, 600V, CC, KLDR (400-460V) 5100003321 3 Fuse, 15 amp, 600V, KLDR (208-230V) 5100005122 2 Fuse, 6A, 600V, CC, KLDR (575V) 5100005523 4 Control Box Mounting Tab 5195001824 2 Control Box Quick Release Latch 51950021

ITEM QTY DESCRIPTION P/N25 1 Display, LCD, 2-Line, W/Conn 5195006726 2 Fuse, 20 amp, 600V, KLDR (220V 1Ø) 5195007727 1 Inverter, 2HP, 230V, 1-3PH, CT (208-230V) 5330004628 1 Inverter, 2HP, 460V, 3PH, CT (460V) 5330004729 1 Kit, Relay (includes: wire, 66450014, 70350002) 5370064330 1 Kit, i-COMM Controller, Encoder 5370073731 1 DCC, Module, I-Comm, SSI 6510002532 1 Power Supply, DIN, 24VDC, 18W 65700006

33 1/1 Relay, SPDT,24VDC,10AMP 6645001434 1 Kit,Resistor,Inverter,460V,2HP 5370068835 1 Kit,Resistor,Inverter,230V,2HP 5370068936 1 Socket, Relay,1Pole,250VAC,10AMP (W.D. & Brake) 7035000237 1 Switch, Push Button, Ext, Green, Illum, 22MM 7270000538 1 Switch, PB, 22M, Flush, Yellow, AB 7270008639 1 Switch, PB, 22M, Extended, Red, AB 7270011240 1 Terminal, End Barrier, Fuse Holder 7310001941 4/6 Terminal, End Stop, Screwless 7310002442 1 Terminal, WA, Cage, 20A, Jump, 2P 7310008143 7/11 Terminal, WA, Cage, 20A, 3 Hole 7310008544 1/2 Terminal, WA, Cage, 20A, 3 Hole, Barrier 7310008645 3 Terminal, WA, Cage, 20A, 3 Hole, GND 7310008746 1 Transformer, 2.0KVA, 600-240/120 (575V) (n/s) 7355001747 1 Transformer, 100VA, 208/230/460V:24/115 7355002948 1 Transformer, 100VA, 380/415/575V:24/115 73550030

7,39

23,4,5

4

13,1515,19 15,2215,26

23,24

30

Not Shown: 29, 46

42

40

43


RELAY CONTROLS SERVICE PARTS

DEFENDER™

538

500

03

R

Contr

ol B

ox A

ssem

bly

(1)

- 1751....

Switch, Push button, Yellow 22.5MM (1) -72700086Contact, 3 Across N.O. (1) - 17200012

Term

inal, W

A,

Cage,

20A

, 3 H

ole

(23)

- 73100085

Term

inal, E

nd,

Sto

p,

Scre

wle

ss

(4)

- 73100024

Rela

y D

PD

T 2

4V

AC

5A

(1)

- 66450003

Rela

y S

ocket

2 P

ole

(1)

- 70350001

Pow

er

Supply

, D

in,

24V

DC

,18W

(1

) -

65700006

Tra

nsfo

rmer

100V

A 2

08/2

30/4

60V

24/1

15V

(1)

- 73550029

Tra

nsfo

rmer

100V

A 3

80/4

15/5

75V

24/1

15V

(1)

- 73550030

Fuse,

.5A

MP

, 60)V

, T

ime D

ela

y(>

= 3

80V

) (2

) -5

1000001

Fuse H

old

er,

2 P

ole

, 60

0V

, 30A

(1)

- 51000003

Fuse,

1A

MP

, 600V

, C

C,

Tim

e D

ela

y (

< =

240V

) (2

) -5

1000023

5301E

020 R

ev.

D

10/1

7/2

012

Rela

y C

ontr

ol B

ox L

ayout

Rela

y S

PD

T 2

4V

AC

10A

(1)

- 66450014

Rela

y S

ocket

1 P

ole

(1)

- 70350002

Fuse H

old

er,

1 P

ole

,300V

,12A

(1/2

) -5

1000004

Fuse 1

AM

P,

250V

, T

ime D

ela

y (

1/2

) -

51000002

Term

inal, E

nd,

Bar,

Fuse H

old

er,

(1)

- 73100019

Contr

olle

r, V

ital 1,

Jokab (

1)

- 17500011

Contr

olle

r, P

ilz,

Pnoz (

1)

- 17500012

Contr

olle

r, A

llen B

radle

y (

1)

- 17500017

Contr

olle

r, E

uch,

ES

MB

A301 (

1)

- 17500018

Contr

olle

r, S

CH

M,

SR

B301LC

B (

1)

- 17500019

Conta

cto

r 24V

AC

, 16am

p,

50/6

0H

z,

1N

O (

2)

- 17000020

Conta

cto

r A

uxili

ary

, 2N

O

(2)

- 17000021

Term

inal, W

A,

Cage,

20A

, 3 H

ole

,G

nd (

2)

- 73100087

Switch, Push button, Red 22.5MM (1) - 72700112Contact, 3 Across N.C. (1) - 17200013

Switch, Push button, Green 22.5MM (1) - 72700085Contact, 3 Across N.O. (1) - 17200012

Conta

cto

r, I

nte

rlock,

MC

S (

1)

-17000010

Term

inal, W

A,

Cage,

20A

, 3 H

ole

,B

ar

(3)

- 73100086

Term

inal, W

A,

Cage,

20A

, Jum

p,

2P

(4)

- 73100081

Sta

rter,

Moto

r, 1

.6-2

.5A

, (=

> 3

80V

) (1

) -

51950087

Sta

rter,

Moto

r, 2

.5-4

.6A

, (=

<240V

) (1

) -

51950088

Conn,

7/8

,4P

in,

FM

L,

M20,L

N,

0.5

M(1

) -

15650280

Conn,

M12,8

Pin

, F

ML,

M20,L

N,

0.5

M (

1)

- 15650284

Conn,

M8,4

Pin

, F

ML,

M8,L

N,

0.5

M (

2)

- 15650286

Conn,

M12,5

Pin

, F

ML,

M20,L

N,

0.5

M (

2)

- 15650285

Term

inal, W

A,

Cage,

20A

,Jum

p,

3P

(4)

- 73100082

Servic

e P

arts


INTEGRATOR CONTROLS SERVICE PARTS

DEFENDER™

Contr

ol B

ox A

ssem

bly

(1)

- 1750....

Term

inal, W

A,

Cage,

20A

, 2T

, 3 H

ole

(5)

- 73100084

5301M

038 R

ev.

B

12/1

3/1

2

Inte

gra

tor

Contr

ol B

ox L

ayout

Conta

cto

r 24V

AC

, 9am

p,

50/6

0H

z,

3N

O/1

NC

(2)

- 17000026

Conta

cto

r In

terlock,

MC

S,

MIN

I (1

) -

17000027

Term

inal, W

A,

Cage,

20A

, 3 H

ole

, G

nd (

2)

- 73100087

Sta

rter,

Moto

r, 1

.6-2

.5A

, (=

> 3

80V

) (1

) -

51950087

Sta

rter,

Moto

r, 2

.5-4

.6A

, (=

<240V

) (1

) -

51950088

Conn,

7/8

,4P

in,

FM

L,

M20,L

N,

0.5

M (

1)

- 15650280

Conn,

M12,

8P

in,

FM

L,

M20,L

N,

0.5

M (

1)

- 15650284

Conn,

7/8

,4P

in,

ML,

M20,L

N,

0.5

M (

1)

- 15650279

Conn,

M12,

8P

in,

ML,

M20,L

N,

0.5

M (

1)

- 15650283

Term

inal, W

A,

Cage,

20A

, 2T

, 3H

, B

ar

(1)

- 73

100083


CURTAIN SERVICE PARTS

DEFENDER™

Curtain Assembly - (1) 2891....

Block, Actuator, Front - (2) 13000058Block, Actuator, Back - (2) 13000059Nut, Hex, Nyl Lock, 1/4-20, znc - (8) 55610001Plate, Curtain Edge - (8) 65000758Screw, SHCS, 1/4-20 x 1 1/2”, znc - (8) 67860005

Kit, Actuator, Switch, AB, SGRD, BRL,PL - (1) 53700833

Kit, Actuator, Switch, SCHM,BSN3311ZST - (1) 53700839

Kit, Actuator, Switch, JKB,ADAM,M12 - (1) 53700834

Kit, Actuator, Switch, PLZ,PSENCS1.1P - (1) 53700835

Kit, Actuator, Switch, EUCH,CESARCR2 - (1) 53700837

Kit, Actuator, Switch, EUCH,CESARCO1 - (1) 53700838

Kit, Actuator, Switch, PLZ,PSEN1.2P - (1) 53700836

Kit, Actuator, Switch, PLZ,PSEN1.1P2 - (1) 53700840

Kit, Spheres (qty 10) - (a/r) 53700561


MOTOR / LIMIT SWITCH SERVICE PARTS

DEFENDER™

Spacer, Gearbox, Direct Drive - (1) 70450153

Kit, Defender, Switch, Ass’y, Rot, 2Pos - (1) 53700841

Cover, Rotary Switch - (1) 17900181Screw, BHMS, SCKT,M5-.8 x6MM,BLK - (4) 67930019

Chain, #35, Drive - (1.5’) 16600019Chain Link, #35 - (1) 54400008

Sprocket, #35B, 30T x 5/8" w/Set Screw - (1) 70800013 - <=8’Sprocket, #35B, 15T x 5/8" w/Set Screw - (1) 70800056 - >8’

Sprocket, #35B, 10T x 3/8" w/Set Screw - (1) 70800012

Ring, Retaining, Ext, 1.0 Shaft x .042 - (1) 67020016

Nut, Hex, Nyl Lock, 3/8-16, znc (8) - 55630005Bolt, Carriage, 3/8-16 x 1 1/4”, znc, GR5 - (8) 67880099

Blo

ck,

Mount, N

ord

Arm

- (

1)

13000060

Nord

Gearb

ox T

orq

ue A

rm,

siz

e 5

0 -

(1)

11500049

Scre

w,

SH

CS

, M

10-1

.5 x

80M

M,B

LK

- (

1)

67930032

Washer,

Lock,

Split

, M

10S

CR

, 16M

MO

D -

(1)

74100029

Gearbox, Worm, 10:1, 2HP, 56C, NO - (1) 51250028

Chain, Straight Link, 2/0, znc - (a/r) - 16600002Link, Quick, 3/16, Large Open, znc - (2) 54400012Screw, HHMS, 3/8-16 x 1 1/4”, GR5, ZNC - (1) 67880004Washer, Flat, 3/8 x 1 x .063, znc - (1) 74130001

Scre

w,

SH

CS

, M

10-1

.5 x

100M

M,B

LK

- (

1)

67930024

Adapter, M20 x 1.5 / M25 x 1.5 (1) - 10300014 Conn, 7/8, 4 Pin, ML, M20, LN, 0.5M - (1) 15650279Conn, 7/8, 6 Pin, ML, M20, 0.5M - (1) 15650281

Motor Assembly (motor/brake/gearbox) (1) - 5539Motor/Brake, 1HP, 56C, 230/460V, 205DC (1) - 55250169Motor/Brake, 1HP, 56C, 575V, 250DC (1) - 55250170Motor/Brake, 1HP, 56C, 400V, 205DC (1) - 55250171Motor/Brake, 1HP, 56C, 230/460V, 105DC (1) - 55250172Motor/Brake, 1HP, 56C, 400V, 105DC (1) - 55250174Rectifier, Bridge, 2A,110-230V (1) - 66270009Rectifier, Bridge, Half-Wave, 575V (1) - 66270012


MOTOR DIRECT &CHAIN DRIVE ENCODER SERVICE PARTS

DEFENDER™

Encoder - (1) 43800005Kit, Defender, Encoder, Ass’y - (1) 53700842Cable,M12,8Pin,RT,FEM,Shield,8M - (1) 15650257Cable,M12,8Pin,RT,FEM,Shield,17M - (1) 15650258

Plate, Mount, Gearbox, Chain/Sprocket - (1) 65000760Bracket, Encoder - (1) 14502070

Sprocket, #25, 24T, 5/16" Bore, Plastic - (1) 70800048


Block, Mount, Nord Arm - (1) 13000060Nord Gearbox Torque Arm, size 50 - (1) 11500049Screw, SHCS, M10-1.5 x 100MM,BLK - (1) 67930024Screw, SHCS, M10-1.5 x 80MM,BLK - (1) 67930032 Washer, Lock, Split, M10SCR, 16MMOD - (1) 74100029

Gearbox, Worm, 10:1, 2HP, 56C, NO - (1) 51250028

Gearbox, Helix Inline, 10.83:1, 56C - (1) 51250031


Plate, Mnt, Gbx, Chain/Sprocket - (1) 650007601Scr,HHMS, 1/2-13 x 2 1/4”, GR5, znc - (1) 67900001

Chain, Straight Link, 2/0, znc - (a/r) - 16600002Link, Quick, 3/16, Large Open, znc - (2) 54400012Nut, Hex, Nyl Lock, 1/4-20, znc - (4) 55610001Screw, SHCS, 1/4-20 x 1, znc - (4) - 67860120Washer, Flat, 1/4x3/4x1/16, znc - (4) 74110001

Adapter, M20 x 1.5 / M25 x 1.5 (1) - 10300014 Conn, 7/8, 4 Pin, ML, M20, LN, 0.5M - (1) 15650279Conn, 7/8, 6 Pin, ML, M20, 0.5M - (1) 15650281

Nut, Hex, Nyl Lock, 5/16-18, znc - (4) 55620010Scr, SHCS, 5/16-18 x 1, znc - (4) 67870065

Kit, DFNDR, CVR, CHN/SPKT, RIGHT - (1) 53700850

Kit, DFNDR, CVR, CHN/SPKT, LEFT - (1) 53700851

Screw, BHMS, SCKT,M5-.8 x 6MM,BLK - (4) 67930019

Kit, Defender, Encoder, Chain/Sprocket Drive - (1) 53700843

Chain, #35, Drive - (1.5’) 16600019

Nut, Hex, Nyl Lock, 3/8-16, znc (8) - 55630005Bolt, Carriage, 3/8-16 x 1 1/4”, znc, GR5 - (8) 67880099

Bushing, Taper Lock, INTKY, 1 x 1” Bore - (1) 15550057Sprocket, #40, 24T, Taper Lock - (2) - 70800049

Bushing, Taper Lock, INTKY, 1 x 3/4” Bore - (1) 15550062

Sprocket, #35, 30T, 3/4, w/set screw - (1) 70800055

Chain, #40, 1/2” Pitch, Steel - (2.75’) 16600033

Kit, Defender, Switch, Ass’y, Rot, Chain/Sprocket - (1) 53700844Screw, HHMS, 5/16-18 x 3/4, GR5, znc - (2) 67870006

Chain, #25, Drive - (1) 16600064

Chain

, S

traig

ht

Lin

k,

2/0

, znc -

(a/r

) -

16600002

Lin

k,

Quic

k,

3/1

6,

Larg

e O

pen,

znc -

(2)

54400012

Scre

w,

HH

MS

, 3/8

-16 x

1 1

/4”,

GR

5,

ZN

C -

(1)

67880004

Washe

r, F

lat, 3

/8 x

1 x

.063,

znc -

(1)

74130001

Scre

w,

SH

CS

, M

10-1

.5x30M

M,

Nyl P

atc

h -

(1)

67930033

Washe

r Lock,

Split

, M

10S

CR

, 16M

MO

D -

(1)

74100029

Washe

r, F

lat, 3

/8x1x.0

63,z

nc -

(1)

74130001

Cover, Encoder - (1) 17900180

Ring, Retaining, Ext, 1.0 Shaft x .042 - (1) 67020016

Sprocket, #25, 24T, 7/8” Bore, Plastic / SS - (1) 70800060

Spacer, Gearbox, Direct Drive - (1) 70450153


LOWER GUIDE SERVICE PARTS

DEFENDER™

PE Strip Bracket, Right - (1) 14502073PE Strip Bracket, Left - (1) 14502074Screw, SHCS, Allen, M4-0.7 x 14MM,BLK- (4/12) 67930026

Guide Assembly, Left - (1) 5149....

Guide Assembly, Right - (1) 5150....

PE Light Curtain, Receiver - (1) 63900059PE Light Curtain, Transmitter - (1) 63900060

Kit, Defender, Cover, Switch, Side - (1) 53700827

Kit, Defender, Cover, Switch, F/B, Small - (1) 53700828

Kit, Defender, Cover, Switch, F/B,Large - (1) 53700829

Kit, Defender, Cover, Hold Down - (1) 53700854

Plug, Guide, Curtain, Slide - (4) 65300025

Plug, Plastic, 1 1/2” x 3”, Blk - (2) 65300024


HEADER SERVICE PARTS

DEFENDER™

Header Weldment, (1) - 5228....

Center Shroud - (1) 6949....Screw, BHMS, SCKT,M5-.8 x 6MM,BLK - (6) 67930019

Roller Tube Weldment, (1) - 6755....

Header Seal, (1) - 6827Header Seal Pressure Strap, (1) - 7234....

Misc / Hardware List

Entire Unit - DFNDRCrate, (1) - 2797Label, Guard N Protect, 2.5 x 2.75, (4) - 53850601Label, Guard N Protect, 8 x 8.5, (2) - 53850608Nut, Hex, Nylon Lock, 1/4-20, znc - (4) 55610001Screw, SHCS,1/4-20 x 1 1/2, GR8, BLK - (4) 67850005Screw, HWH, Self DR/TP,#14 x 3/4,ZNC (a/r) - 67860094Screw, HHMS, 3/8-16 x 1 1/4”, GR5, ZNC - (1) 67880004Screw, SHCS, Allen, M4-0.7 x 8MM, BLK - (4) 67930025Screw, FHMS, Allen, M4-0. 7 x 20, SS - (2) 67930027Screw, SHCS, Allen, M4-0.7 x 14MM, SS - (4) 67930028Screw, BHMS, Socket,M5-.8 x 10MM,BLK - (4) 67930035Velcro, PSA, Hook, Blk, 2” - (a/r) 74000020Washer, Flat, 3/8 x 1 x .063, znc - (1) 74130001Kit, PE, REFL, SFTY, (a/r) - 53700183

Motor Cables - No Controls & Integrator Controls& Relay Controls

Cable,7/8,4Pin,STRML,STRFML, 5M - (1) 15650264Cable,7/8,4Pin,STRML,STRFML,10M - (1) 15650265Cable,7/8,4Pin,STRML,STRFML,15M - (1) 15650266

Motor Cables - Feature Rich Controls

Cable,7/8,6Pin,STRML,STRFML, 5M - (1) 15650267Cable,7/8,6Pin,STRML,STRFML,10M - (1) 15650268Cable,7/8,6PIN,STRML,STRFML,15M - (1) 15650269

Hold Down Cables

Cable,M12,8PIN,STRML,ANGFML, 5M - (2) 15650270Cable,M12,8PIN,STRML,ANGFML,10M - (2) 15650271Cable,M12,8PIN,STRML,ANGFML,15M - (2) 15650272

Jokab Adam Switch & PE Stop Strip Cables

Cable,M12,5PIN,STRML,STRFML,5M - (2) 15650273Cable,M12,5PIN,STRML,STRFML,10M - (2) 15650274Cable,M12,5PIN,STRML,STRFML,15M - (2) 15650275

Pilz PSEN1.1P-22 Switch & Pilz PSEN1.2P-22Switch & Schmersal BNS Switch Cables

Cable,M8,4PIN,STRML,STRFML,5M - (2) 1565276Cable,M8,4PIN,STRML,STRFML,10M - (2) 15650277Cable,M8,4PIN,STRML,STRFML,15M (2) 15650278

Kit, Defender, Curtain Guide, Side, - (2) 53700830 Kit, Defender, Curtain Guide, Front/Back, Right - (1) 53700831

Kit, Defender, Curtain Guide, Front/Back, Left - (1) 53700832

Screw, BHMS, SCKT,M5-.8 x 6MM,BLK - (6) 67930019

Bearing, (2) - 12500023Bearing Flange, (4) - 45750001Nut, Hex, Nyl Lock, 3/8-16, znc (6) - 55630005Bolt, Carriage, 3/8-16 x 1”, znc, GR5, (6) - 67880092

Spacer, Bevel, 1.3 ID x .844, (1) - 70450034

Plate, Cross brace, Header, (3) - 65000757Screw, FHMS, Allen, 1/4-20 x 1/2”, blk (12) - 67860119

Pilz PSENCS1.1P & Euchner CESAR & AllenBradley SGRD Switch Cables

Cable,M12,8PIN,STRML,STRFML,15M - (2) 15650294Cable,M12,8PIN,STRML,STRFML,10M - (2) 15650295Cable,M12,8PIN,STRML,STRFML, 5M - (2) 15650296


INTERLOCK SERVICE PART NUMBERS

DEFENDER™

Kit, SW,F/B,LEFT,AB,SGRD,BRL,PL (1) - 53700807

Kit, SW,F/B,RIGHT,AB,SGRD,BRL,PL (1) - 53700808

Kit, SW,F/B,LEFT,JKB,ADAM,M12 (1) - 53700809

Kit, SW,F/B,RIGHT,JKB,ADAM,M12 (1) - 53700810

Kit, SW,F/B,LEFT,PLZ,PSENCS1.1P (1) - 53700811

Kit, SW,F/B,RIGHT,PLZ,PSENCS1.1P (1) - 53700812

Kit, SW,F/B,LEFT,PLZ,PSEN1.2P (1) - 53700813

Kit, SW,F/B,RIGHT,PLZ,PSEN1.2P (1) - 53700814

Kit, SW,F/B,LEFT,EUCH,CESARCR2 (1) - 53700815

Kit, SW,F/B,RIGHT,EUCH,CESARCR2 (1) - 53700816Kit, SW,F/B,LEFT,EUCH,CESARC01 (1) - 53700817

Kit, SW,F/B,RIGHT,EUCH,CESARC01 (1) - 53700818

Kit, SW,SD,LEFT,JKB,ADAM,M12 (1) - 53700819

Kit, SW,SD,RIGHT,JKB,ADAM,M12 (1) - 53700820Kit, SW,SD,LEFT,EUCH,CESARCR2 (1) - 53700821

Kit, SW,SD,RIGHT,EUCH,CESARCR2 (1) - 53700822

Kit, SW,SD,LEFT,SCHM,BSN3311ZST (1) - 53700823

Kit, SW,SD,RIGHT,SCHM,BSN3311ZST (1) - 53700824

Kit, SW,SD,LEFT,PLZ,PSEN1.1P (1) - 53700825

Kit, SW,SD,RIGHT,PLZ,PSEN1.1P (1) - 53700826Kit, Defender, Hold Down, Right (1) - 53700845

Kit, Defender, Hold Down, Left (1) - 53700846Kit, Defender, Encoder, Chain/Sprocket Driven (1) - 53700843

Cable, M12, 8Pin, RT, FEM, Shield (1) - 15650256

Encoder, (1) - 43800005


ARCHITECTURAL DRAWING - CHAIN DRIVEN

DEFENDER™

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

�

� ��

��

��

��

��

��

��

�*��

0��

��'M�� 1

��

��

��

��

��

��

��

�

(��

�

�#� '

�"'

�#� '

�"'

(�� 0�

��

10'��

��1

��

��#

��

��'��

�� '

�0��

��

�� 1

!�

��

0��

��

�� 1

��

%��

�

��

�� '#$

�� '

��

�

#$

��" "'

� '

��*�

��'

��

��

��

� ��

��

%��

��(�

��

��

*��(�

�0��

��

��

1M�� M

0��

��

�� 1

�� '

��'

��

��

� *��

� � ��

��

��

��

��

��

��

��

� �*��

��

��

� �*��

N��

�� 'M��

��

��(�

��

��

��

N

�� #�''

�'�

$� '

��

�� '

�$�

�� '�#

��''"!

��''"!

��#

��

��

��

��

��

� � ��

��

0��

��

� *��1

��

��

��''

�'�

��''

!�'

�� '

!��

��

��

�'�''

'#

��

��

O�

��

��

��

��

��

��

��

��

��(

��

��

��(

��

� ��

�

��

��/�#

/�'�

��

��@� ��

��

*��

!��

��

��/$/�'

��

��

��" M��

�� *��

!�$�

��

&��'�

��

��

��(

��

�

��)�

��

�

��*� �

�� *��

��

��

��

��

��

��

��

��(

��

��

� ��

��

��#

'��

��

��

�

#��

+��,

��#

��&

��

��

��

��(�

�� /��

%��

�'�

�''�

��+�'

��

!��

��

��

� *��

��

��

��

��

��

��

��

��

�

��

��

��

+

,��' '

,��'�'

,��''

,��'

��-

�

��

��

�

�

��

�

��

��

��'�/�'/�'��

��

��

��

��

��

�'�/�"/�'��

��

��

��

�

Arc

hite

ctu

ral D

raw

ings


ARCHITECTURAL DRAWING - DIRECT DRIVE I

DEFENDER™

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

�

� ��

��

��

��

��

��

N��

�� 'M��

��

��(�

��

�*��

N

��

��

��

��

��

��

��

��

� �*��

��

��

� �*��

��

��

��

� *��

��

��''

!�'

��''

�"$��'

��''

'�#'

#�''

�'��'

�� '

�$�

��''"!

��''"!��''"!

��

��

O��

��

�� ,��

��*��

�� ,��

� ��

%��

0��*��@�� 1

��

��

��

��

� � ��

��

0��

��

� *��1

��#

��

��

��

��

��

��

��

��

!��#

� "�'

�� '

0�(�

��

1

�#��'

��

��

�� '

��

�##

�$'

#�''

�'��'

��" "'

� '

��*�

��$�"'

� ��

��

%��

��(�

��

��

*��(�

�0��

��

��

1N�� N

��

��

0�74:D4CD1

�(�

��

�*��0��

��

10��

%��1

MM�*

��

�$�''

�#�

� ��

��

0��

��

10�F79=:4

61

��

�*��

0�� 'M��

��

�� 1

��

��

��

��

��

��

��

� (��

�

�#� '

�"'

�#� '

�"'

��#

��

��'��

(�� 0�

��

10'��

��1

��

��

��

��

��

��

��

��

��

��(

��

��

��(

��

� ��

�

��

��/� /�'��

��

��

�*��

��

� ��

��

��

!��

��

��/��/�'��

��

��

��@� ��

��

*��

!��

��

�/$/�'��

��

��" M�*��

��

!�$�

��

&��'�'��

��

��(

��

�

��)�

��

�

��*� �

�� *��

��

��

��

��

��

��

��

��(

��

��

� ��

��

��

��#'��

��

��

�

#��+��,

��#

��&

��

��

��

��(�

��

��

��

� � �

'��'

'��

�+�'

��

!��

��

��

� *��

��

��

��

��

��

��

��

��

�

��

��

��

+

,��' '

,��'�'

,��''

,��'

��-

�

��

��

�

�

��

�

��

��

��'�

/'$/�'

��

��

��

��

��

��

��

��

��

��

�


ARCHITECTURAL DRAWING - DIRECT DRIVE II

DEFENDER™

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

�

� ��

��

��

��

��

��

��''

�'

��''

�"$

��''"!

��''"!

$��

#��

�

��''�

��" "'

��''

�"$

��''"!

��''"!

$��

#��

#��

��

��

0��

��

�� 1

�

��

��

%��''

#�

��" "'

��''"!

��''

�"$

��''"!

��''"!

��''"!

$��

#��

��

��

��

0��

��

�� 1

�

��

��

��''

#�

��" "'

��$

��''

�"$ ��

'0�(�

��

�*��1

��''"!

��''"!

��

��

��

�#��'

��$��

#��'��

��'

��$��

#��'��

� ��'

��

��

0��

��

�� 1

�

��

� ��

%��

�� '!�

��

0��

��

�� 1

��

%��

�� '

��

��

�� 1

#$

��''

�' ��''"!

��

��

��

� ��

��

%��

��

��

&��'�'��

��

��(

��

�

��)�

��

�

��*� �

�� *��

��

��

��

��

��

��

��

��(

��

��

� ��

��

��#

'��

��

��

�

#��

+��,

��#

��&

��

��

��

��(�

��

��

��

� � �

'��'

'��

�+�'

��

!��

��

��

� *��

��

��

��

��

��

��

��

��

�

��

��

��

+

,��' '

,��'�'

,��''

,��'

��-

�

��

��

�

�

��

�

��

��

��'�

/'$/�'

��

��

��

��

��

��

��

��

��

��

�


ARCHITECTURAL DRAWING - DUAL DRIVE

DEFENDER™

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

� �

� �

� ��

��

��

��

��

��

��

��

0��

��

��1��

�� *

��

0��*��

��

�1��

� *

��

��

� *��

�,0��

��

��

*��

�P��*��

��

��

*��

��

�P��''M

��''�*��

��

��

�*

��

�

�'�''

��!�

��

��

��

��

��

��

��

(��

��

��

��(�

��

��

�

��

��'/�/�'��

��

��

��

��!! �

��

��

��

��

��

' /�'/�'��

��

��

��

��

��

�'/�/�'��

��

��

��

��

��

��

�

��

��-

,��' '

,��'�'

,��''

,��'

��

��

��

��

��

��

��

��

��

�

��

��

��+

��

��

� *�

�

!! �

�

��

��+�#

�

'��'

'��

��

��

��

��(

��

��

��

�*�

��

��

��

#��

+��,

��#

��&

��

��

��

� �

��#

'��

� ��

��

��

��

��

��

��

(��

��

��

��

*��

��

��

��*� �

��

�

��)�

��

�

��

�

��(

&��'��

��

��

��


ARCHITECTURAL DRAWING - DUAL DRIVE

DEFENDER™

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

� �

� �

� ��

��

��

��

��

��

��

��

�0��

��

��1��

�� *

��

��0�

�*��

��

�1��

� *

��

�

�Q��/�M�

�Q"��/�M�

��''

��

�Q�/�M�

��

��

��

��

' /�'/�'

��

��

��

��

��

�'/�/�'�

��

��

��

��

��

��

�

��

��-

,��' '

,��'�'

,��''

,��'

��

��

��

��

��

��

��

��

��

�

��

��

��+

��

��

� *�

�

!! �

�

��

��+�#

�

'��'

'��

��

��

��

��(

��

��

��

��

�*�

��

��

��

#��

+��,

��#

��&

��

��

��

� �

��#

'��

� ��

��

��

��

��

��

��

(��

��

��

��

*��

��

��

��*� �

��

�

��)�

��

�

��

�

��(

&��'��

��

��

��

LIMITED WARRANTYRITE-HITE Company, LLC and its affiliates (collectively “RITE-HITE”) warrants that the Defender barrier door sold to the Owner will be free ofdefects in design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below (“Limited Warranty”).

One (1) Year on all mechanical and electrical parts.

One (1) Year labor, based on approved travel and labor repair times.

REMEDIES

Parts. RITE-HITE’s obligations under this Limited Warranty is limited to repairing or replacing, at RITE-HITE’s option, any part which is determinedby RITE-HITE to be defective during the applicable warranty period. Such repair or replacement shall be RITE-HITE’s sole obligation and theOwner’s exclusive remedy under this Limited Warranty.

Labor. RITE-HITE will provide warranty service without charge for labor in the first year of the warranty period. Thereafter, a charge will apply toany repair or replacement under this Limited Warranty.

CLAIMS. Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration of the applicablewarranty period. Claims shall be made in writing or by contacting the representative from whom the Product was purchased directly. Owner mustallow RITE-HITE or its agent, a reasonable opportunity to inspect any Product claimed to be defective and shall, at RITE-HITE’s option, either (x)grant RITE-HITE or its agent access to Owner’s premises for the purpose of repairing or replacing the Product or (y) return of the Product to theRITE-HITE, f.o.b. RITE-HITE’s factory.

NOT WARRANTED. RITE-HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs, vision and seals.No implied warranty shall be deemed to cover, damages that result directly or indirectly from: (i) the unauthorized modification or repair of theProduct, (ii) damage due to misuse, neglect, accident, failure to provide necessary maintenance, or normal wear and tear of the Product, (iii) failureto follow RITE-HITE’s instructions for installation, failure to operate the Product within the Product’s rated capacities and/or specified designparameters, or failure to properly maintain the Product, (iv) use of the Product in a manner that is inconsistent with RITE-HITE’s guidelines or localbuilding codes, (v) movement, settling, distortion, or collapse of the ground, or of improvements to which the Products are affixed, (vi) fire, flood,earthquake, elements of nature or acts of God, riots, civil disorder, war, or any other cause beyond the reasonable control of RITE-HITE, (vii)improper handling, storage, abuse, or neglect of the Product by Owner or by any third party.

DISCLAIMERS. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS AND WARRANTIES, EXPRESSOR IMPLIED, AND RITE-HITE EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESSFOR PURPOSE. RITE-HITE SHALL NOT BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OFBREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW, WITHRESPECT TO THE PRODUCTS SOLD OR SERVICES RENDERED BY RITE-HITE, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONSRELATING THERETO.

LIMITATION OF LIABILITY. IN NO EVENT SHALL RITE-HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, INDIRECT,COLLATERAL, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF RITE-HITE HAS BEEN ADVISED OF THE POSSIBILITYOF SUCH DAMAGES. Such excluded damages include, but are not limited to, personal injury, damage to property, loss of goodwill, loss of profits,loss of use, cost of cover with any substitute product, interruption of business, or other similar indirect financial loss. Rite-Hite 2.1.14

RITE-HITE DOORS, INC. is covered by one or more of the following U.S. patents, including patents applied for, pending, or issued:

5,579,820, 5,638,883, 5,794,678, 5,887,385, 5,915,448, 5,944,086, 6,089,305, 6,145,571, 6,148,897, 6,192,960, 6,212,826, 6,321,822, 6,325,195,6,330,763, 6,360,487, 6,481,487, 6,560,927, 6,598,648, 6,612,357, 6,615,898, 6,688,374, 6,698,490, 6,837,296, 6,901,703, 6,942,000, 6,964,289,7,034,682, 7,045,764, 7,111,661, 7,114,753, 7,151,450, 7,578,097, 7,699,089, 7,748,431, 7,757,437, 8,037,921, 8,167,020, 8113265.

FCC COMPLIANCE

NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercialenvironment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with theinstruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to causeharmful interference in which case the user will be required to correct the interference at his own expense.

NOTE: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate theequipment.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:(1) This device may not cause harmful interference(2) This device must accept any interference received, including interference that may cause undesirable operation.

RITE-HITE MACHINE GUARDING

4343 Chavenelle Drive

P.O. Box 1200

Dubuque, Iowa 52002-2654

Toll Free Sales: 800-553-5560

Sales: 563-589-4401

Sales Fax: 563-589-2776

Service: 563-589-2722

Service Fax: 563-589-2737

Representatives in All Major Cities

www.frommeltsafety.com

www.ritehite.com


RITE-HITE MACHINE GUARDING WARRANTY

DEFENDER™

Documents

GUARDIANTM DEFENDERTM - Rite-Hite