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Installation and Operating Manual (Translation of the original installation and operating manual)
MTS Mechanical Thermal Switch Unit including design in accordance with Directive 2014/34/EU (ATEX directive) Version 9, 2017-01-31 3626-011800 en, Protection Class 0: public
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MTS, Mechanical Thermal Switch Unit Contact
Contact
Voith Turbo GmbH & Co. KG Division Industry Voithstr. 1 74564 Crailsheim, GERMANY Tel. + 49 7951 32 599 Fax + 49 7951 32 554 [email protected] www.voith.com/fluid-couplings
3626-011800 en This document describes the state of design of the product at the time of the editorial deadline on 2017-01-31. Copyright © by Voith Turbo GmbH & Co. KG. This document is protected by copyright. It must not be translated, duplicated (mechanically or electronically) in whole or in part, nor passed on to third parties without the publisher's written approval.
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MTS, Mechanical Thermal Switch Unit Contents
Contents 1 Possible Applications, MTS Characteristics 5
2 MTS Functioning 6
2.1 Switching element 7
2.2 Switch 7
2.3 Interaction of MTS components 7
3 Technical Data 9
3.1 Switching element 9
3.2 Switch 10 3.2.1 Switch ExM 61 D 11
4 User information 12
5 Safety 14
5.1 Safety information 14 5.1.1 Structure of safety information 14 5.1.2 Definition of safety symbols 15
5.2 Intended use 15
5.3 Unintended use 15
5.4 General information as to dangerous situations 15
5.5 Remaining risks 19
5.6 What to do in case of accidents 19
5.7 Information with regard to operation 19
5.8 Qualification of staff 20
5.9 Product monitoring 20
6 Installation 21
6.1 As delivered condition 21
6.2 scope of supply 21
6.3 Mounting - switching element and switch 22
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Mechanical Thermal Switch Unit Contents
6.4 Connection 25 6.4.1 Connection of the ExM 61 D switch (additional notes) 25
7 Maintenance, Servicing 26
8 Disposal 27
9 Malfunctions - Remedial Actions, Troubleshooting 28
10 Queries, Orders Placed for Service Engineers and Spare Parts 29
11 Spare parts information 30
11.1 Switching elements 30
11.2 Intermediate piece 31
11.3 Switch 31
12 Representatives - Voith Turbo GmbH & Co. KG 32
13 Index 33
14 Annex 34
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MTS, Mechanical Thermal Switch Unit Possible Applications, MTS Characteristics
1 Possible Applications, MTS Characteristics
The mechanical thermal switch unit (MTS) is a monitoring system for Voith turbo couplings. – The MTS provides easy monitoring of the turbo coupling temperature. – In case of excess temperature, dependent on the application,
- the operator can be warned, - the drive motor shutdown can be initiated,
– If excess temperature is recognized in time, the discharge or loss of coupling filling through the fusible plugs can be avoided. Downtimes are reduced.
– After the switching element of the MTS has tripped, it has to be replaced.
WARNING
Explosion hazard When the permissible surface temperature is exceeded, there is the risk of explosion. • The thermal switch unit MTS can be used in potentially explosive
atmospheres to monitor the temperature. The signals serve for pre-warning. The MTS does not limit the maximum surface temperature.
MTS, Mechanical Thermal Switch Unit MTS Functioning
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2 MTS Functioning The mechanical thermal switch unit (MTS) consists of two components: – Switching element – Switch
Fig. 1
a
Turbo coupling
Switch
Bracket
Switching element
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MTS, Mechanical Thermal Switch Unit MTS Functioning
2.1 Switching element Instead of a blind screw, the switching element is screwed into the outer wheel of the turbo coupling. The result is a thermal contact between the switching element and the operating fluid. In rare exceptional cases, when space is limited, the installation of the switching element into the shell of the coupling is permissible. Please consult Voith Turbo. A spring-loaded pin and a chamber filled with solder are integrated in the switching element. The response temperature of the switching element corresponds to the melting temperature of the solder. Below the response temperature, the solder keeps the pin in its initial position. On reaching the nominal response temperature, the solder releases the pin, and a compression spring presses the pin toward the outside. Once the MTS switching element has responded, it is no longer usable and needs to be replaced. 2.2 Switch Dependent on the space available, the switch is fitted parallel or in radial position to the turbo coupling axis. The switch is provided with a pivotable switching finger. The switch is wired as snap-action connection with a make-and-break contact. 2.3 Interaction of MTS components If the turbo coupling with screwed in switching element rotates, the switching element will permanently pass the switch. The pin of the released switching element actuates the switching finger when the coupling rotates causing the switch to switch over.
MTS, Mechanical Thermal Switch Unit MTS Functioning
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WARNING
Risk of personal injuries and damage to property Following the shutdown, the control system has to be locked in a way that prevents automatic re-start. • Switch off the unit in which the turbo coupling is installed and secure the
switch against inadvertent switch-on. • For all work performed on the turbo coupling and MTS ensure that both the
drive motor and the driven machine have stopped running and that a re-start is absolutely impossible!
• The coupling may only be restarted if the triggered MTS switching element was replaced and the turbo coupling temperature is below the maximum permissible temperature allowed when switching on the motor!
SAFETY INFORMATION
• In case of inner wheel drive and blocking of driven machine, the MTS functioning is no longer guaranteed!
Maximum permissible temperature Operating manual of turbo coupling
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MTS, Mechanical Thermal Switch Unit Technical Data
3 Technical Data 3.1 Switching element
Fig. 2 The following switching elements are available for the different turbo coupling sizes:
Dimension of thread M10 M18x1.5 M24x1.5
Nominal response temperature 140 °C 95 / 110 / 125 / 140 /160 °C
110 / 125 / 140 /160 °C
Suitable for coupling sizes ... 154 – 274 366 – 650 750 – 1330
Response tolerance ± 5 °C at 110 °C: -10 °C
Peripheral speed max. 50.5 ms-1 max. 72 ms-1 max. 72 ms-1
Width across flats 16 27 32
Tightening torque 22 Nm 60 Nm 144 Nm
Table 1
~ 57.5
~ 8.5
~ 33
~ 25
~ 37.5
~ 16.5
M24x1.5 M10 M18x1.5
M10
M18
x1.5
M24
x1.5
~ 4.5
Color coding Color coding Color coding
~ 24.5 ~ 10.5
MTS, Mechanical Thermal Switch Unit Technical Data
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SAFETY INFORMATION
• The switching element is marked with the article number and response temperature on the housing.
• The nominal response temperature of the switching element is determined in connection with the the coupling design.
• In addition, the response temperature can be identified by a color coding:
Response temperature Color coding
95 °C no color coding (tinned)
110 °C yellow
125 °C brown
140 °C red
160 °C green
Table 2 3.2 Switch
Fig. 3
4 5
54 85
21
Switching finger
Nameplate
11
10
39
21
40
52
5.3
Only for flush- type switch
ExM 61 D
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MTS, Mechanical Thermal Switch Unit Technical Data
Switch, type EM 61 D 1Ö/1S ExM 61 D
Switching capacity 400 V AC, 6 A 230 V DC, 0.25 A 24 V DC, 4.5 A
250 V AC - 5 A (AC 15) 230 V DC - 0.16 A (DC 13)
Minimum load 24 V, 20 mA 20 V, 100 mA
Permissible ambient temperature -40 °C…80 °C -20 °C…60 °C
Protection to DIN EN 60529 IP65 IP65
Short-circuit protection 16 A gL/gG D-fuse 5 A (slow-blow)
Certificates / type of protection
CSA - LR 85005 - 6 UL File E 57648 A 300 P 300 Project 98 ME 41537 A 300 P 300 CCC-2010010305418204
II 2G Ex d IIC T6 Gb (PTB 03 ATEX 1069 X).
II 2D Ex tb IIIC T80°C Db IP65 (PTB 03 ATEX 1069 X).
Connection Cable entry: M20 x 1.5 (cable gland for cable diameter 5…13 mm and two plugs)
3-core PVC cable H05 VV-F 0.75 mm² length: 5 m
Wiring diagram
Table 3
3.2.1 Switch ExM 61 D Application: Switch ExM 61 D complies with the European standards for explosion protection EN 60079-0, EN 60079-1 and EN 60079-3 and is therefore suitable for use in potentially explosive atmospheres of Zones 1 and 2 as well as Zones 21 and 22 as per DIN EN 60079-14. Design / functioning: Switch ExM 61 D contains an explosion-proof contact unit (switch insert) of type: ExM 14. The contact unit is provided with cast-in cable. The contact unit contains a single-pole double-throw switch (SPDT switch).
BN: brown BK: black GY: gray
ϑ ϑ
13 21
22 14 2 (BN) 4 (BK)
1 (GY)
MTS, Mechanical Thermal Switch Unit User information
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4 User information This manual will support you in using the mechanical thermal switch unit (MTS) in a safe, proper and economical way. If you observe the information contained in this manual, you will – increase the reliability and lifetime of the unit, – avoid any risks – reduce repairs and downtimes. This manual must – always be available at the MTS place of use, – be read and used by every person who works on the unit or commissions the
same. The mechanical thermal switch unit has been manufactured to the latest design standard and approved safety regulations. Nevertheless, the user's or third party's life may be endangered or the unit or other property impaired in case of improper handling or unintended use. Spare parts: Spare parts must comply with the requirements determined by Voith. This is guaranteed when original spare parts are used. Installation and/or use of non-original spare parts may negatively change the charac-teristics of the MTS and may thus impair safety. Voith is not liable for any damages resulting from the use of non-original spare parts. Use only appropriate workshop equipment for maintenance. Professional maintenance and/or repair can only be guaranteed by the manufacturer or an authorized specialist workshop.
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MTS, Mechanical Thermal Switch Unit User information
This manual has been issued with the utmost care. However, should you need any further information, please contact: Voith Turbo GmbH & Co. KG Division Industry Voithstr. 1 74564 Crailsheim, GERMANY Tel. +49 7951 32 599 Fax +49 7951 32 554 [email protected] www.voith.com/fluid-couplings © Voith Turbo 2017. The distribution as well as the reproduction of this document and the utilization and communication of its contents are prohibited unless expressly permitted. Offenders will be held liable for the payment of damages. All rights reserved in case a patent is granted, or a utility model or design is registered. Voith Turbo reserves the right for modifications.
MTS, Mechanical Thermal Switch Unit Safety
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5 Safety 5.1 Safety information Safety information indicating the descriptions and symbols as described in the following are used in the operating manual. 5.1.1 Structure of safety information
DANGER WORD
Hazard consequences Source of hazard • Warding off of danger
Danger word The danger word divides the severity of the danger in several levels:
Danger word Severity of danger
DANGER Death or serious injury (irreversible personal injury)
WARNING Death or serious injury possible
CAUTION Minor or moderate injury possible
NOTICE Possibly damage to property of - the product - its environment
SAFETY INFORMATION General applications details, useful information, safe job procedure and proper safety measures
Table 4 Hazard consequences Hazard consequences indicate the kind of hazard. Source of hazard The source of hazard indicates the cause of hazard. Warding off of danger Warding off of danger describes the measures to be taken to ward off a danger
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MTS, Mechanical Thermal Switch Unit Safety
5.1.2 Definition of safety symbols
Symbol Definition
Danger of explosion Marking with the Ex-symbol indicates possible hazards which have to be observed for the use in potentially explosive atmospheres.
Table 5
5.2 Intended use – The mechanical thermal switch units for pre-warning (MTS) serves for monitoring
the temperature of Voith turbo couplings. Any use beyond that described herein, e.g. for operating or application conditions that have not been agreed upon, is deemed unintended.
– Intended use also includes observing this installation and operating manual. – The manufacturer is not liable for any damages resulting from unintended use.
The risk has to be borne solely by the user.
5.3 Unintended use – Design range is not met. – Any use beyond that described herein, e.g. for higher powers, higher speeds, or
operating conditions that have not been agreed upon, is deemed unintended. – Moreover, it is not permitted to use MTS mechanical thermal switch units from
third parties.
5.4 General information as to dangerous situations For all work performed on the mechanical thermal switch unit, please observe the local regulations for the prevention of accidents as well as the regulations for installation of electrical equipment!
WARNING
Explosion hazard In case of non-compliance with the regulations or impermissible change, there is the danger of explosion. • When using the mechanical thermal switch unit in potentially explosive
atmospheres (switch type ExM 61 D), observe the local regulations applicable to electrical equipment in potentially explosive atmospheres! It is not permitted to do any modifications on the switch, including the connecting line.
Design range Operating manual of turbo coupling
MTS, Mechanical Thermal Switch Unit Safety
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Hazards while working on the mechanical thermal switch unit.
DANGER
Electric shock On account of incorrectly mounted or incorrectly connected electrical components, and disconnected electric connections, persons could get an electric shock and be severely injured, possibly with fatal consequences. Incorrectly mounted or incorrectly connected electrical components and disconnected electric connections may cause damages to the machine. • A qualified electrician has to properly carry out the connection to the electric
supply network considering the system voltage and the maximum power con-sumption!
• The system voltage has to be in conformity with the system voltage indicated on the nameplate!
• There has to be a corresponding electrical protection by a fuse on the network side!
Electric shock:
DANGER
Electrostatic processes Electrostatic charging may injure persons by an electric shock. • Allow only a qualified electrician to install the equipment into which the turbo
coupling is installed. • Machine and electric installation are provided with grounding connections.
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MTS, Mechanical Thermal Switch Unit Safety
Working on the turbo coupling:
WARNING
Risk of injury While working on the turbo coupling, there is the risk of injury through cutting, crushing, burns and cold burns in case of minus degrees. • Please observe the installation and operating manual of the turbo coupling! • Never touch the turbo coupling without wearing protective gloves. • Start to work on the turbo coupling only after it has cooled down. • Ensure that there is sufficient light, a sufficiently large working space and
good ventilation when working on the turbo coupling. • Switch off the unit in which the turbo coupling is installed and secure the
switch against inadvertent switch-on. • For all work performed on the turbo coupling ensure that both the drive motor
and the driven machine have stopped running and that a re-start is absolutely impossible!
Noise:
WARNING
Hearing loss, permanent impairment of hearing The turbo coupling generates noise during operation. If the A-classified equivalent sound pressure level LPA, 1m exceeds 80 dB(A), this may cause impairment of hearing! • Wear ear protection.
Sound pressure level cover sheet of operating manual of turbo coupling
MTS, Mechanical Thermal Switch Unit Safety
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Operating fluid which sprays off or leaks out:
WARNING
Risk of losing sight due to operating fluid spraying off, risk of burning In case of thermal overload of the turbo coupling, the fusible plugs respond. Operating fluid leaks out through these fusible plugs. This may happen only in case of unintended use. • Persons close to the turbo coupling must wear safety goggles. • Please make sure that the spraying-off operating fluid cannot get in contact
with persons. • If the fusible plugs spray off, switch off the drive immediately. • Electrical devices located near the turbo coupling need to be splash-guarded.
WARNING
Fire hazard After the fusible plugs responded, spraying off oil may ignite on hot surfaces causing fire, as well as releasing toxic gases and vapor. • Make sure that spraying off operating fluid cannot get into contact with hot
machine parts, heaters, sparks or open flames. • Immediately switch off the driving machine when the fusible plugs respond. • Please pay attention to the information contained in the safety data sheets.
CAUTION
Danger of slipping Slipping hazard due to spraying off solder of fusible plugs and leaking out operating fluid. • Please provide a catch pan of sufficient size. • Immediately remove any leaking out solder and operating fluid. • Please pay attention to the information contained in the safety data sheets.
Unintended use Chapter 5.3
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MTS, Mechanical Thermal Switch Unit Safety
5.5 Remaining risks
WARNING
Risk of personal injuries and damage to property Unintended use or incorrect operation may cause death, serious injuries or minor injuries as well as damage to property and the environment. • Only persons who are sufficiently qualified, trained and authorized are
allowed to work on or with the turbo coupling and the mechanical thermal switch unit.
• Please observe the warnings and safety information.
5.6 What to do in case of accidents
SAFETY INFORMATION
• In case of accidents, please observe the local regulations, the operating manuals and the operator's safety measures.
5.7 Information with regard to operation
SAFETY INFORMATION
• If irregularities are found during operation, immediately switch off the drive unit.
MTS, Mechanical Thermal Switch Unit Safety
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5.8 Qualification of staff Only qualified and authorized professional staff are allowed to perform work, such as transportation, storage, installation, electrical connection, commissioning, operation, maintenance, servicing and repair. Qualified professional staff in the sense of this operating manual are persons who are familiar with transportation, storage, installation, electrical connection, commissioning, maintenance, servicing and repair and who have got the necessary qualifications relevant to their job performed. Qualification has to be ensured by performing training and giving instructions. This staff must be trained, instructed and authorized to: – operate and service machines in a professional manner in accordance with the
technical safety standards. – use lifting appliances, slings (ropes, chains, etc.) and lifting points in a
professional manner. – properly dispose of media and their components, e.g. lubricating grease. – service and use safety devices in a manner that ensures compliance with safety
standards. – prevent accidents and provide first aid. Staff to be trained may only perform work on the turbo coupling and the mechanical thermal switch unit under the supervision of a qualified and authorized person. The staff in charge of any work to be done on the mechanical thermal switch unit must – be reliable, – have the legal age, – be trained, instructed and authorized with regard to the intended work. – observe EN 1127-1 Annex A and EN 1127-1 Section 7 if the unit is installed in
potentially explosive atmospheres. Use only tools which are approved for use in potentially explosive areas. Avoid formation of sparks.
5.9 Product monitoring We are under legal obligation to keep the performance of our products under observation, even after shipment. Therefore, please inform us about anything that might be of interest to us. For example: – Change in operating data, – experience gained with the machine, – recurring problems, – problems experienced with this installation and operating manual.
Our address, Page 2
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MTS, Mechanical Thermal Switch Unit Installation
6 Installation WARNING
Risk of injury Please observe, in particular, Chapter 5 (Safety) when working on the mechanical thermal switch unit! • Before beginning with the installation, ensure that an isolation of all
components is guaranteed. • The fusible plugs protect the turbo coupling against damage due to thermal
overload. Even when the MTS is used, it is not allowed to replace the fusible plugs by blind screws or by fusible plugs with different nominal response temperatu-res!
• Never operate the turbo coupling without fusible plugs!
6.1 As delivered condition – Normally, the switching element with sealing ring, – the switch
are supplied as loose parts together with the turbo coupling. 6.2 scope of supply Standard combinations of switching elements and fusible plugs:
Nominal response temperatures
Switching element Fusible plugs Color coding
160 °C 180 °C blue
140 °C 160 °C green
125 °C 160 °C green
110 °C 140 °C red
Table 6 The correlation between switching element and fusible plug may vary dependent on the project design. Differing nominal response temperatures of the switching element (95 °C, 110 °C, 125 °C, 140 °C and 160 °C) are also available ( Chapter 11).
Please consult Voith Turbo order documents
MTS, Mechanical Thermal Switch Unit Installation
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6.3 Mounting - switching element and switch
NOTICE
Damage to property Non-compliance with mounting instructions. • To avoid any damages, switching element and switch should be mounted
after installation and prior to filling the turbo coupling.
• Screw in the switching element with sealing ring into the outer wheel 1) of the turbo
coupling instead of a blind screw ( for input side connecting coupling type ERK and sizes 206 and 274, first screw in the intermediate piece).
1) In rare exceptional cases, in case of restricted space conditions, the installation of the
switching element into the shell of the turbo coupling is permitted! Please consult Voith Turbo.
Fig. 4
a a
H
ø F
ø F
Sizes 206 and 274 with connecting coupling
type ERK and intermediate piece:
Sizes 154 ... 1330:
H
a
ø F
H
a
H
ø F
Axial installation
Radial installation
5+2
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MTS, Mechanical Thermal Switch Unit Installation
Installation dimensions for switching element and switch.
Turbo coupling type
Pitch circle diameter Ø F [mm]
Distance ~ H [mm]
Mounting distance a [mm]
Distance ~ H [mm] for connecting coupling type ERK
154 T 147 92.5 2-0.5 92.5
154 DT 147 114.5 2-0.5 114.5
206 T 196 106.0 2-0.5 129.0
206 DT 196 146.0 2-0.5 169.0
274 T 268 146.5 2-0.5 169.5
274 DT 268 184.5 2-0.5 207.5
366 T 350 178.0 4-1 -
422 T 396 191.0 4-1 -
487 T 470 213.0 4-1 -
562 T 548 233.0 4-1 -
650 T 630 274.0 4-1 -
750 T 729 325.5 4-1 -
866 T 840 363.5 4-1 -
866 DT 840 607.5 4-1 -
1000 T 972 376.5 4-1 -
1000 DT 972 679.5 4-1 -
1150 T 1128 465.5 4-1 -
1150 DT 1128 790.5 4-1 -
1330 DT 1302 919.5 4-1 -
Table 7
MTS, Mechanical Thermal Switch Unit Installation
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NOTICE
Damage to property Non-compliance with mounting instructions. • Do not mount the switch with lateral or angular offset, neither in case of
parallel mounting with the axis nor in case of radial mounting! • Proper switching function is not guaranteed in case of faulty alignment! • Ensure that the bracket is of sufficient stability (not included in Voith's scope
of supply)!
Fig. 5 • Mount the switch on the pitch-circle diameter of the switching element, on a
bracket, parallel or radial to the turbo coupling axis. • Set the distance between switching finger and switching element to mounting
distance a ( Table 7 installation dimensions)! • Put the switching finger into the correct position.
Correct!
Correct! Incorrect! Incorrect!
Incorrect! Incorrect!
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MTS, Mechanical Thermal Switch Unit Installation
6.4 Connection
NOTICE
Damage to property Damage to the system by electric components not connected properly. • Wiring of the MTS is not included in the scope of supply! • Only authorized qualified staff is allowed to perform electrical connection. • We recommend designing the switch connection so that excessive
temperature as well as also cable break result in an excess temperature warning (connect break contact).
• In case that the switching element and the fusible plugs are installed in the same outer part, we basically recommend switching off the drive when the MTS responses!
• Connect the switch, observe the switching capacity. Protect the connecting lines
against damage due to environmental influences! • Fix and lay the connecting cable of the switch so that it is sufficiently protected
against mechanical damage. 6.4.1 Connection of the ExM 61 D switch (additional notes) Switch ExM 61 D is insulated by a metal housing. The housing is provided with an outer protective earth terminal for max. 4 mm². Connection is made via a wire potted into the housing of the contact unit. Fix and lay the connecting cable of this switch so that it is protected against mechanical damage. It is not allowed to do any conversions and alternations on the switch which might affect the explosion protection. Furthermore, DIN EN 60079-14 apply to the installation of electrical equipment in potentially explosive areas. For proper functioning, the switch is to be fixed so that that the contact travel necessary for switching can safely be reached. Please ensure that even in case of failure, the switch cannot be moved from its position. Under no circumstances must the switch be actuated beyond its inner mechanical stop as this may damage the switch. The switch housing must not be used as an end stop. The switch can be mounted in any desired position.
Switch Chapter 3.2
MTS, Mechanical Thermal Switch Unit Maintenance, Servicing
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7 Maintenance, Servicing WARNING
Risk of injury Please observe, in particular, Chapter 5 (Safety) when working on the mechanical thermal switch unit! • Please always keep access paths free to the turbo coupling!
– Switch off the unit in which the turbo coupling is installed and secure the switch
against inadvertent switch-on. – For all work performed on the turbo coupling ensure that both the drive motor and
the driven machine have stopped running and that a re-start is absolutely impossible!
– Components may only be replaced by original spare parts. Re-mount all protective covers and safety devices in their original position immediately after completion of the maintenance work. Check them for proper functioning. Maintenance schedule:
Time Maintenance work
After response of switching element Replace switching element and then put switching finger into correct position.
Regularly (maintenance interval depends on dust content in the ambient air of the switch)
We recommend performing maintenance in regular intervals as per the following steps: 1. Check the actuator for easy movement. 2. Remove all debris or particles. 3. Put the switching finger into correct position.
Table 8 • Record any maintenance work carried out in a maintenance log.
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MTS, Mechanical Thermal Switch Unit Disposal
8 Disposal Disposal of the packaging Dispose of packaging material according to the local regulations. How to dispose of operating fluids On disposal, please observe the applicable laws and the producer's or supplier's instructions. How to dispose of the MTS Dispose of the MTS according to the local regulations. For special information on the disposal of the substances and materials used, please see the following table:
Kind of disposal
Material / substance Reuse Residual waste Special waste
Metals x - -
Cables x - -
Seals - x -
Plastics x 1) (x) -
Operating media - - x 1), 2)
Packaging x - -
Table 9
1) If possible 2) Disposal according to the safety data sheet or the manufacturer's instructions
MTS, Mechanical Thermal Switch Unit Malfunctions - Remedial Actions, Troubleshooting
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9 Malfunctions - Remedial Actions, Troubleshooting
WARNING
Risk of injury Please observe, in particular, Chapter 5 (Safety) when working on the mechanical thermal switch unit!
WARNING
Explosion hazard It is not allowed to modify anything on apparatus/devices which are operated in potentially explosive atmospheres. • Repairs are not permitted; repair the device.
The following table is intended to help finding the cause of malfunctions or problems quickly and to take remedial action, if necessary.
Malfunction Possible cause(s)
Remedial action See
Operating fluid is lost through the fusible plug during operation; the MTS switching element did not respond.
Response temperatures of switching element and fusible plugs do not match.
Please consult Voith Turbo.
Chapter 6.1 and Chapter 10
The switching finger was not in correct position.
Move the switching finger into correct position.
Chapter 6.2
The switch is not properly connected.
Check the wiring, correct it, if necessary.
Chapter 6.3
Please consult Voith Turbo ( Chapter 10), in case of a malfunction which is not included in this table.
Table 10
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MTS, Mechanical Thermal Switch Unit Queries, Orders Placed for Service Engineers and Spare Parts
10 Queries, Orders Placed for Service Engineers and Spare Parts
For – Queries – Ordering a service engineer – Spare parts orders – Commissionings we need:
Fig. 6
the Serial No. and type designation of the turbo coupling on which the MTS is used. You will find the serial number and
type designation either on the outer wheel / coupling shell (A) or on the turbo coupling periphery (B).
The serial number is stamped in with figure stamps.
For turbo couplings, intended for the use in potentially explosive atmospheres, you will find the CE-Ex marking on the turbo coupling periphery.
When placing an order for a service engineer, commissioning or a service, we need, in addition – the turbo coupling installation site, – the name and address of a contact person, – details of the malfunction/problem occurred. When placing a spare parts order, we need, in addition, – the destination for the spare parts shipment. Please contact the local Voith representative (outside business hours: the emergency hotline).
Representatives Chapter 12
Type designation CE-Ex marking
Serial No. A B
MTS, Mechanical Thermal Switch Unit Spare parts information
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11 Spare parts information NOTICE
Unauthorized changes or retrofits are not allowed to be performed on the coupling! Do not retrofit accessories or equipment originating from other manufacturers! Any changes or conversions performed without the prior written consent of Voith Turbo will result in the loss of any warranty! Any claims will forfeit! • Professional maintenance or repair can only be guaranteed by the
manufacturer!
11.1 Switching elements
MTS switching elements Sealing ring
Use for turbo coupling size
Dimension of thread
Nominal response temperature
Color Material No. Material No.
154 – 274 T / DT M10 140 °C red TCR.11954250 TCR.03658010
366 – 650 T M18x1.5
95 °C - TCR.11978290
TCR.03658018
110 °C yellow TCR.11052260
125 °C brown TCR.11052270
140 °C red TCR.11052240
160 °C green TCR.10671780
750 – 1330 T / DT M24x1.5
110 °C yellow TCR.12390160
TCR.03658024 125 °C brown TCR.11052220
140 °C red TCR.10474190
160 °C green TCR.11952190
Table 11
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MTS, Mechanical Thermal Switch Unit Spare parts information
11.2 Intermediate piece The intermediate piece is required only for connecting coupling type ERK and for sizes 206 and 274. Material No. TCR.11959520 11.3 Switch
Switch type Material No.
EM 61 D 1Ö/1S TCR.11960720 (Ambient temperature -40 °C ... 80 °C) (Replacing TCR.10672530, ambient temperature -20 °C … 80 °C)
ExM 61 D TCR.11974010 (Replacing TCR.10672540)
Table 12
MTS, Mechanical Thermal Switch Unit Representatives - Voith Turbo GmbH & Co. KG
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12 Representatives - Voith Turbo GmbH & Co. KG
Annex (see List of Voith Representatives)
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MTS, Mechanical Thermal Switch Unit Index
13 Index A
Accident prevention 15 As delivered condition 21 C
Characteristics 5 Color coding 9 Connection 25 D
Dangers 14 Disposal 27 E
Electrical components 16 Excess temperature 5, 8 F
Fire hazard 18 Function 6 Fusible plugs 18 I
Information as to dangerous situations 15 Installation 21 Installation dimensions 23 Intended use 15 M
Maintenance schedule 26 Malfunctions - remedial actions 28 MTS 12 N
Noise 17 O
Order 29 Ordering a service engineer 29 Overload 18
P
Possible applications 5 Potentially explosive atmospheres 15 Product monitoring 20 Q
Qualification 20 Queries 29 R
Remaining risks 19 Representatives 32 S
Safety 14 Scope of supply 21 Selection and qualification of staff 20 Serial No. 29 Sound pressure level 17 Spare parts 12 Spare parts information 30 Spare parts orders 29 Switch 6
Function 7 Mounting 22 Spare parts information 31 Technical data 10
Switching element 6 Function 7 Mounting 22 Spare parts information 30 Technical data 9
Symbols 15 T
Technical data Switch 11 Switching element 9
Troubleshooting 28 Type designation 29 U
Unintended use 15 W
What to do in case of accidents 19 Wiring 25 Working on the MTS 15
MTS, Mechanical Thermal Switch Unit Annex
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14 Annex
Voith Turbo Division Industry
Work Sheet ait394.9 List of Voith - Representatives
PROTECTION 0: PUBLIC
Date: 2016-11-24 Issued by: tidh – PeSc Checked by: tiphm – bechtm Released: tidh – BSs
Replacing: ait394.8 (Edition: 2013-09-03) Originating from: Copies to: Sales documents
9173644-007251 ENX Rev. 09 / Sheet 1 / 4 / Z01
Confidentiel, tous droits réservés ISO 16016 Confidential, all rights reserved ISO 16016 Confidencial, reservados todos los direitos ISO 16016
West-Europe: Germany ( VTCR ): Voith Turbo GmbH & Co. KG Industry Voithstr. 1 74564 CRAILSHEIM GERMANY Phone: +49-7951 32-0 Fax: +49-7951 32-480 e-mail: [email protected] www.voithturbo.com/fluid-couplings Service: Phone: +49 7951 32-1020 Fax: +49 7951 32-554 e-mail: [email protected]
Emergency Hotline (24/7): Phone: +49 7951 32-599 Austria: Indukont Antriebstechnik GmbH Badenerstraße 40 2514 TRAISKIRCHEN AUSTRIA Phone: +43-2252-81118-22 Fax: +43-2252-81118-99 e-mail: [email protected] Belgium ( VTBV ): Voith Turbo S. A. / N. V. Square Louisa 36 1150 BRÜSSEL BELGIUM Phone: +32-2-7626100 Fax: +32-2-7626159 e-mail: [email protected] Denmark ( VTDK ): Voith Turbo A/S Egegårdsvej 5 4621 GADSTRUP DENMARK Phone: +45-46 141550 Fax: +45-46 141551 e-mail: [email protected] Faroe Islands: see Denmark ( VTDK ) Finland ( Masino ): Masino Oy Kärkikuja 3 01740 VANTAA FINLAND Phone: +358-10-8345 500 Fax: +358-10-8345 501 e-mail: [email protected]
France ( VTFV ): Voith Turbo S. A. S. 21 Boulevard du Champy-Richardets 93166 NOISY-LE-GRAND CEDEX FRANCE Phone: +33-1-4815 6900 Fax: +33-1-4815 6901 e-mail: [email protected] Great Britain ( VTGB ): Voith Turbo Limited 6, Beddington Farm Road CRO 4XB CROYDON, SURREY GREAT BRITAIN Phone: +44-20-8667 0333 Fax: +44-20-8667 0403 e-mail: [email protected]
Emergency Hotline (24/7): Phone: +44-20-8667 0333 Greece: see Germany ( VTCR ) Greenland: see Denmark ( VTDK ) Ireland: see Great Britain ( VTGB ) Italy ( VTIV ): Voith Turbo s.r.l. Via G. Lambrakis 2 42122 REGGIO EMILIA ITALY Phone: +39-05-2235-6711 Fax: +39-05-2235-6790 e-mail: [email protected] Liechtenstein: see Germany ( VTCR ) Luxembourg: see Belgium ( VTBV ) Netherlands ( VTNT): Voith Turbo B.V. Koppelstraat 3 7391 AK TWELLO THE NETHERLANDS Phone: +31-571-2796-00 Fax: +31-571-2764-45 e-mail: [email protected] Norway ( VTNO ): Voith Turbo AS Lahaugmoveien 30A 2013 SKJETTEN NORWAY Phone: +47 6384 7020 Fax: +47 6384 7021 e-mail: [email protected]
Portugal: see Spain ( VTEV ) Spain ( VTEV ) : Voith Turbo S. A. Avenida de Suiza 3 P.A.L. Coslada 28820 COSLADA (MADRID) SPAIN Phone: +34-91-6707800 Fax: +34-91-6707840 e-mail: [email protected] Sweden ( VTSN ): Voith Turbo AB Finspångsgatan 46 16353 SPÅNGA-STOCKHOLM SWEDEN Phone: +46-8-564-755-50 Fax: +46-8-564-755-60 e-mail: [email protected] Switzerland: see Germany ( VTCR )
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Voith Turbo Division Industry
Work Sheet ait394.9 List of Voith - Representatives
PROTECTION 0: PUBLIC
Date: 2016-11-24 Issued by: tidh – PeSc Checked by: tiphm – bechtm Released: tidh – BSs
Replacing: ait394.8 (Edition: 2013-09-03) Originating from: Copies to: Sales documents
9173644-007251 ENX Rev. 09 / Sheet 2 / 4 / Z01
Confidentiel, tous droits réservés ISO 16016 Confidential, all rights reserved ISO 16016 Confidencial, reservados todos los direitos ISO 16016
East-Europe: Albania: see Hungary ( VTHU ) Bosnia Herzegowina: see Hungary ( VTHU ) Bulgaria: see Hungary ( VTHU ) Croatia: see Hungary ( VTHU ) Czech Republic ( VTCZ ): Voith Turbo s.r.o. Hviezdoslavova 1a 62700 BRNO CZECH REPUBLIC Phone: +420-548-226070 Fax: +420-548-226051 e-mail: [email protected] Estonia: see Poland ( VTPL ) Hungary ( VTHU ): Voith Turbo Kft. Felvég Útca 4 2051 BIATORBÁGY HUNGARY Phone: +36-23-312 431 Fax: +36-23-310 441 e-mail: [email protected] Kosovo: see Hungary ( VTHU ) Latvia: see Poland ( VTPL ) Lithuania: see Poland ( VTPL ) Macedonia: see Hungary ( VTHU ) Poland ( VTPL ): Voith Turbo sp.z o.o. Majków Duży 74 97-371 WOLA KRZYSZTOPORSKA POLAND Phone: +48-44 646 8848 Fax: +48-44-646 8520 e-mail: [email protected]
Emergency Hotline (24/7): Phone: +48-44 646 8519 e-mail: [email protected]
Romania ( VTRO ): Voith Turbo S.R.L. Strada Barbu Vacarescu nr. 13 Etaj 3 si 4 020271 BUCHAREST ROMANIA Phone: +40-31-22 36202 Fax: +40-21-22 36210 e-mail: [email protected]
Russia ( VTRU ): Voith Turbo O.O.O. Branch Office Moskau Nikolo Yamskaya ul. 21/7, str. 3 109240 MOSKAU RUSSIA Phone: +7 495 915-3296 ext. 122 Fax: +7 495 915-3816 mobil Herr Bulanzev: +7 919 108 2468 e-mail: [email protected] Voith Turbo Branch Office Novokusnetsk ( Shcherbinin, Anatoliy ) Skorosnaya ul. 41, Liter B1 654025 NOVOKUSNETSK Kemerovskaya oblast RUSSIA Phone/Fax: +7 3843 311 109 mobil: +7 9132 802 110 e-mail: [email protected] Serbia: see Hungary ( VTHU ) Slovak Republic: see Czech Republic ( VTCZ ) Slovenia: see Hungary ( VTHU ) Ukraine ( VTUA ): Voith Turbo Ltd. Degtyarivska Str. 25, building 1 04119 KIEV UKRAINE Phone: +380-44-581 4760 Fax: +380-44-581 4761 e-mail: [email protected] see also Poland ( VTPL )
North America: Canada ( VTC ): Voith Turbo Inc. 171 Ambassador Drive, Unit 1 L5T 2J1 MISSISSAUGA, ONTARIO CANADA Phone: +1-905-670-3122 Fax: +1-905-670-8067 e-mail: [email protected]
Emergency Hotline (24/7): Phone: +1-905-738-1829 Mexico ( VTX ): Voith Turbo S.A. de C.V. Alabama No.34 Col. Nápoles Delg. Benito Juarez C.P. 03810 MÉXICO, D.F. MÉXICO Phone: +52-55-5340 6970 Fax: +52-55-5543 2885 e-mail: [email protected] U.S.A. ( VTI ): Voith Turbo Inc. 25 Winship Road YORK, PA 17406-8419 UNITED STATES Phone: +1-717-767 3200 Fax: +1-717-767 3210 e-mail: [email protected]
Emergency Hotline (24/7): Phone: +1-717-767 3200 e-mail: [email protected]
Southern- + Middle Amerika: Brazil ( VTPA ): Voith Turbo Ltda. Rua Friedrich von Voith 825 02995-000 JARAGUÁ, SÃO PAULO - SP BRAZIL Phone: +55-11-3944 4393 Fax: +55-11-3941 1447 e-mail: [email protected]
Emergency Hotline (24/7): Phone: +55-11-3944 4646 Colombia ( VTKB ): Voith Turbo Colombia Ltda. Calle 17 No. 69-26 Centro Empresarial Montevideo 110931 BOGOTÁ, D.C. COLOMBIA Tel.: +57 141-17664 Fax: +57 141-20590 e-mail: [email protected] Chile ( VTCI ): Voith Turbo S. A. Av.Pdte.Eduardo Frei Montalva 6115 8550189 SANTIAGO DE CHILE (CONCHALI) CHILE Phone: +56-2-944-6900 Fax: +56-2-944-6950 e-mail: [email protected] Ecuador: see Colombia ( VTKB ) Peru ( VTPE ): Voith Turbo S.A.C. Av. Argentinia 2415 LIMA 1 PERU Phone: +51-1-6523014 e-mail: [email protected] see also Brazil ( VTPA ) Venezuela: see Colombia ( VTKB )
printed version not under control
Voith Turbo Division Industry
Work Sheet ait394.9 List of Voith - Representatives
PROTECTION 0: PUBLIC
Date: 2016-11-24 Issued by: tidh – PeSc Checked by: tiphm – bechtm Released: tidh – BSs
Replacing: ait394.8 (Edition: 2013-09-03) Originating from: Copies to: Sales documents
9173644-007251 ENX Rev. 09 / Sheet 3 / 4 / Z01
Confidentiel, tous droits réservés ISO 16016 Confidential, all rights reserved ISO 16016 Confidencial, reservados todos los direitos ISO 16016
Africa: Algeria: see France ( VTFV ) Botswana: see South Africa ( VTZA ) Egypt: Copam Egypt 33 El Hegaz Street, W. Heliopolis 11771 CAIRO EGYPT Phone: +202-22566 299 Fax: +202-22594 757 e-mail: [email protected] Gabon: see France ( VTFV ) Guinea: see France ( VTFV ) Ivory Coast: see France ( VTFV ) Lesotho: see South Africa ( VTZA ) Marocco ( VTCA ): Voith Turbo S.A. Rue Ibnou El Koutia, No. 30 Lot Attawfiq – Quartier Oukacha 20250 CASABLANCA MAROCCO Tel:. +212 522 34 04 50 Fax. +212 522 34 04 45 e-mail: [email protected]
Emergency Hotline (24/7): Phone: +212 661 074 012 Mauretania: see Spain ( VTEV ) Mozambique: see South Africa ( VTZA ) Namibia: see South Africa ( VTZA ) Niger: see France ( VTFV ) Senegal: see France ( VTFV )
South Africa ( VTZA ): Voith Turbo Pty. Ltd. 16 Saligna Street Hughes Business Park 1459 WITFIELD, BOKSBURG SOUTH AFRICA Phone: +27-11-418-4000 Fax: +27-11-418-4080 e-mail: [email protected]
Emergency Hotline (24/7): Phone: +27-11-418-4060 Swaziland: see South Africa ( VTZA ) Tunesia: see France ( VTFV ) Zambia: see South Africa ( VTZA ) Zimbabwe: see South Africa ( VTZA )
Near + Middle East: Bahrain: see United Arabian Emirates ( VTAE ) Iran ( VTIR ): Voith Turbo Iran Co., Ltd. 1st Floor, No. 215 East Dastgerdi Ave. Modarres Highway 19198-14813 TEHRAN IRAN Phone: + 98-21-2292 1524 Fax: + 98-21-2292 1097 e-mail: [email protected] Iraq: see United Arabian Emirates ( VTAE ) Israel ( VTIL ): Voith Turbo Israel Ltd. Tzvi Bergman 17 49279 PETACH ISRAEL Phone: +972-3-9131 888 Fax: +972-3-9300 092 e-mail: [email protected] Jordan, Kuwait, Lebanon, Oman, Qatar, Saudi Arabia, Syria, Yemen: see United Arabian Emirates ( VTAE ) Turkey ( VTTR ): Voith Turbo Güç Aktarma Tekniği Ltd. Şti. Armada İş Merkezi Eskişehir Yolu No: 6 A-Blok Kat: 13 06520 SÖĞÜTÖZÜ-ANKARA TURKEY Phone: +90 312 495 0044 Fax: +90 312 495 8522 e-mail: [email protected] United Arabian Emirates ( VTAE ): Voith Middle East FZE P.O.Box 263461 Plot No. TP020704 Technopark, Jebel Ali DUBAI UNITED ARAB EMIRATES Phone: +971-4 810 4000 Fax: +971-4 810 4090 e-mail: [email protected]
Australia: Australia ( VTAU ): Voith Turbo Pty. Ltd. Building 2, 1-47 Percival Road 2164 SMITHFIELD NSW AUSTRALIA Phone: +61-2-9609 9400 Fax: +61-2-9756 4677 e-mail: [email protected]
Emergency Hotline (24/7): Phone: +61-2-9609 9400 e-mail: [email protected] New Zealand (VTNZ ): Voith Turbo NZ Pty. Ltd. 295 Lincoln Rd. Waitakere City 0654 AUCKLAND NEW ZEALAND Phone: +11 64 9838 1269 Fax: +11 64 9838 1273 e-mail: [email protected]
printed version not under control
Voith Turbo Division Industry
Work Sheet ait394.9 List of Voith - Representatives
PROTECTION 0: PUBLIC
Date: 2016-11-24 Issued by: tidh – PeSc Checked by: tiphm – bechtm Released: tidh – BSs
Replacing: ait394.8 (Edition: 2013-09-03) Originating from: Copies to: Sales documents
9173644-007251 ENX Rev. 09 / Sheet 4 / 4 / Z01
Confidentiel, tous droits réservés ISO 16016 Confidential, all rights reserved ISO 16016 Confidencial, reservados todos los direitos ISO 16016
South-East Asia: Brunei: see Singapore ( VTSG ) India ( VTIP ): Voith Turbo Private Limited Transmissions and Engineering P.O. Industrial Estate 500 076 NACHARAM-HYDERABAD INDIA Phone: +91-40-27173 561+592 Fax: +91-40-27171 141 e-mail: [email protected]
Emergency Hotline (24/7): Phone: +91-99-4906 0122 e-mail: [email protected] Indonesia: PT Voith Turbo JI. T. B. Simatupang Kav. 22-26 Talavera Office Park, 28th. Fl. 12430 JAKARTA INDONESIA Phone: +62 21 7599 9848 Fax: +62 21 7599 9846 e-mail: [email protected] Malaysia: see Singapore ( VTSG ) Myanmar: see Singapore ( VTSG ) Philippines: see Singapore ( VTSG ) Singapore ( VTSG ) Voith Turbo Pte. Ltd. 10 Jalan Lam Huat Voith Building 737923 SINGAPORE SINGAPORE Phone: +65-6861 5100 Fax: +65-6861-5052 e-mail: [email protected] Thailand: see Singapore ( VTSG ) Vietnam: see Singapore ( VTSG )
East Asia: China: see Hongkong ( VTEA ) Voith Turbo Power Transmission (Shanghai) Co., Ltd. ( VTCB ) Bejing Branch 18 Floor, Tower F, Phoenix Place 5A Shuguang Xili, Chaoyang District 100028 BEIJING P.R. CHINA Phone: +86-10-5665 3388 Fax: +86-10-5665 3333 e-mail: [email protected] Voith Turbo Power Transmission (Shanghai) Co. Ltd. ( VTCN ) Representative Office Shanghai No. 265, Hua Jin Road Xinzhuang Industry Park 201108 SHANGHAI CHINA Phone: +86-21-644 286 86 Fax: +86-21-644 286 10 e-mail: [email protected] Service Center ( VTCT ): Voith Turbo Power Transmission (Shanghai) Co. Ltd. Taiyuan Branch No. 36 Workshop, TISCO, No. 73, Gangyuan Road 030008 TAIYUAN, SHANXI P.R. CHINA Phone: +86 351 526 8890 Fax: +86 351 526 8891 e-mail: [email protected]
Emergency Hotline (24/7): Phone: +86 21 4087 688 e-mail: [email protected] Hongkong ( VTEA ): Voith Turbo Ltd. 908, Guardforce Centre, 3 Hok Yuen Street East, HUNGHOM, KOWLOON HONG KONG Phone: +85-2-2774 4083 Fax: +85-2-2362 5676 e-mail: [email protected] Japan ( VTFC ): Voith Turbo Co., Ltd. 9F, Sumitomo Seimei Kawasaki Bldg. 11-27 Hlgashida-chou, Kawasaki-Ku, Kawasaki-Shi, 210-0005 KANAGAWA JAPAN Phone: +81-44 246 0555 Fax: +81-44 246 0660 e-mail: [email protected]
Korea ( VTKV ): Voith Turbo Co., Ltd. Room # 1717, Golden Tower Officetel 191 Chungjung-Ro 2-Ka Saedaemoon-Ku 120-722 SEOUL SOUTH KOREA Phone: +82-2-365 0131 Fax: +82-2-365 0130 e-mail: [email protected] Macau: see Hongkong ( VTEA ) Mongolia ( VTA-MON ): Voith Turbo GmbH & Co. KG 2nd Floor Serkh Bogd Co. Ltd. Office Building United Nations Street 4, Khoroo Chingeltei District ULAANBAATAR MONGOLIA Phone: +976 7010 8869 e-mail: [email protected] Taiwan ( VTTI ): Voith Turbo Co. Ltd. Taiwan Branch No. 3 Taitang Road, Xiaogang District 81246 KAOHSIUNG TAIWAN, R.O.C. Phone: +886-7-806 1806 Fax: +886-7-806 1515 e-mail: [email protected]
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Voith Turbo GmbH & Co. KG Division Industry Voithstr. 1 74564 Crailsheim, GERMANY Tel. + 49 7951 32 599 Fax + 49 7951 32 554 [email protected] www.voith.com/fluid-couplings
