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International Journal for The Oilseeds Processing Industry W z CC r- LU CO 10 Vol. 100 • No. 11 (USPS 405 880) Short Course For Oil Mill Operators In Retrospect INSIDE IOMSA/TSOMSA June 25-27 Convention Details People and Places Hydrocarbon Solvents For Oilseed Extraction - Regulatory; Concerns Roundtable Summary: Safety Practices As Part of PSM

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Page 1: INSIDE Convention Details Short Course For Oil Mill

International Journal for

The Oilseeds Processing

Industry

W z

CC r - LUCO 10

Vol. 100 • No. 11 (USPS 405 880)

• Short Course For Oil Mill Operators In Retrospect

INSIDE• IOMSA/TSOMSA June 25-27

Convention Details

• People and Places

Hydrocarbon So lven ts For Oilseed Extraction -

Regulatory; Concerns

Roundtable Summary: Safety Practices As Part of PSM

Page 2: INSIDE Convention Details Short Course For Oil Mill

French® oilseed preparation equipment and systems achieve desired results, most efficientlySuccessful oilseed processing plants require preparation systems that provide consistent product to the oilseed solvent extraction system. To provide a consistent product, oilseed preparation systems must have reliable equipment, precisely integrated through quality engineering design, aided by years of oilseed preparation experience.

French understands the importance equipment reliability has on oilseed preparation system performance. French’s proprietary line of durable Cracking Mills, Flaking Mills, Conditioners, Pre-presses, and Enhanser™ Presses have a worldwide reputation for years of reliable operation.

Reliable equipment alone does not assure consistent operation. All of the equipment must be precisely engineered into a process system. French system design engineers have a thorough knowledge of the equipment they manufacture and use this intimate knowledge to design reliable oilseed preparation systems.

Since 1900, French has supplied thousands of pieces of long lasting oilseed preparation equipment and hundreds of successful complete oilseed equipment systems for nearly all commercial oilseeds. Many customers process multiple oilseeds in one oilseed preparation system.

Call French today with your requirements.

YOUR PARTNER IN PROCESSING

F R E N C HThe French Oil M ill Machinery CompanyP.O. Box 920, Piqua, Ohio 45356-0920 U.S.A. Phone: 513-773-3420, Telex: 687-4224,Cable: French Piqua, Fax: 513-773-3424

Page 3: INSIDE Convention Details Short Course For Oil Mill

Our Equipment < Speaks For Itself.But Perhaps you’d Rather Listen To Our Customers.

At IMPCO, we make sure our

machinery stays quiet. Our customers,

on the other hand, are a different story.

They’ve been making a lot of noise lately

about their satisfaction w ith our

equipment and service.

‘For eighteen years, IMPCO has been cooperative, ethical and reliable”

-John Grayson Facility Manager Cargill Processing, Ltd. Narrabri. Australia

That’s why we’ve set up a special

phone number for you to call to get more

information about our relationships with

our clients. Just phone 602-243-1567,

and we’ll send you a list of people who

use IMPCO machinery and who’ll be

happy to tell you about it.

Take John Grayson, for instance. As

Facility Manager of Cargill Processing in

Australia, he’s extremely knowledgeable

about the oilseeds processing industry.

And he’s eager to give testament to his

satisfaction w ith IMPCO.

But he's not the only one who’s

speaking up. Other experts will tell you of

all the cotton seed processed in Australia,

90% is processed w ith preparation

equipment manufactured by IMPCO. And,

in fact, no other plant currently in

operation has purchased Carver equip­

ment since 1982.

If you need oilseeds processing

machinery, consider the company every­

one’s talking about: IMPCO. And if you

think our claims are unbelievable, call us

on it. Or, better yet, call our customers.

T h e In n o v a to rs ...

LE-176 SAW LINTERWhile it is one of IMPCO’s

most advanced products, the LE-176 is still

1 user friendly and M produces high

f quality lint at a lower cost.

LINT CLEANERWith a larger cleaning chamber this high capacity lint cleaner features auto­matic screen cleaning, low maintenance drives and produces an improved cel­lulose yield.

DECORTICATOR/SEPARATOR

The benefits of these advanced systems are simple: they’re lower in energy consumption and cost less to maintain than any others manufactured.

I 0> iZ j/If ti r j i

INDUSTRIAL METAL PRODUCTS DIVISION OF CONTINENTAL EAGLE CORPORATION

HULL BEATERBecause of i t ’s built-in tailings beater and uniquely designed main beating unit, this hull beater is the most efficient on the market today.

5801 S. 25th Street • Phoenix, Arizona 85040- P.O. Box 21212 • P hoenix , A tizona 85036 • Phone: 602-243-1556 Fax: 602-243-6732

May, 1995 /O IL MILL GAZETTEER

Page 4: INSIDE Convention Details Short Course For Oil Mill

Oil Mill GOZCttCCf® VOL. 100, No. 1 1 /M a y , 1995

ADVERTISERS' INDEX

Air Pollution Control Systems...................24806-763-9273

Alloy Hardfacing......................................38800-328-8408

Anderson International...............................5216-641-1112

B.N.W. Industries.....................................34219-353-7855

Bliss Industries........................................27405-765-7787

Brandon & Clark......................................29800-289-2224

Buhler, Inc............................................... 32612-545-1401

C..A. Picard............................................41616-962-2231

Cantrell International................................20817-923-7382

Carver, Inc...............................................44800-645-7333

Contract Fabricators................................25601-252-6330

Creason Corrugating ...............................39615-629-5532

Crown Iron Works Co.................................8612-639-8900

IOMSA OFFICERS

PRESIDENT

CURTIS SIMONE

Chickasha Cotton Oil

Harlingen, TX

VICE PRESIDENT

MIKE CHENEY

Honeymead Products

Mankato, MN

SECRETARY/TREASURER

MARVIN SUE GREASER

9039 Katy Frwy., #324

Houston, TX 77024

Ph: 713-468-1333

Fax: 713-468-8173

BOARD OF DIRECTORS

Larry Paukert

Southern Cotton Oil

Roy Carr

POS Pilot Plant

Steve Cooper

Osceola Products Co.

Martin Horsman

Chickasha Cotton Oil Co.

J. R. Dykes Sales & Service...... .............19 Plant Maintenance Service Corp...... ........28817-573-2416 901-353-9880

Divine Engineering.................... .............31 Power Equipment........ .•................. ........39319-365-0564 901-327-8261

Egon Keller, Inc......................... ............ 16 RW Mfg.......................................... .......29214-727-3030 800-866-6455

Wm. Ellis & Sons....................... Riley Equipment.............................. ....... 35901-525-0569 812-886-5500

French Oil Mill Machinery........... Sikes Machine Shop, Inc................. .........7513-773-3420 806-828-6568

Hi Roller Encl. Conv.................... Tetra Laval Food............................. ...22, 23800-328-1785 317-889-2465

IMPCO....................................... 3E Company................................... ....... 26602-243-1556 515-266-8890

Kice Industries........................... ...... 17, 40 Tramco, Inc...................................... ...... 43316-267-4281 316-264-4604

Kimbell Gin Machinery............... Trumbo, Inc..................................... ...... 33806-763-6645 901-948-7664

Laidig Industrial Sys.................... Wasche’s Machine Shop................ .......36219-256-0204 1-800-346-7211

Little Pine Machine Shop........... ............30218-346-4838

Lubbock Electric........................ ............28806-744-2336

Phelps Machinery...................... ............36501-375-1141 PAULA SMITH KOLMAR

Editor/Publisher OIL MILL GAZETTEER

M em bership A pplication International Oil Mill

Superintendents Association9039 Katy Freeway, #314

Houston, Texas 77024

____________________ 1 9 _____I hereby make application for membership in your association and if accepted, I promise to abide by the Constitution and By- Laws and to promote the interests of the Association. My annual dues of$50 OO(domestic); $51.00 (foreign) is enclosed. I understand that membership includes a subscription to The Oil Mill GazetteerName: ___________________________

Position: _________________________

Company:

Mailing Address:

ISSN (0030-1442)17000 El Camino Real, 210A,

Houston, Texas 77058 P.O. Box 590483, Houston, Texas 77259-0483

PH. 713-480-7889 FAX: 713-338-2345

Second Class Postage Paid at Houston, Texas USPS #405880

Frequency of publication is monthly plus one additional issue

= 13 per year.

SUBSCRIPTIONS Domestic subscription: $13.00 per year in

advance.Foreign subscription: $20.00 per year Air Mail—

$65.00 additional paid on U.S. bank.Per copy price $3.50 current; all others $5.25

each.

All subscriptions are payable in advance, allow 30 days for subscription to begin. Address change; must be received 15 days prior to date of issue

POSTMASTER: SEND ADDRESS CHANGES TO OIL MILL GAZETTEER, P.O. BOX 590483

HOUSTON, TEXAS 77259-0483.Registration Number

TX2 452 649

Annual 1995 ConventionlOMSA's One-hundred-and-first and TSOMSA's Seventieth: June 25-28

San Destin Beach Hilton Destin, Florida

4 OIL MILL GAZETTEER / May, 1995

Page 5: INSIDE Convention Details Short Course For Oil Mill

u r r H J J J u J D b V ' d l u y n y ^ n ' L ^

Lerated close wor worldwide

IMIEEHini

i .W i! J-j2J y b: > \jj il'J-JJJ'J 'df j'vJU'JyJJ

just for you ►election of ] >OX™ e dnation

ds an( tatia incie;

iy dei :tion [uality.

-li T^increa:icies in Solvent a]

is, Anderson can a eparation system most nt oil liberation

in<

L'dh D l ~ h r i \ u f a svstei us to<

A n d e r s o n I n t e r n a t i o n a l C o r p

6200 HARVARD AVENUE., CLEVELAND, O H IO 44105 U.S.A. PH: (216) 641-1112 FAX: (216) 641-0709 TLX: 980259

Page 6: INSIDE Convention Details Short Course For Oil Mill

Don’t Gamble On Imitations!

Count on the experience of the

original enclosed belt conveyor

HI ROLLER CONVEYORS ARE ALWAYS A SURE BET!

HI r% O LLEENCLOSED BELT CONVEYORS

✓ Self cleaning✓ Totally enclosed✓ Low power costs✓ Long and reliable life✓ Low maintenance costs

Capacities to 125,000 CF/H

Lowest operating cost and longest life conveyor available

HI ROLLER ENCLOSED BELT CONVEYORSRoute 1, Box 67A • Hartford, SD 57033

Wats: (800) 328-1785 - Fax: (605) 526-3290

6 OIL MILL GAZETTEER / May, 1995

Page 7: INSIDE Convention Details Short Course For Oil Mill

Sikes Machine Shop, Inc.T H E O IL M IL L S TO R E

“Expanding The Oilseed Industry”

Phone (806) 828-6568 FAX (806) 828-65692100 Industrial Drive • Slaton, Texas 79364 • P.O. Box 370

We did not invent the expander. We just made it EASIER, SIMPLER, and BETTER.

T h e S ik e s E x p a n d e r“Turn it on and

it works"

The Sikes Expander -

Only one of our many

products and services.

Planters Cotton Oil Mill, Inc. in Pine Bluff, Arkansas is coasting along and averaging 820 tons per day. The two Sikes Hi Pro 8" Expanders shown ABOVE are handling this load.

The Sikes Expander at RIGHT is equipped with our own “Free Oil” removal system. Look at the beautiful stream of pellets ready for the extractor.

May, 1995 / OIL MILL GAZETTEER 7

Page 8: INSIDE Convention Details Short Course For Oil Mill

GROWN...now supplies

Oilseed Preparation a n d Extraction

SystemsOver 350 Extractors, DTDC’s, DT’s and DC’s in operation

&

Capacities from I to 4000mtpd

Strong brand loyalty from world class references

Safety and environmental priority in process design

Renewal Parts Division gives dedicated after sales support

Worldwide equipment procurement

cv^ u h

Crown Iron Works CompanyRO. Box 1364, Minneapolis,

Minnesota 55440-1364, U.S.A. Telephone: 612-639-8900, Fax: 612-639-8051,

Telex: 290204 CROWN IRON MPS

Europa Crown LimitedWaterside Park, Livingstone Road, Hessle,

North Humberside, HU13 OEG, U.K. Telephone: 44 (0)1482 640099,

Fax: 44 (0)1482 649194, Telex: 592872 ECLHUL G

Page 9: INSIDE Convention Details Short Course For Oil Mill

101st IOMSA • TSOMSA 70th Joint Convention of the

International Oil Mill Superintendents Association and Tri-States Oil Mill Superintendents Association

Sandestin Beach Hilton • Destin, Florida June 25-27

hlorida is the Sunshine State...and site of the 1995 jo in tly held

convention of the IOMSA and TSOMSA. The sugar-white beaches and azure waters of Florida's Gulf Coast provide the backdrop for oilseed processors, suppliers, friends and fam ily during the annual meeting of these associations. Located 35 miles from Fort Walton Beach, the beach fronted Sandestin H ilton offers easy access to Florida's fame: sand, surf and seafood. Hosted by the TSOMSA, the convention is designed to take advantage of this beautiful environment w ith a variety of events and free time in addition to the two- day technical program. An ideal spot for sun worshippers and ocean fun, exploring and the sporting life, the coast of the Sunshine State is a setting-to-order for the summer.

INSIDE PAGES• IOMSA and TSOMSA Presidents'

Messages...• Technical Program covering dates, top/cs,

speakers...• Speaker Profiles, photos...• Social Schedule o f what, when, where...• Data on hotel reservations, airport

shuttle, hospitality room...• Pre-Registration Form...• Convention Contributor list...

Page 10: INSIDE Convention Details Short Course For Oil Mill

I would like to take this opportunity to invite all members and their families to the annual convention in Sandestin, Florida. The meeting w ill begin on

Sunday, June 25, with sports activities and then a president's reception that night. It w ill be an informal get together by the pool with hors d'oeuvres and drinks. This w ill give me a chance to greet everybody with a special welcome. The meeting w ill end on Tuesday night with an awards banquet and dinner.

I am excited about the convention for several reasons: I think we have a good group of speakers; we have a very nice location and facilities; we have some great activities for everyone to join and have fun in the sun and we can all plan on having some good fresh seafood and share friendships and knowledge.

Please make your plans now for pre-registration through the TSOMSA with Bobby Nachlinger or the IOMSA with Marvin Sue Greaser. This w ill help us plan for the meeting and give us a better indication of how many people we can look forward to seeing in June. Also, do not forget to make your hotel reservations with the Sandestin Hilton and be sure to tell them that you are with the "O il Millers Associations'" convention. Rooms are limited for Friday and Saturday nights so please do not wait until the last minute to make your reservations.

This is the second year that the TSOMSA and the IOMSA have held their joint convention; last year in Tucson was a great get together and allowed all of us to get to know what the two organizations were about and realize how much we had in common. It gave us the chance to share ideas and talk over problems with more people from the east coast to the west coast and all points in between or even further away.

MESSAGE FROMTSOMSAPRESIDENT

TOM RICHARDSON

Together We Are Stronger

What it proved to me is that we all have the same types of problems and concerns regardless of our locations. Therefore, it brings me to my next very important point which is the potential of working towards a vote to merge the TSOMSA and the IOMSA organizations. We have had several board meetings and announced to the TSOMSA membership that we are planning to have a merger vote at this convention. This is a very important decision that we all need to make which I feel w ill benefit both organizations. So if you want to have a part in this decision and get your vote counted then you need to be present at the convention in June.

We have had committees working on the bylaws, constitution and articles- of-agreement and they are coming along nicely. We have some challenging years ahead of us and the closer we stick together and the more knowledge we pool the better off we are as an industry and an organization. We have the right people in our industries and organizations to make good decisions and do the right things at the appropriate times if we all act together. But the more heads we put together to make these decisions and help solve common problems the better off we all w ill be.

So let us all plan to be in Flordia in June and have a good time; keep in mind our theme for the convention: Together We Are Stronger.

Page 11: INSIDE Convention Details Short Course For Oil Mill

This year is an exciting time to be an oil miller. We have before us a potentially record cotton crop and for the first time in a while we are

talking about building new plants, and expanding existing ones. To be sure, we have plenty of work to do in the near future.

Your association is also undergoing change. A committee composed of two TSOMSA members and two IOMSA members developed a plan to merge the organizations together. They did this in a very short time, but produced a very sound proposal. On April 9 the IOMSA board of directors voted unanimously to present this proposal to the general membership for approval at the convention at Destin, Florida.

I believe this to be a historic event. Do not let other people decide the future of our association; come to the convention, voice your opinions, and cast your vote.

If you were a member at one time, but for some reason have withdrawn; I would like you to consider this an opportunity to become active again. We are committed for the long haul, and we want your help.

Rest assured, that is not the only reason you should come to the convention. Use it as a mini-vacation. An exciting recreational and social program has been put together. In addition to the golf, tennis, and bowling tournaments; we have billiards for the pool sharks, and beach volleyball for the sand sharks. A deep sea fishing trip has also been scheduled. The schedule has been arranged so that individuals so inclined w ill have some free time to spend with their families.

For those of us that have to justify our attendance to our boss, an excellent group of speakers has been recruited to bring a variety of pertinent information

MESSAGE FROMIO M SA

PRESIDENT

CURTIS SIMONE

T a a *

You Make The Convention^1 6 iQnr*

for our industry - information for today as well as tomorrow. The convention provides us the opportunity to meet others with common interests, and common challenges. These combined conventions are enabling us to make new acquaintances and friends. Some of these friendships may last the rest of our lives.

The location is beautiful. When I first saw the sand, I thought it looked like snow. I do not think there are many oil mills build in places like this! The hotel itself is very nice and, as you might expect for a place like this, very busy. If you plan to attend the convention, reserve your room right now. If you plan to stay on Friday or Saturday this is especially important. The best number to arrange your reservation is 904-267-9500. Be sure to mention that you are with the convention, so that you w ill get the lower room rates.

I would also ask that you pre-register for the convention as early as possible. When you pre-register, it allows us to plan the activities better. It also saves you a little money and reduces the hassles (for you and us) of registering on site. IOMSA members should send their pre-registration to Marvin Sue Greaser, TSOMSA members should pre-register with Bobby Nachlinger.

Page 12: INSIDE Convention Details Short Course For Oil Mill

I would like to take this opportunity to say hello and to also extend a most cordial invitation to all the members and associate members of the TSOMSA

and IOMSA to attend to the forthcoming joint meeting to be held at the Sandestin Beach Hilton Resort in Destin, Florida. The site of this convention has some of the most beautiful beaches on the Gulf coast.

Looking over the program there appears to be plenty of activities and fun for all members of the family no matter what their age. So try to make plans to attend this joint meeting; there has been a tremendous amount of time and effort put forth by the various organizations to make this convention equal to, if not maybe a little better than, the convention held in Tucson, Arizona, last year.

As you may already know, there has been a motion put before both the TSOMSA and the IOMSA boards, for a merger of these two very fine groups.The motion has been passed by the TSOMSA board, at the writing of this article. There has been a letter drafted explaining how we are to proceed with plans for a merger of these two organizations. The letter provides the details of who, what, when, where and how this chain of events are to take place. So, as you can see, we w ill be addressing some very important issues at this convention, along with our technical program.

Our technical program should be quite inform ative and enlightening.We are going to have a w ide range of speakers from all types of industries. We w ill have speakers from the oilseed industry who w ill address issues on how to manage and motivate employees to their optim um productivity levels and quality.

They w ill also address how employee safety is becoming proactive instead of reactive and how, when looking at plant expansion and renovation, employee safety must be taken into consideration now more than ever. Because of the current OSHA regulation, and in particular the current OSHA regulation CRF- 1910, what type of impact it is going to have on our industry and also how SARA Title V w ill affect us as an industry inclusively. Also, in which direction OSHA might be heading in the future.

Technical Coverage Targets Processors

Whether we are ready or not the year 2000 is right around the corner, so as we all start looking ahead to the future we must start to seek out people from other sources, to get their insight and ideas as to what direction to take as an industry on the whole and to ensure that we all working in the same direction as a single unit, and for the best of all the parties involved. I hate to th ink that I or the company I work for had to start today from ground zero in formulating a plan or schedule on how, where, or when we would start or hope to comply w ith all the new rules and regulations that have been passed in the last few years.

These speakers w ill provide us with enough insight on how we should react and who we might seek out to help us address these issues, and that we all have a clear understanding of what the rules are and how they developed their standards.

The program features speakers from both the manufacturing field and also the chemical industry to inform us as to how they are improving their products, to help we as processors to meet the ever-changing market place that we do business in.

As you are all aware we are all competing in a market that is driven on a global basis rather than a domestic one. Thus we must look to technology and alternative solvents in the future to insure that we can continue to stay competitive in this dynamic market.

In closing, I would like to again to extend a most "southern hospitality" invitation to all members of the TSOMSA, IOMSA and guests to come and join us for fun in the sun at this joint convention. Looking to see you and your families there.

GENERAL PROGRAM CHAIRMAN

Lonnie Sellers

Page 13: INSIDE Convention Details Short Course For Oil Mill

JOINTLY HELD CONVENTION OF THE • International O il M ill Superintendents Association- 101 st Annual

• Tri-States O il M ill Superintendents Association- 70th Annual

Sandestin Beach Hilton • Destin, Florida June 26, 27

PROGRAM PLANNERS: Tom Richardson, Curtis Simone, Steve Doty, Bert Soldan, Lonnie Sellers, John Bridgwater,Paul Hankey, Richard Barton

M O N D A Y, JUNE 269 :00 A .M . Call to O rder: Tom Richardson, TSOMSA President

W elcom e: Tom RichardsonInvocation: Jared H ills , D iv ine Engineering

9 :1 5 KEYNOTE PRESENTATION: Featuring Safety, Hershel Austin, vice president o f oilseedsprocessing d iv is ion , C arg ill, Inc., M inneapo lis , M innesota

9 :4 5 Environmental Partnerships: Waste W ater Treatm ent and W ater Conservation, B. C.M oore, senior v ice president, Betz Laboratories, Trevoss, Pennsylvania

Coffee Break and Door Prize Drawings for members, guests, spouses11:15 Twenty-First Century Soybean Preparation, Frank Boling, Techn ica l Service M anager,

N. H un t M oore & Associates, Inc., M em phis, Tennessee

Lunch Break1 :00 P.M. Considerations In Machinery Conditions Monitoring, C huck N ew m ister, Regional Sales

M anager, IRD Mechanalysis, Houston, Texas

Coffee Break and Door Prize Drawings2:1 5 TSOMSA GENERAL BUSINESS MEETING

TUESDAY, JUNE 279:00 A .M . Call to O rder: Curtis Simone, IO M SA President

9:1 o Q uality And Safety In The W orkplace, N orm Sm allw ood, Founding Partner, TheC.O.R.E. Team, H am m ond, Louisiana

9 :4 5 DCSs, PLCs And Plant Automation, M ichae l M urray, Process Engineer, Tetra Laval Foods/Johnson-Loft Engineering D iv is ion , N ovato, C a lifo rn ia

Coffee Break and Door Prize Drawings11:15 Isohexane As An Alternative Solvent, Peter J. W an, Research Engineer, USDA/Southern

Regional Research Center, N ew Orleans, Louisiana

Lunch Break1 :00 P.M. Process Control In A Soybean Extraction Plant, Jody Gregg, C onsultant, De Smet

Process and Technology, Inc., A tlanta, Georgia

Coffee Break and Door Prize Drawings2:15 IO M SA MEMBERS-ONLY BUSINESS MEETING

Page 14: INSIDE Convention Details Short Course For Oil Mill

Speaker Profiles...

KEYNOTE ADDRESS • SAFETY Hersh Austin

Mr. Austin was named vice president of operations and engineering for Cargill’s Oilseeds Processing Division in 1988 and is recognized for his candor in discussing safety and its impact in oil mills.

He joined Cargill in 1961 as a supervisor at the DSP plant in Norfolk, Virginia and has held several managerial positions at oilseed processing plants in Georgia, Kansas, Minnesota, North Carolina, Virginia, Australia and Brazil. Mr. Austin was named assistant generalsuperintendent of oilseed processing for Cargill in 1979. In 1986, he was appointed assistant vice president of the oilseed processing group in Minneapolis, Minnesota.

He is a member of the International Oil Mill Superintendents Association, the National Cottonseed Products Association and the Tri-States Oil Mill Superintendents Association.

Mr. Austin received a bachelor’s degree in agricultural engineering from Arkansas State University in 1959 and is a native of Blytheville, Arkansas

ENVIRONMENTAL PARTNERSHIPS B. C. Moore

Mr. Moore joined Betz Laboratories, Inc. in 1964 becoming senior vice president at the Trevose, Pennsylvania office in 1993 with responsibility for customer alliances and partnerships. During his career with the firm he has held a variety of positions including technical specialist, sales manager for national accounts and senior vice president over productivity, quality and worldwide marketing.

Prior to his work for Betz, Mr. Moore was a corrosion/water treatment engineer for Chevron and earned a BS in engineering from Mississippi State University in 1959.

He is involved in several comm unity service organizations such as the American Red Cross, a local hospital foundation, and the Christ Home for Children

21 ST CENTURY SOYBEAN PREPARATION

Frank Boling

Mr. Boling is the technical service manager for N. Hunt Moore and Associates, Inc. in Memphis, Tennessee. He began his career with the company in 1962 as a draftsman and later was sent to do field assistance with the oil mills that had purchased flaking and cracking mills.

In addition to business with most North American oil mills, he has worked on oilseed projects in Europe, South America, Asia, and most recently, North Africa.

CONSIDERATIONS IN MACHINERY CONDITIONS MONITORING

Chuck Newmister

Mr. Newmister is the regional sales manager for IRD Mechanalysis in Houston, Texas, a position he has held for over five years. The focus of the company is vibration monitoring of equipment in aid of determining the condition of machinery.

Prior to joining IRD Mr. Newmister earned a degree in physics from the University of Missouri.

QUALITY MANAGEMENT ASSESSMENT AND APPLICATION

Norm Smallwood

As the founding partner of The Core Team, a technical management consulting group in Hammond, Louisiana, Mr. Smallwood is a frequent speaker at meetings and conferences around the world. His firm offers consultations in the technical dimensions of food processing, application of com pu te r-based process con tro l and the development of high performance work teams from the executive to the hands-on levels.

During his 30 years of engineering, production, operations and senior executive management experience with Procterand Gamble, Hunt-Wesson Foods, Lou Ana Foods, A. E. Staley Manufacturing, Zapate Haynie and The Core Tearn, he has compiled a record of considerable accomplishment on a international level. His professional reputation is based on an unwavering commitment to high standards, creative thinking and setting a tireless pace.

Mr. Smallwood is a 1960 engineering graduate of the Colorado School of Mines.

DCSs, PLCs AND PLANT AUTOMATION Michael Murray and John Blanchard

In his position as process engineer for Tetra Laval Food Fats and Oils, Novato, California, Mr Murray is responsible for flow diagrams and piping and instrument diagrams development as well as specification, procurement, design and field commissioning of process equipment. Before joining Tetra Laval in 1993 he was the project engineer for PSI in Memphis, Tennessee where he held similar du ties inc lud ing the deve lopm ent of an environmental business plan.

Mr. Murray began his career on the processor side of the industry beginning as a staff engineer for

14 OIL MILL GAZETTEER / May, 1995

Page 15: INSIDE Convention Details Short Course For Oil Mill

Archer Daniels Midland in Des Moines, Iowa where he handled the plant process control computer system and capital projects. In 1985, he joined Karlshamns of Columbus, Ohio overseeing a variety of projects and then served as engineering manager for Kraft Food Ingredients in Memphis with responsibility for the refinery utility operation, maintenance and all plant projects.

Mr. Murray is a member of the American Oil Chemists Society and has presented several papers to short courses at Texas A&M University, College Station. He earned a BS Ch.E. from the University of Notre Dame in 1981.

John BlanchardCurrently with the Foxboro Company as a

consultant in the food and pharmaceutical industry division, Mr. Blanchard has over 20 years of industrial experience focused primarily on the food processing industry. He is a member of the American Oil Chemists Society and a graduate of Northeastern University College of Chemical Engineering.

ISOHEXANE AS AN ALTERNATIVE SOLVENT

Peter Wan, Ph.D.

Dr. Wan is a chemical engineer in the food and feed processing research unit of the USDA’s Southern Regional Research Center in New Orleans, Louisiana. Specifically, he is the lead scientist for the SRRC’s cottonseed extraction project.

Prior to his work at the center, Dr. Wan worked with Kraft General Foods, Anderson Clayton Company, Best Foods, and the Food Protein Research and Development Center of Texas A&M University.

He earned his Ph.D. in chemistry from Texas A&M University, College Station and is also a graduate of the Illinois Institute of Technology, Chicago, and Cheng Kung University, Taiwan. He is a member of the ACS, AlChE and the American Oil Chemists Society.

PROCESS CONTROL IN A SOYBEAN EXTRACTION PLANT

Jody Gregg

Mr. Gregg is a consultant in automation and control engineering for De Smet Process & Technology in Atlanta, Georgia. He worked with Sunds Defibrator for ten years as an instrument design and commissioning engineer before joining Louisiana Pacific to work again in automation and controls in the paper industry.

Mr. Gregg was with De Smet Process & Technology for three years before forming his own company.

AUSTIN

MOORE

BOLING

GREGG

SMALLWOOD

MURRAY

WAN

May, 1995 / OIL MILL GAZETTEER 15

Page 16: INSIDE Convention Details Short Course For Oil Mill

’95 1 FLORIDA

Sunday, June 257:00 A.M.

8:00 A.M.

10:00 A.f

1:00 P.M.

2:00 P.M.

Golf Tournament at theSandestin Hilton course. Sponsored by Georgia Piping Metal, and Ashland Chemical.

Tennis TournamentattheSandestin Hilton courts. Sponsored by Divine Engineering, Crown Iron Works Co., and Prater Industries.

Bowling Tournament atthe Destin Lanes (buses will transport players). Sponsored by J. R. Dykes Sales & Service.

Billiards Tournament atthe Destin Lanes.

Sand Volleyball Tournament. Sponsored by Ralph L. Jackson Co.

6:30 A.M. - 3:00 p .m . Deep Sea FishingExcursion departing from Destin (buses will leave the Sandestin Hilton at 6:00 A.M.

Social Calendar.

7:00 - 9:00 P.

and return to the hotel by 3:30). Additional cost of $40 per person; breakfast, lunch, drinks, rods, bait, licenses included.

Presidents' Reception,casual attire. Held poolside.

Monday, June 2611:30 A.M.

7 :00- 11:30 P.f

Ladies Luncheon at theSandestin Hilton includes lunch and a chef’s demonstration.

Dinner, Dance, Kid sDance Contest, casual dress.

Tuesday, June 27Noon

6:00 P.

President's and 25-Year Club Luncheon

Cocktails, Dinner and Awards Banquet,semiformal attire. Tournament awards and announcements will be made at this time. Cocktails sponsored by French Oil Mill Machinery Company. Orchids to be provided by IMPCO.

Screw Presses fo r cold pressing. From laboratory size to medium scale capacity.

EGON KELLER, Inc. P.O. Box: 914 ■ Allen, Texas 75002Phone: (2 1 4 1 -7 2 7 -3 0 3 0 /1 -8 0 0 -8 7 4 -2 4 0 9 • Fax: (2 1 4 1 -7 2 7 -6 0 2 5 EGON KELLER GMBH & CO

P.O.Box: 140350 • D -42824 Rem scheid / Germany Phone: 02191 - 8 4100 ■ Telex: 8513473

Fax: 02191 - 86 28 & 86 29

EQUIPMENT AND PARTS FOR VEGETABLE OIL PROCESSING

SCREW PRESSES

Cotton Ginning Cotton Seed Delinting Dehulling Parts Screw Press Parts

16 OIL MILL GAZETTEER / May, 1995

Page 17: INSIDE Convention Details Short Course For Oil Mill

General In form ation..,

Travel Via AirThe Sandestin Beach Hilton is located on a stretch of sand on

the upper coast of Florida and is not directly accessible by air. There are three nearby cities with airports and a shuttle service to the hotel.

Pensacola/80 miles to hotel Panama City/40 miles to hotel Fort Walton/35 miles to hotel

Sandestin Transportation Service, Inc. provides shuttle service to and from the Sandestin Hilton at varying costs based on which airport is used, how many people travel and one-way or round trip tickets. For example a round trip shuttle ticket from the Fort Walton airport for one person was quoted at $45.

For details about the shuttle pick-up call 904-267-7575 or 904-862-3214; reservations should be made 24 hours in advance of arrival.

Hotel Reservations, Other ServicesThe end of June is a very popular period for the Sandestin

Hilton and early reservations are a must to assure room availability. Room rates for Friday and Saturday are $185 and for Sunday through Tuesday nights are $150, according to the convention social chairman Phil Smith. Forthese rates, mention participation with the oil millers convention.

The number for reservations is: 904-267-9500.Fronting the Gulf of Mexico, the Sandestin Hilton’s special

attraction is the beach merely footsteps from the buildings with many related amenities available for rent such as sail boats, wave runners, beach chairs and umbrellas. However, there are also gold courses, tennis courts, bicycles, workout facilities, masseurs and facialists, shops, restaurants, and an indoor/outdoor swimming pool.

On-Site Registration and Hospitality Room HoursAn IOMSA and a TSOMSA registration desk will be open at

the hotel for convention participants to register or obtain pre­registration packets:

3:00 - 5:00 P.M.8:00 - 11:00 A.M.3:00 - 5:00 P.M.7:30 - 9:30 A.M.

The Oil Millers Booster Club is sponsoring the hospitality room during the convention at a location available at the hotel’s front desk. Providing food and drink, it is open to all convention participants, adults and kids:

Saturday, June 24 Sunday, June 25

Monday, June 26

Saturday 10:00 A.M. - 1:00 P.M.3:00 - 11:00 P.M.

Sunday 10:00 A.M. - 6:00 P.M.9:00 - 11:00 P.M.

Monday Noon - 1:00 P.M.3:30 - 6:30 P.M.

Contributors Make It HappenRegistration fees make up a small part of the actual cost of a

convention, according to IOMSA and TSOMSA meeting planners; contributions from companies are critical to pay for the rest. Without the support of the suppliers and oil mills of the oilseed processing industry the conventions would become vague shadows of what they offer today.Send contributions to: IOMSA Secretary/Treasurer

9039 Katy Frwy., Suite 314 Houston, Texas 77024

orTSOMSA Finance PMSCP.O. Box 280883 Memphis, Tennessee 38168

In addition to monetary contributions, door prize gifts are very popular among convention participants.

Cyclone Collectors

Efficient removal of dust and other particles from processing operations.

• Floating inlet and outlet flanges for unlimited directional rotation.

• Unique externally tangent inlet for most effective product/air entry.

• Special alloys, gauge of materials, and design options available.

• Over 65 years of application and production experience.

Call today for information.

a

KICE INDUSTRIES, INC.2040 South Mead Ave.P.O. Box 11388 Wichita, KS 67202-0388 USA (316) 267-4281 • FAX (316) 267-5931^% ^

ROLLCORRUGATING WM. C. ELLIS & SONS Roll Repairs

&

ROLL GRINDINGManufacturers of Oil Mill Machinery

FRONT & LINDEN STS. Phone: (901) 525-0569 MEMPHIS, TENN.

May, 1995 / OIL MILL GAZETTEER 17

Page 18: INSIDE Convention Details Short Course For Oil Mill

Pre-Registration Form June 1995 Joint TSOMSA/IOMSA Convention, San Destin, Florida

N am e_____________________________________________________________________________

Firm Name________________________________________ Position ________________________

Business Address____________________________________Phone__________________________

Spouse's First Nam e____________________________________________________________________

Children's Names, ages_________________________________________________________________

Manager's name if oil m ille r_____________________________________________________________

Please indicate how many w ill be participating in the following:

Volleyball__________ Bowling _________ Golf__________Tennis____________ Ladies Luncheon

Monday banquet________________ Tuesday Awards Banquet_________________Fishing T rip *___

Annual TSOMSA membership dues for June 1, 1995 to June 1, 1996$ 50.00Pre-registration Ratesfor both TSOMSA and IOMSA:

Member and Spouse $150.00Member only 110.00Guest 150.00Children over six 40.00Children six and under FREE

Registration RatesMember and Spouse $190.00Member only 150.00Guest 190.00Children over six 80.00Children six and under FREE

Send form and payment to:TSOMSA, Secretary-Treasiirer 212 North Ermen Lane Osceola, Arkansas 72370

IOMSA, Secretary-Treasurer 9039 Katy Freeway, #314 Houston, Texas 77024

*The Sunday deep sea fishing trip w ill be from 6:30 AM to 3:00 PM and is limited to 60 people. The IOMSA sec/treas has 30 and the TSOMSA sec/treas has 30. Tickets are $40 each; a baby in arms if free. Please add this $40 per person on your pre-registration check.

18 OIL MILL GAZETTEER / May, 1995

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FLQRIDA Contributors

ALLOY SPECIALISTS, Marshall, TXAMERICAN ELECTRIC MOTORS, Memphis, TNAMERICAN METAL SALES, Memphis, TNB&D SHEET METAL, Memphis, TNBLISS INDUSTRIES, Ponca City, OKBUHLER, INC., Minneapolis, MNC. A. PICARD, West Des Moines, IACAPITOL ENGINEERING PROJECT & TECH., Cleveland, OHCAPROCK METAL WORKS, INC., Lubbock, TXCARVER, INC., Savannah, GACLAY DART FORKLIFT REPAIR, Madera, CACREASON CORRUGATING, Wichita, KSCROWN IRON WORKS, Minneapolis, MNDELTA OIL MILL, Jonestown, MSDELTA WATER LABORATORES, Lubbock, TXDIVINE ENGINEERING, INC., Cedar Rapids, IAELECTRIC MOTOR SHOP, INC., Fresno, CAFRENCH OIL MILL MACHINERY, Piqua, OHFUGITT RUBBER & SUPPLY CO., Memphis, TNHI ROLLER CONVEYORS, Hartford, SDINSULATION & REFRACTORIES, Memphis, TNJ. G. BOSWELL COMPANY, Corcoran, CAJ. R. DYKES SALES AND SERVICE, INC., Granbury, TXKENTUCKY TENNESSEE CLAY CO., Mayfield, KY

KICE INDUSTRIES, INC., Wichita, KS LPM, INC., Perham, MNLAWRENCE ELECTRIC COMPANY, Harlingen, TXLEWIS SUPPLY CO., INC., Memphis, TNLUBBOCK ELECTRIC, Lubbock, TXMITCHELL & SON, INC., Memphis, TNOILSEEDS INTERNATIONAL, LTD., San Francisco, CAPLANT MAINTENANCE SERVICE CORP., Memphis, TNPLANTERS COTTON OIL MILL, INC., Pine Bluff, ARPOWER EQUIPMENT CO., Memphis, TNR. W. MANUFACTURING, Stuttgart, ARR. W. ZEBROWSKI, INC., Santa Ana, CARALPH L. JACKSON COMPANY, Coldwater, MSRAMSCO, INC.,ROSKAMP CHAMPION, Waterloo, IA SID’S CORRUGATING & MACHINERY, Wichita, KS SOUTHERN SOYA CORP., Estill, SC SOUTHERN STEEL SUPPLY, Memphis, TN TETRA LAVAL FOODS, Greenwood, IN

• These are the suppliers and plants on record at press time. Contributors not included will be listed in the post-coverage August issue.

J. R. DYKES SALES&SERVICE,INC.P.O. BOX 1059 / 1508 WEATHERFORD HWY. 51 N

Granbury, Texas 76048 Phone (817) 573-2416 * Fax (817) 573-0027

SERVING THE PROCESSING INDUSTRY

Reconditioned Bauer 299-60" Cottonseed Cleaner

Reconditioned French 20 x 42 Flaking Mill

NEW - USED - RECONDITIONED EQUIPMENT FOR ALL PHASES OF OILSEED PROCESSING

Reconditioned Anderson 36" Cooker-Dryers

Reconditioned Anderson 33" w/14" Conditioners

May, 1995 / OIL MILL GAZETTEER 19

Page 20: INSIDE Convention Details Short Course For Oil Mill

Those That Can Choose Any Brand....Choose Cantrell!

Unsurpassed Quality and Value Cantrell's 299-C-60" Cleaner

CANTRELLI N T E R N A T I O N A L

P.O. Box 11216 • 3245 May Street • Fort Worth, TX 76110-4190 USA

O ilseed processors demand and deserve

dependable equipment. Cantrell International demands dependability in each piece of equipment manufactured for the oilseed processing industry. That's why our line of seed cleaners, hullers, separators-purifiers and secondary recovery systems are designed to meet or exceed the high expectations of today's processor. Inquire today and find out how Cantrell International can assist in increasing your company's profits through dependable, efficient, rugged equipment with service to match.

At Cantrell International we put quality into the entire process.

For Information on the many fine quality Cantrell products, please call (817) 923-7382

20 OIL MILL GAZETTEER / May, 1995

Page 21: INSIDE Convention Details Short Course For Oil Mill

1995 Short Course for Oil Mill Operators, College Station, Texas

63— AnnualOil Mill Operators

Short CourseFOOD PPOTEIH R&D C EN TER

TEXAS ENG' E XPERIM!:NT STATION TEX A S ' UNIVERSITY

Short Course In Retrospect

The Annual Short Course for Oil Mill Operators, jointly sponsored by the International Oil Mill Superintendents

Association and the Food Protein Research & Development Center of Texas A&M University, was held April 10 and 11 at the Hilton Hotel in College Station, its first off-campus meeting site.

The one and half day course covered a large variety of subjects presented by top experts in their field ranging from dust explosions and how they happen, to the processing effects on gossypol availability. Course co-program chairmen Tim Detamore, Producers Cooperative, Oklahoma City, and Steve Doty, Texas A&M University, drew from a host of specialists to create an informative program for the oilseed processor.

PROGRAM REVIEWTraditionally keynoted by the president of the Texas

Cottonseed Crushers Association, the meeting’s address was given by Steve Verett, executive director for the Texas food and Fibers Commission. The thrust of his talk focused on the amount of cotton and cottonseed the industry must accommodate, especially in the fast-growing southeast region, with the expectations of a 1995 cottonseed output close to or exceeding the enormous 1994 crop.

Curtis Simone, president of the IOMSA and superintendent of the Rio Grande Valley Oil Mill, Harlingen, Texas, discussed the state of the IOMSA and the proposal to merge with the Tri-States Oil Mill Superintendents Association noting that a vote will be placed before the attending membership at the summer convention.

An update and question session on isopropyl alcohol as a solvent for extraction was given by Dr. Ed Lusas of the FPR&DC, Texas A&M. As environmental concerns and regulations expand, a search for a hexane-alternative for oil extraction continues, IPA is among those being tested.

Gossypol content of cottonseed has an impact on processing and feeding and continues to be a concern among crushers. Dr. Millard Calhoun, Texas A&M, department of animal science, made a presentation on studies and trials underway on this topic.

Gary Sullivan, Sullivan Sales and Service, made a presentation on air pollution prevention equipment which included samples of dust and a video of various oilseed processing plants and the

impact of air pollution controls on reducing dust emission.An extended presentation on boiler water treatment was

given by Mark Dickman, NALCO, followed by a discussion of the Food and Drug Administration’s proposed standards on salmonella in meal by Dr. Larry Whitlock from the office of the state chemist, Texas Food and Fertilizer Control Services.

Focusing in on safety in oilseed processing, Tom Phillips, Southern Cotton Oil Co., reviewed recent changes in the National Fire Protection Standard and Richard Barton, N. Hunt Moore & Associates, counseled on process safety management in practice. Dr. Calvin Parnell, Texas A&M, talked about and demonstrated dust explosions and how and why they happen.

A. K. Mittal, superintendent of LamesaCotton Oil Mill, Lamesa, Texas, received the annual Safety Award for the plant’s outstanding safety record.

IOMSA BOARD MEETINGIn attendance at the lOMSA’s board meeting held April 9

was president Curtis Simone, vice president Mike Cheney, Honeymead Products, board members Larry Paukert, Southern Cotton Oil and Martin Horsman, Chickasha Cotton Oil, TSOMSA board member Dennis Easley, Valley Cooperative Oil Mill, convention social chairman Phil Smith, Crown Iron Works Co., short course program chairman Tim Detamore, IOMSA secretary-treasurer Marvin Sue Greaser, and Oil Mill Gazetteer publisher Paula Kolmar.

Among the items discussed included a status on the summer convention to be held at the Sandestin Beach Hilton June 25-27. TSOMSA representatives Mr. Easley and Mr. Smith provided an update on the jointly conducted meeting by the TSOMSA and IOMSA.

The board members and officials also discussed the proposed “articles of agreement” relevant to a merger between the IOMSA and TSOMSA. The merger committee members, Mike Cheney, Ronnie Luttman, William Clark and Paul Hankey, developed the nonbinding recommendation and presented it to the boards of both organizations. Both groups of officers have voted to put the merger proposal up for a vote by the memberships.

(Continued on page 24)

May, 1995 / OIL MILL GAZETTEER 21

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Page 23: INSIDE Convention Details Short Course For Oil Mill

Only the PX90consistently

produces the qualityresults we need”

When Owensboro Grain Co. opens their state-of-

the-art edible oil refinery, situated next to the Ohio

river in Owensboro, KY this April, Walter Farr

can be confident that he’s deployed

the latest technology available.

“Of all the separators we

evaluated, the PX90 with

CENTRIZOOM™ paring

discs could produce the

results we needed most

consistently at the capacity

we required. It’s critical for

us to eliminate as much residual

soap as possible. And Tetra Laval Food offers

superior service and support for their separators

too.”

It is Owensboro Grain Edible Oils’ mission to

deliver the highest quality oils with unprecedented

customer service. They'd accept nothing less from

a supplier.

The PX90, with a capacity of 700 tpd is the

largest separator in the PX Series (50 to 700 tpd).

For further information about PX Separators,

contact your local dealer.

A' Tetra Laval FoodTetra Laval Food Fats & Oils, 200 South Park Boulevard, Greenwood,

IN 46143 USA Phone (317) 889-2465. Fax (317) 889-2466.

Page 24: INSIDE Convention Details Short Course For Oil Mill

Attendance: 63rd Short Course For Oil Mill OperatorsApril 9-11 • College Station, Texas

RICHARD BARTON N. Hunt & Associates Memphis, TN

BOYCE DAVISIndustrial Metal Products Co.Phoenix, AZ

STEVE GREGORY Chickasha Cotton Oil Chandler, AZ

DON BERRY Cantrell International Fort Worth, TX

JOHN DETAMORE Producers Cooprative Oil Mill Oklahoma City, OK

KEITH HARRINGTON Continental Conveyor & Eguip. Winfield, AL

PATRICK BURCHETT Cantrell International Fort Worth, TX

TIMOTHY W. DETAMORE Producers Cooperative Oil Mill Oklahoma City, OK

JERRY HAWKER Honeymead Products Mankato, MN

DR. MILLARD CALHOUN Texas A&M Research Ctr. San Angelo, TX

MARK DICKMANNalcoDallas, TX

JARED S. HILLS Divine Engineering Cedar Rapids, IA

JAMES CARTER Producers Cooperative Oil Mill Oklahoma City, OK

DENNIS EASLEY Valley Co-op Oil Mill Harlingen, TX

MARTIN HORSMAN Chickasha Cotton Oil Chandler, AZ

MIKE CHENEY Honeymead Products Mankato, MN

CHARLIE EDWARDS Lamesa Cotton Oil Mill Lamesa, TX

TOM HOWEOwensboro Grain Company, Inc. Owensboro, KY

CLARK CHITWOOD Osceola Products Osceola, AR

ALFRED GILMORE Owensboro Grain Company, Inc. Owensboro, KY

BRAD JACKSON Planters Cotton Oil Mill, Inc. Pine Bluff, AR

AIR POLLUTION CONTROL SYSTEMS714 - E. 34th Street Lubbock, Texas 79404

SERVICE• Filter Change Out• Bag Failure Studies• Structural Maintenance• Retrofits• Upgrading

MAINTENANCE• Scheduled Inspections• Emergency Repairs• Written Reports• PM / Shutdown• Leak Tests

DUST COLLECTORS• Drum Filters• Bag Houses• Cartridge Collectors• Cyclones• System Design

PARTS ACCESSORIES• Bags - Cages • Conveyors - Air Horns• Clamps - Venturies • Central Vac Systems• Air Solenoids - Gauges • Rotary Air Locks• Timers - Controls • Duct Work• Media - Seals • Industrial Grade Fans

Phone: (806) 763-9273 (800) 248-6897 FAX : (806) 763-1310Division of Cotton Machinery Inc.

PAULA KOLMAR Oil Mill Gazetteer Houston, TX

DR. ED LUSAS Food Protein R&D Center Texas A&M University System College Station, TX

CLIFFORD G. MEEUWSEN Zeeland Farm Svcs., Inc. Zeeland, Ml

A. K. MITTAL Lamesa Cotton Oil Mill Lamesa, TX

DR. CALVIN PARNELL Texas A&M College Station, TX

FRANK PASSALAQUA Industrial Filter & Pump Co. Conroe, TX

JERALD PAYNEOwensboro Grain Company, Inc. Owensboro, KY

HAROLD H. PERRY Plant Maint. Serv. Corp. Memphis, TN

24 OIL MILL GAZETTEER / May, 1995

Page 25: INSIDE Convention Details Short Course For Oil Mill

TOM PHILLIPS Southern Cotton Oil Lubbock, TX

DON RODGERS Cotton Machinery, Inc.Lubbock, TX

CURTIS SIMONE, IOMSA Rio Grande Oil Mill Harlingen, TX

PHIL SMITH Crown Iron Works Minneapolis, MN

SCOTT SOLDAN Ralph L. Jackson Co.Coldwater, MS

GARY SULLIVAN Sullivan Sales & Service Sherman, TX

RICK THOMASOwensboro Grain Company, Inc. Owensboro, KY

LES WATKINS Food Protein R&D Center Texas A&M University System College Station, TX

DR. LARRY WHITLOCKTexas Feed & Fertilizer Cont. ServiceCollege Station, TX

The keynote address was given by the executive director of the Texas Food and Fibers Commission, Steve Verett.

A group of industry processors and suppliers gather at the Hilton Hotel, College Station, to hear the experts.

Dr. Ed Lusas spoke at the Short Course about isopropyl alcohol as an alternative solvent.

STEVE VERETT EDDIE WRIGHT RAY YOUNGTexas Food & Fibers Commission Ralph L. Jackson Co. Quincy Soybean Co.Dallas, TX Coldwater, MS Helena, AR

IT$

E<

eW sV f l f r

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COOKING CONDENSERS PRESSURE VESSELS HEAT EXCHANGERS DUST COLLECTORS PROCESS PIPING SCRUBBERS DUCT WORK CYCLONES HOPPERS TANKS DTDC'sSTRUCTURAL SUPPORTS PNEUMATIC & MECHANICAL CONVEYORS

* DESIGN

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ContractFabricatorsInc.

CONTACT: BOYCE DELASHMIT MIKE CLARKSON

725 Old Highway 7 North • P.O. Box 758 • Holly Springs, MS 38635 • Phone 601-252-6330 • Fax 601-252-4013

May, 1995 / OIL MILL GAZETTEER 25

Page 26: INSIDE Convention Details Short Course For Oil Mill

Nitrogen Blanket Technology Protects Edible Oils From Oxidation, Rancidity

Nitrogen technology maintains higher product quality during processing and packaging of edible fats and oils.

When processing fats and oils, oxygen is removed in storage tanks and pipes by “sparging," diffusing small nitrogen bubbles through the liquid product. Oils are protected from oxidation and rancidity by a "blanket” of nitrogen that replaces the oxygen in the tanks’ headspace. Liquid nitrogen is then either injected into oil jars, bottle or cans, or inserted into jars and bottles in gaseous form.

In gaseous or liquid form, nitrogen provides important benefits to the food processor. Nitrogen reduces moisture to prevent hydrolytic rancidity, overcomes oxidative rancidity, extends shelf life, and retains color and flavor. Nitrogen and modified atmosphere packaging technology from MG Industries, St. Charles, Missouri, does not affect the flavor or appearance of fats or oils. This packaging technique improves product presentation and minimizes damage. By decreasing the amount of residual oxygen, nitrogen extends the shelf life of fats and oils, offering food processors wider distribution potential.

MG Industries offers edible fat and oil processors nitrogen supply options to meet their needs: delivery and storage of nitrogen in liquid form to the facility, or on-site generation systems utilizing pressure swing adsorption or membrane separation technology to generate gaseous nitrogen. An experienced staff of food technologists works closely with food processors to determine the most efficient operating parameters.

A member of the Messer Griesheim GmbH and Hoescht Group of companies, MG Industries is a worldwide producer of industrial gases, gas-related equipment, welding equipment, and thermal cutting systems.

Central Soya Will Build New Soybean Processing Plant In Morristown, Indiana

Central Soya Company, Inc., announced that it will build a new soybean processing plant in Morristown, Indiana.

The plant replaces and expands the capacity of,the company’s former Indianapolis processing plant. The Indianapolis complex includes a grain elevator, which had supported the processing facility, and the elevator will continue to operate at its existing location, serving as a collection point for the new Morristown plant and Central Soya's other processing plants in the midwest.

Work on the $35 to $40 million plant, which will feature some of the industry’s most advanced technology, will begin on a 117- acre site at the Morristown Industrial Park, subject to the issuance of permits and final approvals by the Morristown Town Council. Preliminary zoning and other approvals have been obtained, and agreements on infrastructure work such as water, sewage and road work have been completed. The site is 30 miles southeast of Indianapolis, on the CSX Railroad.

“We are very pleased to have concluded the site selection process and excited about becoming a corporate citizen of Morristown,” said Bill Campbell, vice president-processing for Central Soya. “We extend our thanks to the forward-thinking Morristown and Shelby County officials, and to the State of Indiana, all of whom have helped make this a viable project that will benefit area residents and the agricultural community

The plant, which will employ approximately 50 people, will take about one year to construct, and completion is tentatively scheduled for the second quarter of 1996. Central Soya will service as its own general contractor, with the company’s engineering group directing all engineering and construction activity.

Central Soya, an Eridania Beghin-Say company, is a leading international agribusiness concern with more than $1 billion in annual sales.

• Vapor tight• Custom take-ups• Custom packing glands• Oil tight chainguards• Quick turnaround

on spare parts

CUSTOM CONVEYORS- MANY PATHS

ELECTRICAL

ENGINEERING &

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J. D. Pilmer VP Operations

1808 DELAWARE AVE.

Bob Blackburn Field Rep./Estimating

DES MOINES, IA 50317 Ph. (515) 266-8890

Allen Miller Engineering

Fax (515) 266-1181

26 OIL MILL GAZETTEER / May, 1995

Page 27: INSIDE Convention Details Short Course For Oil Mill

To capture profits in increasingly competitive markets, manufac­turers are turning to innovative, highly productive features found only on Bliss industrial strength grinding equipment. The Eliminator Hammermill features heavy-duty construction and a low maintenance design that gives your operation the competitive edge necessary to maintain maximum profitability.

All Bliss equipment is backed by an aggressive "service program" that guarantees you are provided continual support. . . long after the sale. Give us the opportunity to show you the features that make Bliss the choice of competitive professionals. Simply call (405) 765-7787, you’ll talk directly with experienced personnel.

© 1994 Bliss In d u s tr ie s , Inc.

Page 28: INSIDE Convention Details Short Course For Oil Mill

Rapeseed/Canola Pioneer Receives Honors Via $10,000 James McAnsh Award

Dr. Keith Downey has been awarded the Canola Council of Canada’s James McAnsh Award, a high honor in the canola industry.

During his career, Dr. Downey became as well known for his work in the research greenhouse as he was for his promotion of canola in Canada and abroad.

In presenting the James McAnsh Award to Dr. Downey, Ken Edie, a past chairman of the canola council said, “He was always able to knit science and marketing together so that the science of the industry was accepted by the marketers and the needs of the marketers were served by the science.”

The James McAnsh Award recognizes Dr. Downey’s significant contribution to the development of the canola crop in western Canada during a career with agriculture and Agri-Food Canada that spanned nearly 40 years. Although he did not officially become a rapeseed breeder until 1958, Dr. Downey is probably the only researcher whose involvement with canola, and its forerunner rapeseed, is as long as the crop’s history in Canada.

J Z u U to c k C le c b u c Q o m fu u u f,

INDUSTRIAL POWER SALES & SERVICE SINCE 1944

We are leaders in providing solvent extraction plants with the newest technology in control systems and represent the top manufacturers:

Honeywell - Control Valves, Loop Controllers

USDATA - Factory Link Software

Square D - Motor Control Ctrs.1108 34th Street, Lubbock, Tx., 79405

Phone: 806-744-2336 or 800-858-4205 or 800-692-4474 Fax: 806-744-5690

IOMSA OFFICIAL ANNOUNCEMENT

There will be a vote proposal presented to members of the International Oil Mill Superintendents Association at the annual convention, June 27, for a merger of the IOMSA and the Tri-States Oil Mill Superintendents Association. The board of directors approved in principle the articles of the proposal.

The complete version of the merger agreement to be voted on by members of each organization will appear in the June issue.

Only members in attendance at the convention will be qualified to vote.

From early years until he graduated from the University of Saskatchewan with a masters degree in 1952, Dr. Downey worked as a summer assistant at a federal research station during the period when researchers were determining whether rapeseed could grow on the prairies.

Western Canadian farmers became familiar with Dr. Downey’s work through 18 rapeseed and canola varieties which he developed directly or co-developed with other breeders. In 1982, he released the Argentine canola variety, Westar, which became the industry standard and the most widely planted variety for near ten years. Dr. Downey's research program was also responsible for producing the Polish canola variety of longest-standing, Tobin.

Yet Dr. Downey’s contribution to the canola industry was far more profound than the agronomically superior varieties he developed. He was a key member in a select group of researchers who recognized that improvements could be made to the quality of oil and meal produced by the rapeseed plant in order to make the oil a much more healthful product and the meal a more acceptable livestock feed. He set about to identify and develop genetic material with these improved characteristics. This resulted in the release of several rapeseed varieties with superior oil quality in the late 1960s and early 1970s.

In 1977, Dr. Downey was able to release the first canola- quality Polish variety. This was a turning point for Canadian

PLANT M AINTENANCE S ERVICE CORP.

CERTIFICATES OF AUTHORIZATIONS A.S.M.E. - PP, U, UM. A, k S N.B.B.I. - R

CONTACT: HAROLD H. PERRY OFFICE PHONE: (901 )-353-9880 FAX NO.: <901)-353-0882

DELIVERY ADDRESS: 3000 FITE ROAD MAILING ADDRESS: P.O. 280883 MEMPHIS, TENNESSEE 38168-0883

FABRICATION, INSTALLATION, &. MAINTENANCE• SPECIALIZING IN

OIL SEED PROCESSING EQUIP. & SERVICE

• METAL PLATE FABRICATION CARBON STEEL, STAINLESS STEEL & OTHER ALLOYS

• MECHANICAL CONTRACTING

• PRESSURE VESSELS WITH A.S.M.E. & NATIONAL BOARD STAMPING

• HEAT EXCHANGERS & CONDENSERS

• PROCESS VESSELS

• EVAPORATORS

• HEAT EXCHANGER & CONDENSER RETUBING

• SKID MOUNT PLANTS

• TOWERS & COLUMNS CONDENSER RETUBING

• CONVEYORS FURNISHED & INSTALLED

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28 OIL MILL GAZETTEER / May, 1995

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canola. It meant that growers and crushers in the shorter growing season regions of the Prairies now had the same access to canola quality as those farmers who could grow the longer season Argentine varieties.

Dr. Downey’s pioneering work contributed to the industry’s ability to change from producing rapeseed to the far superior canola in a matter of a few years. Today, Canadian canola oil is recognized by many as having the lowest level of saturated fat of any of the major vegetable oils. This has contributed to a 75 per cent increase in market demand for Canadian canola seed over the past five years.

“Dr. Downey has always been a valuable resource for the industry. He understands the farmer’s point of view and the needs of the crushers and our export customers. Without a man of his vision involved in the industry, it is impossible to tell whether we would be where we are today,” said Mr. Edie.

Although Dr. Downey has retired, he continues his involvement with the canola industry as research scientist emeritus at the Saskatoon Research Center and as an adjunct professor of crop science at the University of Saskatchewan. Always looking to the future, Dr. Downey has become involved in the biotechnology aspects of canola breeding and is working to help commercialize some of the products of biotechnology-related innovations. He continues his role as facilitator to the industry.

In addition to Dr. Downey, two other researchers have been recipients of the James McAnsh Award, Dr. Milton Bell in 1988 and Dr. Baldur Stefansson in 1989. The James McAnsh Award consists of a custom-minted medallion and a $10,000 contribution to a canola-related project of the recipient’s choice, in consultation with the Canola Council of Canada.

Cotton Producers’ Council Sees Value In Optimizing Cottonseed Quality

The National Cotton Council’s cottonseed quality committee has defined the market value for cottonseed as the economic return per ton of seed by maximizing oil and protein levels in the seed. The committee established a minimum level for both oil and protein at 18.5 per cent while maintaining the seed’s free fatty acid and amino acid composition. The committee, comprised of representatives from affected industry segments and advisors from private and public sectors, is chaired by Kenneth Hood, a Mississippi cotton producer and ginner.

Achieving optimum market value was the top priority in a report the committee released to breeders and the research community.

“ Increasing cottonseed’s value is important because cottonseed accounts for about 15 per cent of a producer’s income,” Mr. Hood said. “Maximizing seed value can be achieved by increasing the quantity and quality of the seed oil and protein components.”

Other priorities identified by the committee included:1) establishing procedures for measuring seed coat fragility;2) eliminating gossypol as a significant factor in the seed;3) establishing a minimum and uniform seed size;4) evaluating efforts to develop a reliable and standard seedling

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vegetable oils, including cottonseed oil, as safe, cost effective diluents, adjutants or carriers of plant protection chemicals, said one of the editors and primary authors, Dr. John H. Benedict of

Indonesia Plans Increase In Soybean OutputThe U.S. agricultural attache in Jakarta reports that Indonesia’s

National Logistic Board, in anticipation of beginning free trade in soybeans as of July 1995 under the General Agreement On Tariffs and Trade, decreased the domestic selling price of soybeans from Rp 915 per kilo (U.S.$421) to Rp 800 (U.S.$360) per kilo.

Since 1978, BULOG has handled soybean imports while local farmers were free to sell their product to the general market. In January, Indonesia’s minister of agriculture called on farmers to work harder to boost soybean production and achieve self- sufficiency, in order to reduce the dependency on imports.

According to the minister of agriculture, soybean cultivation has not been sufficiently intensified and Indonesia has sufficient land to increase soybean production. Successful producers indicate that their intensively managed land now yields about three tons of soybeans per hectare, compared to only 1.1 tons per hectare in the past.

Texas A&M University’s Agricultural Research and Extension Center, Corpus Christi.

Co-sponsored by the foundation and National Cottonseed Products Association, the book is being made available for $20.

“Cotton producers, consultants, researchers, extension scientists and others will find this book clearly demonstrates why using cottonseed oil on the farm makes good sense — agronomically, environmentally and econom ically,” said foundation president Bill Tracy, a Buttonwillow, California.

Mr. Tracy said the book, authored by 13 leading scientists, will help: 1) cotton producers through more effective, lower cost and safer pesticide applications, 2) producers and cottonseed crushers through enhanced markets for cottonseed oil and 3) federal and state pesticide agencies in making reasonable regulatory decisions regarding on-farm use of this technology.

David Kinard, NCPA’s director, research and education and one of the book’s three editors, said that using cottonseed oil with agrichemicals is another way to increase the value of the oil, which traditionally has been the driving force behind the price of cottonseed.

For details, contact Janice McRae at The Cotton Foundation, P.O. Box 12284, Memphis, Tennessee, 38182-0284.

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Page 32: INSIDE Convention Details Short Course For Oil Mill

How to squeeze the most out of your oilseed processing business.

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At Buhler, we design, engineer and build reliable oilseed preparation plants for direct solvent extraction operations and expeller pressing operations. We also offer complete systems for cleaning, cracking, dehulling and flaking of oilseeds as well as extraction meal processing plants. Buhler manufactures and supplies machines, conveyors, auxiliary equipment, electric control systems and everything you need for basic as well as fully-automated, computer-controlled plants. Plus, every Buhler product is backed by our world-wide network of technical service support.

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32 OIL MILL GAZETTEER / May, 1995

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Hydrocarbon Solvents For Oilseed Extraction — Regulatory Concerns

By

PHILLIP J. WAKELYN, Manager, Environmental Health and Safety National Cotton Council of America

W ashington, DC

E nvironm ental and w orkplace regulations im pact the users 1 of hexane and o ther hydrocarbon solvents for extraction

of cottonseed and o ther oilseeds. Some alternate hydrocarbon solvents to hexane for oilseed extraction have less regulatory requirem ents. Environm ental Protection Agency standards cover clean air [criteria pollutants (ozone form ed by oxidation of VOC’S), air toxics (hexane)]; clean w ater (w aste water, storm water); solid and hazardous waste; em ergency planning and comm unity right-to-know ; and toxic substances control.

O ccupational Safety and H ealth Administration regulates permissible exposure limits for hexane, hexane isomers and som e other hydrocarbons; process safety m anagem ent; hazard com m unication; personal protective equipm ent for flammable liquids and so forth.

H exane has been the solvent used for oilseed extraction for a long time. Many w orkplace and environm ental regulations apply to the use of hexane as well as to other potential replacem ent solvents for hexane in oilseed extraction. In ad d itio n to hav ing less w o rk p lace and en v ironm en ta l requirem ents, alternate solvents may im prove quality, be more energy efficient and have o ther benefits.

This paper will review som e of the regulatory requirem ents for hydrocarbon solvents used for oilseed extraction.

OSHA — W o rk p la ce R eq u irem en tsOSHA has been in existence since 1971 w hen it was formed

as part of the requirem ents of the O ccupational Health and

Safety Act of 1970 (P.L. 91-596, D ecem ber 29, 1970, effective April 28, 1971).

The original health and safety standards w ere brought in by reference as national consensus standards or existing federal standards. For exam ple, the current list of perm issible exposure limits cam e in from the Walsh Healey Act as national consensus standards. Since 1971, OSHA has prom ulgated m any more health and safety standards, under Section (b) of the act.

Air Contaminants (29 CFR 1910.1000): An em ployee’s exposure to substances listed under this standard are limited to the level listed in table 1 of the standard (see Table 1 in this paper w hich lists the PELs for the solvents.) The PEL listed for a substance is an eight hour time w eighted average exposure.

To achieve com pliance with the PEL, administrative or engineering controls must first be determ ined and im plem ented w henever feasible. W hen such controls are not feasible to achieve full com pliance, protective equ ipm ent or any other protective m easures are to be used to keep exposure of em ployees w ithin the PEL.

On January 19,1989, OSHA issued a new revised standard for air contam inants w hich included additional PELs for 164 new toxic substances and m ore protective PELs for 212 substances. Included w as a standard for hexane, w hich w as low ered to 50 parts per million (ppm ) from 500 ppm and a PEL for hexane isomers of 500 ppm (1,000 ppm short-term limit).

The effective date of the final rule as March 1, 1989. Employees w ere required to com ply w ith all PELs by engineering

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control w here feasible by D ecem ber 31, 1992. However, in Septem ber 1992, the court overturned this rule. The PELs that officially apply are the ones that w ere adopted in 1971.

Since m ost o f th e PELs tha t w ere ch an g ed are at the low er level in the A m erican C onference o f G overnm ental Industrial H ygienist list o f th resh o ld limit value an d industry is already com ply ing w ith the hex an e and hex an e isom er s tandards, the new levels are the levels tha t it w o u ld be p ru d en t to com ply w ith.

H azard Communication Standard (HCS) 29 CFR 1910.1200): The OSHA hazard comm unication standard covers all industries including oil mills. It requires information on hazardous chemicals to be transmitted to em ployees through labels, material safety data sheets, and training programs. A w ritten hazard com m unications program and recordkeeping are also required.

Chemical m anufacturers and im porters are required to review the available scientific evidence concerning the hazards of the chemicals they produce or import, and to report the information they find to their em ployees and to manufacturing em ployers w ho purchase their products.

Oil mills do not have to prepare MSDSs since they are not chemical m anufacturers or importers, but they should request MSDSs from suppliers for any hazardous materials they use.

D ow nstream em ployers such as oil mills can rely on the evaluation perform ed by the chemical m anufacturer or im porter to establish their hazard com m unication programs. H exane and all the potential replacem ents solvents listed in Table 1 w ould require MSDSs.

Process Safety Management (PSM; 29 CFR 1910.119): All facilities that have one or m ore of 137 listed chemicals above

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Table 1. OSHA (W orkplace) Regulations*

Chemical Name PEL [Health Risk](CAS No.) _____________ __

n-hexane(110-54-3)

commercial hexane (at least 80% or more n-hexane (none)

n-heptane(142-82-5)

cyclohexane(110-82-7)

cyclopentane(287-92-3)

hexane isomers (none)

commercial isohexane** (none)

2-methyl pentane (also called ixohexane) (107-83-5)

3-methyl pentane (96-14-0)

methyl cyclopentane (96-37-7)

neohexane(2,2 dimethyl butane)(75-83-2)

2,3 dimethyl butane (75-29-8)

methyl cyclohexane [analogy (108-87-2)1

isopropyl alcohol (2-propanol)(67-63-0)

ethyl alcohol (ethanol) (64-17-5)

500 ppm/1800 m g/m 3 (new PEL was 50 ppm); [neuropathy]; ACGIH (TLV) 50 ppm/180 mg/ m3 (same as new PEL)

(same as n-hexane)

500 ppm/200 mg/m3; [narcosis]; new PEL was 400 ppm, 500 ppm STEL same as ACGIH (TLV)

300 ppm/1050 m g/m 3; [sensory irritation]; ACGIH (TLV) same

None (new OSHA PEL was 600 ppm); [narcosis]; ACGIH (TLV) 600 ppm

None (new OSHA PEL was 500 ppm TWA; 1000 ppm STEL); [narcosis]; ACGIH (TLV) 500 ppm, 1000 ppm STEL

(hexane isomer)

(hexane isomer)

(hexane isomer)

(hexane isomer)

(hexane isomer)

(hexane isomer)

500 ppm (new OSHA PEL was 400 ppm ); to h e p ta n e — [narcosis]’ ACGIH (TLV) 400 ppm

400 ppm, 500 ppm STEL (mfg- strong acid process); [sensory irritation]; ACGIH (TLV) same

1000 ppm; [narcosis]; ACGIH (TLV) same

PELs are from 29CFR1910.1000, Table 1; under the Hazard Communication Standard MSDSs are required for all o f the compounds (physical hazard; flammable liquid); all o f the solvents would be flammable liquids and be regulated under the PSM Standard. Mixture o f 2-methyl pentane, 3-methyl pentane, 2,2-dimethyl butane and 2,3-dimethyl butane

34 OIL MILL GAZETTEER / May, 1995

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their threshold quantities or those w ho have 10,000 pounds or more a flamm able liquid or gas [as defined by the Hazard Com m unication Standard - “Liquid, flammable m eans any liquid having a flashpoint below 100°F (37.8°C), except any mixture having com ponents w ith flashpoints of 100°F (37.8°C) or higher, the total of w hich m ake up 99 per cent or m ore of the total volume o f the m ixture” - this includes hexane, hexane isomers and all hydrocarbon solvents in Table 1] as part of a process are covered by this standard.

The regulation w ent into effect on May 26, 1992. The major exceptions to the May 26, 1992 im plem entation date are the requirem ents for a five year process hazards review schedule and for a formal audit every three years.

For oil mills, all elem ents except the formal audit due in May of 1995 should be in place.

In addition to the PSM standard, OSHA has been enforcing two other regulations for operations of processes with flammable liquids. U nder Personal Protective E quipm ent - G eneral Requirem ents (29 CFR 1910.132), OSHA has cited or obtained voluntary agreem ent from organizations relative to flame resistant clothing.

O p era to rs an d o th e r em p lo y ees w ork in g in the area of flam m able p ro cess are be in g req u ired to w ear flam e resistant w ork c lo th ing . OSHA co m p lian ce officers have u sed the term “n o m ex c lo th in g ” in th e ir co m p liance co rresp o n d en ce . This is n o t co rrec t as th e re are a n u m b er o f m aterial w hich perform eq u a lly to o r b e tte r than nom ex , such as flam e resistan t c o tto n clo th ing .

It appears to be pruden t for oil mills w ho use hexane or other flammable solvent extraction processes to require FR-cotton clothing for all operations related personnel.

A second related safety regulation falls under Fire Brigades (39 CFR 1910.156). Specifically, OSHA has cited organizations

for failure to m eet standards such as: (1) training, both initial and annual refresher training; (2) protective equipm ent availability and testing; and, (3) fitness for duty including periodic physicals. If an on-site fire brigade is part of the site’s em ergency response plan, then these requirem ents m ust be also met.

In addition, the requirem ent of the PSM standard for an emergency response plan triggers the requirem ents of Emergency Action Plan 29 CFR 1910.38(a).

EPA—E n viron m en ta l R eq u irem en tsThe role of the EPA is to protect hum an health and welfare

and the environm ent. Many laws have been enacted to address releases or potential releases of hazardous substances. EPA regulates all aspects affecting the environm ent and the states im plem ent and enforce the regulations. The legislation that serves as the basis for the regulations can be divided into the following categories:

• Statutes that are m edia-specific (Clean Air Act and Clean W ater Act);

• Statutes that m anage solid w aste (Resources Conservation an d R eco v ery ac t [RCRA] a n d C o m p re h e n s iv e Environmental Response, C om pensation and Liability Act [Superfund]); and

• Statutes that directly limit the production rather than the release of chemical substance (Toxic Substances Control Act [TSCA] and Federal Insecticide, Fungicide and Rodenticide Act [FIFRA]).

Table 2 gives an overv iew o f req u irem en ts tha t ap p ly to each solvent.

Clean Air Act (CAA; 40 CFR 51-99): The CAA was am ended in 1990 (PL 101-549, Nov. 15, 1990) and these am endm ents greatly expanded the act. To satisfy the CAA requirem ents states are required to im plem ent regulations and

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develop state im plem entation plans. Federal and state clean air regulations are adm inistered by the EPA and enforced by state air control boards. The CAA regulates through establishm ent of emission standards. Criteria pollutants are regulated as National Ambient Air Quality Standards and hazardous air pollutants as National Emission Standards for H azardous Air Pollutants.

EPA has set NAAQS for six criteria pollutants, ozone, sulfur dioxide, carbon m onoxide, particulate matter (now PM-10), nitrogen oxides, and lead, under sections 108 and 109 of the Clean Air Act (PM-10 particles are particulates ten microns in size and smaller.) The NAAQS are set at levels sufficient to protect public health with an adequate margin o f safety.

EPA set emission standards for seven toxic air pollutants under Section 112 of the CAA from 1978 to 1990. The 1990 am ended act expanded the list of HAPs (air toxics) to 189 substances including hexane and m ore strictly regulates nonattainm ent areas for criteria pollutants.

Non-attainm ent. Title I: H exane and all of the alternative solvents w ould be considered volatile organic com pounds, w hich can undergo photochem ical oxidation in the atm osphere to form ozone (40 CFR 51.100).

Oil mills, m ost likely w ould be major sources of VOCs (over 100 tons release in attainm ent areas) and w ould be covered by the requirem ents for ozone emissions and attainment. If facilities are in ozone non-attainm ent areas, facilities could be required to reduce emissions through reasonable achievable control technology standards.

H azardous Air Pollutants or Air Toxics. Title III: HAP relates to w hether an operation in an em itter o f any o f the 189 chemicals on the list. H exane is on this list, but none o f the potential alternate solvents is.

Oil mills w ould be a major source of hexane - ten tons per year or 25 tons per year of total HAPs. EPA established a list of

source categories and subcategories for the 189 HAPs for the purposes of prom ulgating technology-base standards (57 FR 31576; July 16, 1992) and the adm inistrator p roposed the schedule of dates for prom ulgating standards for each category or subcategory of sources (58 FR 42760; August 11, 1993).

The air toxic requirem ents of the CAA 1990 for establishing control m easures for source categories are: technology-based emission standards established for major sources that will require the maximum degree of reduction in emissions, taking costs and other health and environm ental im pacts into account.

Standards are to be set based on know n or anticipated effects of pollutants on the public health or the environm ent, the quantity emitted, the location of em issions and the efficiency of grow ing categories and subcategories.

Compliance will involve the installation of w hat will be determ ined as the maximum achievable control technology. MACT will be at least as stringent as the average emissions limitation achieved by the best controlled 12 per cent of similar sources. MACT standards for vegetable oil processing using hexane are due N ovem ber 15, 2000.

O nce a standard has been prom ulgated for a source category, then a source will have three years in w hich to comply. For new sources, MACT will be at least as stringent as the m ost stringent emissions level achieved in practice by a similar source. MACT standards will be review ed and revised if necessary at least every eight years.

If EPA determ ines that a significant risk rem ains after the MACT controls are applied, then EPA m ust issue “residual risk standard” (health-based standards) w ithin eight years after MACT is prom ulgated.

Title III. Section 112 (r): Sec. 112(r) is for the prevention of chemical accidents and addresses the sam e concerns as the OSHA PSM standard but different chem icals are covered.

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The goals are to focus on chem icals that pose a significant hazard to the com m unity should an accident occur. To prevent their accidental release and to minimize the consequences of such releases. The list of chem icals covered is com posed of three categories: a list o f 77 toxic substances, a list of 63 flammable substances, and explosive substances with a mass exp losion h azard as listed by the U.S. D epartm ent of Transportation.

Isopentane and pentane are on the list of flammable substances but not hexane and hexane isom ers or the other hydrocarbon solvents. So this does not appear to affect hexane or any of the potential alternative solvents.

Title V. Permits (40CFR 70): All major sources of regulated pollutants are required to have federal operating permit. FOPs require a lot of paper w ork and fees are about $25 per ton of all regulated pollutants em itted by a facility.

Resource Conservation and Recovery Act (RCRA; 40 CFR 260-280): RCRA is a “cradle-to-grave” regulatory system for hazardous waste. The act requires generators, transporters, and disposers to maintain written records of w aste transfers, and requires EPA to establish standards, procedures and perm it requirem ents for disposal.

The act also requires states to have solid w aste m anagem ent

Table 2. Environm ental (EPA) Regulations*

EPCRA/SARA Title ffl

Chemical Name Sec. 302 (CAS No.) CAA RCRA

Title I Title III TCLP (VOC) (HAP) (112r)

Sec. 304 RCRA Code Hazardous

(EHS)TPQ

EHSRQ

CERLARQ

Sec. 313 Sec. 311, 312

n-hexane Yes Yes No No (110-54-3)

No No - 1 + Yes Yes

commercial hexane [same as n-hexane] (none)

n-heptane Yes No No No (142-82-5)

No No - - No Yes

cyclohexane Yes No No No (110-82-7)

U056 No - 1000 Yes Yes

cyclopentane Yes No No No (287-92-3)

No No - - No Yes

hexane isomers Yes No No No (none)

No No - - No Yes

commercial isohexane [hexane isomer] (none)

;2-methyl pentane [hexane isomer] (also called isohexane) (107-83-5)

3-methyl pentane [hexane isomer] (96-14-0)

methyl cyclopentane [hexane isomer] (96-37-7)

neohexane [hexane isomer] (76-83-2)

2,3 dimethyl butane [hexane isomer] (79-29-8)

methyl cyclohexane(108-87-2) Yes No No No No No . . No Yes

isopropyl alcohol Yes No No No (67-63-0)

No No - - Yes Yes

ethyl alcohol Yes No No No 64-17-5

No No - - No Yes

*From Title III Lists o f Lists, U.S. EPA, EPA 560/4-92-011; 40 CFR 3 72;40 CFR 52-99; 49 FR 4478 (Jan. 31, 1994); none are on the NTP or IARC list o f carcinogens.

May, 1995 / OIL MILL GAZETTEER 37

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plans, prohibits open dum ping, and requires EPA to establish criteria for sanitary landfills.

Toxic Characteristics Leaching Potential (TCLP: 40CFR 261.24 and App. II. m ethod 1311): This is a list of about 30 substances that have to be tested to determ ine that they are not leachable from a waste. None of the solvents are on this list.

H azardous w aste (40CFR 261.20-24. 30. 32. 33): W aste with characteristics of ignitability, corrosivity, reactivity and toxicity. Only cyclohexane is on this list.

Toxic Substances Control Act (TSCA;40 CFR 700-721, et seq.): Requires EPA to review the health and environm ental effects of new chemicals (referred to as Prem anufacturing Notice) and chemicals already in com m erce. If a chem ical’s manufacturer, processing, distribution, use or disposal would create unreasonable risks, EPA can regulate or ban it.

All new toxicological data of effects of chem icals not previously m entioned m ust be reported. It is not anticipated that any of the solvents w ould have requirem ents under TSCA unless new data becam e available. New toxicological inform ation on hexane has been reported to EPA in the last tw o years.

Emergency Planning and Community Right-to-Know Act (EPCRA/SARA Title III; 40 CFR 355-370): Enacted as Title III of the 1986 superfund am endm ents and reauthorization act, the act requires states to establish em ergency planning districts with local com m ittees to devise plans for preventing and responding to chemical spills and releases. Superfund is the Com prehensive Environm ental Response, C om pensation and Liability Act of 1980, w hich gives EPA authority to force those responsible for hazardous w aste sites or o ther hazardous substance releases to conduct cleanup or o ther response actions.

The law also requires facilities to file reports on certain dangerous chemicals they handle or release to the environm ent. The reports are to aid em ergency planning and let comm unities and regulators know about potential hazards.

• Sec. 302 - for chemicals designated as extrem ely hazardous substances, facility m ust cooperate w ith state and local planning officials in preparing com prehensive emergency plans; none of the chem icals are on this list.

• Sec. 304 - facilities m ust report accidental release o f EHSs;hexane and cyclohexane have reportable quantities for spills.

• Sec. 311,312 - businesses must m ake MSDSs, for chemicals w hich are required to have MSDSs, available to state and local officials; this w ould cover all of the chem icals since all w ould have MSDSs.

• Sec. 313 - (Toxic Reporting Inventory - TRI) businesses are required to report releases to air, w ater and land of the chemicals on the Sec. 313 list. H exane has recently been added to the TRI list w ith reporting due July 1,1996 (59 FR 61488; N ovem ber 30, 1994). C yclohexane and isopropyl alcohol are also on the list. TRI reporting requirem ents are triggered if a facility m anufacturers, processes or uses a listed substance in a quantity above the statutory threshold of 10,000 or 25,000 pounds/year.

S u m m a ryIn summary, som e of the potential alternate solvents to

hexane w ould have less env ironm en ta l and w orkp lace requirem ents that hexane.

Presented at the forty-fourth an n u a l Oilseed Conference, March, 1995, New Orleans, Louisiana.

38 OIL MILL GAZETTEER / May, 1995

Page 39: INSIDE Convention Details Short Course For Oil Mill

r o u n d t a b l e s u m m a r y : Safety Practices As Part Of Process Safety Management

By

RICHARD BARTON, Process Engineer N. Hunt Moore & Associates, Memphis, Tennessee

I he recent Regional M eeting of the Tri-States Oil Mill _1_ Superintendents Association provided an excellent forum

for discussions on the im pact and implications of current environm ental and safety regulations. The tone was set by Leroy Venne of Cargill as he explained that com pany’s gam eplan for com pliance w ith process safety m anagem ent. His presentation sparked lively dialogue and offered insights into the complexity of the standard.

Steve Van O otegham of CH2M HILL kept the pace set by Mr. Venne w ith a thorough overview of the perm itting requirem ents of Title V of the Clean Air Act A m endm ents of 1990. Apparently every processor either at the plant or corporate level has som eone w orking full time on the Title V requirem ents.

I had the hono r of finishing the day by chairing a roundtable discussion on safety practices, in particular em ergency response, as part of PSM. This paper will attem pt to sum marize the observations m ade during the roundtable.

Many safety practices that have been com m on to our industry for a num ber of years have been incorporated into OSHA standards and are referenced in PSM. Hazard com m unication is one of the safety practices and is the first m entioned in PSM in paragraph (d) Process safety information. Before the invention of the MSDS sheet, the characteristics of hexane w ere contained in NFPA 36.

The effects of hexane on an individual w ere definitely a topic of safety meetings. H exane’s properties have always been considered in preparing to perform w ork in the solvent plant.

In paragraph (f) O perating procedures, part (iv), states that the em ployer shall develop and im plem ent safe w ork practices to provide control o f hazards during operations such as lockout/ tagout and confined space entry.

Because m ost processors' roots begin in grain elevators,

these practices have been com m on for years, have been followed religiously and have been well docum ented.

Another safety practice that our industry relies upon is covered in paragraph (k) Hot w ork permit. No one w ould consider allowing an open flame or o ther potential ignition source in the solvent plant w ithout following the guidelines of the hot w ork permit. Respect of the properties of hexane, lockout/tagout, confined space entry, and hot w ork perm it are exam ples of safety training transform ed into safe habits. They are automatic, second nature.

Finally, paragraph (n) Emergency planning and response includes the well know n safety practice of having an em ergency action plan. This safety practice is inherently harder to transform into a safe habit than the others. As show n above, a safety practice becom es a safe habit through repetition. The w ritten em ergency action plan can be discussed at num erous safety

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Page 40: INSIDE Convention Details Short Course For Oil Mill

meetings, but the training of the plant personnel in the various steps - the em ergency call, the alarm system, the designated evacuation routes the relocation/headcount instructions, and guidelines for extinguishing fires - is typically not done as frequently as with the o ther safety practices.

A ppropriate personnel response during times of em ergencies is one of the goals of PSM. The top priority must be given to the operators and frontline supervisors. Information that these individuals should know includes the process chemistry, the maximum intended inventory, the safe upper and low er limits for items such as tem peratures, pressures and flows, and the consequences of deviations from the safe upper and lower limits.

Oral exam inations, w ritten tests, m ultimedia training, and com puter sim ulation can reinforce this information. As with the safety practices, this information should be as natural to the operators and supervisors as their birthdays!

T he w ritten operating p rocedures for startup, norm al operations, tem porary operations, em ergency shutdow ns, emergency operations, and normal shutdowns should be followed consistently by each shift. Ideally, one shift should operate the plant the sam e as the others.

Although it is not part o f the perform ance based PSM standard, m anagem ent may w ant to consider w hen shutdow ns and startups are scheduled to help increase the focus of the operators and supervisors w ho will conduct these operations.

Steps to correct or avoid deviations from the safe upper and low er limits should be practiced and used w hen necessary.

W hen a plant runs well day-in and day-out, it is difficult to practice corrective or proactive steps because there are no process deviations. Multimedia or other simulation devices may becom e part of p lan t’s training program in order to practice corrective and proactive steps.

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The response of peripheral plant personnel and community agencies during em ergencies should be considered. If a plant has a guard service, then these personnel should be treated as operators with respect to know ing the hazardous comm unication information for the processes in the plant. This m eans training and docum entation.

Most plants invite the local fire departm ent to do an annual walk through of the facility. The frequency o f these walk throughs should be increased if the personnel at the fire station rotate w ith other stations. Increased frequency of training of the fire departm ent will transform into safer responses from them.

M anagem ent may consider as part of the m anagem ent of change [paragraph (1)] procedure to include notification and walk through with the fire departm ent. Process chemistry, simplified block flow diagrams, and plant layouts, including process related information such as the hexane storage area, w ould be useful to the local fire departm ent.

A ppropriate representatives from the various utilities should receive treatm ent similar to the fire departm ent.

Action plans should be in place to assure the safe term ination of a utility’s service if necessary. In larger organizations, there may be corporate personnel w ho w ould assist the plant in an em ergency. These people can help train local m anagers in crisis m anagem ent. They will most likely perform the incident investigation [paragraph (m)] in a catastrophic or potentially catastrophic release.

The m agnitude of the PSM standard som etim es m akes it hard to see the trees for the forest. In o ther w ords, it can be easy to be overw helm ed with com plying with the standard and forget to focus on the basics - repetition of training is necessary to transform safety practices into safe habits.

S u p erin ten d en ts know h ard w o rk as pa rt o f th e ir daily rou tines in run n in g oil m ills an d co m p lian ce w ith PSM will m ake the ir w ork harder. H opefu lly , the en d b en efit w ill be safer p lan ts.

Presented at the a n nua l Regional Meeting o f the Tri-States Oil Mill Superintendents Association, December, 1994, Memphis, Tennessee.

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40 OIL MILL GAZETTEER / May, 1995

Page 41: INSIDE Convention Details Short Course For Oil Mill

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May, 1995 / OIL MILL GAZETTEER 41

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^ P e o p le and P laces^The International Oil Mill Superintendents Association has received an application for membership from Carl Henson, Regional Valve Corporation, Kenner, Louisiana.

Allen F. Johnson has been named executive vice president of the National Oilseed Processors Association, Washington D.C., a post he previously held in 1987 and 1988. During his initial tenure with NOPA, he managed its government relations and policy division. In 1988 Mr. Johnson became executive director of the Iowa Soybean Association and the Iowa Soybean Promotion Board. Most recently, he served as an associate consultant with Marakon Associates.

The export market continues to dominate cotton linter sales with supplies adequate for domestic bleachers but short for new sales to overseas customers, according to the American Cotton Linter Association.

Steve Doty, engineerforthe Food Protein Research and Development Center of Texas A&M University, College Station, and Peggy Goolsby, The Plaza Group, Houston, Texas, were married in Cameron County, Texas, January 28. They reside in Houston.

Scott Soldan recently joined Ralph L. Jackson, Inc., Coldwater, Mississippi, leaving a position at B & D Metals Products, Memphis, Tennessee. He is also the father of a new son born in February.

Red River Commodities, Fargo, North Dakota, recently purchased the Big Crop Seed processing plant in Lubbock, Texas, and A. L. Van Eck en Zonen, Netherlands. The Big Crop Seed facility will be converted to a confection sunflower processing plant to expand its production capacity and establish a Texas receiving site. Zonen has been a family-owned processor of poppy seed and caraway seed since 1884 and will now be a wholly owned subsidiary of Red River Commodities.

The Australian Oilseeds Federation, New South Wales, Australia, estimates the 1995/1996 winter crop of canola to be 652,000 tons from 440,000 hectares planted. Estimates for safflower production is 9,800, and linseed/linola, 5,900. The AOF comments that good rain in January and February have been followed by dry conditions creating uncertainty in expected production.

Hi Roller Conveyors, Hartford, South Dakota, has announced new appointments in the management team, according to John Nelson, general manager. Daryl Sybesma joins as production manager bringing over 20 years of maintenance, production and management experience from Ag Processing, Inc. Rod Waltjer has been appointed purchasing/administration manager from a position as production manager. Mike Spillum joins the firms as sales and marketing manager bringing many years of experience in conveying and material handling with Rapat Corp. These appointments bring Hi Roller Conveyors many years of experience, further solidifying its commitment to serve the needs of the customer.

Meredith B. Allen, a cooperative executive from Greenwood, Mississippi, is the newly appointed president of Cotton Council International, the export promotions division of the National Cotton Council. He succeeds Jerry Calvani who is now the board chairman.

The International Soybean Program is offering the annual soybean processing and utilization course May 17 - June 15. Major topics will include basic processing concepts, oil extraction, soymilk, animal feed applications and quality control. Contact a representative at 217-333- 6422 for details.

The Environmental Protection Agency gave its first-ever approval for the planting of crops genetically-engineered to produce their own pesticide. Cotton is among the crops Monsanto Co., Ciba-Geigy Ltd. and Mycogen Corp. can grow but not sell that are bioengineered to produce B.t., a bacterium which kills various beetles, moths and worms. Unlike many chemical alternatives, the B.t. gene does not cause harm to animals. Plantings may only occur in certain states and the companies await the EPA’s decision regarding potential sales of the products.

An earlier issue noted that Farrell Lucas joined Valley Cooperative Oil Mill, Harlingen, Texas, in 1958; he joined in 1953. Mr. Lucas is currently engaged with the firm to advise and recommend.

A proposed USDA rule which would require that all Mexican-origin cattle moved in interstate commerce be accompanied by a certificate on which each animal is individually identified has been withdrawn. The USDA states the withdrawal was made after public comments received indicated that greater than expected logistical and financial burdens would be felt by those entities affected.

The Vietnam food processing industry is demonstrating a high growth potential in many areas. Because of an increase on taxes on imported milk products, the government is encouraging local investment in developing their dairy industry. Additionally, a $70 million wheat flour processing plant is expected to be built at a seafront site north of Danang.

Ken Sarsons earned a life membership in the Canola Council of Canada for, his role in the development of the canola industry, specifically the crushing sector. In 1967, he was placed in charge of oilseed crushing of the Saskatchewan Wheat Pool and became instrumental in introducing rapeseed, the forerunner of today’s canola, as an alternative crop to wheat and barley. His work included forging links with Co-op Vegetable Oil in Manitoba, which led to the creation of CSP Foods, now called CanAmera Foods.

The National Institute of Oilseed Products recently appointed Michael Daleiden, Universal Commodities Corp., San Francisco, California, president, William Winecki, Premier Edible Oils Corp., Portland, Oregon, first vice president; and Herbert Schleutker, Procter & Gamble Co., Cincinnati, Ohio, second vice president. Edward Campbell, Archer Daniels Midland Co., Decatur, Illinois, is the NIOP immediate past president. NIOP is based in Washington D.C.

Page 43: INSIDE Convention Details Short Course For Oil Mill

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Page 44: INSIDE Convention Details Short Course For Oil Mill

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