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Innovative Composite Solutions
Overview
Innovative Composite Solutions
→ the company
→ facilities
→ Composite Materials
→ Engineering and Development
→ Moulds and Prototyping
→ Production
→ Product Samples
→ Contacts
The Company
Innovative Composite Solutions
The DG-Kunststofftechnik GmbH was founded in 2002 to fully utilize the competence of DG-Flugzeugbau GmbH and meet the requirements of customers from other product sections simultaneously.DG-Kunststofftechnik GmbH has fully access to the experience, know-how, certification and resources of DG-Flugzeugbau. DG-Flugzeugbau GmbH is certified for development, production and maintenance of miscellaneous types of aircraft and aviation parts.
Our range of services and performance:
→ development engineering and manufacturing of composite products
→ mould design various moulds for manufacturing and special applications
→ prototype design one-off production up to serial transition
→ manufacturing small series and special parts, special knowledge in wet lamination
Infrastructure
Innovative Composite Solutions
Location: Bruchsal, together with DG Flugzeugbau GmbH
Production Area: ca. 4.500 sqm
Staff: 60 in cooperation with DG Flugzeugbau GmbH
Lage: situated conveniently with motorway access
Composite materials
Innovative Composite Solutions
- Glass Fibre (GFK)- Carbon Fibre (CFK)- Kevlar Fibre (KFK)- Basalt Fibre (BFK)- Resin (up to 285°C operating temperature)- several low temperature Pre-Pregs
We have all prevalent types of fabric and resin (also aviation certified) in stock.
highest rigidity high strength high energy absorption lowest structure weight
Engineering & Development
Innovative Composite Solutions
- active support right from the first idea
- indication of solution possibilities
- assistance in material selection
- Application of modern CAD-Software
- Processing of all prevalent CAD Formats:
→ 2D: DXF, DWG
→ 3D: IGES, STEP ....
Moulds & Prototyping
Innovative Composite Solutions
- Rapid realization of your ideas by a sophisticated team
- accurate design according to your specification in
→ precision
→ thermal resistance
→ weight
→ surface quality
→ strength, rigidity
→ certification, quality
→ costs
- master form, prototype and serial mould construction
- access to modern multi-axis rotary cutter
Production
Innovative Composite Solutions
- a professional team, well-rehearsed by longtime experience with substantiated know-how
- precision and quality standards from aircraft construction
- 4.500sqm production area, designed for mould construction, manufacturing of large-scale components and special products in wet lamination
- In-house spray chamber 10x3m
- Quality Management System by DG-Flugzeugbau GmbH or individual solutions according to your specifications
Product samples high strength
Innovative Composite Solutions
Fuel tank made of fibre glass, double shell construction
- low weight
- high compressive strength
- perfectly processed
- certified for aviation
Product samples
highest rigidity
Innovative Composite Solutions
Engine mount made from carbon fibre
Highest rigidity made at lowest weight
Product Samples highest requirements
Innovative Composite Solutions
Final Product
Protective FRP-Casing for electric motor (F1-KERS-System):
Tolerance 0,005 mm, load capacities up to 300°C and highest stability
Client: Formular-1 Supplier
Developement
Prototype Part
Product samples special solutions
Innovative Composite Solutions
Fibre glass shaft with thread of carbon fibre to avoid the static charge of paper in a printing machine
Client: Heidelberger Druck
Product Samples large scale mould construction
Innovative Composite Solutions
12 x 3 m mould (deep-drawing) for storefront manufacturing
design
Test setup
mould
final product
Product Samples Wind Turbines: Prototype Manufacturing
Innovative Composite Solutions
Product Samples Custom made Interior for Ambulance-Jets
Innovative Composite Solutions
Beams with mounting plate (Carbon Structure)
ready to use assembly Client: Spectrum Aeromed
Product Samples Custom made Mountings for Jets (metrological investigation)
Innovative Composite Solutions
mounting for measuring probe
Mounting for silver iodide rods
Product Samples Carbon Stairs for Ambulance Jets
Innovative Composite Solutions
Contact
Innovative Composite Solutions
DG Kunststofftechnik GmbHOtto-Lilienthal-Weg 2 D-76646 Bruchsal – Germany
Tel: +49 (0) 7251/30 20 – 190 Fax:+49 (0) 7251/30 20 - 199
E-mail: [email protected] / www.dg-kunststofftechnik.de
Manager: Holger Back
+49 (0) 7251/ 30 20-250
Sales Manager: Stefan Göldner
+49 (0) 7251/ 30 20-110
Technical Director: Dirk Ströbl
+49 (0) 7251/ 30 20-192
Design: Jelmer Wassenaar
+49 (0) 7251/ 30 20-150
