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Finnish innovations for sustainable board and packaging. Industrial Summit 6.10.2017 Tapani Niskanen

Industrial Summit 6.10.2017 Finnish innovations for

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Page 1: Industrial Summit 6.10.2017 Finnish innovations for

Finnish innovations for sustainable

board and packaging.

Industrial Summit 6.10.2017

Tapani Niskanen

Page 2: Industrial Summit 6.10.2017 Finnish innovations for

Unique

Specialty Pigments

Waterborne

Binders and Additives

Specialty Chemicals

Industrial Services

in co-operation

Page 3: Industrial Summit 6.10.2017 Finnish innovations for

Years of Global Expertise

in co-operation

Chemec Sweden founded

Chemec Founded

FP-Pigments founded

Acquisition of acrylate binder business

from BASF

CH-Polymers founded

Acquisition of BASF´sslurry plants in Kotka and

Rauma

1996

1998

2008

2009

2015

FP-Pigments GmbH founded

2009

FP-Pigments Inc founded

1987

Page 4: Industrial Summit 6.10.2017 Finnish innovations for

In-cooperation Companies

in co-operation

VALUEADDED

SOLUTIONS

Specialty

Pigment

Emulsion

Polymers

Make Down

Service

Chemical

Additives

Application

Know-how

R&D

Center

Page 5: Industrial Summit 6.10.2017 Finnish innovations for

Research and Innovations

Customer Focused Innovations

Strong Own Research

Extensive Co-operation with Universities and Research Institutions

LaboratoriesRaisio

At all production

plants

Pilot PlantsKaipiainen

Raisio

Valkeakoski

Research

CenterRaisio

Page 6: Industrial Summit 6.10.2017 Finnish innovations for

Key Growth Drivers

Unique

Pigment

Solutions

New Emulsion

Polymers

Unique

Biomass

Fractionation

Products

New

Waterbased

Barrier

Dispersions

Page 7: Industrial Summit 6.10.2017 Finnish innovations for

in co-operation

Emulsion Polymer Production Plant

Opacity Pigment Production Plants

Specialty Chemical Plant

Leuna,

GermanyRome,

USA

Kaipiainen,

FinlandRauma,

Finland

Our Production Plants

Page 8: Industrial Summit 6.10.2017 Finnish innovations for

in co-operation

Pigment Slurry Plants

Oulu,

FinlandKemi,

Finland

Rauma,

Finland

Our Production Plants

Kotka,

Finland

Page 9: Industrial Summit 6.10.2017 Finnish innovations for

in co-operation

Head Office Offices Production Plants Research CenterFinland Finland

GermanyUSASwedenUnited Kingdom IndiaBelgiumJapanSingapore

FinlandGermanyUSA

Finland

Page 10: Industrial Summit 6.10.2017 Finnish innovations for

Water based barrier coatings

Page 11: Industrial Summit 6.10.2017 Finnish innovations for

in co-operation

Barrier Solutions

Identified need: Environmentally friendly barriers

• PE, Wax and Fluorocarbon replacement by WBBC

Our Solution: Next-Gen Barrier Coating

• Water based dispersions

• Eco-system of polymer-biobinder-specialty pigment and additives

• Extensive manufacturing knowhow and state of art capabilities

Page 12: Industrial Summit 6.10.2017 Finnish innovations for

By end-use By region

2013 Total 4,3 Billion USD (2085 ktons/a)

Year 2020: Barrier coating market Mio $ 6000, (3000 ktons) globally.

WBBC 30 % = 600 000 tons

Barrier Coatings for Paper and Board

in co-operation

Page 13: Industrial Summit 6.10.2017 Finnish innovations for

in co-operation

• Unique assets

• Special pigments

• Special binders and additives

• Special mixing/slurry makedown

• In co-operation strength and synergies

• Prelimenary market study lead to the decission to start up barrier project in

2013.

• TEKES has strongly supported development work two TEKES funded

projects and one European Comission Horizon 2020 project.

• As a result BAR-product family ready for selected segments. New

developmets for more demanding requirements.

CHP Barrier Project

Page 14: Industrial Summit 6.10.2017 Finnish innovations for

in co-operation

Sustainable barrier solution

CHP BAR 3200

Sustainable PE and fluorochemical replacement

• Solid content 50 %

• Commercial customers both for specialty papers and packaging boards

• Converting properties, runnability at sheet fed offset, heat sealing and side

gluebility proven in commercial scale

• CH Polymers works with customers to improve base sheet and

papermaking process to even further improve barrier properties

• Existing applications:

Hamburger wraps and boxes, sandwich boxes, other fast food boxes,

disposable plates, bakery products

•Tested for Ice cream boxes and for frozen food.

Page 15: Industrial Summit 6.10.2017 Finnish innovations for

in co-operation

• Excellent mineral oil migration resistance (over 90% reduction)

• Good solvent resistance (KIT, 4-12)

• Good water resistance and Water Vapor Transmission Rate

(WVTR)

• Low blocking tendency

• Not heat sealable

Sustainable barrier solution

CHP BAR 2200

Page 16: Industrial Summit 6.10.2017 Finnish innovations for

in co-operation

Our solutions meet the increasing environmental requirements

and targets (2018, 2020…) already today:

• For packaging paper and board, suitable for food contact

• BfR XXXVI and FDA §176.170 approved

• The indicative migrations based on EU Commission standard 2016-0523 are at

acceptable levels (MPPO, 2 hours in 70 °C , Ethanol, 2 hours, 60 °C and MPPO,

0,5 hours, 200 °C, Inventia, Sweden)

• Re-pulpable and recyclable (tested in Åbo Akademi against PE)

• Barrier coated paper shows > 80% biodegradation in controlled composting test

(45 day) (OWS, Belgium)

• Bio based (SA and Biofraction) and contain pigments

CHP BAR barrier dispersion &

Environment