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Implementation of the Digital MineSiemens Minerals Week - Santiago, July 20th to July 22nd, 2021
Unrestricted | © Siemens 2021 | LDA SO MN | 2021-07
Pictures of the Future for the Mining IndustryDigitalization is a key lever to support the targets of the Mining Industry in 2030
DIGITAL
MINE
Digitalization is the major key for increasing cost-efficiency and automation
of operations and processes in the mining industry, especially in hazardous
and hard to reach environments.
Five fundamental drivers in the Mining Industry
Restricted | © Siemens 2021 | LDA SO MN | 2021-04Page 3
Go deeper
• From open pit to
underground mine
• New underground
operation
Output
• Increasing ore
recovery
• Asset Efficiency
& Reliability
• Production and
Resources efficiency
Costs
• CAPEX efficiency
• OPEX reduction
• Organizations
and processes
optimization
• Standardization
Lower Grade
• Continuous decrease
of the average ore
grade
• Less large high-
quality deposits
HSSE
• Health, Safety
and Security
in harsh environment
• Awareness of
environmental care
• Lack of skilled talents
• Productivity is going down, costs are going up
• Development and commissioning of greenfield or expansion projects need to be accelerated
• Critical equipment has to have highest availability
Mining Engineeringintegrated engineering, virtual commissioning, long term mine
planning
Enterprise Performance Improvement predictive decision support and autonomous operation
Operations Management Levelmaterial flow simulation, pit-to-port optimization, short interval control, dynamic planning and execution
Operational Levelprocess optimization, prescriptive maintenance, asset
health analytics, online simulation,
autonomous machine operation
Mining Operationasset condition monitoring, process and machine automation, energy
monitoring, fleet dispatching, operational data historian, online ore
quality measurement
Corporate Systems resource planning, business intelligence,
executive dashboarding and reporting
Enterprise Operations Management production planning and execution, maintenance mgmt,
pit-to-port material tracking, performance analysis, quality mgmt
Digital Architecture for Mining EnterpriseEmpower customers to take right decisions along mining value chain
Mine Planning and Design Construction and Assembly Commissioning and Start Up
Infra
structu
reIn
tellig
ence
Digital Transformation in Mining
World today Digitalization Technologies
Digital Twin
Big Data and Internet of
Things
Reliability and operational
excellence
Cyber Security
Cloud and Edge
Analytics and AI
-20%
Impacts in Industries
… Given the limited options of low-hanging
cost savings in the current downturn,
operators and suppliers are looking
towards digital technologies to realize cost
efficiencies
… global electricity demand and crude oil
prices reduced by 60% in 2020
1/3
…of businesses will increase remote
work after COVID-1984%
… of millennials have the budget and
authority to make enterprise technology
purchases of $10,000+. Baby Boomers are
only at 23% and Gen Xers at 27%
Pandemic
Lower consumption
Copper price
Remote work
Economic crisis
Digitalization
Generation shift
Digital Mine Components acc. ISA 88 Part 5
Production Process
Instruments/Sensors/
Actuators
Continous and
Discrete Control
Manufacturing
Operation
Management
Business Planning &
Logistics
Business
Management
▪ Original Equipment plus
adaptions to Siemens DCS
(PROFINET)
▪ Smart instruments (e.g.
smart CCTV)
▪ PCS 7 and COMOS
▪ Simulation
▪ Advanced Process Control
▪ Central Historian System
Advanced
Process
Control
▪ Plant Production Scheduling
▪ Operational Management
▪ Facility Planning
▪ Cash Management
▪ Asset Management
▪ Product Management
Level
5L
evel
3L
evel
4L
evel
2L
eve
l 1
Le
vel 0
SIMIT COMOS
PQM
Historian
Server
COMOS MRO COMOS
Walkinside
SIMATIC IT
SIC / MES
Condition
Monitoring
XHQ
DashboardEnterprise
Resource
Planning
PCS 7
DCS
COMOS
Process &
Automation
COMOS
E&IC
PCS 7
MVSCADA
DSC
VIRTUALIZATION
Consistent plant engineering
with COMOS Process
Integrated data management worldwide
with COMOS Platform
Secure asset management
with COMOS Operations
Comprehensive information management
with COMOS Lifecycle
Fast & easy EI&C engineering
with COMOS Automation
COMOS Maximum productivity for the entire plant lifecycle
Consistency
Productivity
Profitability
Interoperability
Transparency
Efficiency
Quality
Flexibility
Digital MineComos as the engineering/configuration tool for PCS 7 and SIMIT
COMOS
SIMIT PCS 7
Functionalities
• Emulation of controllers
• IO simulation
• Device simulation
• Process Sim.
Integrated
Engineering
Engineering of DCS hardware• Cabinet layout
• Hardware configuration
• Symbol table
• Signal Handling
Device Library for SIMIT
based on APL CMT Library for PCS 7
based on APL
Generation of DCS software• Control module types
• Equipment module types / Units
• Logics/Interlocks
• Signal implementation
Data
Model
Migration 3rd party data• P&ID
• Loop diagrams
• Instruments
• Documents
• …
Virtual Commissioning
Low
High
Fid
eli
ty o
fS
imu
lati
on
High Fidelity
Simulation
Low Fidelity
Simulation
Configuration Site
XHQ
Page 10 Unrestricted | © Siemens 2021 | LDA SO MN | 2021-07
SIMATIC IT / MES
Page 11 Unrestricted | © Siemens 2021 | LDA SO MN | 2021-07
ContactPublished by Siemens 2021
Eduard Wedel Roland Ehrl
Head of Process Control and Dig. Solutions Executive Vice President
LDA AM RC-CL LDA SO Minerals
Cerro El Plomo 6000 Schuhstr. 60
7550000 Santiago 91052 Erlangen
Chile Germany
Phone +56 9 34576636 +49 9131 17 40537
E-mail [email protected] [email protected]
Restricted | © Siemens 2021 | LDA SO MN | 2021-04Page 12