iG5A Profibus 110318 Word 2007 - BER-MAR

SAFETY PRECAUTIONS

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Thank you for purchasing iG5A Series Profibus Communication Module

SAFETY PRECAUTIONS

Always follow safety instructions to prevent accidents and potential hazards from occurring.

Safety precautions are classified into WARNING and CAUTION and their meanings are as follows:

WARNING

CAUTION

The indicated illustrations on the product and in the manual have the following meanings.

Danger may be present. Read the message and follow the instructions carefully. Particular attention should be paid because danger of an electric shock may be present.

Keep operating instructions handy for quick reference.

Read the operating instructions carefully to fully understand the functions of the SV-iG5A series and to use it properly.

CAUTION

Be cautious, when handling the CMOS components of the communication module. Static may lead to malfunctioning of the product.

Turn off the inverter power, when changing the communication cable. Otherwise, you may damage the module or a communication error may occur.

Make sure to insert the Communication module connector to the inverter precisely. Otherwise, you may damage the module or a communication error may occur.

Check the parameter unit before setting up the parameter. Otherwise, a communication error may occur.

Improper operation may result in serious personal injury or death.

Improper operation may result in slight to medium personal injury or property damage.

Table of Contents

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Table of Contents

Chapter 1. Overview ...................................................................................... 1

Chapter 2. SV-iG5A Profibus Communication Option Module ................... 2

Chapter 3. Status Diagnostic and LED Indication ....................................... 9

Chapter 4. Inverter Parameter ........................................................... 12

4.2.1 Communication option module name

C1 .............................. 14 4.2.2 Operation setting method - drv ................................................. 14 4.2.3 Frequency setting method - Frq ............................................... 14 4.2.4 Selection of operation in lost command - I62 ........................... 14 4.2.5 Decision time for lost command - I63 ....................................... 15 4.2.6 Version of Profibus option module

C2 ................................... 15 4.2.7 Station ID setting

C3 ............................................................. 15 4.2.8 LED indication for communication status

C5 ......................... 16 4.2.9 The number of Para Status setting

C30 ................................ 16 4.2.10 Para Status 1~8

C31~C38 .................................................... 17 4.2.11 Number of Para Control setting

C50 ..................................... 17 4.2.12 Para Control 1~8

C51~C58 ................................................... 18 4.2.13 Comm UpDate

C99 ............................................................... 19

Chapter 5. GSD File (Electronic Data Sheets) ........................................... 20

1.1What are the Benefits of Using Profibus option module? ............. 1

1.2Unpacking the drive....................................................................... 1

2.1Technical Data ............................................................................... 2

2.2Profibus Communication Option Module ...................................... 3

2.3Profibus Terminals ......................................................................... 4

2.4Control Terminals .......................................................................... 5

2.5Installation Procedure ................................................................... 6

2.6Instruction for installation .............................................................. 7

2.7Maximum distance according to the baudrate .............................. 8

3.1LED Status Indicator ..................................................................... 9

3.2Option Module Diagnostics according to LED status .................... 9

4.1Profibus Communication Parameter List .................................... 12

4.2Profibus Communication Parameters ......................................... 14

Chapter1. Overview

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Chapter 1. Overview

This Profibus communication option module (abbreviated Profibus option module) allows a SV-iG5A inverter to be connected to Profibus network.

1.1 What are the Benefits of Using Profibus Option Module? Profibus option module allows a controlling and monitoring of inverter to be controlled via sequence program of PLC or Profibus Master Module.

It helps to reduce the installation cost since multiple connections can be implemented with a communication line. In addition, the wiring is simple so installation time will be reduced and maintenance will be easier. Factory automation can be easily implemented because it can control the inverter with auxiliary devices of PLC and operates with top devices as PC, etc.

1.2 Unpacking the Drive The Profibus option module is delivered in a package that contains the following items.

-. Profibus Communication Option Module (1) -. Profibus Communication Option Module User Manual (1) -. Fixing Screw M3 (2)

Chapter2. SV-iG5A Profibus Communication Option Module

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Chapter 2. SV-iG5A Profibus Communication

Option Module

2.1 Technical Data

Device Type Profibus DP Slave

Auto Baudrate Detect Supported mode

Synchronization Mode Supported mode

Freeze Mode Supported mode

Max. Input Length 8 words

Max. Output Length 8 words

Baudrate Support 9.6K, 19.2K, 93.75K, 187.5K, 500K, 1.5M, 3M, 6M, 12M

Modular Station Supported

Max. Module 2

Max. Connectable Number of Nodes

Max. 32 nodes without repeater (including master module)

LED 3 LEDs (ONLINE, ERR, and CPU)

Communication Connector

5-pin removable connector

Table 1 Technical Data


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2.2 Profibus Communication Option Module

Figure 1 Profibus Communication Option Module

Remote/Portabel KPD Connector

Main Connector

PNP/NPN Select Switch

Fault Contactor

Control Connector

Status LED

CPU

Profibus Connector

Terminal Resistor Select Switch

Safety Connector

Fault Contactor Connector


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2.3 Profibus Terminals

Figure 2 Profibus Terminals

Table 2 Signal Description

No. Signal Description

1 B1 Send/Receive data Plus 1

2 A1 Send/Receive data Negative 1

3 SH Shielded Ground

4 B2 Send/Receive data Plus 2

5 A2 Send/Receive data Negative 2

A1 SH B2B1 A2


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2.4 Control Terminals

Terminals

Names of Terminal Electrical Information P1 ~ P4 Multi-function input terminal 1-4 -

CM Common terminal -

VR Power supply for Aux. volume resistor

Output voltage: 12V Max. output current: 10mA Volume resistor: 1 ~ 5 k

V1 Voltage input terminal Max. input voltage: -10V ~ +10V input

I Current input terminal 0 ~ 20mA input Internal resistor: 250

AM Multi-function analog output terminal

Max. output voltage: 11[V] Max. output current: 10mA

MO Multi-function terminal (Open Collector) Below DC 26V, 100mA

MG Aux. power supply common terminal -

24 Aux. 24V power supply Max. output current: 100mA 3A Multi-function relay output A Below AC 250V, 1A 3B Multi-function relay output B Below DC 30V, 1A

3C Multi-function relay common terminal -

FI Pulse input terminal 0 ~ 50kHz FO Pulse output terminal 0 ~ 7 SA Safety input command A - SB Safety input command B - SC Safety Power Supply Max. output current: 10mA

Table 3 Control Terminals Information Note 1) Tie the control wires more than 15cm away from the control terminals.

Otherwise, it interfere the reinstallation of front cover. Note 2) Use copper wire rated 600V, 75

and higher.

MG 24 P1 P2 CM P3 P4 MO

V1 CM I AM FI FO CM VR

SA SB SC


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2.5Installation Procedure

Remove the front cover ( , ) of iG5A for Europe. Connect the Profibus option module ( ) on the inner cover ( ) of inverter.

Mount the upper front cover ( ) after connecting the profibus option module ( ).

Connect the communication and I/O signal cable to control the inverter.

Fasten the screw on the upper front cover ( ) after connecting cables.

Profibus option module needs the Portable keypad ( ) or Remote keypad for monitoring since the module is non-loader type.

Figure 3 Installation Steps

Step 1 Step 2 Step 3

Step 4 Step 5


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2.6 Instruction for installation

Warning) Make sure that connect Profibus option module after inverter power is disconnected.

Do not install or remove Profibus option module while the power is ON. Otherwise, both Profibus option module and the inverter may be damaged. Install or remove Profibus option module when the condenser of the inverter has been fully discharged.

When building a network, make sure to connect the termination resistor to reduce the noise at Profibus option module at the end of the network. Turn on the termination resistor switch on Profibus option module. Termination resistor 220

and 1/8W will be connected between A1 and B1.

Node 1 Node N

Node 2 Node N -1

TerminationSwitch

OFF

TerminationSwitch

OFF

TerminationResistor

Switch ON22 0 ohm 1/8 W

TerminationResistor

Switch ON22 0 ohm 1/8 W

Figure 4 Termination Resistor


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2.7 Maximum Distance according to the Baudrate

Total BUS length of network is differed according to the baudrate. The communication is not guaranteed if the total distance exceeds the total BUS length.

Table 4 Maximum Distance according to the Baudrate

Baudrate Max. Segment Length Max. Extension

Distance 12 Mbps 1,000 m / 3,278 feet 10,000 m / 32,786 feet

6 Mbps 1,000 m / 3,278 feet 10,000 m / 32,786 feet

3 Mbps 1,000 m / 3,278 feet 10,000 m / 32,786 feet

1.5 Mbps 1,000 m / 3,278 feet 10,000 m / 32,786 feet

500 kbps 400 m / 1,311 feet 4,000 m / 13,114 feet

187.5 kbps 200 m / 655 feet 2,000 m / 6,557 feet

93.75 kbps 100 m / 327 feet 1,000 m / 3,278 feet

19.2 kbps 100 m / 327 feet 1,000 m / 3,278 feet

9.6 kbps 100 m / 327 feet 1,000 m / 3,278 feet

Chapter3. Status Diagnostic and LED Indication

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Chapter 3. Status Diagnostic and LED Indication

3.1 LED Status Indicator Profibus Option Module have 3 kinds of LED. Refer to following table

for troubleshooting information provided by there LEDs.

LED Status Description

CPU Steady (On)

Power supply on the module OK after mounting the option module on the inverter.

ERR Steady (On)

Module has a fault.

ONLINE

Steady

(On)

Module is online.

Table 5 LED Indication

3.2 Diagnostics according to LED status

LED

LED Status

Option Module Status

Cause Corrective Actions

CPU

OFF Power supply fault

No power supply or connection fault between inverter and Profibus option module

Check power supply.

Check fault function of inverter.

Check connector connection between Profibus option module and inverter.

Blinking every second

Normal Normal operation

-

ERR OFF Normal Normal operation

-


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Blinking every second with CPU LED

Communi-cation error with inverter

Communication is not available between inverter and option module.

Check fault

function of inverter. Check connector

connection between Profibus option module and inverter.

Blinking every 2 seconds

CONFIG ERROR

Configuration Data is incorrect setting between Master and Inverter.

Check configuration information set in master and inverter.

ERR

Blinking every 3 second

Configuration information changed

Station ID, number of Status, and number of Control value is changed by Keypad.

Perform Comm Update or reset the inverter if Station ID (C 3), number of Status (C 30), and number of Control (C 50) are changed.

ON-LINE

OFF Off-Line

Communication

is not started from master.

Start the communication from Master.

Communication connector has a fault.

Check the connection between pin number of connector and termination resistor.

There is no master in the network.

There is no designated master or master has a fault.


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Wrong Station ID

Check the station ID between designated Profibus option module station ID set in configuration tool and station ID set in keypad of inverter. In addition, check that station ID is unique in the network.

Network Configuration Fault

Check that it exceeds max. length of segment.

Check that number of station exceeds 32 stations including repeater in a segment.

Check that the number of station exceeds 126 stations including repeater in a network.

ON On-Line IO Data Exchange state -

Table 6 Diagnostics according to LED Status

Chapter4. Inverter Parameter

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Chapter 4. Inverter Parameter

4.1 Profibus Communication Parameter List

Code Name of Parameter

Default Value Range Description

drv Operation

Setting Method

1. Fx/Rx-1

0. Keypad Select No.4 FieldBus if you want to command the operation of inverter via Profibus.

1. Fx/Rx-1 2. Fx/Rx-2 3. RS485 4. FieldBus

Frq Frequency

Setting Method

0. Keypad-

1

0. Keypad-1 Select No.9 FieldBus if you want to command the frequency of inverter via Profibus.

1. Keypad-2 2. -10~10V 3. 0~10V 4. 0~20mA 5. "2" + "4" 6. "3" + "4" 7. RS485 8. Digital

Volume 9. FieldBus 10. Pulse

C 1 FieldBus Option Name - -

PnEt

is indicated when Profibus option module is mounted.

C 2 Comm. Option

Module Version

- - S/W version of Profibus option module is indicated.

C 3 Station ID Setting 1 1 ~ 125 -

C 5 FBus LED - - LED status of Profibus option module is displayed.


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Table 7 Inverter Parameters

C30 Number of Para Status

Setting 3 0~8

Set the number of Status used.

C31 Para Status-1

h000A 0~hFFFF Set the address of status

read from Profibus master. C32 Para Status-2

h000E 0~hFFFF C33 Para Status-3

h000F 0~hFFFF C34 Para Status-4

h0000 0~hFFFF C35 Para Status-5




h0000 0~hFFFF

C50 Number of Para Control 2 0~8 Set the number of Control.

C51 Para Control-1

h0005 0~hFFFF Set the address of control controlled by Profibus master.

C52 Para Control-2

h0006 0~hFFFF C53 Para Control-3


h0000 0~hFFFF

C55 Para Control-5




h0000 0~hFFFF

C99

Comm Update

0. No

0. No Use when comm. update Profibus option module. 0

is displayed automatically after comm. update if C99 set to 1.

1. Yes

I62 Selection of Operation in

Lost Command

0. None

0. None Set the inverter operation when Lost Command is occurred.

1. Free-Run 2. Dec

I63 Decision Time

for Lost Command

1.0 sec 0.1 ~ 120.0 sec

Set the decision time for Lost Command.


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4.2 Profibus Communication Parameters

4.2.1Communication option module name - C 3 FBus ID It displays the name of option module installed on the inverter. It displays PnEt

when Profibus option module is installed correctly and it has no fault.

4.2.2 Operation setting method - drv It sets the operation setting method of inverter. To control inverter operation through Profibus communication, set drv

to 4 .

4.2.3 Frequency setting method - Frq It sets the frequency setting method of inverter. To control inverter frequency through Profibus, set Frq

to 9 .

4.2.4 Selection of operation in lost command - I62

It designates operation method when communication is lost during decision time for Lost command. To use this function, drv

have to be set to 4

(FieldBus) or Frq

to 9

(FieldBus).

drv Operation setting method Frq Frequency setting method I62 Selection of operation in Lost Command I63 Decision time for Lost Command

Selection of operation in Lost Command 0 (None) Continuing operation

1 (FreeRun) Free run to stop 2 (Stop) Deceleration to stop


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4.2.5Decision time for lost command - I63

To use this function, drv

have to be set to 4

(FieldBus) or Frq

to 9

(FieldBus).

If

communication restarts in a decision time of Lost Command, it is not recognized for error. ( )

Figure 5 Lost Command Recognition

4.2.6 Version of Profibus option module

C2 It displays the version of Profibus option module installed on the inverter.

4.2.7 Station ID setting

C3

It sets Station ID of Profibus option module. It can set station ID from 1 to 125. Station ID cannot be duplicated. Check if Station ID is not

drv Operation setting method Frq Frequency setting method I62 Selection of operation in Lost Command I63 Decision time for Lost Command

C3 Station ID setting

C99 Comm Update

Communication Status

Recognition of Lost Command

Lost Command

Lost Command

Decision time for Lost Command

Decision time for lost Command


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duplicated in the network. If station ID is changed, ERR LED on the Profibus option module is flickered every 3 seconds. The number of changed Para Control must be applied to Profibus option module. Set C99 (Comm Update) to 1

when Station ID had

been changed.

4.2.8 LED indication for communication status

C5 Profibus communication option module have 3 LEDs, (blank), ONLINE, ERR, and CPU, on the keypad in order from left to right. It indicates communication status by On/Off.

C5 Status Example) 0101

-

4.2.9 The number of Para Status setting

C30

This parameter determines that inverter sends how many status information to master through Profibus communication. It can set the number from 0 to 8. Para Status has to be set as the number of Para Status. (from C31 to C38 as preset number) For example, If C30 sets to 3 , Para Status set from C31 to C33. If C30 sets to 6 , Para Status set from C31 to C36. If C30 (the number of Parameter status) is changed, ERR LED on Profibus option module is flickered every 3 seconds. If Number of Para Status setting

is changed, set C99(Comm Update)

to 1

to apply the changed number of Para Status to Profibus option module.

LED type Blank ON-LINE (Green)

ERR (Red)

CPU (Green)

Keypad Value

0 1 0 1

Status Reserved

ON OFF ON

C30 Number of Para Status setting

C31~C38 Para Status1~Status8 setting


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4.2.10 Para Status 1~8

C31~C38

It determines that what status information will be sent to master through Profibus communication. Para Status 1~8 sets with the type of inverter address. The address is for inverter common area and inverter keypad parameter. If keypad parameter address is used, it will be inputted the type of (h0A x h1000) + ( Group number

x h100) + ( Code number ). For example, if maximum frequency of No. 21 at F group set to Para Status-1, it has to be set to hA215.

h0A x h1000 + h02 x h100 + h15(Dec 21) = hA215

4.2.11 Number of Para Control setting

C50

It determines that master sends how many control information to inverter through Profibus communication. It can set the number from 0 to 8. Para Control has to be set as the number of Para Control. (From C51 to C58 as preset number) For example, If C50 sets to 2 , Para Status set from C51 to C52. If C50 sets to 5 , Para Status set from C51 to C55.

C30 Number of Para Status setting

C31~C38

Para Status1~Status8 setting

Group Group Number DRV 1

F 2 H 3 IO 4

COM 5

C50 Number of Para Control setting C51~C58

Para Control 1 ~ Control 8 setting C99 Comm Update


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If C50 (the number of Para Control) is changed, ERR LED on Profibus option module is flickered every 3 seconds. If Number of Para Control setting

is changed, set C99(Comm Update)

to 1

to apply the changed number of Para Control to Profibus option

module.

4.2.12 Para Control 1~8

C51~C58

It determines that what control information will be sent to inverter through Profibus communication. Para Control 1 ~ 8 sets with the type of inverter address. The address is for inverter common area and inverter keypad parameter. If keypad parameter address is used, it will be inputted the type of (h0A x h1000) + ( Group number

x h100) + ( Code number ). For example, if maximum frequency of No.34 at IO group set to Para Control-1, it has to be set to hA422.

h0A x h1000 + h04 x h100 + h22 (Dec 34) = hA422

C50 Number of Para Control setting

C51~C58

Para Control 1~Control 8 setting

Group Group Number DRV 1

F 2 H 3 IO 4

COM 5


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4.2.13 Comm UpDate

C99

After changing Station ID, the number of Para Status, and the number of Para Control, set the Comm Update to 1 . The changed value will be applied to Profibus option module after Comm Update.

C3 Station ID setting

C30 The number of Para Status setting

C50 The number of Para Control setting

C99 Comm UpDate

Chapter 5. GSD File

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Chapter 5. GSD File (Electronic Data Sheets)

It contains the information of Profibus option module. The profibus configuration software needs GSD file. You can download GSD file from technical support in LSIS website. (http://eng.lsis.biz)

http://eng.lsis.biz

Warranty

A

Maker LS Industrial Systems Co., Ltd.

Installation Date

Model No. SV-iG5A

Profibus Communication Option Module

Warranty Period

Customer Information

Name

Address

Tel.

Sales Office

(Distributor)

Name

Address

Tel.

Warranty period is 12 months after installation or 18 months after manufactured when the installation date is unidentified. However, the guarantee term may vary on the sales term.

IN-WARRANTY service information If the defective part has been identified under normal and proper use within the guarantee term, contact your local authorized LS distributor or LS Service center.

OUT-OF WARRANTY service information The guarantee will not apply in the following cases, even if the guarantee term has not expired.

Damage was caused by misuse, negligence or accident.

Damage was caused by abnormal voltage and peripheral devices malfunction (failure).

Damage was caused by an earthquake, fire, flooding, lightning, or other natural calamities.

When LS nameplate is not attached. When the warranty period has expired.

Warranty

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iG5A Profibus 110318 Word 2007 - BER-MAR