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Journal of Agricultural and Food Chemistry is published by the American ChemicalSociety. 1155 Sixteenth Street N.W., Washington, DC 20036Published by American Chemical Society. Copyright © American Chemical Society.However, no copyright claim is made to original U.S. Government works, or worksproduced by employees of any Commonwealth realm Crown government in the courseof their duties.
Article
Use of near-infrared spectroscopy and chemometrics for the non-destructiveidentification of concealed damage in raw almonds (Prunus dulcis)
Cristian Rogel-Castillo, Roger B. Boulton, ArunwongOpastpongkarn, Guangwei Huang, and Alyson Elayne Mitchell
J. Agric. Food Chem., Just Accepted Manuscript • DOI: 10.1021/acs.jafc.6b01828 • Publication Date (Web): 16 Jun 2016
Downloaded from http://pubs.acs.org on June 28, 2016
Just Accepted
“Just Accepted” manuscripts have been peer-reviewed and accepted for publication. They are postedonline prior to technical editing, formatting for publication and author proofing. The American ChemicalSociety provides “Just Accepted” as a free service to the research community to expedite thedissemination of scientific material as soon as possible after acceptance. “Just Accepted” manuscriptsappear in full in PDF format accompanied by an HTML abstract. “Just Accepted” manuscripts have beenfully peer reviewed, but should not be considered the official version of record. They are accessible to allreaders and citable by the Digital Object Identifier (DOI®). “Just Accepted” is an optional service offeredto authors. Therefore, the “Just Accepted” Web site may not include all articles that will be publishedin the journal. After a manuscript is technically edited and formatted, it will be removed from the “JustAccepted” Web site and published as an ASAP article. Note that technical editing may introduce minorchanges to the manuscript text and/or graphics which could affect content, and all legal disclaimersand ethical guidelines that apply to the journal pertain. ACS cannot be held responsible for errorsor consequences arising from the use of information contained in these “Just Accepted” manuscripts.
Use of near-infrared spectroscopy and chemometrics for the non-destructive identification 1
of concealed damage in raw almonds (Prunus dulcis) 2
3
Cristian Rogel-Castillo1, Roger Boulton
2, Arunwong Opastpongkarn
1, Guangwei Huang
3 and 4
Alyson E. Mitchell1* 5
6
1Department of Food Science and Technology, University of California Davis, One Shields 7
Avenue, Davis, CA 95616, United States; 2 Department of Viticulture and Enology, University 8
of California Davis, One Shields Avenue, Davis, CA 95616, United States; 3
Almond Board of 9
California, 1150 9th Street, Suite 1500, Modesto, CA 95354 United States; 10
11
*Address correspondence to this author at Department of Food Science and Technology, 12
University of California, Davis, CA 95616 [telephone (530) 304-6618; fax (530) 752-4759; e-13
mail [email protected]] 14
15
16
17
18
19
20
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Abstract 21
22
Concealed damage (CD) is defined as a brown discoloration of the kernel interior 23
(nutmeat) that appears only after moderate to high heat treatment (e.g. blanching, drying, 24
roasting, etc.). Raw almonds with CD have no visible defects before heat treatment. Currently 25
there are no screening methods available for detecting CD in raw almonds. Herein, the feasibility 26
of using Near-Infrared Spectroscopy (NIR) between 1125–2153 nm for the detection of CD in 27
almonds is demonstrated. Almond kernels with CD have less NIR absorbance in the region 28
related with oil, protein and carbohydrates. Using partial least square regression and discriminant 29
analysis (PLS-DA) and by selecting specific wavelengths, three classification models were 30
developed. The calibration models have false positive and false negative error rates ranging 31
between 12.4-16.1% and 10.6-17.2%, respectively. The percent error rates ranged between 8.2-32
9.2%. Second derivative pre-processing of selected wavelength resulted in the most robust 33
predictive model. 34
35
Keywords 36
37
Prunus dulcis; Almond, Concealed Damage; Near Infrared Spectroscopy; Partial Least Square 38
Regression; Discriminant Analysis. 39
40
41
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Introduction 42
43
Concealed damage (CD) in raw almonds (Prunus dulcis (Mill.) D.A. Webb) is defined by 44
the industry as a brown discoloration of the kernel interior (nutmeat) that appears only after 45
moderate to high heat treatment (e.g. blanching, drying, roasting, etc.,) as shown in Figure 1. CD 46
may develop anytime during harvest when rain occurs, or after harvest when kernels are in 47
windrows or stockpiles and exposed to warm and moist environments.1,2
Raw almond kernels 48
with CD, have no visible defects on the interior or exterior surface of the kernel. Additionally, 49
there are no visible signs of CD on the surface of whole roasted kernels.3 CD is frequently 50
associated with a strong bitter flavor(s) that can result in immediate consumer rejection.1 51
Currently there are no screening methods available for detecting CD in raw almonds, or other 52
nuts affected by CD, and processors often do not realize nuts are damaged until after they have 53
been roasted.1 Under current production practices, the most common methods for detecting CD 54
involve visual inspection of roasted almonds after they are split open. Kernels with a “dark 55
brown” color over ~50% of the interior of the kernel are considered to have CD.4 A similar 56
approach is used for hazelnuts.5 Visual inspection and manual sorting is time-consuming, 57
subjective, labor intensive and cannot be used to identify nuts with CD before heat treatments. 58
This can result in significant product loss. 59
The current hypothesis is that the browning associated with CD is related to the Maillard 60
reaction. Moisture can induced the hydrolysis of carbohydrates and potential availability of 61
reducing sugars for Maillard browning reactions. For example, in macadamia nuts exposed to 62
moisture during harvesting, increased levels of reducing sugars were observed in nuts with 63
internal browning.6 Similar observations were made in hazelnuts
7 and in almonds exposed to 64
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simulated rainfall.2 In more recent studies, elevated levels of volatiles related to lipid oxidation 65
and amino acid degradation were observed in almonds with CD.8 Both lipid oxidation products 66
and protein degradation products can serve as reactants in the Maillard browning reaction. 67
Near-infrared spectroscopy (NIR) is a rapid and effective method for screening foods for 68
specific chemical and physical characteristics.9 NIR is advantageous as a screening method as it 69
is non-destructive, can be used on whole foods, and produces no waste. The NIR spectral region 70
(720 to 2500 nm) is ideally suited for foods as it contains absorbance bands that result primarily 71
from three chemical bonds: C-H (fats, oil, hydrocarbons), O-H (water, alcohol) and N-H 72
(protein). NIR spectroscopy is increasingly considered one of the more promising in-line 73
detection methods for rapidly measuring specific chemical properties of food.6 It has been 74
successfully applied in detecting quality defects in macadamia kernels7, walnuts
10, chestnut
11 - 12, 75
hazelnuts13 - 14
, and soybean seed.15
It has also been employed for food composition analysis 76
including oleic and linoleic acid content in peanut seed16
, acidity and water content in 77
hazelnuts17
, and characterization of shea tree nut fat profiles.18
78
Pearson (1999) was the first to recognize the use of NIR spectroscopy for the 79
identification of CD in raw almonds4, 19
and evaluated the transmission spectrum from 700–1400 80
nm in almonds soaked in water, and dried but not roasted. In these studies, almonds were either 81
soaked for 30 minutes and exposed to 95% relative humidity for 30 hours (short moisture), or 82
soaked for 60 minutes and exposed to 95% relative humidity for 60 hours (long moisture). 83
Almonds were then dried at either 55 or 110°C. The higher temperature and shorter soak times 84
produced the greatest amount of CD. Almonds with CD had enhanced absorption at 930 nm (oil 85
absorption band). Raw almonds with CD could be distinguished from normal almonds at an error 86
of 12.4% by using principal components of the absorbance, first derivative and second derivative 87
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spectra between 1000-1300 nm. Pearson (1999) recognized that collecting the NIR spectra over 88
the full transmission range would be too slow to achieve desired inspection rates of 40 nuts/s and 89
therefore tested the feasibility of using just 6 light emitting diodes at 660, 830, 880, 890, 940, 90
and 950 nm19
. These data resulted in a classification error rate of 14.3% for the validation set. 91
More recently, Nakariyakul20 - 21
achieve a higher classification rate using hyperspectral 92
transmission and focusing on a sub-set of absorbing bands (760, 920, 935, and 970 nm) with a 93
false negative error rate of 14.81%. Almonds used in this study were generated by Pearson 94
(1999) as described above. 95
Herein, we present the development of a prediction model for the classification of 96
almonds with CD using reflectance NIR in the extended range of the NIR spectrum (1125 – 2153 97
nm) and by employing data pre-processing and partial least square discriminant analysis (PLS-98
DA). Almonds evaluated in this study were exposed to controlled humidity environments that 99
produced an internal nut moisture content of ~5% (control), 8% (mild CD) and 11% (100% CD). 100
The percent CD in the raw almonds was validated using colorimetry as described previously8. 101
Developing a rapid in-line screening method for detecting CD in raw almonds is a critical 102
step towards improving quality control measures in almond processing and offers the advantage 103
of sorting almonds with CD into product lines that do not require roasting or other heat 104
treatments. 105
106
107
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Materials and Methods 108
109
Sample preparation 110
Dehulled raw kernels (100 lbs., var. Nonpareil) were supplied by the Nickels Soil lab 111
(Arbuckle, CA) in September 2013. Individual vessels containing ~100 gm were exposed to 112
conditions that produced an internal kernel moisture of 5% (actual 5.4 ± 0.2), 8% (actual 8.6 ± 113
0.7) or 11% (actual 10.4 ± 1.5) in a controlled atmosphere (Thermo Scientific, Marietta, OH) at 114
45 ± 2°C. Under these conditions, CD is observed after 24 hours. The moisture content of the 115
almonds was validated gravimetrically by drying samples (~1 g) at 95-105°C under vacuum to a 116
constant weight. Moisture was determined in triplicate, and the results were averaged. 117
118
Near-infrared reflectance spectra measurement 119
NIR diffuse reflectance spectra were measured on single whole raw almond kernels using 120
an extended MicroNIR 2200 spectrometer (JDSU, USA). The spectral range was collected from 121
1125 – 2153 nm using sampling intervals of 8 nm per pixel. The detector used was a 128 pixel 122
uncooled element InGaAs (JDSU, USA). Reflectance spectra data (R) were converted to 123
absorbance using the log (1/R) transformation. A Spectralon® SRM-99 Diffuse Reflectance 124
Standard (Labsphere®, New Hampshire, USA) was used as white calibration reference. For each 125
spectrum, 1000 scans with an integration time of 550 µs were averaged. 126
127
Data Pre-processing 128
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NIR spectra are complex with broad overlapping NIR absorption bands making it often 129
difficult to identify unique spectral features related to individual chemical components within a 130
given sample. Therefore, a mathematical treatment (pre-processing) of NIR spectra is often used 131
to correct for unwanted systematic sample-to-sample variation (e.g., kernel shape, roughness of 132
kernel surface); help remove spectral baseline shift and scattering caused by particle size 133
differences; reduce band overlapping; and enhance spectral differences.22
Data pre-processing 134
results in relevant NIR spectral data extraction without losing information while removing 135
unwanted information (e.g., interferences or noise).22
136
After the acquisition, NIR spectra were converted to absorbance and pre-processed using 137
either standard normal variate (SNV) or a 9- point second order Savitzky-Golay filter (second 138
derivative preprocessing). These two techniques alone and a combination were compared to 139
determine their effectiveness at removing baseline offsets. Data pre-processing was performed 140
using R and R-Studio (version 0.98.1102). The following packages were used for preprocessing 141
and PLS-DA: ChemometricsWithR23
, signal24
, plyr25
, dplyr26
and caret27
. 142
143
Determination of CD by colorimetry 144
After NIR spectra were acquired, the almonds were roasted at 120°C for 90 min in a 145
convection oven (Thermo Scientific, USA). Almonds were then split in half along the natural 146
seam and the color of the internal kernel was measured using a ColorFlex colorimeter 147
(HunterLab, USA) according to methods established previously8. The color values L* 148
(lightness), C (Chroma), and h (hue), according to the CIE LCh color scale were recorded using 149
a portsize of 0.4 inches with D65 optical sensor, 0° geometry and 10° angle of vision. Almonds 150
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with CD (L* ≤ 71) were identified and grouped separately from those with no concealed damage 151
(NCD; L* > 71).8 152
153
Prediction of almonds with concealed damage 154
Pre-processed spectra (SNV, second derivative and a combination of both) were analyzed 155
using partial least squares discriminant analysis (PLS-DA). Almonds were separated into two 156
groups (NCD and CD) using colorimetry. The data set (855 almonds) was then randomly divided 157
into a calibration (655 almonds) and a validation (200 almonds) sample set. NCD and CD 158
almonds were assigned constant values of 0 and 1 for a two-class model, respectively. 159
For the calibration model, repeated cross-validation was used to find the best model. 160
Calibration models were evaluated based on the percentage false positive (% fp), percentage 161
false negative (% fn) and percentage error rate (% ER). A fn was defined as the percentage of 162
NCD almonds classified as those with CD, while fp was defined as CD almonds classified as 163
NCD. The % ER represents the percentage of total almonds incorrectly classified by the 164
predictive method.4, 12
165
166
Results and Discussion 167
168
A representative NIR spectrum (1125-2153 nm) of the NCD almonds, after SNV pre-169
processing, is shown in Fig. 2. The spectrum is characterized by broad and unresolved absorption 170
bands and is similar to spectra for peanut28
, walnut10
, macadamiat7, and shea nut.
18 To enhance 171
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spectral features and compensate for baseline offsets, a second-derivative of the absorbance data, 172
with respect to wavelength, was calculated. In the second-derivative data, absorbance maxima 173
are converted to minima (Fig. 3). The NIR spectra obtained after applying the second-derivative 174
were characterized by 10 absorption bands. These bands correlate with the major constituents of 175
raw almonds: lipid (50%), carbohydrates (∼22%), and protein (∼21%).29
The absorption bands 176
between 1165-1238 nm, 1692-1740 nm and 2064-2104 nm are associated with lipids. These 177
include the C-H (-CH) second overtone stretching band (1200-1214 nm)30
, the C-H (-CH2) first 178
overtone stretching band (1700-1724 nm)6, 31
and C-H combination band (~2098 nm).32
The 179
absorption bands in between 1408-1462 nm and 1902-1959 nm are associated with the H-OH 180
second overtone of water18
as well with protein. The absorption bands between 1692-1740 nm 181
and 2064-2104 nm are associated with the absorption of protein (∼1700–1850 nm) and amino 182
acids (∼2080 nm) respectively32
and the region between 1902-1959 nm correlate to water and 183
amides (∼1910–1920 nm).32 Additionally, the absorption band between 2064-2104 nm can be 184
associated with the O-H and the carboxylic group (C=O-O) band of carbohydrates.31
185
An overlay of the averaged second derivative spectra for almonds classified as NCD and 186
CD is also given in Fig. 3. The main differences between the NCD and CD spectra occur at 187
1432, 1457, 1505, 1513, 1708, 1918 and 2080, 2096 nm. The absorption bands at 1432, 1457, 188
1505, 1513, and 1918 nm correspond to protein33
, the band at 1708 nm corresponds to free fatty 189
acids and oil12, 33
, and absorption at 2080 and 2096 nm correspond to carbohydrates. Almonds 190
with CD present less absorbance in these regions indicating that kernels display decreased levels 191
of lipids, protein and carbohydrates as compared to controls. These results corresponds to 192
observations of King et al.34
(1983) who reported that almonds with CD have lower crude fat 193
(oil) and total carbohydrates as compared to almonds with no concealed damage. Additionally, 194
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we recently demonstrated higher levels of volatiles related to lipid oxidation and amino acid 195
degradation in almonds with CD as compared to almonds with no concealed damage.8
Taken 196
together these results indicate the metabolic processes that activate the degradation of proteins, 197
carbohydrates and lipids are involved in the development of CD. The free amino acids, sugars 198
and products from the oxidation of lipids would be substrates for the Maillard reaction and 199
supports the hypothesis that the Maillard reaction is involved in the formation of CD in almonds. 200
Initially, multiple PLS-DA models were evaluated using the full wavelength region from 201
1125-2153 nm after data pre-processing (SNV, second derivative, and SNV and the second 202
derivative). In general, the best predictive models give low percentage error rates (i.e. the highest 203
percentage of correct classification). Herein we found that using the full wavelength region 204
resulted in models with high percentage error rates and therefore PLS-DA models were 205
developed using only relevant portions of the NIR spectra. Table 1 summarize the prediction 206
performance of the calibration models and validation models, which were selected as they had 207
the lowest percent of error (% ER), false positive (% fp) and false negative (% fn) rates. A large 208
data set (200 samples) was analyzed to optimize the prediction models. The lowest % ER (8.2%) 209
was obtained using only second derivative pre-processing as compared to 9.2% when using SNV 210
pre-processing, and 8.2% when using SNV and second derivative pre-processing. Although the 211
% fp rate was higher for this model (17.2%) as compared to the SNV (12.6%) and SNV and 212
second derivative pre-processing (10.6%), the % fn was significantly lower (12.4%) as compared 213
to these models (16%). 214
Previous studies employing IR to build models to discriminate differences between CD 215
and NCD focused on the absorbance range between 700-1400 nm5 and on selected wavelengths 216
within the 700-1400 nm absorbance range.20 - 21
Comparisons of these results with results 217
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obtained herein are summarized in Table 2. Although the % fp were lower across these studies 218
(0.7-5.4%), as compared with our results (12.4 – 16.1%), the rate of % fn were significantly 219
higher (11.1-62.96%) than those obtained using our predictive models (10.6 – 17.2%). 220
Additionally, the % ER ranged from 5.8–27.5% whereas our predictive models gave a much 221
narrower range of 8.2 – 9.2%. The three PLS-DA models presented herein offer significant 222
improvements in the prediction capabilities and are able to identify almonds with CD with 90.8 – 223
91.8% certainty based upon calibration models. Although any of the three models presented 224
could be considered for further development of a rapid in-line screening method for detecting 225
CD in raw almonds, the PLS-DA model based on the second derivative spectra and utilizing four 226
wavelength ranges (i.e.1408–1462, 1692–1740, 1902–1959 and 2064-2104 nm) gives the lowest 227
rate of false negatives and may be the best choice for further method development. 228
Our results indicate that these PLS-DA predictive models offer advantages over 229
previously reported models and that CD is related to the degradation of lipids, carbohydrates and 230
proteins in almonds. 231
232
233
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(34) Jr, A. D. K.; Halbrook, W. U.; Fuller, G.; Whitehand, L. C. Almond Nutmeat Moisture 323
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48, 615-617. 325
326
327
328
329
330
331
332
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Abbreviations Used 333
Concealed damage, CD; No concealed damage, NCD; NIR, Near Infrared Spectroscopy; 334
SNV, Standard Normal Variate; PLS, Partial Least Square; DA, Discriminant Analysis; fp, False 335
Positive; fn, False Negative; % ER., percentage error rate. 336
337
Funding Sources 338
The Almond Board of California provided financial support for this study. We would also 339
like to acknowledge the support of the John Kinsella Endowed Chair in Food, Nutrition and 340
Health. 341
342
Acknowledgements 343
The authors thank Franz Niederholzer (UC Farm Advisor Colusa/Sutter/Yuba Counties) 344
for many thoughtful conversations on almond flavor and breeding and for providing almond 345
samples. 346
347
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FIGURE LEGENDS: 348
349
Figure 1. Color development in raw and roasted almonds (120°C for 90 min) exposed to 350
5% moisture (control) and 11% moisture (concealed damage). 351
Figure 2. The mean standard normal variate (SNV) pre-processed absorbance spectra of 352
almonds with no concealed damage (NCD). 353
Figure 3. A comparison of the mean second derivative (Savitzky-Golay, 9-smoothing 354
points) pre-processed spectra of almonds with no concealed damage (NCD) and 355
concealed damage (CD). 356
357
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363
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Figure 1 367
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Figure 2 370
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373
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375
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377
378
-2.5
-2
-1.5
-1
-0.5
0
0.5
1
1.5
2
1120 1220 1320 1420 1520 1620 1720 1820 1920 2020 2120
Absorbance (log 1/R)
Wavelength (nm)
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Figure 3 379
380
381
382
-0.005
-0.004
-0.003
-0.002
-0.001
0
0.001
0.002
0.003
0.004
1120 1220 1320 1420 1520 1620 1720 1820 1920 2020 2120
Second derivative
Wavelength (nm)
NCD
CD
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383
Table 1. Results of the PLS-DA model using standard normal variate (SNV), second derivative, 384
and SNV and second derivative pre-processing. 385
a) Calibration Model 386
SNV Second derivative Second derivative + SNV
Wavelength selected
(nm)
1408 – 1465
1902 – 1959
1408 – 1465
1692 – 1740
1902 – 1959
2064 – 2104
1408 – 1465
1692 – 1740
1902 – 1959
# Latent variables 4 7 4
ROC* / % Error rate 0.908/9.2 0.918/8.2 0.918/8.2
Specificity / % fn 0.839/16.1 0.876/12.4 0.840/16.0
Selectivity / % fp 0.874/12.6 0.828/17.2 0.894/10.6
* Area under the Receiver Operating Characteristics 387
b) Validation Model 388
SNV Second derivative Second derivative + SNV
% Error rate 9 7 9
% false positive (% fp) 8 8 9
% false negative (% fn) 11 6 7
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Table 2. Comparison of NIR validation results between methods used in the classification 394
of almond with concealed damage (CD). 395
Pearson, T.C
(1998)
Nakariyakul, S.
(2014)
Nakariyakul et
al. (2011)
Results
Obtained
Herein*
Range (nm) 700 – 1400 700 – 1400
(selected
wavelength)
700 –1400
(selected
wavelength)
1125–2153
(selected
wavelength)
% Error rate 12.4 – 27.5 5.8 8.8 8.2 – 9.2
% False positive 0.7 – 5.4 2.91 – 3.41 0.58 – 1.74 12.4 – 16.1
% False negative 11.1 – 23.8 14.81 – 62.96 31.48 – 53.70 10.6 – 17.2
* Based on calibration models 396
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403
404
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407
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Table of Contents Graphics 411
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