Page 1

2015/11/19

i3070 Series 5ifixture guideline

Page 2

2015/11/19

Revision Tracking

Date Description

2018Jun04 Remove bottom ID implementation info; add maximum board size

for Dual Board Stopper (DBS)

2018Jun26 Add in conveyor rails height dimension for clearance.

2018Oct15 Add maintenance statement for micro switch; correct DBS board

size and placement photo

2019Mar01 Change the ID block +24v location from Port1-pin2 to Port2-pin1

2019Apr17 Rectify typo from Max 420 to 410mm

2019May01 Add the Rear Board Stopper Keepout / Dimension

2020Apr07 Add the Rail Down + Board Align for Lean System Only (Slide 37)

2020Jul07 Add wording Alu frame depth vary according to board size

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2015/11/19

E9988E General Specification

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2015/11/19

E9988EL General Specification

Specifications Units i3070 Series 5i Lean Inline ICT

Dimensions (excluding

beacon and LCD panel)

mm

inches800 (L) x 1400 (W) x 1900 (H) *

31.5 (L) x 55.1 (W) x 74.8 (H)

Number of test nodes 2592 maximum

PCB size mm

inchesMin: 50 (L) x 60 (W), Max: 350 (L) x 350 (W) *

Min: 2 (L) x 2.4 (W), Max: 13.8 (L) x 13.8 (W) *

PCB thickness mm

inchesMin: 0.6, Max: 4

Min: 0.02, Max: 0.16

PCB weight (kg) kg

lb3

6.6

PCB edge support mm

inches3

0.12

Top-side (adjustable) &

bottom side clearance

mm

inchesTop: 90, bottom: 30

Top: 3.5, bottom: 1.2

Transport method &

direction

Belt transfer, left to right or right to left

(User configurable direction)

Specifications Units i3070 Series 5i Lean Inline ICT

Transport speed mm/sec

in/secMin: 100, Max: 400

Min: 3.9, Max: 15.7

Transport height mm

inchesMin: 900*, Max: 1000

Min: 35.4*, Max: 39.4

Bottom fixture

height

mm

inchesMin: 75, Max: 105*

Min: 2.9, Max: 4.1*

PCB exchange time sec

secPrimary: 5 – 8

Secondary: 5 – 8

Press force kN

lbf10

2,248

Air pressure kPa

psi500 to 700

72.5 to 101.5

Power 3-phase, DELTA; supports 200-240 VAC

3-phase, WYE; supports 208-220 VAC

3-phase, WYE with neutral; supports 220/380-240/415 VAC

(Line-to-neutral / Line-to-line)

1. Transport height and bottom fixture height are related. If transport height is at a minimum of 900 mm (35.4 in), then maximum fixture height is limited to

90 mm (3.5 in). If bottom fixture height is at maximum of 105 mm (4.1 in), then the minimum transport height is limited to 915 mm (36 in).

2. With Shutter door, the dimension is 811 (L) x 1400 (W) x 1900 (H) mm; 31.9 (L) x 55.1 (W) x 74.8 (H) inches

3. Primary to Secondary Fixed Rail is 960mm

4. The Maximum board size supported without secondary conveyor will be Max: 410 (L) x 380 (W) mm; Max: 16.1 (L) x 14.9 (W). No top probe access

2019Apr17

Page 6

2015/11/19

Board Placement and Fixture Rotation

30

70

Te

sth

ead

Mo

du

le 2

Mo

du

le 3

Slo

t 1Printed Circuit Board (PCB)

Board or Panel

edge must be

28.1mm (11063

tenth MIL)from

fixture edge

Rear

Conveyor

(Moveable

Rail)

Conveyor

belt

Front Conveyor (Fixed)

Fixture origin

LEFT to RIGHT

(L -> R)

RIGHT To LEFT

(R->L)

1. E9988E can ONLY pre-configure as left to right (L-R) or right to left (R-L) in factory

2. E9988EL is User changeable flow direction for left to right (L-R) or right to left (R-L)

3. fixture direction remained for both types of system.

Note: If both system types present in production, recommend to place the board in the center of the fixture.

User may have to adjust Board stopper for every production setup

34.5mm (exclude belt

and Pulley)

34.5mm

(exclude belt)

Conveyor height =

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2015/11/19

Board Placement – Post 08.40p

1. Fixture Type: IN-LINE

2. Fixture consultant: 90° rotated (default); board also rotate 90 degree

3. IPG uses “testmain_inline” and “testmain_inline_panel”

4. No change to others test development process.

Note: New license for testhead onlyInline_Mux_System_TestHead or

Inline_UnMux_System_TestHead

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2015/11/19

Board Placement – Pre 08.40p (Manual Placement)

1. No changes to test development process.

2. Include “fixture keepout” in fixture file.

3. Board placement:

a) Board edge must not overlap the keepout

b) Board edge must not too far away from keepout (1-2 mils gap is acceptable)

Note: testplan modification is needed

KEEPOUT145552, 94700156615, 94700156615, -85290145552, -85290145552, 94700;

get “fixture/fixture”

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2015/11/19

Additional ConsiderationsTop Access and Transfer pins

1. KEEPOUT for Movable rail if there is top access.

(38.4mm) + (5mm) design error tolerances

(15118) tenth mils + (1969) tenth mils

1. Place Transfer pins as far as possible (min 3mm away) from conveyors.

2. Recommended transfer pins areas are the empty space (highlighted in yellow)

1. Within Conveyors.

2. After moveable rail. (Note: Keepout needed for additional board stopper.)

4. KEEPOUT for fixture guide/alignment pins and bushing. (highlighted in purple).

(40-50mm depend on fixture house design and recommendation)

30

70

Te

sth

ead

Module 3 Module 2

Slo

t 1

Rear Board Stopper

(Need cater keepout)

Board Stopper

Board

38.4mm

(Include

BELT and

PULLEY

Recommended Keepout distance from board edge to centre of the

alignment pins minimum is 45mm for 12mm diameter.

Conveyor

height

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2015/11/19

Rear Board Stopper Dimension for KeepoutVary with Bracket change

* All dimension are in “mm”

Add 20mm to the above dimension for keepout

Recommended: 53+20+20 = 93mm ~ 100mm

94+20 = 114mm

30

70

Te

sth

ead

Slo

t 1

Board

2019May01

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2015/11/19

Inline Test Fixture Overview

Rear View

Top Jig with Fixture Guide Pin

Bottom Jig

Overview

Recess on “L” bracket

for Fixture Lock

Top Jig

Page 12

2015/11/19

Bottom Fixture – Dimension and Spec

Bottom Fixture – Dimension & Specification

No Label within moveable

conveyor area

Note:1. The “L” bracket must be ONE solid piece

2. Dimension is critical.

3. All connectors should be placed at Front

Side

4. Overall Jig design controllable by fixture

house.

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2015/11/19

Bottom Fixture – Dimension and Spec

9.0 mm

10.0 mm

5.0 mm

32.8 mm

457.2mm

41.8 mm

Side wall

Probe Plate

Jig Label Area

(200mm)

Support Plate8-10.0 mm

Tooling Pins

Maximum height from bottom Jig to tip of tooling pin <=100mm

L-Bracket side wall(must be ONE solid piece)

Spacer10.0 mm

15.0 mm

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2015/11/19

2D Overview – Line Diagram

14

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2015/11/19

Bottom Fixture – Maximum thickness and Height

Probe Plate

Side wall

Probe Plate

Side wall

Probe Plate

Side wall

Metric Probe or X-Probe High density Probing Usual Probing Density

StiffenerStiffener P-Pin Plate

Maximumheight from bottom Jig to tip of tooling pin <=100mm

75 mm Profile 85 mm Profile 100 mm Profile

** Existing system unable to support Zoom Fixture technologies

Adapter (if any) + Fixture (tip of tooling) must within 100mm

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2015/11/19

Bottom Fixture – Tooling Pin and Bushing Guideline

Probe Plate

L-Bracket Wall

Support Plate

This is illustration purposes: Tooling pin design should follow standard fixture practices

Tooling pin should be placed away from the conveyor and the bushing flushed with the Probe Plate (See C below). If not possible, take note of the following:

A) Tooling pin bushing should not lean into conveyor belt area.

B) Bushing interfering with conveyor must be cut away.

Stiffener

Tooling Pins

L-Bracket Wing

Conveyor

Conveyor belt

Conveyor

Conveyor belt

A C B

Side View

Page 17

2015/11/19

Top Fixture – Dimension and Spec

Top Plate

Alu frame

depth vary

according

board size

2020Jul07

Page 18

2015/11/19

Top fixture to bottom Alignment guide pin and floating concept

Top view cross section of the fixture Guiding Pin/Rod(Grey

color) and Guiding Bush(Green Color).

The floating concept design to be 2 mm clearance and hence

the movement of the top jig is now 1.0 mm.

Note: Recommended Keepout

distance from PCB board edge to

centre of the alignment pins

minimum is 45mm for Alignment pin

of 12mm diameter .

Note: For Lean Inline Fixture

45mmPCB

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2015/11/19

Top fixture secure pin with respect to bottom fixture

Top Jig guide pin with respect to bottom Jig

Page 20

2015/11/19

Top Jig Lock Pin with respect to Fixture Origin

MaxX = 156611

MinY = -85275 tenth mils

MinX = -1889

MaxY = 94725

(0.0)

Y: 457.2 mm

Y: 18.0000 in

X: 402.59 mm

X: 15.8500 in

Centre Lock-pin

Y: 228.6 mm

Y: 9.0000 inY: 228.6 mm

Y: 9.0000 in

X: 51.53mm (2.0287 in)

X: 346.26mm (13.6323in)

X: 4.80mm (0.1889 in )Y: 216.60 mm

Y: 8.5275 in

Y: 228.6 mm

Y: 9.0000 in

X: 397.79 mm

X: 15.6611 in

Y: 12.00 mm

Y: 0.4725 in

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2015/11/19

Top fixture Overall thickness - guideline

• Top plate and overall thickness of TOP JIG cannot be changed.

• Customer/Fixture house has total control of the other designs.

Maintain height from bottom of the PCB to the top plate at 184.6mm after compression

Probe Plate

Top Plate 8mm

152mm

15 mm

8 mm Top floating plate

PCB (thickness 1.6mm)

Probe Plate

Top Plate 8mm

149.6mm

15 mm

8 mmTop floating plate

PCB (thickness 4.0mm)

Note: Pictures are not in scale

Top JIG thickness (mm) = Maximum thickness (mm) – PCB thickness (mm)Top JIG thickness (mm) = 184.6mm – PCB thickness (mm)

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2015/11/19

Top fixture ID block location

ID block – Line Diagram

Page 23

2015/11/19

ID block dimension – system side

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2015/11/19

ID block dimension – fixture side

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2015/11/19

ID block Signal – System front view (Standard Inline E9988E)(With Effect from 1st March 2019)

Front View (Pin assignment)

AF1

(Signal 404)

AF3

(Signal 406)

AF5

(Signal 408)

AF7

(Signal 410)

AF9

(Signal 412)

AF11(MSB)

(Signal 414)

Spare Spare

AF0 (LSB)

(Signal 403)

AF2

(Signal 405)

AF4

(Signal 407)

AF6

(Signal 409)

AF8

(Signal 411)

AF10

(Signal 413)

Auto GND

(Signal “-”)

- (Com - T) bd

orientation

Spare J1.10 J1.8 J1.6 J1.4 J1.2 Spare Spare

Spare J1.9 J1.7 J1.5 J1.3 J1.1 Spare + (24V - T) bd

orientation

Spare Spare LEM_M LEM_R LEM_A CET PWR USB VCC Data -

Spare Spare ASRU SW

GND

ASRU SW

GND

ASRU SW

GND

CET GND USB GND Data +

Front View (Pin-out)

Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2

Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1

Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2

Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1

Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2

Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1

FIX ID: Wire to GND is “1”; No wire is “0” (MSB……..LSB) (Example = 111111111111 = 4095)

2019Mar01

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2015/11/19

ID block Signal – System front view (Lean Inline E9988EL)(With Effect from 1st March 2019)

Front View (Pin assignment)

AF1

(Signal 401)

AF3

(Signal 403)

AF5

(Signal 405)

AF7

(Signal 407)

AF9

(Signal 409)

AF11(MSB)

(Signal 411)

Spare Spare

AF0 (LSB)

(Signal 400)

AF2

(Signal 402)

AF4

(Signal 404)

AF6

(Signal 406)

AF8

(Signal 408)

AF10

(Signal 410)

Auto GND

(Signal “-”)

- (Com - T) bd

orientation

Spare J1.10 J1.8 J1.6 J1.4 J1.2 Spare Spare

Spare J1.9 J1.7 J1.5 J1.3 J1.1 Spare + (24V - T) bd

orientation

Spare Spare LEM_M LEM_R LEM_A CET PWR USB VCC Data -

Spare Spare ASRU SW

GND

ASRU SW

GND

ASRU SW

GND

CET GND USB GND Data +

Front View (Pin-out)

Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2

Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1

Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2

Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1

Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2

Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1

FIX ID: Wire to GND is “1”; No wire is “0” (MSB……..LSB) (Example = 111111111111 = 4095)

2019Mar01

Page 27

2015/11/19

Board Orientation Signal

27

Sensor Type:

Board Orientation Laser thru beam sensorSignal: NPNPower: +24V DC

Sense distance: >200mm Recommendation: Optex (economical), Keyence, Omron

Purposes:

1. Check that DUT is in correct orientation.

2. Check that DUT has stopped at the correct position.

Bottom Fixture

Top Fixture

DUT

Board Orientation Receiver

Board Orientation Transmitter

Brd Stopper

Correct Orientation

DUT

Bottom Fixture

Top Fixture

Board Orientation Receiver

Board Orientation transmitter

Brd Stopper

Incorrect Orientation

Page 28

2015/11/19

Board Orientation Signal (Thru beam)

28

Connector Pin-out (bottom - receiver)

Bottom Fixture

Top Fixture

Board Orientation Receiver

Board Orientation

Transmitter

Amplifier

(if any)

PLC I/OTop ID block

Inline System

(default)

Amplifier

(if any)

Connection /

cable

Connection/ cable

User connections

Support Plate

Cables connected

to ID block

System Pin 1 Pin 2 Pin3

E9988E + (24dc) - (Com) Signal 007 (Board Orientation)

E9988EL + (24dc) - (Com) Signal 311 (Board Orientation)

Page 29

2015/11/19

Board Orientation Signal (Reflect)

Bottom Fixture

Top Fixture

Reflector

surface

Board Orientation

Transmitter / Receiver

PLC I/OTransfer

block

Internal

Inline System

Amplifier

if any

Modify Connection /

cables to ANY PINS of

TOP Fixture ID

BLOCK

Connection/ cable

User

connections

Support Plate

signal

Note:

If using reflective laser beam, the signal

from PLC (system) needed to re-route.

No connection to bottom

fixture as sensor and

amplifier located at Top

fixture

Page 30

2015/11/19

Board-Alignment signal

30

Support

Plate

Connector (to PLC input)

Purpose: Check that DUT sit flatly on the support plate.

Sensor Type: Micro switches / Low Beam Laser

Bottom Fixture

Top Fixture

Board-Align/Board-Sit position

Micro switches

Or sensors

PLC checks that board fully sit on fixture support plate

before the Press fully engage to All Probes position

System Pin 1 Pin 2 Pin3

E9988E + (24dc) - (Com) Signal 315

(Board Alignment)

E9988EL + (24dc) - (Com) Signal 313

(Board Alignment)

Page 31

2015/11/19

Board-Alignment sensor

31

Support

Plate

Connector (to

PLC)

Micro switches

Or sensors*

PLC I/O

Inline System

Note:

Either micro switches or low beam sensors can be used.

regular maintenance (e.g. replace) if used micro switches which based on their product life cycle

Board warpage may affect micro switch activation.

Micro switches

Page 32

2015/11/19

EL connector housing and pins

32

Housing

Page 33

2015/11/19

Overall 2D fixture Diagram and Playpen STEP file

Refer to additional attachments

1. i3070 InLine Test Fixture 03Nov2015 – Line Diagram

2. Playpen_3DModel_Step_11Nov2015

3. Thru Beam and Reflect Sensors

4. EL connector

Page 34

2015/11/19

Maximum Board Size for Dual Board Staging (DBS)

Standard Fixture Kit 2 MOD Inline

Max board Size 150 (L) x 350* (W) mm

Min board size 50 (L) x 60 (W) mm

Page 35

2015/11/19

Back-up Slide

35

Page 36

2015/11/19

Press Profile – Relearn for individual fixture

36

DUT

Bottom Fixture

Support Plate

Top Fixture

Legend: Color

Conveyor & Belt

Press rod

Components

Tooling pin

Probes

DUT

Support Plate

Press

1. Standby

DUT

Bottom Fixture

Top Fixture

5. Retest

Bottom Fixture

Top Fixture

3. All Probes

Bottom Fixture

Top Fixture

4. Long Probes

Bottom Fixture

Top Fixture

2. Board Align

Bottom Fixture

Top Fixture

Page 37

2015/11/19

Press Profile – Relearn for individual fixture (Lean)

37

DUT

Bottom Fixture

Support Plate

Top Fixture

Legend: Color

Conveyor & Belt

Press rod

Components

Tooling pin

Probes

DUT

Support Plate

Press

1. Standby

DUT

Bottom Fixture

Top Fixture

5. Retest

Bottom Fixture

Top Fixture

3. All Probes

Bottom Fixture

Top Fixture

4. Long Probes

Bottom Fixture

Top Fixture

2. Rail down + Board Align

2020Apr07

Page 38

2015/11/19

VTEP connections

38

Via Top ID block and ribbon cable

Operator need to disconnect the cable (circled) when

change Fixture

Via direct connection

Operator need to remove cable (red colour) when

change Fixture