Hot Runner Controllers - Hummel.com · 2 Setting Standards In 2008 the skills provided by the enterprise as a whole are being strategically reorganized – to create HUMMEL AG. What’s

Hot Runner Controllers

Setting Standards

2

Setting Standards

In 2008 the skills provided by the enterprise as awhole are being strategically reorganized– to create HUMMEL AG.

What’s the best possible way of combin-ing know-how? By doing development,design, tool manufacture, production, elec-tro plating and assembly all under the sameroof. HUMMEL operates and sets stan-dards in the following product areas:

• Cable glands, cable protectingsystems, connectors, housings

• Temperature controllers, operating-panels, industrial loading technology,sensor technology, controls

• System solutions, front panels, customized housings, cable assembly

• Customized metal and plastic parts• Radiator Valves and Fittings,

design technology

We are based in Waldkirch and Denzlingen– that’s to the north of Freiburg, right in thetriangle where the German, French andSwiss borders meet. 2008 marks our com-pany’s 60th anniversary.

In 1948 the metalworking factory Anton HummelMetallwarenfabrik was set up. It manu-factured form-turned pieces and otherparts for electrical, heating and sanitaryinstallations.

In 1970HUMMEL branched out into plastics tech-nology.

In 1987a fully automatic electroplating line wasinstalled.

In 1995HUMMEL was split into various divisions.

1994 to 2005saw subsidiaries and branches being setup in Hungary, China, Italy, Brazil, Russiaand the UK.

HUMMEL AG

HUMMEL is a family-owned Germanbusiness, and proud of it. It is independent,it is not tied up in a group, and it opera-tes worldwide. What has made HUMMELbranch market leader? Its numerouspatents and innovations, its constant tech-nological developments, its wide verticalintegration, its flexibility when it comes tospecial applications, and its clear strategytargeting success.

What has given HUMMEL its distinguishedreputation? Its all-round system solutionsand its wide range of top quality products.True to the motto, “We set standards”. No matter how specific or varied they are:HUMMEL’s extensive program enables it torespond quickly and flexibly to any custo-mer requirements.

HUMMEL supplies quality certified inaccordance with ISO 9001:2000, and inmanufacture it takes a strictly ecologicalapproach.

Company History

3

The Products

Product Range

Enclosure Solutions

Cable Glands

Circular Connectors

Liquid tight strain relief and conduit fittingsCircular ConnectorsIndustrial EnclosuresSensing and Control DevicesPrecision turned partsRadiator Valves and FittingsInstallation Enclosures

To request catalog: [email protected]

4

Setting Standards

5

Created & Printed byDesign and layout: intermedia marketing gmbh, Mozartstraße 2, 79183 Waldkirch, Germany, Tel. +49 (0) 76 81/ 47 78 99-0, Fax +49 (0) 76 81/ 47 78 99-27, [email protected]: Druckerei Furtwängler GmbH, 79211 Denzlingen, Germany, Tel. +49 (0) 76 66 /13 31. Printed on ecologically friendly paper in September 2008. Catalogue English

Products, design, colors and dimensions are subject to change without prior notice. We reserve the right to make technical improvements on all our products, currently ordered or for futureorders. It is the user’s responsibility to verify all dimensions and technical data. HUMMEL AG will assume no liability regarding information provided to the user by published literature or insidetechnical staff, its distributors and outside sales personnel. Errors in the catalog can occur and shall not create any liability whatsoever for HUMMEL. All information provided by HUMMEL is without guarantee and must be verified by the user.

Limited Liability

Table of Contents

Multi-zone controllers

Slide-in controllers

Accessories

MULTI up to 36 zones ............................................................. 6PROFESSIONAL up to 180 zones .................................. 8PROFESSIONAL LC up to 96 zones ........................... 10

DIALOG slide-in controller................................................. 12MINI one zone controller................................................... 14SINGLE slide-in controller .................................................. 16Housings for slide-in controllers

up to 40 zones.................................................................. 18

Mold security.............................................................................. 20Load cables ................................................................................. 22Thermocouple cables..............................................................23Mold connectors........................................................................24Single connectors......................................................................25Cables ..............................................................................................26Accessories ...................................................................................27

6

MULTI

+ Compact unit for 6 to 36 heating zones

+ Modular design, thus easy to maintain

+ With mold memory

+ Sensor monitoring andpower measurement

+ Programmable soft-start ramp

+ Process data detectionvia Ethernet Interface MULTI-VIEW

Multi-zone controllers

The MULTI 6 controller series is available in practical 6-zone steps.Its modular design with independent slide-in controller slots ensuresfast replacement in case of malfunction.

Perfect ease of use and a straightforward display showing all instan-taneous and setpoint values guarantee the smooth integration of the-se controllers into the production processes.

The alarm indicators only light up in case of error or malfunction.This allows to check the operating state of the hot runner system ata glance.

Due to the presetting of the system’s basic parameters by the facto-ry, time-consuming configuration is not necessary – the unit is imme-diately ready for use. The mold memory enables you to store thesettings for all of the hot runner molds and access these programsby a touch of the button.

A solid metal housing with powerful cooling fans allows continuousoperation at maximum load even under extreme operating conditi-ons. The rear panel features separate connectors for the load andthermocouples, the power switch, interface and alarm connectors.

The temperature can be increased or decreased externally by thealarm cable connecting the controller to the control system of themachine. In case of malfunction, the controller stops the machineimmediately.

HOT RUNNER CONTROLLERS

7

654321

121110987

181716151413

MULTI series

Setting Standards

DimensionsHousingMetal enclosure, powder-coated

Available units / Order information6-, 12-, 18-, 24-, 30 and 36-slots / TS.MULTI 6...36

Mold connection (load and TC separate)..................................Connectors x number of poles6-zones .......................2 x 16-poles12-zones .....................1 x 24-poles / 1 x 32-poles (TC)18-zones .....................2 x 24-poles / 2 x 32-poles (TC)24-zones .....................2 x 24-poles / 2 x 32-poles (TC)30-zones .....................3 x 24-poles / 3 x 32-poles (TC)36-zones .....................3 x 24-poles / 3 x 32-poles (TC)

Power supply (+/- 10 %, 50 - 60 Hz)Voltage / Connector / Connected load400 VAC / 32 A CEKON / 22 kW

CharacteristicsPower output:...............max. 16 A per zone, contactless ..................................semicconductor, zero-switchingThermocouple: .............Fe-CuNi type J or LControl precision: .........Better 1 °C, self-optimizing..................................(if hot runner permits)Control range: .............50 - 500 °C (122 - 932 °F)Operating temperature: 10 - 40 °C (50 - 104 °F)

FeaturesAlarm outputs: .............2 changeover contactsControl inputs: .............2 switch inputs (contacts)Data interface: ............for SUB-D plug 9-pole

Information displayedSetpoint and instantaneous values for all zones (°C or °F),power output in amperes or percent, alarm indicators fortemperature (over- or low temperature), current (overcurrent,open load), TC malfunction (open, reverse)

FunctionsSoft-start programmable, compound heating, sensor monitoring,power measurement; manual control mode, temperaturereduction (standby), temperature increase (boost), mold memory,parameters programmable, data interface, cascaded operation(combining several controllers into a single system)

Specifications

Subject to technical modifications

8

PROFESSIONAL

+ For 48 to 180 zones

+ Touch-screen control panel

+ Extensive diagnostic functions

+ Clear screen display of all relevantproduction data

+ Error and event log

Professional controllers

The PROFESSIONAL controller series has been designed for con-trolling multi-cavity molds, thus satisfying the highest qualitydemands. In addition, extensive diagnostic and log functions areavailable that greatly facilitate testing and starting up complexhot runner molds.

PC-based operation with a touch-screen panel ensures maximumoperator convenience, thanks also to a clearly arranged displayand optimal user guidance. If space is scarce, the control panelcan be separated from the controller.

All parameter settings can be stored and managed convenient-ly in the system’s memory, which provides extensive storage anddisplay options.

All production process parameters (as well as potential errors)are recorded and documented most clearly.

These controllers are available in 12-zone steps, each dozenbeing wired to a 24-pole load connector and a 32-pole sensorconnector (HAN A). Slide-in modules complete with a 16-amperepower unit ensure fast replacement in case of malfunction.


9

960

580

PROFESSIONAL

440

375

90

650

1500

500 90

Connections

Setting Standards

DimensionsHousingBottom cabinet: ...........Metal enclosure, powder-coated,..................................with lockable castorsDisplay: ......................Metal enclosure, ..................................powder-coated, with touch-screen..................................control panel

Available units / Order information48- to 180-slots / TS.PROFESSIONAL 48...180

Mold connection (load and TC separate)12-zone units wired to a 24-poles load connector and a 32-poles TC connectorSpecial configurations on request

Power supply (+/- 10 %, 50 - 60 Hz)Voltage / Connector / Connected load400 VAC / 63 A CEKON / 44 kWHigher load on request

CharacteristicsPower output:...............max. 16 A per zone, contactless..................................semiconductor, zero-switchingThermocouple: .............Fe-CuNi type J or LControl precision: .........Better 1 °C, self-optimizing..............................................(if hot runner permits)

Control range: .............50 - 500 °C (122 - 932 °F)Operating temperature: 10 - 40 °C (50 - 104 °F)

FeaturesAlarm outputs: .............2 changeover contactsControl inputs: .............2 switch inputs (contacts)Data interface: ............for SUB-D plug 9-polePrinter interface: ...........USB, Ethernet, WLAN

Operation & display15“-SVGA-LCD with touch-screenPermanent indication of setpoint and instantaneousvalues plus power outputs for all zones

FunctionsLoad-circuit monitoring, sensor monitoring, powermeasurement, mold diagnosis, soft-start programmable,compound heating, manual control mode, temperaturereduction (standby), temperature increase (boost),mold memory, parameters programmable, error log,data recording, data interface, choose language

Specifications


10

PROFESSIONAL LC

+ For 48 up to 96 zones

+ Cost-effective membrane keyboard

+ Rugged, user-friendly construction

+ Optional PC software available forcomfortable operation

+ Easy service access

Professional control unit LC

The LC series differs from the TEMP STAR PROFESSIONAL unitwith touch screen by employing a cost-effective production dis-play for use in extremely demanding production environments.The rugged membrane keyboard with bright LEDs allows easysetting of all production parameters. The unit is equipped withan individual error indicator for each control zone.

An optional software is available for wiring testing, starting ofnew molds, mold data management or troubleshooting. This soft-ware can be installed on any PC or notebook with Windows®,giving the user access to all the same functions as on the touch-screen equipped unit, however, by using a mouse instead of atouch-screen.

A communication port on the back of the unit allows connectionof the production display or a PC / notebook, even while the unitis running.

In case of a malfunction, service-friendly control cards for 6zones each can be replaced without any tools. The units are builtfor 48 to 96 zones.


11

960

580

PROFESSIONAL LC

415

160

650

1245

500 90

30050

960

580

PROFESSIONAL LC

400

310

85

650

500 90

Connections

Setting Standards

Dimensions HousingBottom cabinet: ............Metal enclosure, powder-coated;..................................with lockable castorsUser panel: ..................Metal enclosure; powder-coated;..................................with membrane keyboard

Available units / Order information48- to 96-zones / TS.PROFESSIONAL 48...96LC

Mold connection (load and TC separate)12-zone units wired to a 24-poles load connector and a 32-poles TC connectorSpecial configurations on request

Power supply (+/- 10 %, 50 - 60 Hz)Voltage / Connector / Connected load400 VAC / 63 A CEKON / 44 kWHigher load on request

CharacteristicsPower output:...............max. 16 A per zone, contactless..................................semicconductor, zero-switchingThermocouple: .............Fe-CuNi type J or LControl precision: .........Better 1 °C, self-optimizing..............................................(if hot runner permits)


FeaturesAlarm outputs:..............2 changeover contactsControl inputs:..............2 switch inputs (contacts)Data interface: .............for SUB-D plug 9-poleUser panel: ..................M16 connector 10-pole

Operation, Information displayed:Membrane keyboard with LED display for 24-zones,scrollable. Setpoint and instantaneous values andalarm indicators. Optional operation with a PC / Laptop.

FunctionsLoad-circuit monitoring, sensor monitoring, power measurement,soft-start programmable, compound heating, manual controlmode, temperature reduction (standby), temperature increase(boost), parameters programmable. With optional PC software:mold diagnosis, mold memory,error log, data recording, datainterface, choose language

Specifications


12

DIALOG

+ Flexible slide-in technology

+ 16-ampere power unit integrated

+ Replacement within seconds incase of failure

+ Central control with memory function

+ Optimal mold protection

+ Ground leakage measurementSlide-in controllers withcentral control unit

The DIALOG series combines all of the advantages of the classical, sin-gle slide-in controller with the central handling afforded by a multi-zonecontroller. Available controller housings (see page 18) can be equippedwith just the number of slide-in modules actually needed, plus a centralcontrol unit if required. Unneeded slots simply remain empty and can berefitted at any time.

The integrated 16-ampere (3.600 watt) power unit allows fast and easymodule replacement, without the need to open the housing or disconnectany cables!

The DIALOG central control unit fits into any empty slot of the housingand allows central adjustment of any number of slide-in modules. Allfunctions can be accessed and controlled either directly by the controlmodule or the central control unit.

The front panel buttons guarantee easy operation. Both the instantane-ous and setpoint values are permanently displayed. In addition, the set-point window allows to display the instantaneous output power either inamperes or percent.

Ground fault, temperature deviation, overcurrent and sensor error aremonitored and indicated separately for each control module. Togetherwith the programmable soft-start function, the DIALOG series thus provi-des optimal protection for the connected hot runner system.


13

DIALOG slide-in controller

Setting Standards

DimensionsSlide-in controller & central control unitEuropean standard-size PCB, 160 x 100 mm

Connections via central multipoint connector provided in housing

Power supply 230 VAC / 50 - 60 Hz

Slide-in controller characteristicsPower output:...............max. 16 A per zone, contactless..................................semiconductor, zero-switchingThermocouple: .............Fe-CuNi type J or LControl precision: .........Better 1 °C, self-optimizing..............................................(if hot runner permits)


Information displayed on slide-in controllerSetpoint and instantaneous values for all zones (°C or °F), power output in amperes or percent, alarm indicatorsfor temperature (over- or low temperature), current (overcurrent,open load), ground fault, TC malfunction (open, reverse)

Order informationTS.DIALOG REGELEINSCHUB (Slide-in controller)TS.DIALOG ZENTRALE (Central unit)

FunctionsSoft-start programmable, compound heating, sensor monitoring, power measurement, ground leakage measurement, manual control mode, temperature reduction (standby), temperature increase (boost), parameters programmable, mold memory (central control unit)

Specifications


14

MINI

+ For 1 zone, 10 amp max.

+ Cost-effective compact unit

+ Mains connector with protective earth

+ Fully functional hot runner monitoring

Basic control unitThis compact unit is designed to provide temperature control of a load circuit. It is suitable for load currents up to 10 A. The control unit is powered through a 230 VAC mains plugwith protective earth.

The unit is operated via buttons on the front panel, where theinstantaneous and setpoint values are constantly displayed. Thedisplay for the setpoint can also be used to indicate the outputpower in either amperes or percent. Manual operation, standbyand boost functions can be directly accessed via front panel buttons.

For highest possible protection of the hot runner, all possible malfunctions, like ground fault, temperature deviations, overcur-rent and sensor breakage are constantly monitored and instantly indicated. Additional protection is provided by the programmable soft-start function.

The back side of the rugged metal housing holds two 4-pole connectors for load and thermocouple, the load circuit fuse and the unit's main switch.


15

Setting Standards


Mold connection (load and TC separate)2 x 4-poles

Power supply (+/- 10 %, 50 - 60 Hz)230 VAC / SCHUKO connector / 2,3 kW

CharacteristicsPower output:...............max. 10 A per zone, contactless..................................semicconductor, zero-switchingThermocouple: .............Fe-CuNi type J or LControl precision: .........Better 1 °C, self-optimizing..............................................(if hot runner permits)


OperationMembrane keyboard with LED display at the front

Information displayedSetpoint and instantaneous values (°C or °F), powerOutput in amperes or percent, alarm indicators fortemperature (over- or low temperature), current(overcurrent, open load), ground fault, TC malfunction(open, reverse)

Order informationTS.REGELGERÄT 1-FACH

FunctionsSoft-start programmable, sensor monitoring, power monitoring, ground leakage measurement, manual control mode, temperature reduction (standby),temperature increase (boost), parameters programmable.

Specifications


16

SINGLE

+ Flexible slide-in technology

+ Perfectly easy to operate

+ Proven thousands of times,all over the world

+ 16-ampere power unit integrated

+ Easy replacement within secondsin case of malfunction

+ Optimal mold protection

+ Ground leakage measurement

Slide-in controllers

Our SINGLE slide-in controllers allow you to fit an empty housing(see page 18) with just the number of slide-in modules actuallyneeded. Empty slots can be refitted later if necessary.

The integrated 16-ampere (3.600-watt) power unit ensures fastand easy module replacement, without the need to open the hou-sing or disconnect any cables!

Each slide-in module features a display that indicates continuous-ly the instantaneous and setpoint values. The setpoint can beadjusted directly with the plus (+) and minus (–) buttons of thedecade switch. To operate the controller, no more than four frontpanel buttons are required. One of them switches the controlleron/off, the remaining buttons serve to access and select thevarious operating modes. In programming mode, the same but-tons are used for parameter setting.

The alarm indicators light up only in case of error or malfuncti-on. This allows to check the operating state of the hot runner sys-tem at a glance. Ground fault, sensor error, over- / low tempe-rature and overcurrent are indicated separately.


17

Modulo SINGLE

Setting Standards

DimensionsSlide-in controllerEuropean standard-size PCB, 160 x 100 mm

Connectionsvia central multipoint connector provided in housing

Power supply 230 VAC / 50 - 60 Hz

Slide-in controller characteristicsPower output:...............max. 16 A per zone, contactless..................................semiconductor, zero-switchingThermocouple: .............Fe-CuNi type J or LControl precision: .........Better 1 °C, self-optimizing..............................................(if hot runner permits)


Information displayed on slide-in controllerSetpoint and instantaneous values for all zones(°C or °F), power output in amperes or percent, temperaturealarm indicators (over- or low temperature), current (overcurrent,open load), ground fault; TC malfunction (open, reverse)

Order informationTS.REGELEINSCHUB 0798

FunctionsSoft-start programmable, compound heating, sensor monitoring,power measurement, ground leakage measurement, manualcontrol mode, temperature reduction (standby), parametersprogrammable

Specifications


18

Housings

+ For SINGLE und DIALOGslide-in controllers

+ Flexibility due to modular design

+ Powerful cooling fans

+ Alarm connector

+ Data interfaceHousings for slide-in controllers

Housings for slide-in controllersThese elegant and solid metal housings can be fitted with slide-in modules of both the SINGLE and DIALOG controllerseries.

The slots can be filled with any number of controller modules.Unused slots have to be covered with a cover plate and can berefitted later if necessary. Thus, the user gets a highly flexible system that can be adapted perfectly to individual requirements.

As all controllers come with integrated power units, replacingmodules or adding new ones is just a matter of seconds, withoutthe need to open the housing or disconnect any cables! This minimizes down time in case of malfunction.

The rear panel features separate connectors for the load and thethermocouples, the alarm and interface connectors, and the loadcircuit fuses.

The temperature can be decreased externally by the alarm cableconnecting the controller to the control system of the machine. In case of malfunction, the controller stops the machine immediately. The standard data interface can be used for remote control or logging tasks.


19

390

175

2-fach

200

550

350

390

200

6-fach

39032-fach

460

590

39010-fach

200

24-fach

460

460

390

330

460

39040-fach

550

590

2 zones2 zone

10 zone

32 zone

24 zone

40 zone

6 zone2-slots 6-slots

10-slots

24-slots

16-slots

40-slots32-slots

Setting Standards


Available sizes / Order information2-, 6-, 10-, 16-, 24-, 32- and 40-slots / TS.REGLERGEHAEUSE 2...40-FACH

Mold connection (load and TC separate)..................................Connectors x number of poles

2-slots .........................2 x 4-poles6-slots .........................2 x 16-poles10-slots .......................1 x 24-poles / 1 x 32-poles (TC)16-slots .......................4 x 16-poles24-slots .......................2 x 24-poles / 2 x 32-poles (TC)32-slots .......................3 x 24-poles / 3 x 32-poles (TC)40-slots .......................4 x 24-poles / 4 x 32-poles (TC)Special configurations on request

Power supply (+/- 10 %, 50 - 60 Hz)Voltage / Connector / Connected load400 VAC / 32 A CEKON / 22 kWHigher loads on request

Load circuit fuses16 ampere FFlocated on rear panel

Cooling fansCooling fans

Housing sizes...............Number of fans2-slots .....................................16-slots ......................... 210-, 16-, 24-, 32-, 40-slots 3

Alarm connectorCircular plug 12-pole,1 alarm output / max. 33 V - 0,5 A1 „Standby“ switch input (contact)for alarm cables, see „Accessories“

Interface connectorSUB-D, 15-pole, female

Specifications


20

Mold security

+ Demolding or presence controlling

+ Detection of sprue cobwebs

+ Visible laser beam for easyinstallation and setup

+ Less repairs and downtime

+ User-defined modes of operation

+ Modular design up to 4 channels

+ Large selection of accessoryfor highest possible productivity

Highest possible mold security

This optical mold security works by scanning the mold surface.By visibly scanning the parting line, the emitters reliably detect any parts, ejector pins or cobwebs. Even extreme-ly thin or transparent parts can be monitored with high reliability.

The simple design and the user-friendly, menu-guided operationvia control buttons on the front panel of the slide-in controllers provide numerous control possibilities.

Main unit: Rugged yet elegant housing for up to two slide-in con-trollers, each capable of operating two light barriers. Connectoron rear panel for sensors and for connector cables to machineor interface box.

Slide-in controllers: Microprocessor-controlled sensor evaluationfor two light barriers. Plugs into main unit, complete with membrane keyboard for calibration and for selection of opera-tional mode.

Laser emitter: Emits visible red beam. The focused laser spot canbe used to directly aim at the part or receiver.

Receiver: Is mounted to the side of the mold opposite of the emitter.

Interfcae box: Can be alternatively mounted directly to the moldfor evaluation at greater distance. Connectors for four channels.


21

Setting Standards

Main unitHousingPlastic, = 8 mm; straight or angel

ConnectionFlexible metal cube, 1,5 m, with circular connector

Working distance..........Up to 1500 mm

Resolution....................Parts > 0,8mm

Mounting.....................With clamp holder

Operating temperature (At sensors housing!)Receiver: .....................10 – 100 °C (50 – 212 °F)Emitter:........................10 up to max. 60 °C (50 – 140 °F)Attention: ....................Please mount the emitter so at the mold,

that the temperature don’t increase themaximum specification!

Order informationEmitter: TS.WS.S1500G straight; TS.WS.S1500W angleReceiver: TS.WS.E1500G straight; TS.WS.E1500W angle

HousingMetal enclosure, powder-coatedDimensions: 200 x 175 x 390 mm (H x W x D)

ConnectionsPower supply;Circular connectors at the backplane for 4 x emitter, 4 x receiver, 1 x connection cable to machinery, 1 x cycle signal, 1 x connection cable to interface box.

Power supply230 VAC / 50 - 60 Hz

InputCycle signal:................Proximity switch, contact, or..................................24 VDC high levelMode:.........................24 VDC high level

OutputAlarm:.........................Contact or 24 VDC high level

Operating temperature...10 – 40 °C (50 – 104 °F)

Order information ........TS.WS GEHAEUSE

Emitter / Receiver

Slide In ControllerHousingAluminium, powder-coatedDimensions: 122 x 122 x 90 mm (W x D x H)

ConnectionCircular connectors for 4 x emitter, 4 x receiver,1 x connection cable to main unit

Connection cableLength 5 m, between main unit and interface box

Order informationTS.WS-VBOX

FeaturesEU standard size PCB, 160 x 100 mm, for 2 sensor channels. Front 130 x 51 mm. Front panel buttons with LED Display.

FunctionsModes: .......................Unblocked-, Blocked-switching,..................................Static or cycled operationAdjustment support: ......Light barrier location and intensityCalibration: .................Good and bad part definitionTiming:........................Control point and duration

Order informationTS.WS EINSCHUB

Interface box


Specifications

22

Load cables

+ Tested cables, length 5 m

+ Connection acc. to DIN 16765 – AController-to-mold connection cables

Connects the hot runner safely to the controller.

Heat-resistant PVC cables, ready for use, complete with high-qua-lity, heavy-duty industrial connectors.

Available either complete (with plugs) and tested, or with opencable ends for customized connection.

ACCESSORIES

Order informationLoad cable complete for a max. ofTS.LK.4-POL, 4-poles, length 5 m 2 zonesTS.LK.10-POL, 10-poles, length 5 m 5 zonesTS.LK.16-POL, 16-poles, length 5 m 8 zonesTS.LK.24-POL, 24-poles, length 5 m 12 zones

Load cable, ends openTS.LK.4-POL.OE, 4-poles, length 5 m 2 zonesTS.LK.10-POL.OE, 10-poles, length 5 m 5 zonesTS.LK.16-POL.OE, 16-poles, length 5 m 8 zonesTS.LK.24-POL.OE, 24-poles, length 5 m 12 zones

(Special lengths and configurations on request)

DesignController side: straight cable outletMold side: lateral cable outlet

23

Thermocouple cables

• Compensation cables, FeCuNi(for thermocouples type J and L)

• Connection acc. to DIN 16765 – A

Controller-to-mold connection cables

Connects the hot runner safely to the controller.

Heat-resistant compensating lines, ready for use, complete with high-quality, heavy-duty industrialplugs (type HAN-A).

Available either complete (with connectors) and tested, or with open cable ends for customized connection.

Order informationTC cables complete for a max. ofTS.TFK.4-POL, 4-poles, length 5 m 2 zonesTS.TFK.10-POL.HAN-A 10-poles, length 5 m 5 zonesTS.TFK.16-POL.HAN-A 16-poles, length 5 m 8 zonesTS.TFK.24-POL.HAN-A3224-poles, length 5 m, connector 32-poles 12 zones

TC cables, ends openTS.TFK.4-POL.OE, 4-poles, length 5 m 2 zonesTS.TFK.10-POL.HAN-A.OE10-poles, length 5 m 5 zonesTS.TFK.16-POL.HAN-A.OE16-poles, length 5 m 8 zonesTS.TFK.24-POL.HAN-A32.OE24-poles, length 5 m, connector 32-poles 12 zones

(Special lengths and configurations on request)

DesignController side: straight cable outletMold side: lateral cable outlet

Setting Standards

24

Order informationLoad connectors (max. contact load 16 A) for a max. of„Load“ mold connector4-poles, male insert, fixing clamp 1x 2 zones10-poles, male insert, fixing clamp 1x 5 zones16-poles, male insert, fixing clamp 1x 8 zones24-poles, male insert, fixing clamp 1x 12 zones

Thermocouple connectors (HAN A)„TC“ mold connector4-poles, female insert, fixing clamp 1x 2 zones10-poles, female insert, fixing clamp 1x 5 zones16-poles, female insert, fixing clamp 1x 8 zones32-poles, female insert, fixing clamp 2x 16 zones

Combination connectors (max. contact load 16 A)„Load / TC“ mold connector4-poles, male insert, fixing clamp 1x 1 zones8-poles, male insert, fixing clamp 2x 2 zones16-poles, male insert, fixing clamp 2x 4 zones24-poles, male insert, fixing clamp 2x 6 zones

Mold connectors

These high-quality industrial connectors are suitable to be fittedto injection molds.

We offer connectors for separate load and sensor wiring as wellas for combined wiring.

Mold connectors

+ For load or sensor, or both combined

+ For connection acc. to DIN 16765 – A + B

ACCESSORIES

25

Order informationLoad connectors (max. contact load 16 A) for a max. ofMale or female insertCable outlet straigth or lateral4-poles, fixing clamp 1x 2 zones10-poles, fixing clamp 1x 5 zones16-poles, fixing clamp 1x 8 zones24-poles, fixing clamp 1x 12 zones

Thermocouple connectors (HAN A)Male or female insert Cable outlet straigth or lateral4-poles, fixing clamp 1x 2 zones10-poles, fixing clamp 1x 5 zones16-poles, fixing clamp 1x 8 zones32-poles, fixing clamp 2x 16 zones

Combination connectors (max. 16 A Load and TC combined),Male or female insertCable outlet straigth or lateral4-poles, fixing clamp 1x 1 zone8-poles, fixing clamp 2x 2 zones16-poles, fixing clamp 2x 4 zones24-poles, fixing clamp 2x 6 zones

Single connectors

These high-quality industrial connectors are suitable for assemb-ling customized connecting cables.

The connector housings are available with socket or pin contacts,and with a straight or lateral cable outlet.

Single connectors

• Male or female contacts

• Cable outlet straigth or lateral

Setting Standards

26

Order informationCompensation cables for TC type J or L (blue) for a max.of4-cores, coiled 2 zones10-cores, coiled 5 zones16-cores, coiled 8 zones24-cores, coiled 12 zones

Load cables for loads up to 16 A (grey)4-cores + ground, coiled 2 zones10-cores + ground, coiled 5 zones16-cores + ground, coiled 8 zones24-cores + ground, Zcoiled 12 zones

Load / TC combination cables type J or L (red)4-cores, 2x TC, 2x load up to 16 A

+ ground, coiled 1 zones8-cores, 4x TC, 4x load up to 16 A



+ ground, coiled 6 zones

Cableware sold by the meter

These types of cable are suitable for assembling customized con-necting cables.

Depending on the type of wiring, different cable options are avai-lable, allowing you to connect the load and thermocouples eit-her separately (acc. to DIN 16765 – A) or by way of a combi-nation cable (acc. to DIN 16765 – B).

Cables

+ Compensation cables, FeCuNi(for thermocouples type J and L)

+ Load cables (max. 16 A)

+ Combination cables for load & TC(for thermocouples type J and L)

ACCESSORIES

27

Accessories• Cover plate for unused controller housing slots• Alarm cable for all TempStar

controllers (12-poles connectors)• Alarm connector for all TempStar

controllers (12-poles)

Selection of spare parts• Load-circuit fuses, 16 A FF,

for all TEMP-STAR controllers• Cooling fan, 230 VAC,

for all TEMP-STAR controllers• Spare filters for cooling fans (10-piece set)• Controller card MULTI 6, BG.MULTI6.BE1

Spare parts / genuine accessories

Genuine spare parts will be available for at least 10 years fromthe date of purchase for all TEMP-STAR controllers.

The use of genuine accessories ensures perfect operation andcomplete guarantee during the term of warranty.

Accessories

Setting Standards

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HUMMEL AGDivision ELMerklinstraße 3479183 WaldkirchGermany

• Cable Glands• Circular Connectors• Cable Protection• Industrial Enclosures

[email protected]

• Sensors• Controls• Operator Panels• Temperature Controllers• Battery Chargers

[email protected]

• Systems Solutions• Cable Assembly• Custom fabrication of Enclosures• Frontsheets and keyboards

[email protected]

• Metal and Nylon custom parts

[email protected]

• Valves and Fittings• DesignTechnik

[email protected]

Tel. +49 (0)76 81/47 12-0Fax +49 (0)76 81/23080E-Mail [email protected]

HUMMEL AGLise-Meitner-Straße 279211 DenzlingenGermanywww.hummel.com

Documents

Hot Runner Controllers - Hummel.com · 2 Setting Standards In 2008 the skills provided by the enterprise as a whole are being strategically reorganized – to create HUMMEL AG. What’s