HITLIN E Glass Fiber Thermal Insulation (v 12082010)

Focus on Focus on InvisibleInvisible Losses Losses

ManufacturerSe Woon T&S Co., Ltd11‐9, Mangjung‐dong, Youngcheon‐si, Kyung‐Buk, Republic of Korea

Sole Distributor in IndiaDynaweld Engineering Company Private LimitedApproved IBR Contractors (Special Class)72/427, Vijaynagar, Naranpura, Ahmedabad – 380013Tel: +91‐79‐2743 6896, Fax: +91‐79‐2662 0549, Email: [email protected]: +91‐94262 13341, +91‐94262 80763

Focus on Focus on InvisibleInvisible Losses Losses Focus on Focus on InvisibleInvisible LossesLosses

Introduction• Dynaweld Engineering Company Private Limited

• Promoted and Managed by Highly Qualified Professionals.

• Approved IBR* Contractor (Special Class^) since 1984.

Design, Drawing, Fabrication & Erection of Pipelines, Erection of High Pressure Water Tube Boilers & HRSGs, Maintenance of Boilers including Tube Profiling & Tube Bending, Replacement of Bed Coil, Steam Distribution System Optimization, Shutdown Jobs as per IBR

Contractors for Equipment Erection, Industrial Painting, Quality Non IBR Process Pipelines.

Clientele includes major Organizations across industries segments including MNCs, All leading Boiler Manufacturers, LSTK Contractors and OEMs.

Sole Distributor of HITLINTM E Glass Fiber Thermal Insulation Products (Manufactured by SeWoon T&S Co., Ltd, Korea - Patent Holders of the Product) for India since 2009.

*IBR – Indian Boiler Regulations Act, which regulates activities related to Boiler, Steam Pipelines etc^Special Class – Contractors under this class can carryout jobs for Boilers & Steam lines up to 125 Bar Working Pressure


Current Practices in Thermal Insulation• Most basic and most vital energy saving option. However, more often one of the

most neglected area in the Industries. • Conventionally Mineral Wool & Rock Wool (Lightly Resin Bonded Mattresses - LRB

and sometimes Preformed Sections) are most commonly used Thermal Insulation Materials in the Industries. Perlite and Calcium Silicate are also sparingly used in the industries. Typically once installation is done, actual performance of the thermal insulation usually remains untested against the designed parameters at regular intervals. Probably, less attention is due to invisible nature of the heat losses and its quantification remains unknown due to variation of the parameters.Mineral Wool/Rock Wool (LRB) typically loses its thermal properties sooner than later as it uses Organic Binders ( Decomposition due to heat up/moisture) and hence results in substantially higher heat losses than designed heat losses. Other issues with LRB are largely well known among the users.Perlite/ Calcium Silicate has substantially higher Thermal Conductivities requiring much higher thicknesses apart from breakable nature of the material.

• Need of Improved Thermal Insulation to overcome the Performance & Operational Issues posed by the Conventional Insulation


Energy Prices Trend

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1945 1950 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 2010

Year

Ave

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US$

/BB

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US$/BBL Crude Price

Future ???

Fact • Energy Prices has substantially gone up over the last decade ….• Expected to rise further over the next decade as 2.3 Billion people of India and China are

joining the rest of world in terms of modern Life Style…


Unimaginable Invisible Heat LossesEnergy Loss from the Insulation as per BEE (Bureau of Energy Efficiency)

Simplified Calculation of Heat Loss [ for surface Temp below 200 0C ] as per BEE – Chapter 5 Insulation and Refractory, Para 5.5 - Page no - 126S = [ 10 + ( Ts - Ta ) / 20 ] x [ Ts - Ta ]S = Surface heat loss in Kcal / Hr * M2 ,Ts = Hot surface temp in 0C, Ta = Ambient temp in 0C, Total Heat Loss = S X A [ Surface area in M2 ]. Thermal Conductivity of Insulation Material, Wind Speed has not been considered. However, Lower the Thermal Conductivity of the material, Lower the heat losses, Higher the wind speed, higher the Heat Losses.

Heat Losses for Just 5 0C Surface Temp difference on Insulation for 4” Steam Line (Steam at 180 0C)Ambient Temp - 35 0C, Boiler Efficiency – 85%, Thermal Insulation – 75 mm LRB, Wind Speed – 0, Hours/Year – 7,920GCV of Fuel – Lignite 3,100 Kcal/Kg, Imported Coal – 5,500 Kcal/Kg, Furnace Oil – 9,500 Kcal/Ltr

Design ActualTs = Hot surface temp in 0C 45 50S = Surface heat loss (Kcal / Hr * M2 ) 105 161Heat Loss Per Year (Kcal/Meter of Pipe Length) 6,90,000 10,60,000Excess Heat Loss Per Year (Kcal/Meter of Pipe Length) 3,70,000Fuel Losses per year in Kg/Meter of Pipeline Length Lignite 140

Imported Coal 80Furnace Oil 50

Additional Savings for Controlled Temperature Environment 3,025 Kcal Energy Loss = 1 TR incremental Load on Chilling/ 1.2 TR incremental Load on Cooling Tower

~ 475 Kg Steam Loss/ Meter/Year

120 TR of Less AC Load per Meter of Pipeline per Year for Controlled

Environment

+Higher Surface TemperatureHigher Surface Area Higher Thermal Conductivity

=Higher Heat Losses


Unimaginable Invisible Heat Losses

InVisible Heat Losses = Real Money LossesReduction in Fluid Temperature between Generation and Consumption end

Boiler (Superheated Steam at 500 0C)

Turbine (Superheated Steam with just 1 0C drop)

Energy Loss 0.6 Kcal/Kg per 1 0C drop for Steam at 500 0C

~ 160 MT of Lignite or 60 MT of Natural Gas per Year (80 TPH Steam)

Boiler (Steam at 200 0C)

To Steam Distribution Line

Energy Loss (except Latent Heat)0.3 Kcal/Kg per 1 0C drop for Steam at 200 0C

Higher Condensation | Additional Energy Loss (Latent Heat)

Latent Heat is more than 90% of Total Energy in drain steam. Even after condensate recovery, Latent heat is gone.


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Heat Loss in US$/Meter/Year for 5 0C difference in Surface Temperature (Difference in Design vs. Actual Surface Temperature)

Impact of Energy Prices on Heat Losses

Just because of increase in Fuel Prices, Value of Energy Losses per year have Tripled in last 10 Years (1999 - 2009) even if the Insulation Performance remained same.

Designed Heat Losses as a Base Line

Annual Heat Losses for 1 Meter of 4” Pipe Size with 150 mm Conventional Insulation Thickness

Increase in Fuel Cost due to Increase in Fuel Prices for 5 0C Increase in Surface TemperatureIncrease Fuel Consumption due to 5 0C increase in Insulation Surface Temperature

Just Decade

Moving Average for Heat Losses for 5 0C Increase in Surface Temperature


Innovations in Energy Conservation

Major Innovations for Electrical Side… Significantly Reduced Power Consumption…

Edison Lamp (1879)

Tungsten Filament Lamp(1907)

Fluorescent Lamp (Tube Light)(1937)

Sodium Lamp (High Pressure) (1966)

Compact Fluorescent Lamp (CFL)(1990)

Light Emitting Diodes (LED)(2005)

Organic Light Emitting Diodes (OLED)(2015 ???)

1840, Mineral Wool (Wales, UK)

1897, Rock Wool (Indiana, US)1950, Calcium Silicate (with Asbestos Fibers)

1972, Calcium Silicate (without Asbestos Fibers)

1955, Perlite

2001, E Glass Fiber (HITLIN)

1965, Pyrogenic Silica (Microtherm)

Historically not much Innovations on Thermal Side…. Although for Huge Invisible Losses….

Electrical Side - Illumination

Thermal Insulation SideStill Contributes > 90% Installations

Banned due to Health & Safety Reasons

Not widely used, sparingly used in few Applications

Offers Lowest Life Cycle Cost & Operational Benefits


HITLINTM E Glass Fiber Thermal Insulation

HITLINTM is an abbreviation for High Temperature Layered Insulation.

HITLINTM Industrial Insulation is high-density E-Glass product born of a revolutionary new manufacturing process that combines a specially processed E-Glass needle mat and inorganic binder to produce a solid high performance, low thermal conductivity, completely Non-Combustible and Unbreakable Thermal insulation. HITLINTM is made by Rolling Process (No Molding).

HITLINTM is a Patented Product Manufactured by M/s Se Woon T&S Co., Ltd, South Korea. HITLINTM is available in various forms like Pipe Cover, Elbow Cover, F-Board, R-Board and Felt. HITLINTM variants includes HG (w/o AlGC film) and HGA (with ALGC film).

Patent already registered in South Korea, Japan, China, Taiwan & Thailand.Patent Application is pending in USA, England, France, Germany, Belgium, Italy, The Netherlands, Norway, Russia, Spain, Sweden, Swiss, Ukraine, Bahrain, Kuwait, Qatar, Saudi Arabia, The United Arab Emirates.

Certifications from Lloyds Register, DNV, BV, ABS, KTR, Komeri regarding Product Quality, Quality Parameters, Quality System, Design Assessment, Occupational Health & Safety Management System OHSAS etcProduct has been widely used as a preferred Thermal Insulation in many Heavy Industries like Refinery, Petrochemicals, Power Plants, Shipbuilding since 2001


Chemical Composition

SiO2 50~55 Glass’s main component

Related thermal resistanceAl2O3 14~16B2O3 7.3 Glass’s accessory component

Related processing improvementMgO 3.3CaO 16.7Na2O

Decline alkali component, thermal resistance

K2OFe2O3

F2

1.7

ClassificationClassification EffectsEffectsTypeType

- Resistant to Alkali & Acids


Product Range

110~160 ±10％

1 Meter wide x 5 – 40 Meter

Length-HITLIN

FELT

180±10％1 Meter x 1 Meter-

HITLINBoard (HGA)

200±10％-20 – 1,100 mmHITLIN

Elbow Cover (HG | HGA)

200±10％1 Meter20 – 1,100 mmHITLIN

PIPE Cover (HG | HGA)

ClassificationClassification ThicknessThickness ApplicationsApplicationsDiameter Diameter LengthLength Density (Kg/m3)Density (Kg/m3)

20 mm Onwards

20 mm Onwards

20 mm Onwards

12 mm 25 mm 40 mm

HGA variant – with Aluminum Glass Coated Film

110~160 ±10％

1 Meter wide x 5 – 40 Meter

Length-

180±10％1 Meter x 1 Meter

-

200±10％-20 – 1,100 mm

200±10％1 Meter20 – 1,100 mmSteam/Thermic Fluid Pipelines, Valve, Flanges

Elbows

Flat Surfaces, Round Surfaces

HG variant – without Film


Manufacturing Process

X 750 (by Electron Microscope)

Binder Spray

High Speed Rotation Spinner

Air Jets

Air Induction

Spinning

Binding &Twisting

Winding

X 750 (by Electron Microscope)

Glass Wool | Mineral WoolGlass Wool | Mineral Wool E Glass Fiber Glass FilamentE Glass Fiber Glass Filament



Needle Punching

E-Glass fiber needle mat

Continuous E-Glass Large Micron FibersNo “Fiberglas®” Product is Comparable

Manufacturing Process (Patent Pending)


Dry with Microwave M/CRolling with inorganic binder




RollingRolling

DryingDrying

ALGCALGC

Center CuttingCenter Cutting

Side CuttingSide Cutting

PackingPacking


Energy Savings

HITLINTM

Low Thermal Conductivity across Temperature Range. Consistent Performance for Long Life Span

HITLINTM

Higher Energy Efficiency -Less Green House Gas Emissions

0.030

0.050

0.070

0.090

0.110

50 100 150 200 250 300

Mean Temperature C

Ther

mal

Con

duct

ivity

W/m

.KHITLIN E Glass Fiber

Different Make LRB | Rock Wool Mineral Wool

Calcium Silicate

Perlite


Structural Design Savings

HITLINTM E Glass Fiber Thermal InsulationNew Project -HITLINTM

Reduction in Rack Space + Lighter Rack Design

Retrofitting -HITLINTM

Can have additional lines in existing Rack

Reduction

Additional Pipes

Conventional InsulationHigher Thickness requires more Rack Space + Heavy Rack Design

~ 30-40% Savings in Pipe Racks with HITLINTM Insulation~ 30-40% Savings in Pipe Racks with HITLINTM Insulation

Conventional Thermal Insulation

ThinInsulation

ThickInsulation


Consistent Performance

Thinning at Top

Sagging at Bottom

Organic Binder is gone, Just Physical Structure remains with substantially reduced effectiveness

Design Temp : Ambient + 15 0CActual Temp : Ambient + 20~30 0C

in just 1-2 Yrs

Heat Loss due to Air Circulation, Which is not even possible to measure

Conventional Insulation

Standard 1 Meter Pipe Cover Length

400 mm 400 mm 100 mm100 mm

SS 304 Straps

HITLINTM

Design Temp : Ambient + 5~15 0CActual Temp : As per Design +/- 1 0C even

after 8-10 Yrs of Installation

No Organic Binders, Mechanical Needle Punching


Long Useful Life

HITLINNo Sagging. No Thinning at Top, No uneven thicknesses. Dimensional Stability for long life span of 20 Years

HITLINCan withstand Physical Load. Virtually Unbreakable.

HITLINWithstand Heavy Vibration Conditions

400 mm 400 mm 100 mm100 mm

SS 304 Straps

Thinning at Top

Sagging at Bottom

Conventional Insulation HITLINTM

Cracks with Perlite & Calcium Silicate

Uniform Thickness

Uniform Thickness


Installation & ReusabilityStandard 1 Meter Pipe Cover Length

400 mm 400 mm 100 mm100 mm

SS 304 Straps

HITLINTM

Easy to Install & Uninstall

HITLINTM

Completely Reusable. Life Span of Over 20 yrs

HITLINTM

Easy to Re-Open and install again during Maintenance. Reduced Turn Around Time.

HITLINTM

Easy to work upon. Accommodates sagging of Pipe, Welding Joints, Pipe Size tolerances with out difficulties.

HITLINTM

Skin Friendly to Installation Workers


Other Properties

HITLINTM

Excellent Acoustic Properties. Suitable for even Turbine -Acoustic as well as Thermal Insulation

Neutral

HITLINTM

pH neutral, Low Leaching Problems hence Low Corrosion under Insulation

HITLINTM HITLINTM


Unit : kg/㎥

Linear Shrinkage at 650℃

Other PropertiesOther Properties

* Remark. Properties of other products can be slightly changed b* Remark. Properties of other products can be slightly changed by manufacturing company.y manufacturing company.

(±10%)

Unit : %

HITLINTM HITLINTM


Life Cycle Cost of Ownership

Initial InvestmentInitial Investment

Energy Losses over Entire Life Span

Energy Losses over Entire Life Span

Not Just Financial Savings…. Conservation of Environment and Precious Energy as well.

=

Conventional Insulation

HITLINTM E Glass Fiber

Low

High

Maintenance – HighHeat Loss – Very HighReplacement - High

Maintenance – NegligibleHeat Loss – Very LowReplacement - Not Required

Very High

Low

Just 5 -10 % of Total Life Cycle Cost

Just 5 -10 % of Total Life Cycle Cost

Energy Losses Contribute 90-95 % of Total Life Cycle

Cost

Energy Losses Contribute 90-95 % of Total Life Cycle

Cost

+

+ =

=+

Total Life Cycle

cost of Ownership over 20 Yrs

Important to have insulation….. but more important to have Effective Insulation.


Product Features SummaryLow Thermal Conductivity across Temperature Range; Higher Energy Efficiency; Less Green House Gas emissions

Energy Savings

Safety No Hazardous Organic Chemical Binders; Non-Combustible; Significantly Less Dust

Easy to Install & Uninstall; Entirely Reusable after Maintenance; Reduced Turnaround Schedules.

Easy to Install & Reusable

No “controlled decomposition" (gassing off) upon initial heat-up or during the lifetime of insulation

ConsistentPerformance

pH Neutral: 7.6 pH Low Chloride Content

Chemistry


Product Features Summary

Stable Process Parameters

Designed Performance for Years – Stable Process Parameters, Better Utilization of Utility Equipments and End Equipments

Less Pipe-Rack Space Required, Lighter Pipe-Rack Design

Design Savings

Best Dimensional Stability; virtually unbreakable and withstands physical actions without breakage

DimensionalStability

Suitable for -20 0C to 750 0C Temperature RangeHigh Temp. Applications

Life Span of over 20 Years; No Sagging; Maintains aesthetics of your state of the art plant; Suitable for high Vibration Conditions; Excellent Acoustics

Other


CertificationsCertifications


Test Reports

KTR(Korea Testing &

Research Institute)

1Thermal Conductivity

(W/m.K, Ave. Temp. 20±5 0C) ASTM C518:20020.031


(W/m.K, Ave.Temp. 50±5 0C) ASTM C518:20020.031


(W/m.K, Ave.Temp. 70±5 0C) KS L 9016:20050.032

4 Density (Kg/m3) KS L 9102:2003 199

5 Linear Contraction rate (650 0C) ASTM C356:2003 0.5 %

6 Cl- ASTM C871:1995Acceptable ASTM

C795

7 pH 7.6

8Compressive Strength (Kpa) (at 5 % variation)

ASTM165:2005196

9 Water Vapor Sorption (%) ASTM C1104 :2000 2.1

10 UV/VIS(200~800nm) % - HG TypeUV/VIS(200~800nm) % - HGA Type

0

Issuing AuthorityIssuing Authority No.No. DescriptionDescription Test ResultTest Result


Test Reports

KIMM(Korea Institute of

Machinery & Materials)

13 Non-Combustibility on HITLIN Felt Acceptable

Non-Combustibility

14Non-Combustibility on HITLIN Pipe

CoverAcceptable

FILK (Fire Insurers Lab.of Korea)

15Non-Combustibility

Class 1Acceptable

KTR 16 Gas Toxicity Test Acceptable

KRRI (Korea Railroad Reach Institute)

17 Oxygen Concentration ISO 4589-2 Over 90

BREBuilding Research

Establishment

18Surface spread of flame test

to BS 476 on HITLIN FeltClass 1

19Determination of weighted

summationof toxic fume R on HITLIN Felt

AcceptableR = 0.089

20 Fire propagation test to BS 476 No Hazard

11Water Repellency (%)

KS L 9101:199999.7

KTL- Korea Testing Laboratory 12 Specific Heat (J/gk) 100 0C 1.10

KICM - Korea Institute of Construction

Materials

DescriptionDescription Test ResultTest Result RemarksRemarksIssuing AuthorityIssuing Authority No.No.


Test Reports

Inter scienceCommunications

Ltd.23

BS 6853:1999 Appendix D, Clause D8.4 Code of Practice

For Fire PrecautionsNo Hazard

Non-

CombustibilityABS

(American Bureau ofSipping)

24 Non-Combustible MaterialAmericanBureau ofSipping

BV(Bureau Veritas) 25

Non-Combustible MaterialQuality system approval

Bureau Veritas

DNV(Det Norske Veritas) 26

Non-Combustible Material(Pipe & E/R equipment

including acoustic insulation)

DetNorske Veritas

LR(Lloyd's Register) 27

E-Glass fiber basenon-combustible

thermal insulating material

Lloyd's Register

Operating Temp.Non

-Combustibility

CHONNAM NATIONALUNIVERSITY

(ENGINEERINGINSTITUTE)

28 Sound Absorption1000 Hz = 0.802000 Hz = 0.774000 Hz = 0.75

Govmark21 Smoke Density test on HITLIN Felt

(ASTM E 662) None

22 Radiant Panel ASTM E 162 None

No.No. DescriptionDescription Test ResultTest Result RemarksRemarksIssuing AuthorityIssuing Authority


Major Installations

KDHC PartKDHC Part

- Hwasung CHPG- Sangam Brench- Heat accumulator

- Hwasung CHPG- Sangam Brench- Heat accumulator

Power Plant PartPower Plant Part- Boryeong Thermal Power #7,8- Youngheung Thermal Power #3,4 - Taean Thermal Power #7,8 - Incheon Complex Thermal Power #2- Jeju internal-Combustion#2- KEPCO Lebanon S.A.R.L

(ZAHRANI Power plant)- Gori Nuclear power plant- SIEMENS

(Incheon Complex Thermal Power)

- Boryeong Thermal Power #7,8- Youngheung Thermal Power #3,4 - Taean Thermal Power #7,8 - Incheon Complex Thermal Power #2- Jeju internal-Combustion#2- KEPCO Lebanon S.A.R.L

(ZAHRANI Power plant)- Gori Nuclear power plant- SIEMENS

(Incheon Complex Thermal Power)

Petrochemical PartPetrochemical Part

-LG Petrochemical Co.,Ltd. (BPA Project)-Korea Kumho Petrochemical Co.,Ltd(BPA Project)

-LG Petrochemical Co.,Ltd. (BPA Project)-Korea Kumho Petrochemical Co.,Ltd(BPA Project)

Oil refining PartOil refining Part

-GS Caltex(No.2, No.3 HOU Project)-SK Energy (NEW FCC Project)

-GS Caltex(No.2, No.3 HOU Project)-SK Energy (NEW FCC Project)

Shipbuilding PartShipbuilding Part

- DSME- SHI- DSME- SHI


Major Performance List - Global Major Performance List - Global

1 KDHC(Korea District Heating Corp.) Sangam CES 2004

2 LG Petrochemical Co.,Ltd LG BPA P.J.T 2004

3 SIEMENS Incheon Complex Thermal 2004

4 LG Petrochemical Co.,Ltd M2 P.J.T 2005

5 GS Caltex #2 HOU P.J.T 2006

6 Doosan Heavy Industries & Construction Taean #7,8 2006

7 KDHC Hwasung CHPG P.J.T 2007

8 LG Petrochemical Co.,Ltd YM3 – MMA P.J.T 2007

No.No. CustomerCustomer ProjectProject Period (Year)Period (Year)


9 Taekwang Industrial Co.,Ltd Establishment more pipe 2007

10 SIEMENS Bugok P.J.T 2007

11 LG Petrochemical Co.,Ltd CCR P.J.T 2007

12 SK Energy NFCC P.J.T 2007

13 KOMIPO(Korea Midland Power Co.,Ltd)

Boryeong thermal #7,8 2007

14 KUMHO P&B #2 BPA P.J.T 2008

15 LG Petrochemical Co.,Ltd LG #2 BPA P.J.T 2008

16 KOMIPO Jeju internal-Combustion #2 2008

KOMIPO Incheon Complex #2 2008

No.No. CustomerCustomer ProjectProject Period (Year)Period (Year)

17

Major Performance List - Global Major Performance List - Global


Installations - IndiaInstallations - India

1 Nirma Limited Pharmaceutical 4,575 Meter

2 GNFC Ltd CNA III Project (500 0C, 90 Bar, 8”/12”) 600 Meter*

3 Indian Rayon Limited CPP (HP Steam 500 0C, 90 Bar, 6”/8”) (from Boiler to Steam Turbine)

160 Meter*

4 Makson Pharmaceuticals Pharmaceutical 1,100 Meter*

5 Ashapura Volclay Limited 650 Meter*

6

Mineral Processing

7

No.No. CustomerCustomer ProjectProject DetailsDetails

* Under Implementation


Reduced PipeRack

Reduced PipeRack

EnergySavingEnergySavingPractical

Space use

Practical Space

use

Installation AdvantagesInstallation Advantages


Oil refining

GS CaltexNo.#2 HOU

Practical space use Reduce Pipe Rack

SK EnergyNew FCC

Reducing Heat Loss

Energy saving

Petrochemical

LG No.#1,2 BPAKumho No.#2 BPA

Increased Pipe efficiency,

BPA capacity

Increased Pipe efficiency due to reduction of TH’K

Power Plant

BoryeongYoungheung

Reduced weight, Reuse after Maintainace

Practical space use

KDHCHwasung BrenchSangam Brench

Reinforce hot water temp.

Save fuel

Marine DSMESHI

Limited spaceutilization

Save fuel due to reduction of weight

ClassificationClassification PurposePurpose EffectEffect

Installation PurposeInstallation Purpose


SK Energy HS steam line(size : 28” * 200T)

InstallationInstallation


Calcium SilicateHITLINTM


Bo-ryung thermal power generation HRSG Line


Is Broken, Missing or Water-Logged Sagged Insulation Evident in Your Facility ?


HITLINTM Mineralwool | GlasswoolRockwool


SK Energy HS steam line(size : 28” * 200T)



Calcium SilicateHITLIN


Hyosung Co., Ltd. – Insulation replacement in Ulsan plant


LG Petrochemical Co., Ltd. BPA



Korea Midland Power Co., Ltd. Tae-an #7 & #8



GS Caltex Storage Tank in Yeosu, KoreaHITLIN Board quantity installed : 47,067 ㎡ (941 ㎥)

(Size : F-Board 20 mm of thick)



Refinery Fuel Oil Tank(Size: 26’ Diameter x 32’ Tall)



HITLIN R-BOARD PERLITE R-BOARDLGPC M2- PROJECT , ITEM NO. A-DA107 (SIZE : ø 2,500 × 16,400)기준

INSULATION FOR EQUIPMENT

1000mm

1000

mm

EQUIPMENT

300mm

600m

m

EQUIPMENT

실리콘

188 Pieces188 Pieces ((25%25%)) 756 Pieces756 Pieces (100%)(100%)



Fig. IH01 Typical Details for Piping Insulation

New FCC/BDO PJTPIPE INSULATION DETAILTypical Detail for Insulated Stub-in or Tee and insulated elbow

HITLINTM Installation Specifications (Pipe Cover)HITLINTM Installation Specifications (Pipe Cover)


Fig. IH05 Vertical Vessel Insulation Insulation Detail – Storage Tanks for Hot Service

A : Tank ShellB : InsulationC: Insulation anchor pins 305mm (12") on centerD : Stagger vertical insulation joints and butt tightlyE : Insulation Jacket SupportF : Corrugated jacket sheetG : 4mm x 16mm stainless steel sheet metal screws.

150mm(6") centers (maximum), at every vertical lap.H : 75mm(3") circumferential lapI : Band loops,space : approximately 2500mmJ : Vertical lap (100mm)K : 6.4 mm (1/4") x 38mm(1-1/2")lay bar 3.6m (12'-0")

long(maximum) Type 304 stainless steel.Use only on tanks above 6m (20'-0")

Every 12m (40')Space Approximately30m (100' and over)

45℃824 to 30m (80' to 100')60℃618 to 24m (60' to 80')90℃412 to 18m (40' to 60')120℃36 to 12m (20'to 40')

Circumferential SpacingNumber of BarsTank Diameter

L : Stainless steel straps and seals installed at every circumferential seam of metal jacket and insulationand not over 610mm (24") on center. When hard block is used or when temperatures exceed 204 ℃,use expander type springs.

M : Bandloop (50mm)N : 19mm wide x 0.5mm thicknessO : stainless steel secrwP : S Clip (75mm)Q : "S" clips (see detail) space approximately 450mm (18")

apart-minimum of 2 per shee Use 19mm x 0.5 mm strapping.R : 300mm (12") centers. By equipment vendorS : Insulation rod bar 3.6m (12'-0") long(maximum) carbon steel.

Use only on tanks above 3.6m diameter.Insulation rod bar shall be installed as followed.

Space Approximately every 24m32m over120℃317 to 32m 180℃29 to 16m

3.6 to 8m Circumferential

SpacingNumber of BarsTank Diameter

HITLINTM Installation Specifications (Equipments) HITLINTM Installation Specifications (Equipments)


Korea Midland Power Co., Ltd. Boryeong #7 & #8 (May 2007 ~ March 2008)

HITLIN Pipe cover quantity installed : 8,623 m (992 M3)HITLIN Board quantity installed : 2,515 M2 (202 M3)

Major Performances – Power PlantMajor Performances – Power Plant


SK Energy NEW FCC Project in Ulsan, Korea(2006~2008)HITLIN Pipe cover quantity installed : 341,072 m (10,451 M3)

HITLIN Board quantity installed : 61,867 M2 (4,736 M3)

Major Performances – Oil RefineryMajor Performances – Oil Refinery


GS Caltex No.2 HOU Project in Yeosu, Korea(2005~2007)HITLIN Pipe cover quantity installed : 302,140 m (6,802 M3)

HITLIN Board quantity installed : 96,108 M2 (3,222 M3)

Major Performances – Oil RefineryMajor Performances – Oil Refinery


LG BPA Project in Yeosu, Korea(2006~2007)HITLIN Pipe cover quantity installed : 45,975 m (588 M3)

HITLIN Board quantity installed : 5,281 M2 (217 M3)

Major Performances – PetrochemicalMajor Performances – Petrochemical


Daewoo shipbuilding & Marine Engineering Co., Ltd., KoreaDALIA FPSO(drill ship) : HITLIN applied to all area

LNG ship : HITLIN applied to steam lineAll types of ship : HITLIN applied to exhaust gas pipe

Major Performances – ShipbuildingMajor Performances – Shipbuilding


This material does not seems to be harmful to animals, plants and fishes.

Hazards IdentificationHazards Identification

A. Appearance & aromaticity : odorless white color / solid of gray colorB. Main route of exposure : inhalation, skin, eye, etc. C. Potential effect on the health

1) short period : Continuous Filament Glass Fiber is mechanical stimulus.inhalation : temporary stimulus to mouth, nose, neck, etc. skin contacts with fiber or dust : itchy or temporary stimuluseye contacts : temporary stimulusinhalation : stimulus to stomach.

2) long period : Not effect on human body.D. Respiratory disease or skin disease patients from mechanical

stimulus would be worse and more dangerous

MSDSMSDS

Effect on the environmentEffect on the environment


Effect on human bodyEffect on human body

I o oRadon & derivative

(human 1, animal 1 :asbestos has been appointed its section in advance.)

Sufficient Evidence

IIB - - Glass Wool, Rock Wool, Ceramic Fiber

Limited Evidence, but sufficient evidence for animal

III - - Continuous filament glass fiber

Inadequate Evidence

IV - - N/A Inadequate Evidence

Classifi-cation

Classifi-cation

Carcinogen valuation

Carcinogen valuation ContentsContents ResultResult

HumanHuman AnimalAnimal

- Classification of IARC - Classification of IARC

According to contents designated by IARC(Edition Apr.2008), America insulation industry society reported Continuous filament glass fiber have

inadequate evidence to cause cancer to human body.

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Exposure routeExposure route

InhalationDetermined by fineness.SATANTON hypothesis : - Fineness (Filament Dia.)- continuous filament glass fiber > wools > asbestos- continuous filament fiber glass : impossible inhalation- wools : impossible inhalation- asbestos : possible inhalation

Eye contact

Temporary stimulus

Skin contact

Temporary stimulus

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Classification of IARCClassification of IARC Solubility in bodySolubility in bodyDust inhalationDust inhalation

NOT carcinogenic (III grade)

Because diameter offilament is 3 to

10 times bigger than3 ㎛. No possibility

of inhalation

High solubility in human

body - elimination

So far according to the result of study, there is no effect on human body, if workers wear appropriate equipment

(masks, gloves, etc.)

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Toxicological InformationToxicological Information

Carcinogen : Indicated carcinogen valuation according to below organization

Continuous filament glass fiber

NO NO NO NO

Bind NO NO NO NO

IngredientIngredientACGIH

(American Conference of Governmental

Industrial Hygienists)

ACGIH(American Conference

of Governmental Industrial Hygienists)

IARC(International Agency

for Researchon Cancer)

IARC(International Agency

for Researchon Cancer)

NTP(U.S. National

Toxicology Program)

NTP(U.S. National

Toxicology Program)

OSHA(Occupational Safety

and Health Administration)

OSHA(Occupational Safety

and Health Administration)

Continuous filament glass fiber

NO NO NO

Bind NO NO

IngredientIngredient LD50 MouthLD50 Mouth LD50 SkinLD50 Skin LC50 InhalationLC50 Inhalation

NO

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Disposal ConsiderationsDisposal Considerations

Transportation InformationTransportation Information

RCRA Hazardous Class : No Hazard

Shipping Manual of dangerous productsFreight ManualII Classification

Sea Pollution MaterialEPA Dangerous ProductsCapacity Limit : AircraftNon-bulk Packaging

RQSpecific StandardBulk PackagingDesired Label

Packaging ExceptionID No.

Packing Group

No

Hazardous Class or Classification

No

DOT Vessel : No classification assigned

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Aircraft : NoAircraft : No

Specific Standard : No

Proper Vessel : No classification assignedTDG Hazardous Classification : (1st) : No (2nd) : NoIMO Classification : No ICAO/IATA classification : NoID No. : No Packing Group : NoDesired Temp. : No Emergency Temp. : NoSchedule X II Capacity Limit : NoReportable Quantity for Shipping (USA) : No

IATA Packing Guide : 1) Passenger / Freight : No2) Freight : No3) Capacity Limit : No

Max. Net weight / Package : 1) Passenger / Freight : No2) Freight : No3) Capacity Limit : No

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Regulatory InformationRegulatory Information

SARA TITLE III : Hazardous ClassificationAcute Health Hazard : Yes

Long Term Hazard : NoFire Hazard : NoPressure Hazard : NoReactivity Hazard : No

TSCA Status : Assigned contentsNSR Status : Assigned DSL

Reportable IngredientsSec.302/304 : NoneSec.313 : None

California Proposition 65 : No classification assignedClean Air Act : No classification assigned

WHMIS (Canada) : Status : No supervisionWHMIS classification : None

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HMIS (Hazardous Materials Identification System& NFPA (Notion Environmental Policy Act) Hazardous Class

NFPA Specific Hazard : None

HMIS Personal Protection : Supplied from employer

Other InformationOther Information

Acute Health Hazard 1 1

Combustibility 0 0

Reactivity 0 0

ClassificationClassification NEPANEPAHMISHMIS

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THINK VALUE THINK VALUE PROPOSITIONPROPOSITION

THINKTHINK

Thank YouThank You

Documents

HITLIN E Glass Fiber Thermal Insulation (v 12082010)