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High Vacuum, High Airflow Blower Testing and Design for Soil Vapor Intrusion and Design for Soil Vapor Intrusion Mitigation in Commercial Buildings William Brodhead WPB Enterprises, Inc. [email protected] www.wpb-radon.com Thomas E. Hatton Clean Vapor, LLC. [email protected] www.cleanvapor.com

High Vacuum, High Airflow Blower Testing and Design for ...events.awma.org/education/Presentations/Session 6/Brodhead Hatton... · High Vacuum, High Airflow Blower Testing and Design

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High Vacuum, High Airflow Blower Testing and Design for Soil Vapor Intrusionand Design for Soil Vapor Intrusion Mitigation in Commercial Buildings

William BrodheadWPB Enterprises, [email protected] www.wpb-radon.com

Thomas E. HattonClean Vapor, [email protected] www.cleanvapor.com

1920’s Brick and Wood Building9 g

Front Back

mpacted by Trichlorethene (TCE) and other chlorinated solventsp y ( )

• Soil gas 182,000 ug/m3 * NJ Screening Level 27 ug/m3 • Indoor Air 245 ug/m3 * NJ Screening Level 3 ug/m3

* Actual concentrations confidential

Soil Depressurization Complicated by:• High Ground Water• 18 inches of Compacted Clay and Broken Concrete

Soil Depressurization Complicated by:

18 inches of Compacted Clay and Broken Concrete Between Finish Floor and Lower Slab

• Unsealed Areas Behind Finished WallsFl D i N t k d B kfill d W t Pit• Floor Drain Network and Backfilled Waste Pit

Stack Effect Contributors

No Insulation Above Drop Ceiling

BrokenWi d

Wind Driven V til tDrop Ceiling WindowsVentilator

Slab Openings

540 to 1

1174 to 135 to 1

Attenuation between sub-slab & interiorAttenuation between sub-slab & interior varied because of slab leakage

and building ventilationand building ventilation

Diagnostic Investigation  g g

2.5 inchDiagnostic Suction Point

Measuring Airflow andSub Slab Static VacuumDiagnostic Suction Point Sub Slab Static Vacuum

Determining Vacuum Field Extension  g

Airflow measuredb f & ft Sh V

Vacuum Field Extension measured withbefore & after Shop Vacuum measured with

Micro Manometer

50 0

Bench Test of 6.5 HP Shop Vacuum versus Common Fans

40.0

45.0

50.0

)

Max.Vacuum 47.5"

Test date

25.0

30.0

35.0

uum

(in

H2 O

) Test date08/31/10

ShopVac

HS5000

10.0

15.0

20.0

Sta

tic V

acu

Max.159 CFM

HS5000

HS2000

Force

0.0

5.0

0 20 40 60 80 100 120 140 160

Flow Rate SCFM

Force Fan

Shop Vacuum may Over Predict System Performance

-0.008”0.008 PFE

radius from each

tisuctionhole

100' 0"

Total AirflowAirflow

528 CFM

Up

Choosing Blowersg

Group Convention Blowers OR Experiment with Radial Blowers

Building required 600+ CFM

Blowers were Benched Tested to Develop Performance Curvesp

•Resistance is applied as:Static VacuumAirflowElectrical Power Consumption

is measuredis measured.

Results are available at ww.WPB-Radon.com

400020 0

Flow Tech Fan 40/75 with 1.5 HP Single Phase Motor 40/75 1.5 HP fan wattageTest date12/1/09

2800

3200

3600

4000

14 0

16.0

18.0

20.0 FTF 40/75

Motor OverMotor Service Range

1600

2000

2400

2800

8 0

10.0

12.0

14.0

Wat

tage

uum

(In.

H2 O

)

Max

Motor Over Amperage

Motor Service Range

400

800

1200

1600

2 0

4.0

6.0

8.0 W

Sta

tic V

acu Max.

750 CFMw/20' of 4" pipe

1900 watts300 cfm

1.15 service factor = 2185 watts @ 375 CFM

0

400

0.0

2.0

0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800

Flow Rate CFM

300 cfm17" VACUUM

Bench Test of FTF 40/75Note: Service Factor Limitation

CFM01/13/2010

S7 Soil resistance versus Fan Airflow

1000CFM

600

Maximum airflow FT 40/75 350 cfm

100Force 120 ÷ 4 = 30 cfm

200

3007 suctions 4 suctions

FT 40/75

FT 40/75 350 ÷ 7 = 57 cfm

100

40

Force 120 ÷ 4 = 30 cfm

2 suctionsHS2000 68 ÷ 2 = 34 cfm

102" " 6 " 8 ""

2 suctions

"6""

HS2000Force

HS5000131 cfm during

PFE test1 10 100

Pressure drop in inches of water versus airflow

2 40 60" 80"8" 20"6"4"

S7 Therapy Rm = High Flow Suction Hole

01/13/2010

S1 Soil resistance versus Fan Airflow

100

CFM

HS 2000

80FT 40/75 88 ÷ 2 = 44 cfm

01/13/2010

ForceHS 2000 FT 4075

40

60

HS2000 50 ÷ 2 = 25 cfmHS 5000

2 suctions

30HS fans 35 ÷ 1 = 35 cfm

20

1 suctionForce 19 ÷ 1 = 19 cfm

71 cfm duringPFE test

101 10 100

Pressure drop in inches of water versus airflow2" 40" 60" 80"8" 20"4" 6"

PFE test

S1 = Medium Flow Suction Hole

S12 Soil resistance versus Fan Airflow

CFM01/13/2010

1000

CFM

600

400

FT 40/75 350 ÷ 15 = 23 cfm

01/13/2010

47 cfm during PFE test

20015 suction

400

8 iFT 40/75 220 ÷ 8 = 28 cfm

100

40

60

80FT 40/758 suctions

HS2000 38 ÷ 2 = 19 cfm

10

20

6"

HS2000Force

" 6 "8"

2 suctions

4""

HS5000

1 10 100

Pressure drop in inches of water versus airflow6 20" 40" 60"8"42"

S12 Visiting Rm = Low Flow Suction Hole

Radial Blower

Radial Blower Wheel Amperage measured at start upstart up

1717SuctionHolesHoles.

2 FTF40/75

1HS2000

Building Interiorg

Patient Exam RoomPi d

Therapy Room:Pipe left exposed

Pipe encasedPerimeter was sealed

Discovered Major Slab leakagej g

Excessively High Airflow Measured at Two Risers

Two Inch Gap Around Columns Required SealingMeasured at Two Risers Columns Required Sealing

Maximizing Vacuum by Adjusting Airflowg y j g

Measuring Riser Pipe Airflow with a Pitot Tube

Slide Valves Regulate Riser Pipe Airflowwith a Pitot Tube Riser Pipe Airflow

LeastS b l bSub-slabVacuum

-0.005”

- 0.008”

Fan & Energy Consumption ComparisonRadial Blowers

Fan CFM amps Amps amp volts watts $/KwHr Cost/YrSys 2 HS2000 40 1.82 115 209.3 0.18 $330Sys 1 FTF4075 160 3 26 3 11 2 99 230 1076 4 0 18 $1 697

Radial Blowers

Sys 1 FTF4075 160 3.26 3.11 2.99 230 1076.4 0.18 $1,697Sys 3 FTF4075 352 4.23 4.01 4.51 230 1466.25 0.18 $2,312

Total CFM 552 Fan cost $5800 Yearly Elec $ $4,339

C h $362Conventional Blowers Cost per month = $362Typical ASD Fans

Fan CFM amp Volts watts $/KwHr Cost/Yr # Fans Cost/Yr

Conventional Blowers

HS5000 30 3.8 115 437 0.18 $689 4 $2,756HS2000 40 1.8 115 207 0.18 $326 3 $979

Force 100 2 115 230 0.18 $363 3 $1,087T t l CFM 540 F t $9600 Y l El $ $4 823Total CFM 540 Fan cost $9600 Yearly Elec $ $4,823

Cost per month = $402

• Building Evaluation and Vacuum Field Extension Testing is Critical to Optimizing a Vapor Mitigation System p g p g y

• Using Fewer Blowers Reduces Energy and Installation cost

• Soil Resistance vs Blower Performance graphs help determine g p pOptimum Blower & Maximum # of Suctions

• System Optimized by Retesting Soil Resistance after Pit Excavation

• Sealing is Critical to System Performance

• Must NOT exceed Motor Service Factor

• Radial Blowers are an Effective Alternative to Multiple Regenerative Blowers for Low Permeability Soils