High Temperature Cable New Catalogue for thermocouple and instrumentation

Teflon Cables

Kapton Cables

PVC Cables

Silicon Cables

Fibre Glass Cables

Control Cables

Power Cables

Hook Up Wires

Sleeves

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TEMPSENSI N S T R U M E N T S

High TemperatureCables

Tempsens Instruments (I) Pvt. Ltd. is a part of Pyrotech Group which was established by four technocrats in 1976 at Udaipur, with their first product as Thermocouples and RTDs.

Today Tempsens is one of the largest manufacturer of Temperature Sensors in India. We are ISO 9001:2008 certified company with NABL accredited Lab.

Tempsens Instruments (I) Pvt. Ltd. U # II was started in 2009 to produce quality cables with high standard of manufacturing process conforming to national & international specifications.

We manufacturer wide range of cables for Temperature sensors and Instrumentation in various insulations as Teflon, Kapton, Silicon, Fiber Glass, Ceramic Fiber, Refrasil/Nextel, PVC etc. in variety of configurations. These cables are available in temperature range -60°C to 1200°C.

All our products are manufactured under strict ISO-9001 quality control system. We also provide Calibration Certificates with all cables.

We stock most types of cables which enable us for fast delivery of goods. Our engineering staffs are capable of custom design a solution for any application for customer.

We are dedicated to provide the highest quality products that meet our customers specifications for various application. We continuously focus on improving our manufacturing processes and competitiveness in the industry.

Testing and Calibration

1. Test on Conductor ü Conductor Resistance Test ü Calibration Test

2. Test for thickness of Insulation and Sheath

3. On line High Voltage test

4. Physical test for Insulation and outer Sheathü Tensile Strength & Elongation at break ü Ageing in Air oven ü Shrinkage test ü Hot deformation test ü Heat shock test ü Thermal Stability Test

5. High Voltage test at room temperature

6. Flammability test

Machining

• FEP/PFA Extrusion Line

• Braiding Machine-High Speed and regular

• Rewinding Machine

• Vertical Lapping Machine

• Stranding Machine

• PTFE Extrusion and Tape Roll Down

• Tape Wrapping Machine

• Spark Tester

• Diameter Tester

• Metering Machine

• Packing Machine

Test & Calibration traceability certificate is provided with all cables

About the Company

Facilities

Wire Insulation and Color Code

COLOUR CODE OF THERMOCOUPLE EXTENSION AND COMPENSATING CABLES

THERMOCOUPLECONDUCTOR

COMBINATIONTYPE

CONDUCTOR

EXTENSION CABLE

COMPENSATING

CABLE

TOLERANCE CLASS

1

±60µV (±1.5°C)

2

CABLETEMPERATURE

RANGE °C

K

KX

KCA

KCB

T

J

TX

N

E

R

S

B

C

JX

NX

EX

NC

RCA

RCB

SCA

SCB

BC

CC

-25°C TO +200°C±100µV (±2.5°C)

±100µV (±2.5°C)

±100µV (±2.5°C)

±60µV (±1.0°C)

±140µV (±2.5°C)

±100µV (±2.5°C)

±100µV (±2.5°C)

±200µV (±2.5°C)

±30µV (±2.5°C)

±60µV (±5.0°C)

±30µV (±2.5°C)

±60µV (±5.0°C)

±30µV (±0.5°C)

±85µV (±1.5°C)

±60µV (±1.5°C)

±120µV (±1.5°C)

AMERICANTO

ANSI/MC96.1

JAPANESETO

JIS C 1610-1981

-0°C TO +150°C

-0°C TO +100°C

-25°C TO +100°C

-25°C TO +200°C

-25°C TO +200°C

-0°C TO +150°C

-25°C TO +200°C

0°C TO +100°C

0°C TO +200°C

0°C TO +100°C

0°C TO

0°C TO

+200°C

+110°C

ANSI JIS

INTERNATIONAL COLOUR CODE

TO IEC 5843:1989

IEC

Table-2

-73 to 600°C

-72 to 800°C

-73 to 1200°C

Fiber Glass

CF/SF Ceramic Fiber/ Silica

RF/NF Refrasil/NextelSilica yarn

POOR

POOR

POOR

POOR

GOOD

GOOD

EXCELLENT

EXCELLENT

EXCELLENT

FAIR

-

-

-

-

-260 to 260°CPF PFA

EF FEP -200 to 200°C

Table-1

APPEARANCE OF CABLE

Tempsens Instruments (I) Pvt. Ltd. is a part of Pyrotech Group which was established by four technocrats in 1976 at Udaipur, with their first product as Thermocouples and RTDs.

Today Tempsens is one of the largest manufacturer of Temperature Sensors in India. We are ISO 9001:2008 certified company with NABL accredited Lab.

Tempsens Instruments (I) Pvt. Ltd. U # II was started in 2009 to produce quality cables with high standard of manufacturing process conforming to national & international specifications.

We manufacturer wide range of cables for Temperature sensors and Instrumentation in various insulations as Teflon, Kapton, Silicon, Fiber Glass, Ceramic Fiber, Refrasil/Nextel, PVC etc. in variety of configurations. These cables are available in temperature range -60°C to 1200°C.

All our products are manufactured under strict ISO-9001 quality control system. We also provide Calibration Certificates with all cables.

We stock most types of cables which enable us for fast delivery of goods. Our engineering staffs are capable of custom design a solution for any application for customer.

We are dedicated to provide the highest quality products that meet our customers specifications for various application. We continuously focus on improving our manufacturing processes and competitiveness in the industry.

Testing and Calibration

1. Test on Conductor ü Conductor Resistance Test ü Calibration Test

2. Test for thickness of Insulation and Sheath

3. On line High Voltage test

4. Physical test for Insulation and outer Sheathü Tensile Strength & Elongation at break ü Ageing in Air oven ü Shrinkage test ü Hot deformation test ü Heat shock test ü Thermal Stability Test

5. High Voltage test at room temperature

6. Flammability test

Machining

• FEP/PFA Extrusion Line

• Braiding Machine-High Speed and regular

• Rewinding Machine

• Vertical Lapping Machine

• Stranding Machine

• PTFE Extrusion and Tape Roll Down

• Tape Wrapping Machine

• Spark Tester

• Diameter Tester

• Metering Machine

• Packing Machine

Test & Calibration traceability certificate is provided with all cables

About the Company

Facilities

Wire Insulation and Color Code

COLOUR CODE OF THERMOCOUPLE EXTENSION AND COMPENSATING CABLES

THERMOCOUPLECONDUCTOR

COMBINATIONTYPE

CONDUCTOR

EXTENSION CABLE

COMPENSATING

CABLE

TOLERANCE CLASS

1

±60µV (±1.5°C)

2

CABLETEMPERATURE

RANGE °C

K

KX

KCA

KCB

T

J

TX

N

E

R

S

B

C

JX

NX

EX

NC

RCA

RCB

SCA

SCB

BC

CC

-25°C TO +200°C±100µV (±2.5°C)

±100µV (±2.5°C)

±100µV (±2.5°C)

±60µV (±1.0°C)

±140µV (±2.5°C)

±100µV (±2.5°C)

±100µV (±2.5°C)

±200µV (±2.5°C)

±30µV (±2.5°C)

±60µV (±5.0°C)

±30µV (±2.5°C)

±60µV (±5.0°C)

±30µV (±0.5°C)

±85µV (±1.5°C)

±60µV (±1.5°C)

±120µV (±1.5°C)

AMERICANTO

ANSI/MC96.1

JAPANESETO

JIS C 1610-1981

-0°C TO +150°C

-0°C TO +100°C

-25°C TO +100°C

-25°C TO +200°C

-25°C TO +200°C

-0°C TO +150°C

-25°C TO +200°C

0°C TO +100°C

0°C TO +200°C

0°C TO +100°C

0°C TO

0°C TO

+200°C

+110°C

ANSI JIS

INTERNATIONAL COLOUR CODE

TO IEC 5843:1989

IEC

Table-2

-73 to 600°C

-72 to 800°C

-73 to 1200°C

Fiber Glass

CF/SF Ceramic Fiber/ Silica

RF/NF Refrasil/NextelSilica yarn

POOR

POOR

POOR

POOR

GOOD

GOOD

EXCELLENT

EXCELLENT

EXCELLENT

FAIR

-

-

-

-

-260 to 260°CPF PFA

EF FEP -200 to 200°C

Table-1

APPEARANCE OF CABLE

For Conductor size and stranding, please refer table no. 4 (See Back Page)

Application

ü Temperature sensorsü Aerospaceü Transportationü Cryogenicsü Petrochemical plantsü Glass/Cement/Steel/Power Plant

Thermocouple type : K, J, T, E, N

Conductor: Solid original thermocouple wire as per ASTM E230 or ANSI MC96.1

Limits of Error: Standard or Special

Core Insulation: As given in table 1

Core laying: Parallel or twisted

Outer sheath: As given in table 1

Braiding: By stainless steel/Nickel (if required)

CONSTRUCTIONAL FEATURES

Original thermocouple wires in standard or special accuracy are available in high temperature insulation upto

1200°C. These can be directly used for temperature measurement and are available with accrediated calibration

certificate.

TECHNICAL PARAMETERS

Primary Insulation

Sheath Insulation

Max Temp.

Color coding

Braided Refrasil /Nextel


1200°C No color coding

Braided Silica Fiber/ Ceramic Fiber



Braided fibre glass Braided fibre glass 600°C

Kapton Kapton 310°C No color coding

Floro polymer (PTFE)


260°C Refer table

Refer table

no.

no.

2

2

Floro polymer (PFA)

Floro polymer (PFA)

260°C Refer table no. 2

FEP FEP 200°C Refer table no. 2

High Temperature Thermocouple Cable upto 1200°C

Thermocouple type : R,S,B, J, K, T, E, N,C

Conductor: Extension grade (abbreviated by 'X') or compensating grade (abbreviated by 'C')* solid or stranded in wide range of size. (Plz. refer table 4)(*As per table 2)

Core Insulation: As per table 1

Core laying: In form of pairs, color coding as per IEC, ANSI and JIS specification, pairs identified by stripe lining

Screening: With copper / silver or nickel plated or Tinned plated copper screened/ Almyler Screening Individual & Overall with Drain Wire

Outer sheath: As per table 1

Braiding: ?Stainless steel braiding by SS wire from 0.08 mm to 0.25 mm?Varnished fibre glass heat protective shield

Armoring: By Galvanized wire/ stripe (for PVC)



Insulation Temp. range Property

Fibre glass (Braided)

-72°C to 600°C Extra High temperature Resistance

Varnished Fibre glass (Braided)

-72°C to +350°C High temperature Resistance

Kapton (Tapped)

-260°C to +310°C Thin insulation, temperature

PEEK

(Extruded)

-180°C to +260°C Excellent response in nuclear radiation

PTFE (Wrapped)

-260°C to +260°C Less diameter, high electrical and chemical property

PFA (Extruded)


Silicon (Extruded)

-40°C to +200°C Good abrasion resistance

FEP

(Extruded)


FR PVC 10°C to 70°C Fire resistance PVC

Resistance

Tempsens provide a variety of high temperature insulation material like FEP, PFA and silicon in extrusion form. These insulating material provide great inertness with various chemicals, oil or grease, and having excellent insulation resistance and make cables light weight and miniaturized. Extra high temperature insulating material like varnished glass fiber, Silica, mica, Kapton and asbestos in braiding or taping form generally used for heat protection. Standard insulations of PVC is also available.(*PTFE in wrapped sintered and fibre glass in braided form)

Voltage grade: upto 1100 VoltFlexibility: ExcellentAvailable in simplex, duplex or multi-pair constructionOther insulations are available on request.

Thermocouple Extension / Compensating Cables

ü Glass /Steel /Cement Plantü Chemical plants or laboratoriesü Power plantü Ferrous or Non ferrous metal plantü Petrochemical plants

Application

For Conductor size and stranding, please refer table no. 4 (See Back Page)

Application

ü Temperature sensorsü Aerospaceü Transportationü Cryogenicsü Petrochemical plantsü Glass/Cement/Steel/Power Plant

Thermocouple type : K, J, T, E, N

Conductor: Solid original thermocouple wire as per ASTM E230 or ANSI MC96.1

Limits of Error: Standard or Special

Core Insulation: As given in table 1

Core laying: Parallel or twisted

Outer sheath: As given in table 1

Braiding: By stainless steel/Nickel (if required)


Original thermocouple wires in standard or special accuracy are available in high temperature insulation upto

1200°C. These can be directly used for temperature measurement and are available with accrediated calibration

certificate.


Primary Insulation

Sheath Insulation

Max Temp.

Color coding







Braided fibre glass Braided fibre glass 600°C

Kapton Kapton 310°C No color coding



260°C Refer table

Refer table

no.

no.

2

2

Floro polymer (PFA)

Floro polymer (PFA)

260°C Refer table no. 2

FEP FEP 200°C Refer table no. 2

High Temperature Thermocouple Cable upto 1200°C

Thermocouple type : R,S,B, J, K, T, E, N,C

Conductor: Extension grade (abbreviated by 'X') or compensating grade (abbreviated by 'C')* solid or stranded in wide range of size. (Plz. refer table 4)(*As per table 2)


Core laying: In form of pairs, color coding as per IEC, ANSI and JIS specification, pairs identified by stripe lining

Screening: With copper / silver or nickel plated or Tinned plated copper screened/ Almyler Screening Individual & Overall with Drain Wire

Outer sheath: As per table 1

Braiding: ?Stainless steel braiding by SS wire from 0.08 mm to 0.25 mm?Varnished fibre glass heat protective shield





Fibre glass (Braided)

-72°C to 600°C Extra High temperature Resistance



Kapton (Tapped)


PEEK

(Extruded)


PTFE (Wrapped)


PFA (Extruded)


Silicon (Extruded)


FEP

(Extruded)


FR PVC 10°C to 70°C Fire resistance PVC

Resistance

Tempsens provide a variety of high temperature insulation material like FEP, PFA and silicon in extrusion form. These insulating material provide great inertness with various chemicals, oil or grease, and having excellent insulation resistance and make cables light weight and miniaturized. Extra high temperature insulating material like varnished glass fiber, Silica, mica, Kapton and asbestos in braiding or taping form generally used for heat protection. Standard insulations of PVC is also available.(*PTFE in wrapped sintered and fibre glass in braided form)

Voltage grade: upto 1100 VoltFlexibility: ExcellentAvailable in simplex, duplex or multi-pair constructionOther insulations are available on request.

Thermocouple Extension / Compensating Cables

ü Glass /Steel /Cement Plantü Chemical plants or laboratoriesü Power plantü Ferrous or Non ferrous metal plantü Petrochemical plants

Application

Conductor: Electrolytic grade, soft and annealedsilver plated Copper (SPC) or Tin Plated copper (TPC) or bare copper conductor (BC) or Nickel Plated Copper (NPC).


Core laying: In form of 2 wire/ 3 wire/ 4 wireconstruction color coding per DIN 43760 or specified by the customer

Screening: With copper / silver or nickel Plated /Tinned plated copper screened / Almyler Screening Individual & Overall with Drain Wire

Outer sheath: As per requirement (Table 1)

Braiding: Stainless steel braiding by SS wirefrom 0.08 mm to 0.15 mm with or without Varnished fibre glass heat protective shield


Voltage grade: upto 1100 Volt (For Higher volt Please Specify)Flexibility: Excellent

RTD cable is available in 2,3,4,6 and 8 core as per requirement in annealed BC, TPC, NPC or SPC conductor. Screening, Braiding and insulation can be provided as required.


Application

ü Steel or Sponge iron plantü Glass Plantü Chemical plants or laboratoriesü Power plantü Non ferrous metal plant



Ceramic fibre glass (Braided)

-72°C to +800°C Extra High temperature



Kapton (Tapped)


PEEK (Extruded)


PTFE (Tapped)


PFA (Extruded)


Silicon (Extruded)


FEP (Extruded)


FR PVC 10°C to 70°C 100 MÙ x km

Resistance

Resistance

RTD Cables

ü Cement plantsü Instrumentationü Ferrous or non ferrous metal Plantsü Power plants

Application

Control cable in PVC insulation is available in various configurations and requirements.

Voltage grade: upto 1100 Volt Flexibility: Excellent

(For Higher volt Please Specify)

Specification:üConductor as per IS 8130 and/ or VDE 0295üPVC as per IS 5831 üUnarmored cables as per IS 694üArmored cables as per IS 1554


Conductor: ? Electrolytic grade annealed bare or tinned

copper ? Copper purity upto 99.98% ? In Solid or Stranded construction ? Specifications followed for conductor

diameter, stranding and resistance IS 8130:84 / DIN VDE 0295

Core Insulation: PVC/ FRPVC/FRLS PVC/ HR PVC /PE

Core laying: Upto 37 cores of 1.5 sq mm and 2.5 sq mm and Single core, 2 cores, 3 cores or 4 cores upto 35 sq mm

Color coding: Numbered cores or as per IS 694, DIN VDE 0293 or DIN VDE 0245 or DIN VDE or DIN VDE 47100 or DIN VDE 0813


Inner sheath: PVC/ FRPVC/FRLS PVC/ HR PVC /PE

Armoring: By Galvanized wire/ stripe as per IS 3975

Outer sheath: PVC/ FRPVC/FRLS PVC/ HR PVC /PE

PVC Control Cable for Voltage Rating upto 1100 V (Max. temperature 90°C)


Insulation Temp. range Insulation resistance

Property

PE 10°C to 110°C 1000 MÙ x km Excellent Insulation resistance

HR PVC 10°C to 90°C 100 MÙ x km Heat resistant

PVC 10°C to 70°C 100 MÙ x km ----------

FR PVC 10°C to 70°C 100 MÙ x km Fire retardant

FRLS PVC 10°C to 70°C 100 MÙ x km Fire retardant, low smoke

Conductor: Electrolytic grade, soft and annealedsilver plated Copper (SPC) or Tin Plated copper (TPC) or bare copper conductor (BC) or Nickel Plated Copper (NPC).


Core laying: In form of 2 wire/ 3 wire/ 4 wireconstruction color coding per DIN 43760 or specified by the customer


Outer sheath: As per requirement (Table 1)

Braiding: Stainless steel braiding by SS wirefrom 0.08 mm to 0.15 mm with or without Varnished fibre glass heat protective shield


Voltage grade: upto 1100 Volt (For Higher volt Please Specify)Flexibility: Excellent

RTD cable is available in 2,3,4,6 and 8 core as per requirement in annealed BC, TPC, NPC or SPC conductor. Screening, Braiding and insulation can be provided as required.


Application

ü Steel or Sponge iron plantü Glass Plantü Chemical plants or laboratoriesü Power plantü Non ferrous metal plant



Ceramic fibre glass (Braided)




Kapton (Tapped)


PEEK (Extruded)


PTFE (Tapped)


PFA (Extruded)


Silicon (Extruded)


FEP (Extruded)


FR PVC 10°C to 70°C 100 MÙ x km

Resistance

Resistance

RTD Cables

ü Cement plantsü Instrumentationü Ferrous or non ferrous metal Plantsü Power plants

Application

Control cable in PVC insulation is available in various configurations and requirements.

Voltage grade: upto 1100 Volt Flexibility: Excellent

(For Higher volt Please Specify)

Specification:üConductor as per IS 8130 and/ or VDE 0295üPVC as per IS 5831 üUnarmored cables as per IS 694üArmored cables as per IS 1554


Conductor: ? Electrolytic grade annealed bare or tinned

copper ? Copper purity upto 99.98% ? In Solid or Stranded construction ? Specifications followed for conductor

diameter, stranding and resistance IS 8130:84 / DIN VDE 0295

Core Insulation: PVC/ FRPVC/FRLS PVC/ HR PVC /PE




Inner sheath: PVC/ FRPVC/FRLS PVC/ HR PVC /PE


Outer sheath: PVC/ FRPVC/FRLS PVC/ HR PVC /PE

PVC Control Cable for Voltage Rating upto 1100 V (Max. temperature 90°C)



Property

PE 10°C to 110°C 1000 MÙ x km Excellent Insulation resistance

HR PVC 10°C to 90°C 100 MÙ x km Heat resistant

PVC 10°C to 70°C 100 MÙ x km ----------

FR PVC 10°C to 70°C 100 MÙ x km Fire retardant

FRLS PVC 10°C to 70°C 100 MÙ x km Fire retardant, low smoke

In various plants especially steel or glass plants, where ambient temperature is high. high temperature insulation is essential for Control cables. Tempsens provides a variety of high temperature insulation material like PTFE, FEP, PFA and silicon. These insulating material provide great inertness with various chemicals, oil or grease, and having excellent insulation resistance and make cables light weight and miniaturized. Extra high temperature insulating material like varnished glass fiber, Silica, mica and asbestos in braiding or taping form generally used for heat protection and sometimes used for primary (core) insulation also.

Voltage grade: upto 1100 Volt


Conductor:• Nickel, Electrolytic grade nickel plated copper (NPC), Silver plated copper (SPC), Tin Plated copper (TPC) or bare copper (BC)• In Solid or Stranded construction• Specifications followed for conductor diameter, stranding and resistance ASTM B 355

Core Insulation: Teflon (PTFE)/ Fibre glass/ Kapton/ FEP/ PFA/ PVC


Outer sheath: As per requirement

Braiding: Stainless steel braiding by SS wire from 0.08 mm to 0.15 mm with or without Varnished fibre glass heat protective shield



ü Cement plantsü Instrumentationü Ferrous or non ferrous metal Plantsü Kilnsü Glass Plants

Application

Tem

psen

s M

ake



Ceramic fibre glass

(Braided)




Kapton (Tapped)

-260°C to +310°C Thin insulation, Temperature

PEEK (Extruded)


PTFE (Tapped)


PFA (Extruded)


Silicon (Extruded)


FEP (Extruded)


Resistance

Resistance

High Temperature Control Cable for Voltage Rating upto 1100 V (Max. temperature 700°C)


Conductor: ? Bare copper (as per IS 5830)? Silver plated copper (per ASTM B 298)? Nickel plated copper (per ASTM B 355)? Silver plated High strength copper alloy (SPHSCA)? Silver plated copper clad steel (SPCCS)? Annealed Tinned Copper? Nickel

Conductor Stranding: Solid stranded or fine stranded

Insulation: Teflon (PTFE)/ Fibre glass/ Mica/ Kapton/ FEP/ PFA/ Silicon; PEEK insulation in nuclear radiation environment ( Refer table 4)


ü Steel or Sponge iron plantü Glass Plantü Chemical plants or laboratories ü Power plantü Non ferrous metal plantü Panels / Drives or other components

Application

HV Testing:



Water Submersion


-72°C to +350°C Good Excellent

Kapton (Tapped)

-260°C to +310°C Good Good

PTFE (Tapped)

-260°C to +260°C Excellent Excellent

PFA (Extruded)


Silicon (Extruded)


FEP (Extruded)


Insulation Thickness:

Continuous Voltage rating

Insulation thickness (mm)

250 V 0.15 to 0.18

600 V 0.22 to 0.30

1000 V 0.35 to 0.55

Flexibility: Excellent


Dielectric test (kV, 1 minute)

Spark test (kV, 1 second)

250 V 1.5 2.5

600 V 2.0 3.4

1000 V 3.0 5.0

High temperature insulated equipment wires are available in various cross sectional area, conduction material and insulating materials.The materials are design for MIL/JSS specifications.

Tem

psen

s M

ake

High Temperature Copper Conductor Equipment Wire (Hookup wire) upto 350°C

In various plants especially steel or glass plants, where ambient temperature is high. high temperature insulation is essential for Control cables. Tempsens provides a variety of high temperature insulation material like PTFE, FEP, PFA and silicon. These insulating material provide great inertness with various chemicals, oil or grease, and having excellent insulation resistance and make cables light weight and miniaturized. Extra high temperature insulating material like varnished glass fiber, Silica, mica and asbestos in braiding or taping form generally used for heat protection and sometimes used for primary (core) insulation also.

Voltage grade: upto 1100 Volt


Conductor:• Nickel, Electrolytic grade nickel plated copper (NPC), Silver plated copper (SPC), Tin Plated copper (TPC) or bare copper (BC)• In Solid or Stranded construction• Specifications followed for conductor diameter, stranding and resistance ASTM B 355

Core Insulation: Teflon (PTFE)/ Fibre glass/ Kapton/ FEP/ PFA/ PVC


Outer sheath: As per requirement




ü Cement plantsü Instrumentationü Ferrous or non ferrous metal Plantsü Kilnsü Glass Plants

Application

Tem

psen

s M

ake



Ceramic fibre glass

(Braided)




Kapton (Tapped)

-260°C to +310°C Thin insulation, Temperature

PEEK (Extruded)


PTFE (Tapped)


PFA (Extruded)


Silicon (Extruded)


FEP (Extruded)


Resistance

Resistance

High Temperature Control Cable for Voltage Rating upto 1100 V (Max. temperature 700°C)


Conductor: ? Bare copper (as per IS 5830)? Silver plated copper (per ASTM B 298)? Nickel plated copper (per ASTM B 355)? Silver plated High strength copper alloy (SPHSCA)? Silver plated copper clad steel (SPCCS)? Annealed Tinned Copper? Nickel

Conductor Stranding: Solid stranded or fine stranded

Insulation: Teflon (PTFE)/ Fibre glass/ Mica/ Kapton/ FEP/ PFA/ Silicon; PEEK insulation in nuclear radiation environment ( Refer table 4)


ü Steel or Sponge iron plantü Glass Plantü Chemical plants or laboratories ü Power plantü Non ferrous metal plantü Panels / Drives or other components

Application

HV Testing:



Water Submersion


-72°C to +350°C Good Excellent

Kapton (Tapped)

-260°C to +310°C Good Good

PTFE (Tapped)


PFA (Extruded)


Silicon (Extruded)


FEP (Extruded)


Insulation Thickness:


Insulation thickness (mm)

250 V 0.15 to 0.18

600 V 0.22 to 0.30

1000 V 0.35 to 0.55

Flexibility: Excellent


Dielectric test (kV, 1 minute)

Spark test (kV, 1 second)

250 V 1.5 2.5

600 V 2.0 3.4

1000 V 3.0 5.0

High temperature insulated equipment wires are available in various cross sectional area, conduction material and insulating materials.The materials are design for MIL/JSS specifications.

Tem

psen

s M

ake

High Temperature Copper Conductor Equipment Wire (Hookup wire) upto 350°C

Power cable for LT usage, suitable for high temperature (400°C) are available in required cross sectioned area and in 2, 3 and 4 core. These cables are used for two voltages electrical power stations, Indoors and Outdoors.

Inner Diameter : 0.5mm to 20mmInsulation Wall Thickness : 0.20 to 1 mmVoltage Grade: Upto 17 KVTemperature Range: -260°C to 1200°CColor: As per Customer Requirement

Sleeves suitable for high temperature in various insulation such as PTFE, FEP, High Temperature Fibre Glass, Silicon Insulated Fibre Glass available

ü Cement plantsü Steel Plantsü Kilns

ü Glass Plantsü Power Plants

Application

Conductor Annealed Bare and Nickel Plated Copper

Core Insulation

Teflon with Kapton Laying

Over All Insulation Kapton/ Teflon/ Mica/ Fibre Glass Braiding

Over All Braiding Stainless Steel or Galvanized Iron

Color Coding Core Color - Red, Yellow, Blue for Phase & Black for Neutral

Voltage Grade Upto 1.1 KV

Temperature Range

(Ambient Temp.)

400°C

Construction Features

Maximum Size in mm : upto 50mm

LT POWER / H.R. CABLE

Conductor (Upto 25 Sqmm)

Fibre Glass Braiding

SS Braiding

Teflon With Kapton Lining

Cores As Required

Over All Kapton Wrapping

Teflon Insulation

Mica Tapping

High Temperature Insulation LT Power Cable

Sleeves

Size Dia of Cross Max Resistance CurrentCond- Sectional of Conductor Ratinguctor area OHMS/KM

AWG AWG (mm) (mm) mm2 Min(mm) Max(mm) Min(mm) Max(mm)Min(mm) Max(mm) at 20°C (amps)each Strand Insulation Insulation Insulation

Number of ET 250 V E 600 V EE 1000 VStrands / Dia of OD of OD of OD of

SWG = (BRITISH) STANDARD WIRE GAUGE

Conductor Size Equivalents (Diameter)

B & S = BROWN AND SHARPE AWG = AMERICAN WIRE GAUGE

32 7/40 7/0.08 0.25 0.035 0.50 0.60 0.66 0.86 0.91 1.11 567 0.730 1/30 1/0.25 0.25 0.049 0.50 0.60 0.66 0.86 0.91 1.11 354 1.030 7/38 7/0.10 0.31 0.055 0.55 0.66 0.71 0.91 0.96 1.16 330 1.028 1/28 1/0.32 0.32 0.080 0.58 0.68 0.73 0.93 0.99 1.19 223 2.128 7/36 7/0.13 0.38 0.093 0.63 0.73 0.78 0.99 1.04 1.24 209 2.126 1/26 1/0.40 0.40 0.125 0.66 0.76 0.81 1.01 1.06 1.27 140 3.026 7/34 7/0.16 0.48 0.140 0.73 0.83 0.88 1.09 1.14 1.34 132 3.026 19/38 19/0.10 0.51 0.149 0.73 0.83 0.88 1.09 1.14 1.34 125 3.024 1/24 1/0.51 0.51 0.204 0.76 0.86 0.91 1.11 1.16 1.37 87 4.024 7/32 7/0.20 0.61 0.219 0.86 0.96 1.01 1.21 1.27 1.47 82 4.024 19/36 19/0.13 0.64 0.252 0.86 0.96 1.01 1.21 1.27 1.47 79 4.022 1/22 1/0.64 0.64 0.321 0.88 1.01 1.04 1.27 1.29 1.52 55 7.322 7/30 7/0.25 0.76 0.343 1.01 1.11 1.16 1.37 1.42 1.62 52 7.322 19/34 19/0.16 0.81 0.382 1.01 1.11 1.16 1.37 1.42 1.52 49 7.320 1/20 1/0.81 0.81 0.515 1.06 1.16 1.21 1.42 1.47 1.67 34 11.020 7/28 7/0.32 0.97 0.562 1.21 1.32 1.37 1.57 1.62 1.82 32 11.020 19/32 19/0.20 1.02 0.596 1.21 1.32 1.37 1.57 1.62 1.82 30 11.018 7/26 7/0.40 1.22 0.879 1.63 1.87 1.87 2.13 20 16.018 19/30 19/0.25 1.27 0.932 1.63 1.87 1.87 2.13 18 16.016 19/29 19/0.29 1.45 1.254 1.85 2.20 2.10 2.41 14 22.015 19/28 19/0.32 1.60 1.528 1.98 2.28 2.26 2.54 12 26.014 19/27 19/0 36 1 83 1 933 2.23 2.59 2.48 2.89 9 32.013 19/26 19/0.40 2.00 2.387 2.43 2.74 2.66 3.02 7 35.012 19/25 19/0.45 2.31 3.021 2.71 3.07 2.97 3.37 5 41.012 37/28 37/0.32 2.26 2.975 2.66 3.02 2.92 3.32 6 41.011 19/24 19/0.50 2.50 3.730 2.99 3.30 3.20 3.58 4 45.010 19/22 19/0.65 3.25 6.304 3.73 4.03 3.96 4.34 2 55.010 37/26 37/0.4 2.82 4.649 3.22 3.58 3.47 3.88 3 50.08 133/29 133/0.29 4.29 8.784 5.05 5.56 2 75.06 133/27 133/0.36 5.41 13.537 6.42 6.93 1 100.0

Table-4

Table-3

Specifications of PTFE Wires (AS PER JSS 51034)

No. SWG B & S(AWG)

inches mm inches mm 0 0.324 8.23 0.3249 8.25 1 0.300 7.62 0.2893 7.35 2 0.276 7.01 0.2576 6.54 3 0.252 6.40 0.2294 5.83 4 0.232 5.89 0.2043 5.19 5 0.212 5.38 0.1819 4.62 6 0.192 4.88 0.1620 4.11 7

0.176

4.47

0.1443

3.67

8

0.160

4.06

0.1285

3.26

9

0.144

3.66

0.1144

2.91

10

0.128

3.25

0.1019

2.59

11

0.116

2.95

0.0907

2.3

12

0.104

2.64

0.0808

2.05 13

0.092

2.34

0.0720

1.83

14

0.080

2.03

0.0641

1.63 15

0.072

1.83

0.0571

1.45

16

0.064

1.63

0.0508

1.29 17

0.056

1.42

0.0453

1.15

18

0.048

1.22

0.0403

1.02 19

0.040

1.02

0.0359

0.912

20

0.036

0.914

0.0320

0.813

21

0.032

0.813

0.0285

0.724

22

0.028

0.711

0.0253

0.643

23

0.024

0.610

0.0226

0.574

24

0.022

0.559

0.0201

0.511

25

0.020

0.508

0.0179

0.455

No. SWG B & S(AWG)


0.0100

0.254

0.0071

0.180

34

0.0092

0.234

0.0063

0.160

35

0.0084

0.213

0.0056

0.142

36

0.0076

0.193

0.0050

0.127

37

0.0068

0.173

0.0045

0.114

38

0.006

0.152

0.0040

0.102 39

0.0052

0.132

0.0035

0.089

40

0.0048

0.122

0.0031

0.079 41

0.0044

0.112

0.0028

0.071

42

0.0040

0.102

0.0025

0.064 43

0.0036

0.091

0.0022

0.056

44

0.0032

0.081

0.0020

0.051 45

0.0028

0.071

0.0018

0.046

46

0.0024

0.061

47

0.0020

0.051

48

0.0016

0.041

49

0.0012

0.030

50

0.0010

0.025

Power cable for LT usage, suitable for high temperature (400°C) are available in required cross sectioned area and in 2, 3 and 4 core. These cables are used for two voltages electrical power stations, Indoors and Outdoors.

Inner Diameter : 0.5mm to 20mmInsulation Wall Thickness : 0.20 to 1 mmVoltage Grade: Upto 17 KVTemperature Range: -260°C to 1200°CColor: As per Customer Requirement

Sleeves suitable for high temperature in various insulation such as PTFE, FEP, High Temperature Fibre Glass, Silicon Insulated Fibre Glass available

ü Cement plantsü Steel Plantsü Kilns

ü Glass Plantsü Power Plants

Application

Conductor Annealed Bare and Nickel Plated Copper

Core Insulation

Teflon with Kapton Laying

Over All Insulation Kapton/ Teflon/ Mica/ Fibre Glass Braiding

Over All Braiding Stainless Steel or Galvanized Iron

Color Coding Core Color - Red, Yellow, Blue for Phase & Black for Neutral

Voltage Grade Upto 1.1 KV

Temperature Range

(Ambient Temp.)

400°C

Construction Features

Maximum Size in mm : upto 50mm

LT POWER / H.R. CABLE

Conductor (Upto 25 Sqmm)

Fibre Glass Braiding

SS Braiding

Teflon With Kapton Lining

Cores As Required

Over All Kapton Wrapping

Teflon Insulation

Mica Tapping

High Temperature Insulation LT Power Cable

Sleeves

Size Dia of Cross Max Resistance CurrentCond- Sectional of Conductor Ratinguctor area OHMS/KM

AWG AWG (mm) (mm) mm2 Min(mm) Max(mm) Min(mm) Max(mm)Min(mm) Max(mm) at 20°C (amps)each Strand Insulation Insulation Insulation

Number of ET 250 V E 600 V EE 1000 VStrands / Dia of OD of OD of OD of

SWG = (BRITISH) STANDARD WIRE GAUGE

Conductor Size Equivalents (Diameter)

B & S = BROWN AND SHARPE AWG = AMERICAN WIRE GAUGE

32 7/40 7/0.08 0.25 0.035 0.50 0.60 0.66 0.86 0.91 1.11 567 0.730 1/30 1/0.25 0.25 0.049 0.50 0.60 0.66 0.86 0.91 1.11 354 1.030 7/38 7/0.10 0.31 0.055 0.55 0.66 0.71 0.91 0.96 1.16 330 1.028 1/28 1/0.32 0.32 0.080 0.58 0.68 0.73 0.93 0.99 1.19 223 2.128 7/36 7/0.13 0.38 0.093 0.63 0.73 0.78 0.99 1.04 1.24 209 2.126 1/26 1/0.40 0.40 0.125 0.66 0.76 0.81 1.01 1.06 1.27 140 3.026 7/34 7/0.16 0.48 0.140 0.73 0.83 0.88 1.09 1.14 1.34 132 3.026 19/38 19/0.10 0.51 0.149 0.73 0.83 0.88 1.09 1.14 1.34 125 3.024 1/24 1/0.51 0.51 0.204 0.76 0.86 0.91 1.11 1.16 1.37 87 4.024 7/32 7/0.20 0.61 0.219 0.86 0.96 1.01 1.21 1.27 1.47 82 4.024 19/36 19/0.13 0.64 0.252 0.86 0.96 1.01 1.21 1.27 1.47 79 4.022 1/22 1/0.64 0.64 0.321 0.88 1.01 1.04 1.27 1.29 1.52 55 7.322 7/30 7/0.25 0.76 0.343 1.01 1.11 1.16 1.37 1.42 1.62 52 7.322 19/34 19/0.16 0.81 0.382 1.01 1.11 1.16 1.37 1.42 1.52 49 7.320 1/20 1/0.81 0.81 0.515 1.06 1.16 1.21 1.42 1.47 1.67 34 11.020 7/28 7/0.32 0.97 0.562 1.21 1.32 1.37 1.57 1.62 1.82 32 11.020 19/32 19/0.20 1.02 0.596 1.21 1.32 1.37 1.57 1.62 1.82 30 11.018 7/26 7/0.40 1.22 0.879 1.63 1.87 1.87 2.13 20 16.018 19/30 19/0.25 1.27 0.932 1.63 1.87 1.87 2.13 18 16.016 19/29 19/0.29 1.45 1.254 1.85 2.20 2.10 2.41 14 22.015 19/28 19/0.32 1.60 1.528 1.98 2.28 2.26 2.54 12 26.014 19/27 19/0 36 1 83 1 933 2.23 2.59 2.48 2.89 9 32.013 19/26 19/0.40 2.00 2.387 2.43 2.74 2.66 3.02 7 35.012 19/25 19/0.45 2.31 3.021 2.71 3.07 2.97 3.37 5 41.012 37/28 37/0.32 2.26 2.975 2.66 3.02 2.92 3.32 6 41.011 19/24 19/0.50 2.50 3.730 2.99 3.30 3.20 3.58 4 45.010 19/22 19/0.65 3.25 6.304 3.73 4.03 3.96 4.34 2 55.010 37/26 37/0.4 2.82 4.649 3.22 3.58 3.47 3.88 3 50.08 133/29 133/0.29 4.29 8.784 5.05 5.56 2 75.06 133/27 133/0.36 5.41 13.537 6.42 6.93 1 100.0

Table-4

Table-3

Specifications of PTFE Wires (AS PER JSS 51034)

No. SWG B & S(AWG)


0.176

4.47

0.1443

3.67

8

0.160

4.06

0.1285

3.26

9

0.144

3.66

0.1144

2.91

10

0.128

3.25

0.1019

2.59

11

0.116

2.95

0.0907

2.3

12

0.104

2.64

0.0808

2.05 13

0.092

2.34

0.0720

1.83

14

0.080

2.03

0.0641

1.63 15

0.072

1.83

0.0571

1.45

16

0.064

1.63

0.0508

1.29 17

0.056

1.42

0.0453

1.15

18

0.048

1.22

0.0403

1.02 19

0.040

1.02

0.0359

0.912

20

0.036

0.914

0.0320

0.813

21

0.032

0.813

0.0285

0.724

22

0.028

0.711

0.0253

0.643

23

0.024

0.610

0.0226

0.574

24

0.022

0.559

0.0201

0.511

25

0.020

0.508

0.0179

0.455

No. SWG B & S(AWG)


0.0100

0.254

0.0071

0.180

34

0.0092

0.234

0.0063

0.160

35

0.0084

0.213

0.0056

0.142

36

0.0076

0.193

0.0050

0.127

37

0.0068

0.173

0.0045

0.114

38

0.006

0.152

0.0040

0.102 39

0.0052

0.132

0.0035

0.089

40

0.0048

0.122

0.0031

0.079 41

0.0044

0.112

0.0028

0.071

42

0.0040

0.102

0.0025

0.064 43

0.0036

0.091

0.0022

0.056

44

0.0032

0.081

0.0020

0.051 45

0.0028

0.071

0.0018

0.046

46

0.0024

0.061

47

0.0020

0.051

48

0.0016

0.041

49

0.0012

0.030

50

0.0010

0.025

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Documents

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