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High-PerformanceMetal StripAutomotive • Aerospace • Electronics • Power Generation • Oil & Gas
Innovative & Advanced Metallurgical Technology
www.ametek-ct.com
www.ametek-ct.com1
AMETEK Grades
High Purity Dispersed PhaseAME 270-889A AME 205-889EAME200-999L AME 205-889DAME201-889D AME225-899G
936 948942 952946 Others available
515 (SEALVAR®) 1
891 (Ni9%W)886 (Ni14%W)Others Available
Ductile Cobalt High Purity Cobalt580 599591595
Available in Co, Ni, NiFe, and other alloys
377 (PFINODAL®)388 (Spinodal®)
FeAl
900B
Putting Metal Strip Technology to Work for You.For the most alloy variations of any metal strip producer,
depend on AMETEK® Specialty Metal Products for large
and small lot sizes.
Our tightly controlled powder metallurgy chemistries
yield low impurities and low levels of surface oxides.
Combined with high-quality slit edges & surface condi-
tions, tight thickness & width tolerance capabilities,
there’s an AMETEK® strip alloy that is ideal for any
application where heat, corrosion and stress resistance
are top concerns.
At AMETEK®, our technical expertise, combined with
competitive pricing and outstanding service, make us
your single source for metal strip alloys.
The Grades You Need.The Quality You Expect. AMETEK® Specialty Metal Products offers the most alloy
variations of any strip producer. Our technical expertise,
tightly controlled chemistry and high-quality production
make our standard and customized formulations ideal
for any application where heat, corrosion and stress
resistance are necessary.
AMETEK®- strip comes in a wide range of thicknesses,
widths, coil sizes and temper ranges.
1 SEALVAR® is an Ametek® Alloy
Alloy Name
Nickel Strip
Nickel Iron Strip
Iron Nickel Cobalt Strip
Nickel Tungsten
Cobalt Strip
Weld Wire
Copper-Nickel-Tin-Alloy (PFINODAL® and Spinodal® alloys)
Iron Aluminide
High-purity Iron
Industry Equivalents
N02270 N02205/233N02200/201 N02205/201N02200/201 N02205
Alloy 36 (Invar®) Alloy 48Alloy 42 Alloy 52Alloy 46
F-15 (KOVAR® & RODAR®)
———
———
———
C729C72650
———
HP Iron
www.ametek-ct.com 2
Description
AMETEK’s 899 Series Is an extremely high-purity strip that can be formed welded, soldered, or plated better than traditional melt or cast nickel products, offering major advantages to the rechargable battery industry.
AMETEK® high-purity 936, 942, 946, 948, 952 alloys for glass to metal seals in electron tubes, transistors, headlights, thermostats, and similar applications. Other nickel/iron variations can be made at the customer’s request.
SEALVAR® (Alloy F-15), AMETEK’s nickel iron cobalt strip, is a high quality alloy used primarily for hermetic seals with harder glasses and ceramics (lids for hybrid packages). SEALVAR® is distinguished from competitive F-15 alloy used by its higher purity, more closely controlled chemistry, and very low carbon level.
Ideal for superconducting tape substrate applications.
Ductile cobalt in strip form is used for base welding rods and deep draw applications. It also is used as a catalyst for synthetic diamond production. AMETEK® 599 is the highest purity cobalt strip available in the United States. Applications include cobalt 60 gamma radiation sources, anodes for electroplating, high-temperature magnetic applications, and X-ray tube targets.
Large oscillating reels (up to 480 lbs.) used by weld wire producers in place of smaller pancake coils. Roughly 7 coils per reel. Standard size range is 0.007” to 0.020” thick by 0.900” wide.
AMETEK® 377 PFINODAL® (C729) competes with beryllium-copper for many electrical applications where high strength and excellent formability without dimensional instability are required. AMETEK® 388 Spinodal® (C72650) offers high conductivity and strength for connectors, sockets, bearings, and switches.
Developed for high-temperature applications.
AMETEK® 900B (low carbon) strip for magnetic applications.
Advantages
• Highest degree of electrical conductivity• Lowest electrical resistivity available in pure nickel strip• Homogeneity, microcleanliness, and close composition control to enhance weldability• Low levels of surface oxides to reduce die wear and provide excellent solderability• Excellent formability
• Controlled chemistry ensures superior glass sealing characteristics• Thermal expansion and magnetic properties are consistent• Low levels of surface oxides reduce die wear• Low gas content reduces possibility of out gassing over time
• Reproducibly low level of reactive impurity elements• Low carbon; 0.01% maximum; 0.004 nominal• Higher electrical and thermal conductivity• Lower softening point
• Reducing magnetism• Currently up to 25% tungsten• Other nickel tungsten blends available
• Excellent ductility and formability• Ductile strip has more than double the elongation value of high-purity cobalt strip
• Cost savings from using smaller pancake coils.
• High strength and excellent formability without dimensional instability• Highly resistant to shrinkage and warpage- up to 10x more than BeCu• Excellent solderability and resistance to intermetallic formation at high temperature• Excellent corrosion resistance and ease of cleaning• Lower initial cost and processing cost savings• High conductivity (Spinodal 388)
• High hardness• Excellent oxidation resistance• Good high-temperature creep resistance• Low density (6gm/cc)
• Low carbon (<100ppm)• Very high purity
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High-Purity Nickel Strip For High-Performance ApplicationsAMETEK® high-purity nickel strip is ideal for a wide range
of electronics applications, including:
• Transistor cans • Vacuum tubes
• Lead frames • Washers/seals
• Eyelets • Superconductor
• Rechargeable Batteries
Our high-purity nickel strip offers these advantages:
• Excellent solderability and reduced die wear due to low levels of surface oxides
• Low softening point enhanced by clean surface chemistry
• Improved formability resulting from low mechanical directionality
• Low work hardening rate
• Excellent deep draw characteristics
• Grain growth resistance
AMETEK’s product line and industry equivalents are:
AME270-899A Ni 270
AME200-899L Ni 200/201
AME201-899M Ni 200/201
AME233-899D Ni 233
AME201-899E Ni 201
AME205-899G Ni 205
Chemical Composition in Percent (Maximum values except where noted otherwise)
899A 899L 899M 899D 899E 899G ASTM B-162; UNS HIGH PURITY DISPERSED PHASE NO2200 NO2233
Nickel-Nominal 99.97(a) 99.8 99.6 99.6 99.5 99.6 – –
C-Nominal 0.005 0.005 0.005 0.01 0.01 0.01 – – C 0.02 0.02 0.02 0.02 0.02 0.02 0.15 0.15 Si 0.001 0.001 0.001 0.002 0.002 0.002 0.35 0.35 Mn 0.001 0.07 0.25 0.25 0.25 .002-.042 0.35 0.10 S 0.001 0.001 0.001 0.001 0.001 0.001 0.01 0.008 Cu 0.001 0.005 0.005 0.005 0.005 0.01 0.25 0.10 Fe 0.005 0.05 0.05 0.05 0.05 0.05 0.40 0.10 Sn – – – – 0.10 – – – Mg – – – 0.035 0.0035 .006-.014 – 0.10 Equivalent NO2270 NO2200 NO2200 NO2233 NO2201 NO2205 NO2201 NO2201
DENSITY AT 70° F8.90 g/cc; 0.322 lb./cu.in.
COEFFICIENT OF LINEAR EXPANSION (IN./IN./°C)20-100° C 0.00001420-200° C 0.00001420-500° C 0.00001520-700° C 0.000016
YOUNG’S MODULUS, E, PSI X 10-6
30.1
ELECTRICAL CONDUCTIVITY22.6% IACS
ELECTRICAL RESISTIVITY AT 20° Cmicrohm, cm: 7.63ohms/cir. mil./ft. 45.9
THERMAL CONDUCTIVITYcal./cm.2/sec. °C/cm. at 70° C: 0.206B.T.U./ft.2/hr./°F/ft. at 158° C: 49.9
TEMPERTURE COEFFICIENT OF ELECTRICAL RESISTIVITY20-100° C/°C 0.005820-500° C/°C 0.007420-800° C/°C 0.0060
ATOMIC NUMBER28
ATOMIC WEIGHT58.1
ATOMIC RADIUS (A)1.25
CRYSTAL STRUCTUREf.c.c.
LATTICE CONSTANT “a” (A)3.52
MELTING POINT1,453° C; 2,647°F
LATENT OF HEAT FUSION73.8 cal./g.
SPECIFIC HEAT AT 20° C-B.T.U./lb./°F0.105
ELECTRODE POTENIAL0.25 volts
VELOCITY OF SOUND16,300 ft./sec.; 4,973 m/sec.
POISSON’S RATIO0.31
THERMAL NEUTRON CROSS SECTION (BARNS)Absorption: 4.6Scattering: 17.5
CURIE TEMPERATURE353° C; 665° F
CURIE TEMPERATURE353° C; 665° F
INITIAL PERMEABILITY130
MAXIMUM PERMEABILITY124
SATURATION INDUCTION, GAUSS (B)6050
REMANENCE, GAUSS (B)3250
COERCIVITY, OERSTEDS (H)3.0
(a) This is a minimum not nominal value.
MAGNETIC PROPERTIES (typical handbook values for pure nickel)
PHYSICAL PROPERTIES (typical handbook values for pure nickel)
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Nickel-Iron Alloy Strip At AMETEK® Specialty Metal Products, our nickel-iron alloy systems are gas-free special combinations of metals that have expansion rates comparable to those of ceramic materials, including glasses.
Our nickel-iron alloy systems are prefect for electronics, automotive and aerospace applications requiring glass-to-metal seals in:• Electron tubes • Headlights• Transistors • Thermostats
AMETEK® nickel-iron alloys are available in large coils rolled to close tolerances. Thicknesses range from 0.002” to 0.080” and can be manufactured in widths of up to 14”.
The most significant benefits of 936, 942, 946, 948 and 952 alloys are:• Low out-gassing probability due to low gas content• Consistent thermal expansion and magnetic properties help to ensure
high levels of performance• Reduced die wear due to low levels of surface oxides• Superior glass sealing characteristics due to controlled chemistry
AMETEK’s product line and industry equivalents include:
936 Alloy 36 (Invar®)942 Alloy 42946 Alloy 46948 Alloy 48952 Alloy 52
CHEMICAL COMPOSITION - NOMINAL 936 Alloy 942 Alloy 946 Alloy 948 Alloy 952 Alloy
Nickel (Ni) 36.0 41.0 46.0 47.5 50.5Manganese (Mn) 0.1 0.2 0.2 0.2 0.2Carbon (C) 0.005 0.005 0.005 0.005 0.005Iron (Fe) Balance Balance Balance Balance Balance
The total of all other impurities is less than 0.4.
MECANICAL PROPERTIES - As Annealed 936 Alloy 942 Alloy 946 Alloy 948 Alloy 952 Alloy
Tensile Strength, psi 65,000 68,000 70,000 71,000 72,000Yield Strength, psi 38,000 36,000 32,000 34,000 36,000Elongation in 2” 35 30 30-35 30-35 35Hardness, Vickers 130 125-140 120-135 120-135 120-130Elastic Modulus, psi x 106 20.5 21 23 23 24
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Pfinodal’s Consistent, Reproducible PropertiesMake It Ideal for Strength & Corrosion Resistance Regardless of whether your application is in electronics, oil & gas production,
chemicals or food processing, or anything else, Pfinodal® parts can
withstand highly corrosive environments without pitting. Pfinodal® meets
NACE MRO175 corrosion resistance standards and has the micro-structure
properties to perform under the most adverse conditions.
Pfinodal’s key benefits include:
• Consistent, reproducible properties
• Excellent resistance to high temperatures & corrosive environments
• High strength & hardness
• Non-galling & non-seizing
• Excellent machinability
• Can be welded, soldered & brazed
• Tightly controlled micro-structure, and chemistry with no segregation
• High lubricity
• Non-sparking
• Non-toxic
• No fixturing required when heat-treating parts (i.e., no distortion)
Nickel 14.5-15.5%
Tin 7.5-8.5%
Copper Balance
Copper and Named Elements 99.9%
Other Elements 0.1% Max.
PHYSICAL PROPERTIES OF PFINODAL® C72900
Electrical Conductivity at 68° F (20°C) 7.8 % IACSElectrical Conductivity at 392° F (200°C) 7.3 % IACSThermal Capacity (Specific Heat) 0.09 Btu/lb.° at 68° (30x103) (J/Kg K)Thermal Conductivity 17 Btu/ft•Hr•°F at 68° 29 w/m. °k. at 20°CCoefficient of Therman Expansion 9.1x10_6 Per °F, 68°F - 572°F 16.4x10_6 Per °C, 20°C - 200°CModulus of Elasticity (Tension) 18.5x106 psi (127x103) (MPa)Modulus of Rigidity 7.5x106 psi (52x103) (MPa)Density 0.323 lb./in.3
(8.95) (gm/cc)
0
.05
.10
.15
.20
.250 30 60 90 120
BeCu
DIMENSIONAL CHANGES PFINODAL® AND BeCu DURING AGE HARDENING
SHRI
NKAG
E (P
ERCE
NT)
TIME AT AGING TEMPERATURE (minutes)
Note: 0 - 40% cw. Longiudinal and Transverse Directions Both Allows Aging Temperature: Pfinodal – 700°F (371°C) BeCu – 600°F (316°C)
PFINODAL®
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AM 388® Alloy Combines High Strength & Conductivity in Electronics Applications Copper base Spinodal® alloy (AM 388™ – C72650) is ideal for contacts in connectors,
sockets and light switches.
Spinodal’s advantages include:
• Easy formability
• No distortion during aging
• No fixturing required
• Excellent solderability at high temperatures (over 400˚F (200˚C))
• Outstanding stress resistance
• Excellent corrosion resistance
• Low initial cost and low processing costs
Spinodal® is available in mill-hardened or
age-hardenable tempers, and comes in fine grain sizes.
AMETEK’s product line, and industry equivalents, are:
377 (Pfinodal®) C729
388 C72650
SPECIFICATIONS
CHEMICAL COMPOSITION (WEIGHT %)Nickel: 7.0 - 8.0%Tin: 4.5-5.5%Other Elements: 0.5% maximumCopper: Balance
PHYSICAL PROPERTIESElectical Conductivity at 68° F (20° C): 15.5
Modulus of Elasticity: 18 x 106 psi(12 x 103 MPa)
Density: 0.32 lb/in3 (8.87 gm/cc)
90° MINIMUM BEND RATIO vs. 0.2% YIELDSTRENGTH FOR MILL HARDENED AM 388
180°
MIN
IMUM
BEN
D RA
TIO
(R/t
)
6
5
4
3
2
1
0
0.2% YIELD STRENGTH
60 80 100 120 140 160 (ksi) 413 551 689 827 965 1102 (Mpa)
Good WayBad Way
www.ametek-ct.com7
SEALVAR® F-15 Alloy Nickel-Iron-Cobalt Strip SEALVAR® 515 is the highest-quality nickel-iron-cobalt strip. Used primarily
for making hermetic sales with harder glasses and ceramics, SEALVAR’s
high purity, closely controlled chemistry and low carbon level distinguish it
from competitors’ products.
SEALVAR’s advantages include:
• Improved die wear, plating, soldering and cladding
• Predictable rate of oxidation
• Predictable response to chemical surface treatments
• Lower work hardening rate
AMETEK’s product and industry equivalent are:
515 (SEALVAR®) 1 F-15 (KOVAR® & RODAR®)
SPECIFICATIONS
PHYSICAL PROPERTIESMelting Point: 1450°C
Curie Point: 435°C
Specific Heat: cal./gm/°C@0°C: 0.105 cal/gm/°C@430°C: 0.155
Heat of Fusion: 64 cal/gm
Vapor Pressure: 10-2 microns@1000°C
Transformation Point: Gamma to Alpha Phase: Below-80°C
Specific Gravity: 8.20 gm/cm3
Thermal Conductivity: 148 BTU-in/hr-ft2-°F@100°F
Electrical Resistivity: 45.7 106-ohm-cm@25°C
MECHANICAL PROPERTIESUltimate Tensile Strength: 73,000 psi
Yield Strength: 50,000 0.2% offset psi
Elongation: 30-35% in 2”
Modulus of Elasticity: 18.0 x 106 psi
Vickers Hardness: 150-160 DPH
THERMAL EXPANSION - ANNEALED SEALVAR®
AVERAGE LINEAR COEFFICIENT
30 - 400°C 4.60 - 5.20 2.6 - 2.9
30 - 450°C 5.10 - 5.50 2.8 - 3.1
THERMAL EXPANSION(cm/cm/°Cx10-6)
TEMPERATURERANGE
IN/IN/°Fx106
CHEMICAL COMPOSITION SEALVAR® ASTM F 15-78 (83)
Ni (nominal) 31.5 29.0*Co (nominal) 15.0 17.0*Mn (max.) 0.07 0.5Si (max.) 0.05 0.2C (max.) 0.01 0.04Al (max.) 0.001 0.1Mg (max.) 0.001 0.1Zr (max.) 0.001 0.1Ti (max.) 0.001 0.1Cu (max.) 0.05 0.2Cr (max.) 0.05 0.2Mo (max.) 0.001 0.2Fe Balance Balance*
* The iron, nickel and cobalt requirements listed are nominal. They shall be adjusted by manufacturer so that the allow meets the requirements for coefficient of thermal expansion.
1 SEALVAR® is an Ametek® Alloy
www.ametek-ct.com 8
High-Purity Cobalt Strip AMETEK’s high-purity and ductile cobalt strip (580, 589, 595 and 599 alloys) are available in annealed condition, as well as in varying degrees of cold reduction.
Our cobalt strip is available in coils ranging from 55 to 150 lbs., and is ideal for:
• High-temp magnetic and catalytic applications• X-ray tube targets• Electroplating anodes• Fine weld wire
For large oscillated reels (up to 480 lbs.) instead of small pancake coils, consider
our weld wire continuous strip contains “Invisiwelds®,” or high-strength functional
welds developed by cold reduction of coils after joining.
AMETEK® weld wire is available in Co, Ni, and NiFe and other alloy compositions.
AMETEK’s product line includes:
Ductile Cobalt High-Purity Cobalt
580, 591, 595 599
STANDARD TOLERANCESThickness + 5%
Width Under 1 inch Over 1 inch + 0.003 inch + 0.005 inchSpecial tolerances on request.
PROPERTIES OF ANNEALED COBALT STRIP – Typical
PHYSICAL CONSTANTS OF COBALTDensity 8.85 gm/ccAtomic No. 27Atomic Weight 58.94Melting Point 2723°F (1495°C)Coefficient of Linear 7.66 microinches per inch per °F (13.8 microinches per inch per °C) Thermal Expansion Near 68°F (20°C)Electrical Resistivity 6.24 microhm/cmElectrical Conductivity 27.6% IACSModulus of Elasticity in Tension 30 x 10 psi
Ultimate Tensile Strength 110,000 psi
Elongation in 2 inches 66%
Hardness 150 DPH
www.ametek-ct.com9
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AMETEK® Specialty Metal Products located in Wallingford, CT is an established producer of metal strip, wire, fully dense components, and composite products using wrought powder metallurgy and other technologies. For more than a quarter of a century, Specialty Metal Products has been developing innovative, proprietary alloying techniques, adding valuable mechanical and metallurgical qualities to its strip, wire and other products. Manufacturing more alloy variations through powder metallurgy than any other producer in the world. At our strip and shaped wire facility in Wallingford, CT, our products are tailored to specific applications.
AMETEK® Specialty Metal Products is a unit of AMETEK®, Inc. (NYSE: AME), a $2 billion dollar global manufacturer of electronic instruments and electro-mechanical devices with over 70 plants worldwide.
Innovative & Advanced Metallurgical Technology
www.ametek-ct.com
U.S. HEADQUARTERS21 Toelles RoadP.O. Box 5807Wallingford, CT 06492 USATel: 203-265-6731Fax: 203-949-8822E-mail: [email protected]
For a current list of AMETEK® Sales Representativesvisit www.ametek-ct.com
05/2011