heavy plates - Marcegaglia...Marcegaglia Plates is dedicated to the manufacturing and processing of heavy plates from quarto rolling mill.Founded in 1959 and fully owned by the Marcegaglia

heavy plates

May 2017

Marcegaglia Plates is dedicated to the manufacturing and processing of heavy plates from quarto rolling mill.

Founded in 1959 and fully owned by the Marcegaglia family, the group is headquartered in Gazoldo degli Ippoliti, Mantova.Focusing on downstream processing within its extended value chain, Marcegaglia develops the world’s widest range of customer tailored steel semi-products and finished goods.

The Marcegaglia business model relies on:• a combination of high flexibility and economy of scale• high diversification of products/markets/industry segments• capillary network in sale, international network in purchasing.

Steno Marcegaglia, Founder (1930-2013)

Antonio Marcegaglia Chairman Chief Executive Officer

Emma Marcegaglia Vice ChairmanChief Executive Officer

HEAVY PLATES • May 2017 2

Marcegaglia group at a glance

* Diversified activities include metal solution for building industry, components for the Appliances Industry, Tourism and Real Estate

• 5,6 million ton processed yearly

• 5 billion euro sales (2017)

• 6,500 employees

• 24 steel plants, 60 sales offices

• 1st independent player in steel processing sector in the world

• 1st producer of stainless steel welded tubes in the world

• 1st producer of carbon steel welded tubes in Europe

• 1st service center in Italy

DIVERSIFIED ACTIVITIES*

5%

95% STEEL


Gazoldo degli IppolitiHEADQUARTERS

Tezze sul Brenta

Albignasego

Ravenna

Corsico

Osteria Grande

Casalmaggiore

Lomagna

Boltiere

Gazoldo degli Ippoliti

Lainate

Dusino San MicheleContino



Forlì

Outsourcing inox

San Giorgio di Nogaro

Marcegaglia group worldwide presence

Garuva

Düsseldorf

Lyon

Barcelona

Dudley

Kluczbork

Yangzhou

Pune

PraszkaBremen

Vladimir

Istanbul

Munhall


Marcegaglia group key features

• Ownership 100% Marcegaglia family

• Strong company values

• Focus on quality, service, innovation

• Mission towards constant growth, by self-financing throughout 50 years

• Capillar market presence (more than 15,000 customers)

• Widest range of products

• High diversification of markets

• Economies of scale + production flexibility

• Unique strategic positioning


Marcegaglia group key features

OBSESSION FOR GROWTH

Turnover Production

YEAR

TONS

0

5.000.000

6.000.000

7.000.000

8.000.000

4.000.000

3.000.000

2.000.000

1.000.000

1000

1959

350.000

1980

1.100.000

1990

2.650.000

2000

2.985.000

20022002 2003 2004 20072005 2008 20112006 2009 20122010 2013 2014 2015 2016

3.510.000

2004

4.500.000

2006

5.300.000

2008

4.600.000

2010 2012

5.100.0005.300.000

5.600.0005.400.000

5.000.000

2013 2014 20162015

Recovery from crisis lows = +62% (year 2014 vs 2009)

5.000.000

4.500.000

2.500.000

3.500.000

1.500.000

500.000

4.000.000

2.000.000

3.000.000

1.000.000

0

1.694.8172.603.361

3.460.2324.244.885

1.987.5472.699.332

3.939.4072.526.612

3.821.8744.320.825

4.190.0004.127.000

4.090.0004.100.000

4.100.000

euro/000

Compound annual growth rate = ~8.2% (year 2002-2014)


Marcegaglia: Unique Strategic Positioning

Step Description Activities Output

Steel production, via either:• Blast furnace - using iron mineral and carbon• Electric furnace - using “re-melt” scrap steel

• Iron making • Steel making• Casting• Hot rolling

• Coils• Heavy plates• Bars• Sheets

Marcegaglia Group

Crude products are chemically and/or mechanically processed to make them suitable for specific industrial purposes

• Pickling• Cold Rolling• Galvanising• Pre-painting

• Galvanised, pickled, cold rolled and pre-painted coils

Advanced processing to customise steel products on clients specific request

• Tube forming and welding• Cutting and slitting• Stamping

• Strips• Drawn Bars• Tubes

Direct selling and/or retailing to industrial clients or further processing under request

• Finishing • Distribution

• Coils, strips, drawn bars, tubes in standard format

Horizontal integration - Widest range of products in the world

Ver

tica

l int

egra

tio

n -

Full

cove

rag

e o

f ke

y tr

ansf

orm

atio

n st

eps

Steel Production

First Transformation

Second Transformation

Distribution

End Users

Leveraging on a business model focused on steel processing, Marcegaglia can pass through raw material price fluctuations and maintain highly stable margins throughout the cycle


The Group structure

The Group has reorganized its activities by clearly separating the core business (steel) from the diversified activities and creating three different Newcos within the Steel (Marcegaglia Carbon Steel, Marcegaglia Specialties and Marcegaglia Plates) to better pursue dedicated growth opportunities in each segment.

HEADQUARTERSGAZOLDO DEGLI IPPOLITI

HEAVY PLATES

1 PLANT ITALY PLANT San Giorgio di Nogaro2 PLANTS ITALY

Mariven

MARCEGAGLIA TURKEY

MARCEGAGLIA RU

STAINLESS STEELPRODUCTS

COLD-DRAWNBARS

HEADQUARTERS AND PLANTGAZOLDO DEGLI IPPOLITI

PLANTS & SALES OFFICES

3 WAREHOUSES ITALY

FLAT PRODUCTS

5 PLANTS ITALY4 PLANTS ITALY

WELDED TUBES

HEADQUARTERS AND PLANTGAZOLDO DEGLI IPPOLITI

MARCEGAGLIA CHINA

MARCEGAGLIA DO BRASIL

MARCEGAGLIA POLAND

PLANTS & SALES OFFICES

MARCEGAGLIA UK MARCEGAGLIA USA

OUTSOURCING INOX

SALES OFFICES

MARCEGAGLIA DEUTSCHLAND

MARCEGAGLIA FRANCE

MARCEGAGLIA IBERICA

MARCEGAGLIA INDIA

MARCEGAGLIA NORTH EUROPE

OTHER PARTICIPATIONS

AM INVESTCO

Fontana

SIM

FIN. MAR. MARFIN Staff Corporate

Marcegaglia Buildtech

M. Gulf Qatar

M. Romania

San Michele

Dalmine LS

Other particip.

Other particip.

Other particip.

Other particip.

BUILDING

HOME PRODUCTS

ENERGY

Oskar Imat

CO.GE.AM

ENGINEERING

Elet.Ca Made HSE

Gaia Turismo

HOSPITALITY ACT. & REAL ESTATE

Albarella

Pugnochiuso

Palazzo Agricoltura

Gabetti Property S.

OTHER PARTICIPATIONS

EuroEnergy

Metal Interconnector

M. Perù


The San Giorgio mill located in Nogaro (Udine, Italy) - owned by Marcegaglia, one of the main players of the steel market worldwide - is dedicated to the production of RMP (Reversing Mill Plates) from quarto. The mill covers 105,000 sqm surface, 33,000 of which covered, including dock alongside the river Corno.

Manufacturing centre has been newly equipped with heating furnace for normalization - one of the most modern and hi-tech furnace in Europe - capable to offer the maximum desired results.

The plant

PLANTSan Giorgio di Nogaro (UD)

Milano Venezia

250 km far from Milan100 km East Venice airport

HEADQUARTERSGazoldo degli Ippoliti (MN)


Located alongside Corno river, the plant can boast of full integrated logistic access: vessels of 5,000 average tonnage, a dedicated railway and easy conntection to highways.

The closer Monfalcone port offers regular routes towards the major world destinations with bigger vessels (up to 30,000 tons).

Mill logistics

10HEAVY PLATES • May 2017 10

Equipped with a re-heating furnace with a process capability of more than 1,300 tons of steel per day, the plant has a yearly manufacturing capacity of 400,000 tons.

The facility is also equipped with one slab cutting line, seven plate cutting lines, one mechanical trimming edge machinery, one furnace for normalization plus a pre-heating furnace and facilities for shot blasting and cold levelling.

Production capacity


Structural steels

Structural steels improvedby atmospheric corrosion resistance

Steels for quenchingand tempering

Case hardening steels

Steels for boilersand pressure vessels

Steels for naval construction

A wide range of steel grades and manufacturing standards make the heavy plates products suitable for the most performing applications.

Typical applications


Heavy plates

Min. thickness (mm) 10 *

Max. thickness (mm) 200

Min. width (mm) 1.000

Max. width (mm) 2.700

Min. length (mm) 2.000

Max. length (mm) 15.000

Max. sheet weight (kg) 12.000

(*) Subject to mill approval


Main manufacturing standards

EN 10025-2 Non-alloy structural steels (*) S235JR+AR, S235JR+N, S235J0+AR, S235J0+N, S235J2+AR, S235J2+N, S275JR+AR, S275JR+N, S275J0+AR, S275J0+N, S275J2+AR, S275J2+N, S355JR +AR/+N, S355J0 +AR/+N, S355J2 +AR/+N, S355J2 C+N, S355K2+N

EN 10025-3 Normalized/normalized rolled weldable fine grain structural steels (*)

S275N, S275NL, S355N, S355NL, S420N, S420NL, (S460N, S460NL on demand)

EN 10025-5 Structural steels with improved atmospheric corrosion resistance (*)

S355J0W+AR, S355J2W+AR/+N, S355K2W+AR/+N

EN 10028-2 Boilers and pressure vessels steel with specified elevated temperature properties

P235GH, P265GH, P295GH, P355GH, 16Mo3

(*) CE marking available

EN 10028-3 Weldable fine grain steels normalized for pressure purposes

P275N, P275NH, P275NL1, P275NL2, P355N, P355NH, P355NL1, P355NL2


Main manufacturing standards

EN 10084 Case hardening steel 16MnCr5+U/+A/+S/+N

ASTM Carbon structural steel for general application

A36, A283 grade B-C-D, A573 grade 58-65-70

ASTM A709 Standard specification for structural steel for bridges

grade 36, grade 50, grade 50W

grade A, grade BASTM A588 Standard specification high-strength low alloy structural steel with atmospheric corrosion resistance

(*) CE marking available

ASTM High-strength low-alloy Nb/V structural steel

A572 grade 42-50-55

ASTM Pressure vessel quality steel plates A285 grade A-B-C, A537 class 1,A516 grade 55-60-65-70, ASTM A204 grade A

RINA Steel for naval purposes RINA grades A, B, DRINA grades AH32, AH36, DH32, DH36, EH3


The plant service centre is equipped with a heat treatment furnace for plates,operating on specific algorithms developed for each material chemical composition.

Additional finishes include: mechanical trimmed edges, shot blasting and cut-to-length by plasma or flame-cut. Product marking by stenciling or die-stamping grants the easy identification of material for full traceability.

Service centre


Service centre

1 heat treatment furnace

6 oxygen cut-to-length and trimming machine

1 plasma cutting machine

1 mechanical trimming machine

1 cold leveller

1 shot blasting machine

1 testing quality department

Mechanical trimming edges: size limits

Thickness (min. mm) 30

Thickness (max mm) 200

Width (min. mm) 1.600

Width (max mm) 2.300

Length (min. mm) 3.500

Length (max mm) 6.000


The manufacturing system of San Giorgio di Nogaro plant is ISO 9001 certified, ISO 14001:2015 and BS OHSAS 18001:2007.

The range of heavy plates for pressure purposes is certified AD2000 W0 under RHEINLAND TÜV (PED 97/23/EC) and according to CE marking in compliance with EN 10025-2 for structural applications.

A purification system for the treatment of the waters is part of the mill, in order to guarantee the highest environmental standards.

Quality and testing


STANDARD TESTING ON PRODUCT

• Inline X-ray dimensional testing

• Ultrasonic examination

• Chemical analysis

• Mechanical testing

• Tensile test at room temperature and hot tensile test up to 400°C

• Impact test (V or U notch)

Quality and testing


phone: +39 . 0376 6851via Bresciani, 16 • 46040 Gazoldo Ippoliti, Mantova - Italy

[email protected]

thank you

Documents

heavy plates - Marcegaglia...Marcegaglia Plates is dedicated to the manufacturing and processing of heavy plates from quarto rolling mill.Founded in 1959 and fully owned by the Marcegaglia