Heavy Plates Capabilities

Industeel

Industeel France - Châteauneuf plant - Heavy Plates Capabilities 2016 - 2017

Heavy Plates Capabilities

Industeel FranceChâteauneuf Plant2016 - 2017

Steels for Pressure Vessel Fabrication

and Steel Construction

2 Rev.0 Heavy Plates Capabilities

Table of Contents Introduction ................................................................................................................................................ 4

Scope ....................................................................................................................................................... 4

Steel Grades and Dimensions ................................................................................................................... 4

Definitions and Abbreviations .................................................................................................................... 4

Maximum Plate Dimensions Available ...................................................................................................... 5

Steels for Pressure Vessel Fabrication ..................................................................................................... 6

Steels for Elevated Temperature Service .................................................................................................. 7

Steels for Moderate Temperature Service ............................................................................................... 10

Steels for Sour Service ........................................................................................................................... 12

Steels for Low Temperature Service ....................................................................................................... 14

Steels for Steel Construction ................................................................................................................... 15

Structural Steels ...................................................................................................................................... 16

Steels for Offshore Construction and Shipbuilding .................................................................................. 17

Steels according to Rules of Classification Societies............................................................................... 18

Plate Size Cards........................................................................................................................................ 19

Table N (standard plate sizes for normalized or normalized and tempered steels) .................................. 20

Table QT (standard plate sizes for quenched and tempered steels) ........................................................ 21

Table Construction (standard plate sizes for normalized steels for steel construction) ............................ 22

Tolerances and Surface Quality .............................................................................................................. 23

Geometrical Tolerances .......................................................................................................................... 23

Flatness Tolerances ................................................................................................................................ 23

Surface Quality ....................................................................................................................................... 24

Unit Conversion Table ............................................................................................................................. 24

Overview of Manufacturing Capabilities ................................................................................................. 25



Introduction

Scope

This document covers the standard capability program of Industeel France (Châteauneuf plant) for carbon and alloy steels used in pressure vessel fabrication or steel construction.

This is not intended to be a complete guide. Other grades, formats and dimensions can be supplied on

request. More stringent requirements may also be met – feel free to contact us.

Steel Grades and Dimensions

Grades have been grouped firstly by applications, such as “Steels for pressure vessel fabrication for elevated temperature service”. Within a given application, steel grades are listed according to their designation in international standards (ASTM, ASME, EN series) or classification societies.

Standard plate dimensions are given by plate size cards depending on:

- The steel delivery condition: normalized (Table N), or quenched and tempered (Table QT);

- The application: a specific size card for the construction application (Table Construction).

Definitions and Abbreviations

ASME American Society of Mechanical Engineers ASTM American Society for Testing and Materials CE Carbon Equivalent CLR Crack Length Ratio CVN Charpy-V notch HIC Hydrogen Induced Cracking LMP Larson-Miller Parameter NACE National Association of Corrosion Engineers PWHT Post Weld Heat Treatment Cl. Class N Normalized N&T Normalized and Tempered Q&T Quenched and Tempered


Maximum Plate Dimensions Available

Steels for pressure vessel fabrication Steels for steel construction

Carbon Alloy

Thickness (mm) 400 280 700

Width (mm) 4350 1 4350 1 4350 1

Length (mm) 19000 19000 19000

Unit weight (t) 70 70 70

All dimensions and unit weight listed above are approximate maximums that can be agreed on a case

by case study.

Standard typical dimensions and unit weight are provided by plate size cards. Actual plate sizes depend on the combination of length, width and thickness as well as material specification.

Typical minimum plate thickness is 80 mm. Thinner plates can be supplied on request.

Please contact us for specific information.

1 4480 mm for discs


Steels for Pressure Vessel Fabrication

Industeel France (Châteauneuf Plant) provides a comprehensive range of high quality materials dedicated to the fabrication of pressure vessels:

Steels for elevated temperature service Steels for moderate temperature service Steels for sour service Steels for low temperature service

Optimized branded steel grades have been developed in order to meet the most stringent requirements:

CromElso™ for elevated temperature service: low alloy steels specially designed for the fabrication of pressure equipment operating at high temperatures, including in hydrogen service.

CarElso™ for moderate temperature service: carbon-manganese steels designed with reduced carbon content in order to provide excellent weldability and toughness.

CarElso™ HIC for sour service: normalized or quenched and tempered carbon-manganese steels that provide excellent resistance to wet H2S cracking such as HIC.

SuperElso® for sour service: high strength quenched and tempered steels that provide excellent resistance to wet H2S cracking combined to weight savings thanks to higher tensile properties.

Please visit http://industeel.arcelormittal.com for more information on our steel solutions for pressure vessel fabrication.

http://www.industeel.info/

7 Heavy Plates Capabilities

Steels for Elevated Temperature Service Delivery program according to current standards

Standard Steel grade Type Brand Max thickness (mm) Plate size chart

ASME (ASTM A) Plates

SA-299 Grade A Carbon 210 Table N

SA-299 Grade B Carbon 210 Table N

SA-302 Grade B Carbon 200 Table N

SA-302 Grade C Carbon 250 Table QT

SA-387 Grade 11 Class 1,2 Alloy CromElso™ 11 200 Table QT




SA-542 Type B Class 4,4a Alloy CromElso™ 22

Enhanced 250 Table QT

SA-542 Type D Class 4,4a Alloy CromElso™ 22V 250 Table QT

ASME (ASTM A) Forgings

SA-336 Grade F11 Class 2,3 Alloy CromElso™ 11 250 Table QT SA-336 Grade F12 Class 2,3 Alloy CromElso™ 12 250 Table QT SA-336 Grade F22 Class 1,3 Alloy CromElso™ 22 250 Table QT SA-336 Grade F22V Alloy CromElso™ 22V 250 Table QT SA-336 F91 Alloy CromElso™ 91 200 Table QT SA-508 Grade 22 Class 2 Alloy 200 Table QT


Steels for Elevated Temperature Service

Delivery program according to current standards (continued)

Standard Steel grade Brand Max thickness (mm) Plate size chart

EN 10028-2 Non-alloy and alloy steels with elevated temperature properties

P235 GH 250 Table N, Table QT




20MnMoNi4-5 250 Table QT 15NiCuMoNb5-6-4 200 Table QT 13CrMoSi5-5 CromElso™ 11 200 Table QT 10CrMo9-10 CromElso™ 22 250 Table QT 12CrMo9-10 CromElso™ 22 Enhanced 250 Table QT 13CrMoV9-10 CromElso™ 22V 250 Table QT X10CrMoVNb9-1 CromElso™ 91 250 Table QT


Steels for Elevated Temperature Service

Industeel France (Châteauneuf Plant) material specification: CromElso™

CromElso™ 11 CromElso™ 12 CromElso™ 22 CromElso™ 22 Enhanced CromElso™ 22V CromElso™ 91

ASME SA-387 Grade 11 Cl.2 SA-387 Grade 12 Cl.2 SA-387 Grade 22 Cl.2 SA-542 Type B Cl.4 SA-542 Type D Cl.4a SA-387 Grade 91 Cl.2

Tensile strength (MPa) 515-690 450-585 515-690 585-760 585-760 585-760

Yield strength (MPa), min 310 275 310 415 415 415

Chemical composition (%) Values are maximum unless a minimum or a range is specified

C 0.15 0.13 0.15 0.15 0.15 0.08-0.12

Mn 0.45-0.60 0.40-0.60 0.30-0.60 0.30-0.60 0.30-0.60 0.30-0.50

P 0.007 0.007 0.007 0.007 0.007 0.015

S 0.004 0.004 0.004 0.004 0.004 0.004

Si 0.50-0.80 0.15-0.40 0.25 0.25 0.10 0.50

Cr 1.00-1.50 0.90-1.10 2.00-2.50 2.00-2.50 2.25-2.50 8.50-9.50

Mo 0.45-0.60 0.45-60 0.90-1.10 0.90-1.10 0.95-1.10 0.85-1.05

Cu 0.20 0.20 0.12 0.12 0.12 ●

Ni 0.30 0.30 0.30 0.30 0.25 0.40

V 0.01 0.01 0.01 0.01 0.25-0.35 0.18-0.25

Other ● ● ● ● ● Nb: 0.06-0.10

Heat treatment Q&T Q&T Q&T Q&T or NQ&T Q&T or NQ&T

J-factor2 120 100 100 80

PWHT (max.) – typical per customer requirement

per customer requirement

690°C – 32H 705°C – 40H

LMP3 (max.) x10000 A A 20850 20050 213504

API RP 934-C; RP 934-E RP 934-E RP 934-A - RP 934-A

Additional technical data Please download material datasheets on http://industeel.arcelormittal.com

● Restricted to ASME SA-20 for unspecified elements. A: depends on combination {thickness; CVN requirements}; please contact us.

2 J-factor = (Si + Mn) x (P + Sn) x 10000 3 LMP = T x (20 + log t) with T temperature in K and t holding time (h). 4 For plate thickness below 220 mm.



Steels for Moderate Temperature Service Delivery program according to current standards



SA-516 Grade 60 [415] Carbon CarElso™ 60 400 Table N, Table QT SA-516 Grade 65 [450] Carbon CarElso™ 65 400 Table N, Table QT SA-516 Grade 70 [485] Carbon CarElso™ 70 400 Table N, Table QT SA-533 Type B Class 1,2 Alloy 250 Table QT

SA-533 Type C Class 1,2 Alloy 200 Table QT SA-738 Grade A Alloy 200 Table QT SA-738 Grade C Alloy 250 Table QT ASME (ASTM A) Forgings

SA-266 Grade 4 400 Table N, Table QT SA-350 LF2 400 Table N, Table QT SA-350 LF5 400 Table N, Table QT SA-508 Grade 3 Class 1,2 400 Table N, Table QT EN 10028-3 Weldable fine grain steels, normalized

P275 NH, NL1, NL2 CarElso™ 60 / 65 250 Table N

P355 N, NH, NL1, NL2 CarElso™ 70 250 Table N P460 NH, NL1, NL2 250 Table N EN 10028-6 Weldable fine grain steels, quenched and tempered

P460 Q, QH, QL1, QL2 400 Table QT P500 Q, QH, QL1 SuperElso® 500 200 Table QT P690 Q, QH, QL1, QL2 SuperElso® 690 200 Table QT


Steels for Moderate Temperature Service

Industeel France (Châteauneuf Plant) material specification: CarElso™

● Restricted to ASME SA-20 for unspecified elements.

5 𝐶𝐸 = 𝐶 +

𝑀𝑛

6+

(𝑁𝑖+𝐶𝑢)

15+

(𝐶𝑟+𝑀𝑜+𝑉)

5

CarElso™ 60 CarElso™ 65 CarElso™ 70

ASME SA-516 Grade 60 [415] SA-516 Grade 65 [450] SA-516 Grade 70 [485]

Tensile strength (MPa) 415-550 450-585 485-620

Yield strength (MPa), min 220 240 260

Chemical composition (%) Values are maximum unless a range is specified

C 0.170 0.175 0.200

Mn 1.00-1.20 1.05-1.20 1.15-1.20

P 0.007 0.007 0.007

S 0.006 0.006 0.006

Si 0.15-0.30 0.15-0.35 0.15-0.40

Cr 0.30 0.30 0.30

Mo 0.12 0.12 0.10

Cu 0.18 0.20 0.25

Ni 0.30 0.30 0.30

V 0.005 0.005 0.005

Other ● ● ●

Heat treatment N N N

CE (max)5 0.40 0.43 0.45




Steels for Sour Service

Delivery program according to current standard



SA-516 Grade 60 [415] +HIC Carbon CarElso™ 60 HIC 250 Table N, Table QT



SA-533 Type E Class 1,2 Alloy SuperElso® 533E 200 Table QT

SA-537 Class 2 Carbon 200 Table QT

EN 10028-3 Weldable fine grain steels, normalized

P275 NH, NL1, NL2 CarElso™ 60 HIC, CarElso™ 65 HIC

250 Table N

P355 N, NH, NL1, NL2 CarElso™ 70 HIC 250 Table N

EN 10028-6 Weldable fine grain steels, quenched and tempered

P355 Q, QH, QL1, QL2 CarElso™ 70 SOHIC 250 Table QT

P500 Q, QH, QL1, QL2 SuperElso® 500HR 200 Table QT


Steels for Sour Service

Industeel France (Châteauneuf Plant) material specification: CarElso™ HIC and SuperElso®

● Restricted to ASME SA-20 for unspecified elements.

6 𝐶𝐸 = 𝐶 +

𝑀𝑛

6+

(𝑁𝑖+𝐶𝑢)

15+

(𝐶𝑟+𝑀𝑜+𝑉)

5

7 CLR max average: the arithmetical mean of the value obtained on the total number of sections examined. 8 CLR max single: the arithmetical mean of the value obtained on the 3 sections examined for each specimen.

CarElso™ 60 HIC CarElso™ 65 HIC CarElso™ 70 HIC SuperElso® 533E

ASME SA-516 Grade 60 [415] SA-516 Grade 65 [450] SA-516 Grade 70 [485] SA-533 Type E class 2

Tensile strength (MPa) 415-550 450-585 485-620 620-795

Yield strength (MPa), min 220 240 260 485

Chemical composition (%) Values are maximum unless a range is specified

C 0.170 0.175 0.200 0.150

Mn 1.00-1.20 1.05-1.20 1.15-1.20 1.15-1.70

P 0.007 0.007 0.007 0.006

S 0.001 0.001 0.001 0.001

Si 0.15-0.30 0.15-0.35 0.15-0.40 0.15-0.40

Cr 0.30 0.30 0.30 0.60

Mo 0.12 0.12 0.10 0.25-0.60 Cu 0.18 0.20 0.25 ●

Ni 0.30 0.30 0.30 0.60-1.00

V 0.005 0.005 0.005 ●

Other Nb: 0.005 Ti: 0.005

Nb: 0.005 Ti: 0.005

● ●

Heat treatment N or Q&T N or Q&T N or Q&T Q&T

CE (max)6 0.40 0.43 0.45

HIC test and crack evaluation NACE standard TM 0284 NACE standard TM 0284 NACE standard TM 0284 NACE standard TM 0284

HIC CLR max (average)7 5% 5% 5% 5%

HIC CLR max (single)8 7% 7% 7% 7%




Steels for Low Temperature Service



SA-203 Grade D Alloy 300 Table QT

SA-203 Grade E Alloy 300 Table QT

SA-203 Grade F Alloy 300 Table QT

SA-543 Type B Class 1,2 Alloy 300 Table QT

ASME (ASTM A) Forgings

SA-508 Grade 4N Class 1 Alloy 300 Table QT


Steels for Steel Construction

Many industrial sectors use mechanical parts that require steels with special properties: strength, high impact properties at low temperature, weldability, formability or large sizes.

Industeel France Châteauneuf Plant can provide heavy plates with very large dimensions and high unit

weight. Special dimensions of our plates avoid additional welding and/or assembly operations.

A wide range of steels according to international standards are available. We can also develop and produce tailor-made, innovative high-performance steels.

Please visit http://industeel.arcelormittal.com for more information on our steel solutions for structural applications.



Structural Steels

Standard Steel grade Quality Max thickness (mm) Plate size chart

EN 10025-2 Non alloy structural steels

S235 JR-J0-J2 700 Table Construction

S275 JR-J0-J2 700 Table Construction

S355 JR-J0-J2-K2 700 Table Construction

EN 10025-3 Normalized / normalized rolled weldable fine grain steels

S275 N-NL 300 Table Construction




EN 10025-6 High yield strength structural steels, quenched and tempered

S460 Q-QL1-QL2 300 Table QT

S500 Q-QL-QL1 250 Table QT





S960 Q-QL 200 Table QT


Steels for Offshore Construction and Shipbuilding


ASTM A131 Steel grades for shipbuilding

A131 Grade DH32-EH32-FH32 300 Table N; Table QT



EN 10225 Steels for stationary offshore construction

S355 G2 +N 300 Table N





S355 G10 +N 300 Table N

S420 G1 +Q 250 Table QT

S420 G2 +Q 250 Table QT


Steels according to Rules of Classification Societies


ABS American Bureau of Shipping

AB DH32-EH32-FH32 300 Table N; Table QT

AB DH36-EH36-FH36 300 Table N; Table QT

AB EQ51-FQ51 250 Table QT



DNV / GL Det Norske Veritas / Germanischer Lloyd

NV E32-F32 300 Table N; Table QT

NV E36-F36 300 Table N; Table QT

NV E500-F500 250 Table QT



LRS Lloyd’s Register of Shipping

LR DH32-EH32-FH32 300 Table N; Table QT

LR DH36-EH36-FH36 300 Table N; Table QT


Plate Size Cards


Table N (standard plate sizes for normalized or normalized and tempered steels)

Thickness (mm)

Maximum Plate Length (m)

Width(mm)

1500 2000 2500 3000 3500 4000 4300

80 15.0 15.0 15.0 15.0 15.0 14.0 13.0

90 16.0 16.0 16.0 16.0 16.0 15.0 13.0

100 18.0 18.0 18.0 18.0 18.0 16.0 13.0

125 18.0 18.0 18.0 18.0 17.5 17.0 14.1

150 18.0 18.0 18.0 17.0 14.6 12.7 11.7

175 18.0 18.0 17.5 14.6 12.5 10.9 10.0

200 18.0 18.0 15.3 12.7 10.9 9.6 8.8

225 18.0 17.0 13.6 11.3 9.7 8.5 7.8

250 18.0 15.3 12.2 10.2 8.7 7.6 7.0

275 18.0 13.9 11.1 9.3 7.9 6.9 6.4

300 17.0 12.7 10.2 8.5 7.3 6.4 5.9

325 15.7 11.8 9.4 7.8 6.7 5.9 5.4

350 14.6 10.9 8.7 7.3 6.2 5.5 5.0

375 13.6 10.2 8.2 6.8 5.8 5.1 4.7

400 12.7 9.6 7.6 6.4 5.5 4.8 4.4

Please note that dimensions not covered in the above table may be provided upon request.


Table QT (standard plate sizes for quenched and tempered steels)

Thickness (mm)


Width(mm)

1500 2000 2500 3000 3500 4000 4300

80 15.0 15.0 15.0 15.0 15.0 14.0 13.0

90 16.0 16.0 16.0 16.0 16.0 15.0 13.0

100 18.0 18.0 18.0 18.0 18.0 16.0 13.0

125 18.0 18.0 18.0 18.0 17.5 17.0 14.1

150 18.0 18.0 18.0 17.0 14.6 12.7 11.7

175 18.0 18.0 17.5 14.6 12.5 10.9 10.0

200 18.0 18.0 15.3 12.7 10.9 9.6 8.8

225 18.0 17.0 13.6 11.3 9.7 8.5 7.8

250 18.0 15.3 12.2 10.2 8.7 7.6 7.0

275 18.0 13.9 11.1 9.3 7.9 6.9 6.4

300 17.0 12.7 10.2 8.5 7.3 6.4 5.9

325 15.7 11.8 9.4 7.8 6.7 5.9 5.4

350 14.6 10.9 8.7 7.3 6.2 5.5 5.0

375 13.6 10.2 8.2 6.8 5.8 5.1 4.7

400 12.7 9.6 7.6 6.4 5.5 4.8 4.4



Table Construction (standard plate sizes for normalized steels for steel construction)


Thickness (mm)


Width(mm)

1500 2000 2500 3000 3500 4000 4300

80 15.0 15.0 15.0 15.0 15.0 14.0 13.0

100 18.0 18.0 18.0 18.0 18.0 16.0 13.0

150 18.0 18.0 18.0 17.0 14.6 12.7 11.7

200 18.0 18.0 15.3 12.7 10.9 9.6 8.8

250 18.0 15.3 12.2 10.2 8.7 7.6 7.0

300 17.0 12.7 10.2 8.5 7.3 6.4 5.9

350 14.6 10.9 8.7 7.3 6.2 5.5 5.0

400 12.7 9.6 7.6 6.4 5.5 4.8 4.4

450 11.3 8.5 6.8 5.7 4.9 4.2

500 10.2 7.6 6.1 5.1 4.4

550 9.3 6.9 5.6 4.6 4.0

600 8.5 6.4 5.1 4.2 3.6

650 7.8 5.9 4.7 3.9

700 7.3 5.5 4.4 3.6


Tolerances and Surface Quality

Geometrical Tolerances Permissible variations in thickness

Following standards are available:

- ASTM A20 / ASME SA-20; - EN 10029 (restricted; see below).

Only the following tolerances can be provided according to EN 10029:

Thickness t ≤ 250 mm 250 < t < 400 mm t = 400 mm

Permissible variation (EN10029)

3.2 mm 3.6 mm 5 mm

Example for a 100mm-thick plate: 100 mm -0/+3.2mm or 100 mm +/-1.6mm.

Permissible variations in length and width

Following standards are available:

- ASTM A20 / ASME SA-20; - EN 10029.

Please contact us for more restrictive tolerances.

Flatness Tolerances

Thickness Flatness

t < 250 mm 3 mm under 1m-length rule

250 ≤ t ≤ 400 mm 5 mm under 1m-length rule

t > 400 mm 6 mm under 1m-length rule

Please contact us for other flatness requirements.


Surface Quality

Plates manufactured by Châteauneuf plant can be delivered with following surface conditions:

Type of surface treatment Thickness range Surface finish

Polishing t ≤ 300 mm Ra ≤ 12.5 µm

Grinding All Ra ≤ 18 µm

Grit blasting All SA 2.5 (ISO 8501-1)

Descaling All

Unit Conversion Table

US / UK system Abbreviation Metric system

Length

1 inch (in) 25.4 mm

1 foot (ft) 304.8 mm

1 yard (yd) 914.4 mm

1 mile (mi) 1.6093 km

Area

1 circular inch 5.067 cm²

1 square inch (sq. in) 6.4516 cm²

1 square foot (sq. ft) 929.03 cm²

1 square yard (sq. yd) 8361.27 cm²

Volume

1 cubic inch (cu in) 0.01639 m3

1 cubic foot (cu ft) 0.02832 m3

1 cubic yard (cu yd) 0.7646 m3

Weight

1 pound (lb) 0.4536 kg

1 tonne (t) 1000 kg

1 hundredweight (cwt) 50.8023 kg

1 ton (UK) 1016.0470 kg

1 short ton (US) (sh tn) 907.18474 kg


Overview of Manufacturing Capabilities http://industeel.arcelormittal.com

Product form

Hot rolled plates

Forgings

Carbon steels

Low alloy steels

Structural steels

Melting Facilities

Electric Furnace Melting

Ladle Refining

Vacuum Degassing – RH degasser

Bottom Poured Ingot Casting

Forging and Rolling Mill

12600 t forging press

Quarto rolling mill

Height – 1250mm

Width – 4500mm

Heat treatment

Normalizing

Normalizing and Tempering

Quenching and Tempering

Stress Relieving

Cutting

Oxycutting

Sawing

Surface Preparation

Blasting

Grinding

Polishing

Painting

Certifications9

ISO 9001:2008

ISO 140001

OHSAS 18001:2007

ASME Section III NCA 3800

9 Full list on http://industeel.arcelormittal.com



Industeel France - Châteauneuf plant - Heavy Plates Capabilities 2016 - 2017

Technical data and information are to the best of our knowledge at the time of printing. However, they may be subject to some slight variations due to our ongoing research programme on steels.Therefore, we suggest that information be verified at time of enquiry or order.Furthermore, in service, real conditions are specific for each application. The data presented here are only for the purpose of description, and considered as guarantees when written formal approval has been delivered by our company.Further information may be obtained from the address opposite.

Industeel FranceChâteauneuf Plant - BP 368F - 42803 Rive de Gier Cedex

http://industeel.arcelormittal.com

YOUR CONTACTS

Valéry NgomoTel. +33 4 77 75 21 [email protected]

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Heavy Plates Capabilities