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Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David Richmond, James Fort Pacific Northwest National Laboratory SFWST Working Group Meeting May 23, 2018

HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Page 1: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

Spent Fuel and Waste Science and Technology

HBU Demo Cask Thermal ModelingCOBRA-SFS and STAR-CCM+PNNL-SA-134323

David Richmond, James FortPacific Northwest National Laboratory

SFWST Working Group MeetingMay 23, 2018

Page 2: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

Spent Fuel and Waste Science andTechnology

April 30, 2018 EPRI ESCP 2

Outline

STAR-CCM+ Modeling COBRA-SFS Modeling Code Comparisons Blind Data Comparisons

– Internal convection modeling Sensitivity Studies

– Gaps Conclusions Future Work

Page 3: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

Spent Fuel and Waste Science andTechnology

What is STAR-CCM+?

Commercial CFD (Computational Fluid Dynamics) software package Provides flexible multiphysics modeling of transport phenomena

– Fluid dynamics– Heat transfer– Mass transfer

Readily treats complex geometries through automated meshing

April 30, 2018 EPRI ESCP 3

Page 4: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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TN-32B Model

Fine mesh, 25M cells Med mesh, 6.8M cells (shown) Fuel rods approximated

– Porous media– Effective properties

April 30, 2018 ERPI ESCP 4

Page 5: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

Spent Fuel and Waste Science andTechnology

What is COBRA-SFS?

Heavily Modified COBRA-TF Fluid Flow

– Subchannel Analysis Solid Energy

– Finite Difference Method Radiation

– Surface to surface

April 30, 2018 EPRI ESCP 5

Page 6: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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TN-32B Model (not to scale)

786 Solid Nodes 32 rodded assemblies

– 324 subchannels in Fuel 289 pin positions per assembly 32 open channels 80 Axial Levels 1,634,720 cells

April 30, 2018 EPRI ESCP 6

Page 7: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Code Comparisons

COBRA-SFS STAR-CCM+

Category

Rod Arrays Detailed SimplifiedFlow in Open Spaces Simplified DetailedValidation Extensive LimitedCPU time Fast Slow

April 30, 2018 EPRI ESCP 7

Page 8: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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BLIND DATA COMPARISONS

8

Page 9: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Average difference (data – prediction ˚C)

April 30, 2018 EPRI ESCP 9

Code 2 (3K7) 6 (30A) 14 (57A) 19 (3U9) 24 (3U4) 28 (3U6) 31 (5T9)

STAR-CCM+ 13.2 18.8 22.3 23.5 15.7 24.0 12.3

COBRA-SFS 18.2 20.3 14.0 17.5 19.1 30.9 16.2

Page 10: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Assembly 14 (57A) Blind Predictions

April 30, 2018 10

0

20

40

60

80

100

120

140

160

125.0 150.0 175.0 200.0 225.0 250.0 275.0

Elev

atio

n (in

.)

Temperature (˚C)

Data COBRA-SFS STAR-CCM+

Page 11: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Assembly 2 (3K7) Blind Predictions

April 30, 2018 11

0

20

40

60

80

100

120

140

160

100.0 125.0 150.0 175.0 200.0 225.0 250.0

Elev

atio

n (in

.)

Temperature (˚C)

Data COBRA-SFS STAR-CCM+

Page 12: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Assembly 28 (3U6) Blind Predictions

April 30, 2018 12

0

20

40

60

80

100

120

140

160

100.0 125.0 150.0 175.0 200.0 225.0 250.0

Elev

atio

n (in

.)

Temperature (˚C)

Data COBRA-SFS STAR-CCM+

Page 13: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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STAR-CCM+ shows complex recirculation

April 30, 2018 13

Page 14: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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April 30, 2018 14

downflow

upflow

Page 15: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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SENSITIVITY STUDIES

15

Page 16: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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TN-32B Sensitivities

April 30, 2018 16

Condition PCT Difference from Baseline (˚C)

Increase Basket Emissivity to 0.8 -2Closed rail-shell gaps -299% Decay Heat -298% Decay Heat -395% Decay Heat -890% Decay Heat -16Basket-Rail Gap 0.15 in. -5Basket-Rail Gap 0.10 in. -12Basket-Rail Gap 0.05 in. -20

Page 17: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Cask specs are variable

April 30, 2018 17

Page 18: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Assembly 14 (57A) Basket-Rail Gaps

April 30, 2018 18

0

20

40

60

80

100

120

140

160

100.0 125.0 150.0 175.0 200.0 225.0 250.0

Elev

atio

n (in

.)

Temperature (˚C)

Data Baseline SAR gap

0.1 Gap 0.05 Gap

Page 19: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Assembly 2 (3K7) Basket-Rail Gaps

April 30, 2018 19

0

20

40

60

80

100

120

140

160

100.0 125.0 150.0 175.0 200.0 225.0 250.0

Elev

atio

n (in

.)

Temperature (˚C)

Data Baseline SAR gap

0.1 Gap 0.05 Gap

Page 20: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Assembly 28 (3U6) Basket-Rail Gaps

April 30, 2018 20

0

20

40

60

80

100

120

140

160

100.0 125.0 150.0 175.0 200.0 225.0 250.0

Elev

atio

n (in

.)

Temperature (˚C)

Data Baseline SAR gap

0.1 Gap 0.05 Gap

Page 21: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Adjusted Best Estimate PCT

Date Presentation or Meeting Title 21

205 214 211 201

201 224 235 235 223 202

208 235 224 238 235 213

213 235 235 227 235 213

206 222 236 235 224 206

206 215 213 202

Page 22: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Adjusted Best Estimate Cladding Surface

Date Presentation or Meeting Title 22

Page 23: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Conclusions

Accurate prediction of thermal expansion and gap size is needed to accurately predict temperatures, especially in a conduction dominated cask

Internal convection is not a dominant force in this cask but can influence outer basket assemblies

CFD simulations may be needed to reliably predict complex recirculation

April 30, 2018 EPRI ESCP 23

Page 24: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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FUTURE WORK

24

Page 25: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Detailed Loading data will give realistic initial conditions

Date Presentation or Meeting Title 25

200

225

250

275

300

325

350

375

400

425

450

475

0 5 10 15 20 25 30 35 40

PCT

(F)

Hours

PCT vs. Time

50F Drying

50F Backfill at 12 Hours

Page 26: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Date Presentation or Meeting Title 26

100

125

150

175

200

225

250

275

300

325

350

375

400

425

450

475

11/15/17 0

11/16/17 0

11/17/17 0

11/18/17 0

11/19/17 0

11/20/17 0

11/21/17 0

Tem

pera

ture

(˚F)

Cell 14 Thermocouple 6

Page 27: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Pad data will verify ambient correlations and assumptions

Date Presentation or Meeting Title 27

60

65

70

75

80

85

90

0 5 10 15 20 25 30 35 40 45 50 55 60 65

Air T

empt

erat

ure

(˚F)

Hours

North Anna Air Temperature

Page 28: HBU Demo Cask Thermal Modeling - energyworkshops.sandia.gov · Spent Fuel and Waste Science and Technology HBU Demo Cask Thermal Modeling COBRA-SFS and STAR-CCM+ PNNL-SA-134323 David

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Acknowledgements

April 30, 2018 28