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Greenway, long-term innovation Greenway, long-term innovation Coolant / Heat Transfer Solutions for Refrigeration / Heating / Renewable Energy

"Greenway" Heat Transfer Fluid (Bio-Propandiol)

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Page 1: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

Greenway, long-term innovationGreenway, long-term innovation

Coolant / Heat Transfer Solutions for Refrigeration / Heating / Renewable Energy

Page 2: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

1. Greenway ® Innovation Why change ?

Today: heat transfer mediums are derived from fossil sources:

Propylene glycol (MPG) is used in many applications (renewable energy, heating, refrigeration, air conditioning)

Ethylene glycol (MEG) is mainly used in industrial refrigeration

Today: heat transfer mediums are derived from fossil sources:

Propylene glycol (MPG) is used in many applications (renewable energy, heating, refrigeration, air conditioning)

Ethylene glycol (MEG) is mainly used in industrial refrigeration

© climalife - www.climalife.dehon.com I 06/02/2013 P2

Page 3: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

1. Greenway ® Innovation Why change ?

MPG must be approved where there is a risk of contact with food products

MPG has high viscosity at low temperatures

MEG, cheaper but harmful, cannot meet sanitary obligations

Because change has already happened!

Change of attitude towards the environment

Need for solutions for the renewable energy sector

Move from a "system“ approach to a “systemic" approach

MPG must be approved where there is a risk of contact with food products

MPG has high viscosity at low temperatures

MEG, cheaper but harmful, cannot meet sanitary obligations

Because change has already happened!

Change of attitude towards the environment

Need for solutions for the renewable energy sector

Move from a "system“ approach to a “systemic" approach

© climalife - www.climalife.dehon.com I 06/02/2013 P3

Page 4: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

(Bio-derived 1,3-Propanediol)

Refine to 99,7% = Cosmetics Industry needs

Production schematic of BIO PDO

GlucosePlants

CO2 Fermentation & Refining

1. Greenway ® Innovation The BIO PDO : a new alternative

© climalife - www.climalife.dehon.com I 06/02/2013 P4

Page 5: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

GHG emission Bio PDO

56% vs Propanediol (synthetic)42 % vs Propylene glycol

Non-renewable energy Bio PDO42 % vs Propanediol (synthetic)38 % vs Propylene glycol

Greenhouse gas (GHG)

Non-renewable energy

Propanediol 1,3Bio

Propanediol 1,3Synthetic

Propylene glycolPropanediol 1,3

BioPropanediol 1,3

SyntheticPropylene glycol

Energy and Environmental Comparison

1. Greenway ® Innovation The BIO PDO : a new alternative

© climalife - www.climalife.dehon.com I 06/02/2013 P5

Page 6: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

1. Greenway ® Innovation Follow the new way

Our commitment :

Offer alternative to solutions produced from fossil resources and currently in use:

- Mono Propylene glycol

- Mono Ethylene glycol

Create environmental and long-lasting consistency in industrial and commercial installations

Bring you energy savings for refrigeration and air-conditioning applications

Our commitment :

Offer alternative to solutions produced from fossil resources and currently in use:

- Mono Propylene glycol

- Mono Ethylene glycol

Create environmental and long-lasting consistency in industrial and commercial installations

Bring you energy savings for refrigeration and air-conditioning applications

© climalife - www.climalife.dehon.com I 06/02/2013 P6

Page 7: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

• The Greenway® range consists of three heat transfer fluids derived entirely from a renewable resource called BIO 1,3-Propanediol (glucose syrup)

• Its production has an environmental benefit in terms of CO2 emissions and an energy footprint 40% lower than classic MPG

• Use Inhibitor pack developed by our R&D lab in order to offer long term protection to the system and its materials.

• In case of an accidental leak, the impact on the environment while using Greenway will be much lower than with an MEG

1. Greenway ® Innovation Follow the new way

© climalife - www.climalife.dehon.com I 06/02/2013 P7

Page 8: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

With BORAX !

1. Greenway ® Innovation Stop Borax : Focus on regulation

The European Decree 2005/58/CE from the 15th September 2008 puts Borax in the category 2 (toxic substances), and applies to all products containing at least 8.5% Borax.

Borax was put on the Substances of Very High Concern list by the European Chemicals Agency in June 2010

Borax is toxic!

Presence of Borax in products has to be mentioned of the related risks on the packaging:

R 60 : May impair fertilityR 61 : Risks of irrevocable damage to the child during pregnancy S 45 : In case of accident or discomfort see a doctor immediatelyS 53 : Avoid explosion, obtain special instructions before use

The European Decree 2005/58/CE from the 15th September 2008 puts Borax in the category 2 (toxic substances), and applies to all products containing at least 8.5% Borax.

Borax was put on the Substances of Very High Concern list by the European Chemicals Agency in June 2010

Borax is toxic!

Presence of Borax in products has to be mentioned of the related risks on the packaging:

R 60 : May impair fertilityR 61 : Risks of irrevocable damage to the child during pregnancy S 45 : In case of accident or discomfort see a doctor immediatelyS 53 : Avoid explosion, obtain special instructions before use

© climalife - www.climalife.dehon.com I 06/02/2013 P8

Page 9: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

With BORAX

Stopping the production of all of our heat transfer fluids that contain Borax

Anticipating regulatory prohibitions and protecting the end users

Developing a new pack of long-lasting inhibitors, free of Borax with keeping the same anti corrosion properties

inhibitor pack compatible with our MEG & MPG heat transfer fluids "old-formula"

Offering safer products

Stopping the production of all of our heat transfer fluids that contain Borax

Anticipating regulatory prohibitions and protecting the end users

Developing a new pack of long-lasting inhibitors, free of Borax with keeping the same anti corrosion properties

inhibitor pack compatible with our MEG & MPG heat transfer fluids "old-formula"

Offering safer products

1.Greenway ® InnovationStop borax : Climalife is committed with innovating solutions

© climalife - www.climalife.dehon.com I 06/02/2013 P9

Page 10: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

Metal, pipe wallMetal, pipe wall

heat transfer fluid

Protective layer

Reduced or disturbed thermal exchange

Traditional mineral-based inhibitors Traditional or mineral inhibitors protect from corrosion by forming a protective layer on the wall of the installation, which can reduce heat transfer

Mineral inhibitors make physical deposits on sensitive areas

The silicates can form gels impacting on heat exchange

1. Greenway ® Innovation Long-term organic corrosion inhibitors

© climalife - www.climalife.dehon.com I 06/02/2013 P10

Page 11: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

Metal, pipe wallMetal, pipe wall

Heat tranfer fluid

Molecular film, extremely small thickness that does not alter heat exchange

Optimized thermal exchange

Organic-based inhibitors

The organic inhibitorsonly absorb on the relevant corroded surfaces forming a protective molecular film, hence the optimized thermal transfer

The inhibitor does not react chemically and does not degrade over time

The electronic barrier that is created is the size of a molecule

© climalife - www.climalife.dehon.com I 06/02/2013 P11

Inhibiting agents as a solution in the heat transfer fluid

Attack corrosion

1. Greenway ® Innovation Long-term organic corrosion inhibitors

Page 12: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

Metals(load loss in mg/tip)

Tap water GREENWAY® RANGE

COPPER 3 2

WELD 100 3

BRASS 4,5 2

STEEL 700 2

CAST IRON 775 2

ALUMINIUM 120 3

Metals(load loss in mg/tip)

Tap water FRIOGEL® NEO RANGE

COPPER 3 ± 2

WELD 100 ± 4

BRASS 4,5 ± 2

STEEL 700 ± 1

CAST IRON 775 ± 2

ALUMINIUM 120 ± 8

© climalife - www.climalife.dehon.com I 06/02/2013 P12

Performance standards defined by the ASTM D3306 norms for cooling liquids

Norm references for trial methods : AFNOR NF R 15-602-7 ou ASTM D 1384

1. Greenway ® Innovation Long-term organic corrosion inhibitors

Page 13: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

2. Greenway ® RangeA complete alternative of dedicated solutions

© climalife - www.climalife.dehon.com I 06/02/2013 P13

Base Product Freezing point Packaging ApplicationsDrum 20 lDrum 210 lIBC 1000 kgDrum 20 lDrum 210 lIBC 1000 kgDrum 20 lDrum 210 lIBC 1000 kgDrum 20 lDrum 210 lIBC 1000 kgDrum 20 lDrum 210 lDrum 20 lDrum 210 lIBC 1000 kg

Ask us about bulks for these dilutions

Greenway® SOLAR

-30

Used for thermal solar systems-25

BIO propanediol

Greenway® RTU

-55Used for comercial and industrial refrigerant systems

-30Used for traditional heating and refrigeration systems

-25

Greenway® HEAT PUMP -25 Used for heat pump systems

Base Product Freezing point Packaging ApplicationsDrum 20 lDrum 210 lIBC 1000 kgDrum 20 lDrum 210 lIBC 1000 kgDrum 20 lDrum 210 lIBC 1000 kgDrum 20 lDrum 210 lIBC 1000 kgDrum 20 lDrum 210 lDrum 20 lDrum 210 lIBC 1000 kg

Ask us about bulks for these dilutions

Greenway® SOLAR

-30

Used for thermal solar systems-25

BIO propanediol

Greenway® RTU

-55Used for comercial and industrial refrigerant systems

-30Used for traditional heating and refrigeration systems

-25

Greenway® HEAT PUMP -25 Used for heat pump systems

Page 14: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

Products: Packing Available:

Greenway®

Greenway® Heat Pump 20 L and 210 L Drums / IBC 1000kgGreenway® Solar

2. Greenway ® RangePackaging to suit your needs

© climalife - www.climalife.dehon.com I 06/02/2013 P14

Page 15: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

3. Thermal solar applicationGreenway® Solar advantages

Greater thermal stability

an exceptionally low degradation, 4 times less than MPG at 150°C

Energy savings in operation

Savings in maintenance costs (no tarring)

A reduced bill on installation and on operating

Greater thermal stability

an exceptionally low degradation, 4 times less than MPG at 150°C

Energy savings in operation

Savings in maintenance costs (no tarring)

A reduced bill on installation and on operating

© climalife - www.climalife.dehon.com I 06/02/2013 P15

Acid concentration; issue of heat transfer fluid d egradation

Hours

Degradation of glycol solutions diluted at 50% at 150°C

Page 16: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

A longer life

Maintained efficiency

Better control of corrosion

Highly reduced risk of extreme deterioration (tarring)

� Greenway® Solar, the ideal solution for thermal solar applied systems

3. Thermal solar applicationGreenway® Solar advantages

© climalife - www.climalife.dehon.com I 06/02/2013 P16

Page 17: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

Issues in geothermal application:Possible leak of coolant from the buried sensor network (natural obstructions, tree roots ...)

Results: Pollution of the ground

4. Heat pump application

© climalife - www.climalife.dehon.com I 06/02/2013 P17

Greenway ® Heat Pump advantages

Good thermal transfer

Reduced effects on the environment in case of a leak

Efficient protection against ice andcorrosion

Page 18: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

MEG

MPG

Greenway®

Temperature °C

Viscosity

cps

Characteristics :Characteristics :

© climalife - www.climalife.dehon.com I 06/02/2013 P18

Friogel NéoGreenway RTU

- 55

Specific heatkJ/Kg.K

2,9 3,31

DensityKg/m3

1085 1085

Dynamic viscosity Pa.s

10,28 5,95

Thermal conductivity W/m.K

0,364 0,296

5. Refrigeration applicationGreenway® RTU -55 innovation

Page 19: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

The advantages of Greenway ® RTU - 55:

Greenway® RTU -55 viscosity index is lower than MPG’s and allows you to :

Reduce pressure losses

Reduce the size of the pumps and of the pipe work

Energy savings on operation

Savings on the installation procedure

Installing and operating bills reduced

The advantages of Greenway ® RTU - 55:

Greenway® RTU -55 viscosity index is lower than MPG’s and allows you to :

Reduce pressure losses

Reduce the size of the pumps and of the pipe work

Energy savings on operation

Savings on the installation procedure

Installing and operating bills reduced

© climalife - www.climalife.dehon.com I 06/02/2013 P19

5. Refrigeration applicationGreenway® RTU -55 innovation

Page 20: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

5. Refrigeration application The General Direction of the Health and Safety Department Approval

The Climalife Greenway® BIO PDO based heat transfer fluids have the authorization of the French Health and Safety Department for the production of sanitary hot water via a simple exchange

A ‘food safe’ approval for coolants, as such, does not exist as Heat Transfer Fluids are not used as food ingredients,

however:Some have the approval of the French General

Direction of the Health and Safety Department as per the opinion given by the AFSSA for use in single exchangers or other approvals depending on the country

The Climalife Greenway® BIO PDO based heat transfer fluids have the authorization of the French Health and Safety Department for the production of sanitary hot water via a simple exchange

A ‘food safe’ approval for coolants, as such, does not exist as Heat Transfer Fluids are not used as food ingredients,

however:Some have the approval of the French General

Direction of the Health and Safety Department as per the opinion given by the AFSSA for use in single exchangers or other approvals depending on the country

© climalife - www.climalife.dehon.com I 06/02/2013 P20

Page 21: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

6. Opportunities

Long lasting stability properties

An ecological opportunity

Interesting characteristics at low temperature

Low toxicity (not classified)

100% made from a renewable source

Systems become more eco-friendly

Compatibility with existing materials already in use in these applications

Long lasting stability properties

An ecological opportunity

Interesting characteristics at low temperature

Low toxicity (not classified)

100% made from a renewable source

Systems become more eco-friendly

Compatibility with existing materials already in use in these applications

© climalife - www.climalife.dehon.com I 06/02/2013 P21

Page 22: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

7. Life Cycle Analysis

Method used to assess a product’s environmental impact over the course of its life cycle.

Results from the study comparing the life cycle of Greenway ® -30°C and MPG -30°C:

Lower impact than MPG -30°C regarding 5 indicators of a total of 7

Almost non existent impact on the deterioration of the ozone cover

Bio PDO has less effect on climate change

Method used to assess a product’s environmental impact over the course of its life cycle.

Results from the study comparing the life cycle of Greenway ® -30°C and MPG -30°C:

Lower impact than MPG -30°C regarding 5 indicators of a total of 7

Almost non existent impact on the deterioration of the ozone cover

Bio PDO has less effect on climate change

© climalife - www.climalife.dehon.com I 06/02/2013 P22

Page 23: "Greenway" Heat Transfer Fluid (Bio-Propandiol)

Developing innovative, sustainable solutionsfor climate control systems