GM Power Train (Misc Equip) (20121021) Complete O&M

Operations & Maintenance Manual

GM Power Train Plant

26427 St. Rt. 281

Defiance, OH 43512

Table of Contents Category Page #’s Completion Certificate of date of warranty and Plan Sheets for Project N/A

F.A.Q.’s (Frequent Asked Questions) I-1

Manufacturer’s Rep/Service Agent Listing I-2

Cleaning Instructions for Stainelss Steel and Walk-In Cooler/Freezer’s I-4

Convection Oven (Blodgett) 1-1 – 1-31

Steamer (AccuTemp) 2-1 – 2-58

Kettle (Cleveland Range) 3-1 – 3-33

Dishwasher (Champion) 4-1 – 4-116

THIS CERTIFIES THAT

All Things Restaurant, Inc. has successfully provided and completed the contract for (GM Power Train Plant, 26427 St. Rt. 281,

Defiance, OH 43512) the date of warranty starts as of the date listed below. Please use this for your official warranty documentation to the manufacturer to support any warranty claims.

DATE OF WARRANTY BEGINS

Given this 23 day of April, 2012

CERTIFICATE OF COMPLETION

I-1

Frequently Asked Questions

Question: My kitchen equipment is not working, (I.E. mixer, griddle, range, walk-in) what should I do or who should I call?

Answer: You have been provided an operation and owner’s manual listing all of the authorized service agents for each

piece of equipment provided. Find the particular manufacturer of the piece of equipment and use the spreadsheet

contain within this manual and call the service agent directly. It is best to have the manufacturer, model number and serial

number of the unit ready when you call. This information is listed on the coversheet of that actual piece of equipment in

this manual. The service agent will be able to bill any warranty issues to the manufacturer. Do NOT call ATR Inc. as we

will have to call the service agent who will in turn have to call you back. With warranty issues you will have to call the

manufacturer directly.

Question: My walk-in is warm and the fans aren’t running, what should I do?

Answer: Walk-ins go through a defrost cycle. On small boxes the box temperature will rise for the amount of time that

the defrost clock is set for. The fans will kick back on and the box temperature will begin to come back down. If you

have had a power outage the defrost clock will be off the amount of time the power outage occurred. Over time it may

be necessary to reset the time clocks to times you wish for the defrost to occur (this is usually over night or your least

busiest time). If the temperature does not come down it is necessary that you call the installer of the refrigeration as

listed on your operation and owner’s manual. You must turn off the breaker to the lights in the walk-in or your door frame

heater wire will burn itself up. Keep all the doors closed to help keep the box as cold as possible.

Question: Where are my defrost clocks?

Answer: The defrost clocks are generally located on the compressor. However, in some instances they can be located in

other places and sometimes right on the walk-in. You will have to have your maintenance staff locate them for you as they

vary by job and location.

Question: I have a handle loose or need a temperature adjustment?

Answer: Adjustments from normal wear and tear or calibration is not covered under any warranty. This is an item that you

will have to do yourself or refer to the technical manual of your piece of equipment.

Question: I bought this stuff from ATR and they need to warranty it?

Answer: We strive to help in any manner that we can with a situation. However, ATR does not offer any warranties they

are the manufacturer's warranty and their process has to be followed in order to get replacements, service and any other

manufacturer warranty. This is the policy of the manufacturer not ATR. Manufacturer's require the owner or owner's

representative to call and schedule the service call. If an item does not fall under the warranty you will be responsible

to the service agent for the bill.

I-2

Manufacturer’s Rep/Service Agent Listing From: All Things Restaurant, Inc. To: GM Power Train Plant

1814 River Road

Suite 400

Huron, OH 44839

Phone: (419) 616-5209

Fax: (419) 433-8193

26427 St. Rt. 281

Defiance, OH 43512

Phone: (989) 964-9887

Vendor Manufacturer’s Rep. Service Agent AccuTemp Products, Inc.

8415 N Clinton Park Dr.

Fort Wayne, IN 46825

Phone: (800) 210-5907

Fax: (260) 493-0318

Paul Gerding



Phone: (800) 210-5907

Fax: (260) 493-0318

AccuTemp Products, Inc.



Phone: (800) 210-5907

Fax: (260) 493-0318

Blodgett

44 Lakeside Avenue

Burlington, VT 05401-5242

Phone: (800) 477-3881

Fax: (802) 864-0183

DRC Marketing Group

251 Outerbelt Street

Columbus, OH 43213

Phone: (877) 372-5866

Fax: (614) 367-1450

Electrical Appliance Repair

5805 Valley Belt Rd.

Independence, OH 44131

Phone: (800) 621-8259

Fax: (216) 459-8707

Cleveland Range, LLC

1333 E 179th St.

Cleveland, OH 44110

Phone: (800) 338-2204

Fax: (216) 481-3782

Zink Marketing, Inc. – Westerville

420 Westdale Avenue

Westerville, OH 43082

Phone: (800) 492-7400

Fax: (614) 899-9797




Phone: (800) 621-8259

Fax: (216) 459-8707

Champion Industries, Inc.

3765 Champion Blvd.

Winston-Salem, NC 27105

Phone: (800) 532-8591

Dick Stanley & Associates

59 E. Church St.

Pickerington, OH 43147

Phone: (614) 833-0797

Fax: (614) 833-0798




Phone: (800) 621-8259

Fax: (216) 459-8707

I-4

Cleaning Instructions for Stainless Steel & Walk-In Surfaces

Stainless steel is known for its ability to be a clean surface that resists corrosion and rust. Dirt, dust and grime,

however, put stainless steel at risk for corrosion and rust. Luckily, stainless steel responds well to cleaning, never

wearing out from excessive cleaning, as long as certain rules are followed.

1. Water and a cloth

a. Routine cleaning can be accomplished by using warm water and a cloth. This is the least risky option for

cleaning stainless steel. Dry with a towel or cloth to prevent water spots. Wipe in the direction of the

polish lines.

2. Mild Detergent (Dish Washing Liquid) and Cloth

a. For cleaning that needs more power, mild detergent and warm water can do a great job without damaging the stainless steel. Make sure you rinse the surface thoroughly to prevent staining and spotting. Towel dry to prevent water spots which can be caused by minerals in water. You should never use any cleaner that has any form of acid in it what so ever. This will damage the surface and void any warranty. The surface will look as if rust has formed if any acidic chemical cleaner has been used. FACT: This is a chemical reaction and can NOT be repaired.

3. Glass Cleaner for Fingerprints a. Fingerprints are one of the biggest complaints about stainless steel, but can be taken care by using glass

cleaner or household ammonia. Rinse thoroughly and towel dry. Some types of finishes for stainless steel are resist to fingerprints.

4. Stainless Steel Cleaner/Polish a. If you’ve had staining, scratching or need to polish your stainless steel, a stainless steel cleaner may be a

good option. Some of these cleaners and polishes can help minimize scratching and remove stains. They also polish stainless steel surfaces nicely. Read the directions on the stainless steel cleaner and test in an inconspicuous spot. Be sure to rinse thoroughly and towel dry.

5. Mopping a. Under no circumstance should acidic chemicals be used on the floor in the kitchen. These acidic

chemicals will cause a chemical reaction to the stainless steel with the vapors alone damaging your kitchen equipment. A mild detergent and a safe degreaser should always be used in all cases.

O&M Manual

ITEM# 1 - ELECTRIC CONVECTION OVEN. EACH COMPARTMENT SHALL

Blodgett Oven Model SHO-E DOUBLE DEC (1 REQ'D)

Electric convection oven. Each compartment shall have a fully welded angle iron frame. Interior shall have fully coved porcelainized steel liner and shall accept five 18" x 26" standard full-size bake pans in left-to-right position. Right door shall be stainless steel. Left door shall be stainless steel with dual pane thermal glass. Left door shall have chrome plated handle and dependent operation. Unit shall be electrically heated with three tubular heaters. Air in baking chamber distributed by dual inlet blower wheel powered by a two-speed, 1/3 HP motor with thermal overload protection. Each chamber shall be fitted with five chrome-plated removable racks. Control panel shall be recessed with Cook/Cool Down mode selector switch, electromechanical thermostat, 200 - 500°F (93-260°C), and 60-minute timer.

Blodgett Oven Model: SHO-E DOUBLE DEC Item#: 1

GM Power Train Facility (O&M) All Things Restaurant Inc. Page: 1-1

��

�� !�"#��$�%&�'(�)�&*))��+�,$�%&�'(&) *��&-

./�-0��-�1��2�% 3��(

��'��4�5� ��6��"��

��

��

��

��

� ��

��

�� !� "#��$%� ��& �'$#((#)$ *#+��$%,!%-�%��& *%.%�%�/�'�&%��#�/��& �#++$%#�. 0

��

� +#� �� +�� %!�%$%� �- $� �� . �%-�#!�� *#+ !��!$%,!%- �%�'$#(�(#)$ �-#��$ *�%�%�#" - . �#++#�% $1�%- ��!�#!�� #++#� %$0

2��3� ��1��4�� 1��1�� 1��4��0��1�� 5��

�� 3��1��4�� 1��6��1�� 7�� 6��1�� 0��8�� 1��6��65�� 0

�& %�'��(#�%��.��#%� -%��&%�(#�!#$%�%(+��#��'��& +��+ �%��#$$#�%��1!� 1#�-(#%�� #�. �'�&%��* �0�-& � �. ��& � +��. -!� �#�-%��!.��%��9%$$ � �!$� %��#�%�'#.��/)#:%�" � �!$��#�- $��"1 ��!)$ '� � �*%. 0�$ #� � #-�&%��(#�!#$.#� '!$$/#�-� �#%�%�'��'!�!� � ' � �. 0� �%�'��(#�%��-��; �-#��$ +�;� ��(#�! $��%(+��#�� +�!�%��#$$ �1!�%$%� � � �� %�.�� .� ( ��. '�!�0� � �+ .�- . �%��!.�%�� +��.;�-!� �+ �( ��#-��)� �%�- )��;�!$�#��- .!%�� !� $��"! -!�; - � ��*%. �#��+��)$<( �0 !%$$ =$%� $ +�;� ��(#�! $ �$ .�� * �+�!�+�!*�%�*�!�/� +�� >$�#* �%�0

��3 � �.�%+�%* 1�/+�"�#+&%.��+%.��%#$ ��#� �!)? .��.�� .�%��0�+ .%'%.#��%��#� �!)? .��.&#�" 9%�&�!��%. 0

�� !��3� � �� !�� - - �.�%+�%��1 - �/+�"�#+&% �! -�%$$!��#�%�� '�� $��)? � - .�� .�%��0� �.#�#.�;�%��%,! ��!? �� >(�-%'%.#�%��#��+�;#*%�0

��

��

+��7��#��8��!#��9��6��"��7�#��#��:;��#��7;��<��7��8��8��8��7�8��"��8��=��""��>��8��88��=��""��#��?��8��*��=��#��8*��=��"��*��6��;��2��6��*9��#��7;��#��#��<��7�.�==�9��+��8��#�8��8��7��"��

6��8��@��<��"A��8��8��/��A��<��A�<��;�""��*<��;��B��7"��8��A��*��<��<�;��;,"��C��8��;�88�"��@��;�""��8��<��D��=�A��<��E��88A��"��"�"��F�;��;��8��B��@��6��;��2��6��*9��8��B�"�==��"��#��<��A��88��#A�.��"��"��8��"�@��8��=��"�A��

G�� 7;��$

��$

H��3H��@�$

��/��3/��A��A��$

G��73>��8��$

G��;��#��736��I��;��8��$

�#)$ �'�� @�#)$ - � #�%<� �

��-!.�%��

9��E��"�� "��8�� '��

��#$$#�%��

E��7�� -��7�6��4 ��6�� 9��7 ��/ +�� #�� )��6��7 )��E�� 7 0��9�� 0��

�+ �#�%��

��6�� &��5��5��8��9"��.�� J�� !��!�"��

#%�� #�.

6��.��H�� !��#��5�� '��

��-!.�%��E��"�� "A��8��+��

��#$$#�%��

��>�"�� #�� 4�/��6�� )��H��+�� 0��/ + �0��.�� &��H��1�� &��E�� 7 �J��H��B�/��+�� J��

��%$%�#�%��

6�� '��6��5A�A��B��;>�� '��E��A��!�"A�� A�A� ''��

�� % �

/�7��C��.�A��8 '-��5��EA��.�� ' ��

��-!.�%��

'

�* �� .�%+�%��#�-�+ .%'%.#�%��

6��88��8��#��7��#�"��7��8��#��!#��*��7��"��7�#��7��8��*��#�"��<��7��#�#��"�*��!#��#��#�<��7�"��"��#��8��

��"��#��*�� 7� 88��7�� 7�� 8��"��2��7�� *�� #�� #� �� #�� 8�� 8��#��$��*�� 7� ��"�� #��"�8��

�%��$�9�#�� '��$�-" ��* .�%��* ��

�%"!� A

��A�@��

B2@� .�%�� $�� &#� �(+ � � �$ .��%.#$

�� .�%��B2@� .�%�� $�� &#� �A �D �E �

�� .�%��2�C

FG�8��

�� '�& � �� 4 )

�� '�& - -� 'J 'J 4 &

�� ''�3' � � � 4 )

�� ''�3' � - ') ' ' 4 &

�� &� - � �- �- 4 &

� ��

��#$$#�%��

-

� $%* �/#�-��.#�%��

��

�� #�""�� "��"��7��8�7��$

� >��"��#��#�""��8��,��*��7��8��#��#��7��"��#��#��7#��

� �� #��#��8�� *��6��"�� 8��8��8��#��8�8��7��8��7�� #� �#�""�� 8�� *�"��

�& �$�-" ��* ��(+#�/ .#�� #��!( � �+��%)%$%�/ '�� $�� -#(#" �!'' � - %��#��%�0�& .#��% �#��!( -'!$$� �+��%)%$%�/'��- $%* �/%�"��-��- �9& ��& �&%+( ��9#� #.. +� -02 #� 1 &�9 * �1 +� +#� - ��#��%��/�!%''%$%�"#.$#%(%�� . ��#�/0

��

!#��"��"��"��"��8�7��"��8��7�"�8��

!#�8��*��#��7��*��*��

� 9��7��#��4��K�%��(� 9��7��8��4��K�%��(� 9��7��4��K�%��(� 9��7��4� ��K�%�� (� 9��7��"�%��(4�&K�%'��(

!#�8��8��*��

� 9��7��4��'K�%-��(� 9��7��4��'K�%-��(

L"�#��8��8��*��#��"�"�� 8��<��

E��"��#��!#�� #� 8��8��"��"��"��#��

�8��7��7��#��#��#��"��#��"��8�*��"��#�#��""��8��#��

�� !#� �� "�� #�� #��#��8�#��

��#$$#�%��

��%$%�/�� .�%��#�-#�-�#�-��- �

��

!#� �� #�� #��#��8��$

!#�� #� #� ��8� #��#��%��*��(�

�� 1�� #� �� "��1��8�#��7��7�

'� 1��*��#��8�#�� #� ��""�7� "�� #��

-� 1�� #� �� "�� #� ��

!2C��9E5C!!�9�C/�69H.�/G�6�//9!�� * �HC�1C .9/ >�>�>!G�+91��9 �91�E�H�5C �++C1CE�� 1C ��!�9+�>H.19.C1�>/ !��*��!>9/�

6��

1��""�7��#��#�#��*��

�%"!� D

!2C� >/ !��!>9/� >/ !1�6!>9/ � 69/*!�>/CE�2C1C>/��1C�+91�!2C�� C�9+�F��>*+>CE�>/ !��!>9/��/E� C1�>6C�.C1 9//C�9/�G�� >/ !��!>9/� 91� C1�>6C� �G�9!2C1!2�/�F��>+>CE�.C1 9//C��H�G�1C ��!�>/E�H�5C� !9� !2C� 9�C/� �/E391� >/M�1G� !9!2C�9.C1�!91�

F��8��"��8��"��"��7��#��#��#��"��#��#��"��"��8��$

� #��8��8��#��*��,��#��""��

F��8�� "�� ,"��*��#��8��#��"��<��#��"��#��<��8��#��#��N��

�0�0#�-�#�#-%#�%��#$$#�%��

>��8��#� �� #��8��#�#� ��!��"# $%& '(#)�*+��&�� ""��*��

� � �#$ H+��%��#$$#�%��

>��8��#��/�� 3�� <�� 7� ��7�� >8� 7�� #�� 7<��#�"��"��3��"��8�7��"��7��>8�7��#��*��"��#��9��6��"��7��*&�'*&)�*-0��

��#$$#�%��

�

�* �� ()$/

��

!#��<��7�/ +��7�,*"��#��#��8��!#��$

� ��7��#��"�� 7�#��8��*��

�� #��3�)K��#��#�""��##��

'� >��#��#��+��-�

�� !"�# �!"�#�$"�%��&�!��#

�%"!� E

��#$$#�%��

)

�* �� ()$/

�� .��#�#��8��#�#��8�#

��'� �� #� #�� #� ��#�#

��#��8�#��8��!��#��#*��#��8��

-� ��#��"��#��#��##��#�� #��*��3'K�� ,-�. %� �� #$-�/ #$!

$�01+23�� #��7��#��N��

8��7�

456��78+��$9� �

�%"!� I

��

,-�. %�� 9� ��:�� 9� ��9��%��9��!��:��9�3��:��9��

�#�� '��%�"$ #�-��!)$ ��#.: -�* ��3

�� #�#��'� .�7�#��N��8��8�#��-� >�� #� �� #��

!��#��#��#��

��N��+��

6��7

�%"!� J

��9��'%$ �#�� '��!)$ ��#.: -�* ��3

�� #�#��#��#��7"��#� #�� #�� #��#��3'K��

�%"!� F

��#$$#�%��

0

�* �� ()$/

�� #��#��#��

��'� .��#��""��"��"��8

#��-� ��#� #� �� #� �*

��3�)K��#�""��#�#��

2��KK

2& ��#.:%�"�* ��) �!� �� (�* �& �%�"$ �* �'$! )�H �+�%��#��#.&�%�"�&� �+% . .�� .��0

��

�8�� 7�� #��#�� #��"��

�� !#��7��N��#�8��#��8��#��

+��6��

�%"!� L

�+ �#�%��

&

��#�-#�-��$

-

� '

�

�%"!� M

��

�� 9:C1�2>3�939++� :>!62�4�6��#�"��8�#��>8�#��#��#�9++�"��#��88�

'� 699��E9:/� :>!62�4�:#��#��#��#��!9�"��#��:#��#��#��#�H�/�"��#��8��#��,��

-� 9�C/�1C�EG��>52!*�:#��*��#��:#�� #� ��#��#��#��#��"��"��

� !2C1H9 !�!�*�6��#��"��#��#� #� �� "�� !�"��8��'��*��+�%J-*')��6(�

�� 699L�!>HC1�*��#��#��8�#��"��:#��#��,"��==��

��

�� #�699��E9:/��#�%'(��#��!9"��!��#�!2C1H9 !�!�% (��#��*��"��"��

'� � #��9:C1�2>3�939++� :>!62� %�(� �#�;%��+,�"��:#��#�9�C/�1C�EG��#�%-(��#�"��#699L�!>HC1�%�(�

-� :#��#��#�"��>8�#��,�"��<��"��"��#��#��!�� #�699��E9:/� :>!62�%'(��#�H�/�"��H��#��#��"��

� !��#��88��7��#��9:C1�2>3�939++� :>!62�%�(��#�,''�"��

�+ �#�%��

J

� � �#$�!%- $%� �'��+ �#�%�"� �� $

��B��

�� & #�%�"�& �* �

��7��"�#��#��8��*�� :� �� "�#�� +� %'&�6(��#��"��88��#��"��"��#��#��"��"��#�� #�#�� #� �� "�� 8�� #� "��

,-�. '�� " ��9�� 9� ��' 6�4��8 �3�� 9� ��: ��7��!��

��:� (+ �#�!� �

5��7�� "�� #�� +%'&�6(��#��"��>8#��8�#�"��#��8�#��#�#�*�� #��'�*��+� %� *'&�6(��6��*��#��"��*��#��#��

,-�. ��:�� <�� 7�� :�7�"� ��!��3�:��

��:�%(

6#��#�"��#��8�#��*��8��"��1�� "�� #��#� "�� *��8��8��8��

,-�. ��: �7� �� 9 �9� �7�� " �9� �� 9��7��

��

�#��#�-�#.:�

.�� "�� #��#� �� #�� 7��!#��#��"��&K�,�')K% ��0�,�))��(��"��

��#��8��#��#�"��#��/��"��"��8��#��8�#��!#��#�8��8��

��#��%�"

!�� #��#�� "��7��#��.��#�"��*#��88��8��#��"��!#��"�� #��7� �� #� ��#��!#�"��#��8��#��

�#:%�"

:��#�#�"��<��#�"��7��8�"��

�#��

!#�8��"��8��#��#��!��""��8��"��#�8��"��

�� .�#��#��'��+�%� �6(��#��*��"��

'� ��#��#�"��6��#��-� �#�#��#��"�� !��#��88�� #�"��8��*0��#

#�8��88��!#��#��#��#�"��

)� !��#��8��#��8�#��

�+ �#�%��

��

�!"" �� -�%( �#�-� (+ �#�!� �

��-!.� � (+ �#�!� �%( N�& $* �

#��2��.��%��"��( ��#�"�1��%&��<��( ��1��6#��%'��(��<�� #�� %��=��( �� 8�� 88��.��6#�"��1��%��(��6#�"��%��(��%��&K�,�')K�"��(

��+�%'��6('0��+�%�-��6('-��+�%��6( ��+�%'-��6('0��+�%�-��6(-0��+�%�J��6(-��+�%��6( ��+�%'��6( ��+�%'��6(

&*��'�#�� '�#�� 0*&��#��'�*-��-�#��0*&��*0��

��''��'��

��!$��/6#��O�!#��#6#��O�:��6#��%'�3'��<��(!��7�1��%�&��(

-��+�%�0��6(-��+�%�0��6(-��+�%�0��6(-��+�%��6(

��-��-��-�#��

��-

�%�&#�-� #'��-2�� 6��+��#�%8��=��=(�� 88��%'�3'��(��!��%8��=�(

-��+�%�0��6( ��+�%'��6( '��+�%''��6(

'��J��

�-�

�& � H��O�6#��6��H��6#�� #�

-��+�%�0��6( ��+�%'��6(

-��&��

��

��#�� >��#��.��%�'��(9��1��.��%��(

��+�%'��6(-'��+�%�)��6(

��

��

�#: -��-�+��=��7�.��%''��=(+��#��""��.��%'��=�(.��"��.��%-'��=�(+��6��"��%' �*��( ��#��6�� O� ��1�� #�6��%��,��"��"��(6#��6��

-'��+�%��6(-��+�%�0��6(-��+�%��6(-��+�%��6(-'��+�%��6(-0��+�%�J��6( ��+�%'��6(-��+�%�0��6(-'��+�%�)��6(-'��+�%�)��6(-'��+�%��6(

-��'�*-��-�*��'��-��*'��)��)*�&��'��

��%-��"��(��%-��"��(��%'��"��(

�-��

,-�. #��7��7��7��3��7�9��9� ��3��-9��3� ��9��"��7��9��"��"��3��9��7��$9��" ��7��7��

#%�� #�.

��

�$ #�%�"#�-�� * ��#�%* #%�� #�.

��

.�� 7� �� "��#��#��

�� #��"�#��#��

'� E�7�#��#��#�

9�� #� �� 8�� "�� 8��"��7��#��7��*�,�� 2�� #��7��7��#��7��*�,��

�� ""�7��#��#��7��#�#��8�#��

!#� "�� #� ��7��*��"��E9�/9!��#�#��#�� #��=��"��*��7��#��

�� 1��#��""��#��8��#��

'� ��#�"��8��

-� 1��8��

��:#��6��

�%"!� O

��

!#��"��#�"��"��8�#�<��"��"��*��8��7��#��

��!#$ #%�� #�.

!#�� <�� #�� #�� 7�� #�� #�� 7� 8��"��8��8��"��

>8� �� "�� <�� 7�� "��7�� 8��7�"��#��9��"��7�

2��KK

�$9#/�-%�.�� .��& #++$%#�. '��(�& +�9 ��!++$/) '�� *%.%�"��.$ #��%�"0

#%�� #�.

�'

��!)$ �&��%�"�!%-

��P�Q ��

GH.!9H$�C��#�

� 9��"��

� .��#��#��"��88�

� 6��"��

� E��"��

� .��""�7��

� �#��"��699L��9�C/�9/�

� ��"��

� 6��

GH.!9H$�9��7�

� !#��#��#��"�#��"��

� >��"��#��"��

� :��8��#�"�#��"��

� P

GH.!9H$�6��8��

� 9��"��

� 6��""��

� E��"�

� .��""�7��

� 1��#��

� 6��

GH.!9H$�5��"��

� !#��8��

� >�"��"��

� P

� P

PE��7��88��"��#��"�8��7�<��8��"��7��>��#��#��"��3��N��7�7��7��7�#��3�"��*��"��7�8��8��7��<��8��"��

2��KK

�$9#/�-%�.�� .��& +�9 ��!++$/) '�� .$ #�%�"�� *%.%�"�& �* �0

�-

��!��>��* .�%��

#�! $��#$$#�%��%$%�#�%�� % �

��-!.�%��

�

� �.�%+�%�� +;.%'%.#�%��-!��!�

��8��B��88@�� 8��<��;��#��"��*��;��;88��;��8��A��"A��*��;��A��#��;��8��<��8��*��;��"��"A�A��"��"�� #�� >�� A��<��A��"��B��,�"�A"��A��8��*��B��"A��8A��"��

��8��B��"�A��<�;��7��"��"�8��A� �� A��A�*<��8��A��8��A��;�"��6��#��<��B��;��A��Q��#��;��"��A��;A��"��Q��A��A��Q��"�<��;,��A��

�%�.!$#�%��- $�#%�-#��$ �'�!��>.��* .�%��

�%"!� A

��6��6��5��A�@��

B2+#�� .�%��- �$�� &#�

�(+ � � �� H%��;$ .��%,! � .�%��-

'�!��$�� &#�

�A �D �E �;$ .��%,! P.#$%)�

(%�%(!(QC

��;,! �. RFG�8

�� '�& � �� 4 )

�� '�& - -� 'J 'J 4 &

�� ''�3' � � � 4 )

�� ''�3' � - ') ' ' 4 &

�� &� - � �- �- 4 &

� ��R��,��A��<��A��A�"��8��J��S6�B��'�T��"��;��A��

��#$$#�%��

��

�%*�#%�� (+$#��#�%��

��

!��8��,"A��A��A�"��8��=$

� �A��8��<��"��A��!��A8��;��Q��*A��;��A��"��#��*�?��*��Q��A�"��#��88��

� �� 8��A��8��A��"��;��"��A*�� "�� <�� 8��<��=�N��<�� ;�� AA� ��A� �8�� ;Q��"�A�

�#�$�-" ��* ��01�� +#� � �+��#)$ - � -;"S�� !)%� + �-#�� $ ��#��+��0 � ��#��+�� !� �� !$� �+��#)$ - $#$%*�#%��-!(#�;�% $ �)��;�#� $��,! $� H+;-%��%��#;�;#.. +�; 0�;#�(�%��1��!��(( �>*�� -%�+��%�%��+�!�*�!�#%- �>.�(+�� *�� -��% �- �;.$#(#�%��0

� ��

�;��"�� A��A� �� 8��B� �;��B� �� ;�"A��"��;��8��

��"��A��4��Q��"�A��8��*��

� 6IA��8��4��%��"�(� 6IA��#��8��4��%��"�(� ��@��8��4��%��"�(� E��8��4�� % ��"�(� E��"��8��6��=>��7��84�'��%&�"�(

��"��A��*��Q��"��"��"��;��

� 6IA��8��4�-��%�'�"�(� ��@��8��4�-��%�'�"�(

H��=��=��8��A��A��A��,��<��"�"��*�� <�� <�� 8��

/�"��8��A��8��;A��A��;��;�"Q�#��""��"��A�

��8��,�"��"�� A��8�� "��<�� A�<�� 8�� ;�� <�� "A��8�� 8�� "��A��<��8��B��

�� "��<��A�<��8�,A��8��*��"��

��#$$#�%��

�)

��#�.& ( ��- � �*%. ��( � ��- �

��

��A��<��7��,��"�� ,�� A�� 8��$

�� #�� Q�� 8�� B� �� Q�� A� �� %��#A��*��(�

�� 1��8A�� "�� >�� A��"��A��

'� 1�� <�� A8��U�� B� �;��@�� ;�""��;��8��

-� 1A�� 8A�� "��

�� 96>V!V� ��9E5C!!� /C� ��1�>!� W!1C!C/�C�.9�1�1C .9/ ��C�EC �.C1!C �9�E9HH�5C � ��>� .�1� �>!C� EC�;>/ !��!>9/�>/6911C6!C�EC�+9�1 �

1��8��

��;��B��<��A8��U��

�%"!� D

�C � 69/ C>� � E;>/ !��!>9/� C!E;C/!1C!>C/� 69/!C/� � E�/ � 6C�H�/�C�/C� ;�E1C C/!� F�;X� �/� .C1 9//C�F��>+>V�� /� .C1 9//C�� /9/� F��>+>C.C�!� C� ��C � C1� C!39�� YHC1� �C� +9�1�91 � EC� 9/� >/ !��!>9/� C!39�� 9/C/!1C!>C/�

��"��;��<��8�A��"�A��A�� "�� "�� "#7��<�� "�� AA�� "�� <�� "��"��;��A��;��"�A��;��B��"��$

� �;�� R�� A��<�� "��;A��A��;��A��<��"��B��;�""��A��<��

�� "�� ;�� <��8�A� �� Q�,"A��A� �� 7"� �� ;Q�8��A��"�A��<��"��A��"��A��"��A��"��"A��

��#$$#�%��#!H6�#��%� �#!�#�#-#

��"��*�� ;�� @��*�� $� ��"# $%& '(#)�*��?��>��=>��>�$#��

�;�;�#$%�;� .��. ��#�� $ � %��#$$#�%�� >$� H+��#�%��

��Q��8�� ;�� ,� �;�� "�� .�� <�� ;�� 3�� 8��8��"�� ;��;7��"�� ""�� 9��6��"��7��*&�'*&)�*-0��

��#$$#�%��

�0

��#" -!��!�

��

��/ +�,�� "�� A��B� �;��@�� 8�� $

� �� ""��"�"��A��"��*��"��@�

� ��;�""��"�"��A��"��B��8��"�"��A�

�� 1"A�=� �� 3�)� "�� ,"A��A��8��

'� .��=��;��+��-�

��'��&&�(�"�#�#�&�(&�#)# &&�(�"�#�#�!#�&�!!��(("*(�

�%"!� E

��#$$#�%��

�&

��#" -!��!�

�� .�� 8�� #A� ��

A�A��'� ��=��N��8��A��"��

��"�A��8��=� �� "�� ;�� N��<�;�� "�"��

-� ��=��,��8��"��<��"��"�A��8��+�,=��"��B��;��,��'�0��%�3'�"�(�/�0#/@A�.$��>��"��

0, -#B� C�$ /,A+�--�$��

� ��A��=��8��*��A��"��A��

%��>.��76458

�%"!� I

��

/�0#/@A�.%��D��!�� %�� D�=��?��

��!$ �� +�!� '�!� �%(+$ �! +�!� '�!��!+ ��+��;�3

�� .��"��A��'� E�� ;A��

��#�<��"��A��1��-� >��A��#�<��"��*

��A�� A��"��8�,��

C��"��N��

C��

�%"!� J

��!$ �� - )#�+��'%$ +�!�- !H'�!��!+ ��+��;�3

�� #�<��"��<��;��8��8��+�,��#�<��B��;��'�0��%�3'�"�(�

�%"!� F

��#$$#�%��

�J

��#" -!��!�

�� +�,=��"��

��8A��A��'� .��=� �� "A�� "��*��

��8A��-� +�,=��8��"�"��A��

��7�� 3�)� "�,"A��A��8��

�� KK

�� - $# �!+ �+��%�%�� - - !H '�!��%(+$ �1 %$ �� ;. ��#%� -� �$ * � $ �)�T� �- .#�� #!- �!�%�;��%(+$ �#*#��$�%��#$$#�%��-!.�� .� !�>��%�+%<. �0

��

�"�@��8��Q��B��A�B��"��;��

�� 8��"��Q��B��N��B��#�<��"��

��6��

�%"!� L

��%$%�#�%��

'�

��((#�- ��#�-#�-

-

� '

�

�%"!� M

��

�� >/!C11�.!C�1� 9�++�C1>C� 2��!3�� 3�11W!�4��I�� #�� 88�� ;��"�� "��11W!�%9++(��8��;��Q�

'� >/!C11�.!C�1� 1C+19>E>1� 4� �� "��!9�� 8��"��Q��A�"�� ;��"��"��H�/��8��8��"��#��

-� �9G�/!� E;V!�!� E�� +9�1� *� ��<��;�"A��A�#��88��7��;A��<�� 8�� "A��A

� !2C1H9 !�!�4��I��"A��B��*<��8��8��*"A��J-��')��6�%'��*��+(�

�� H>/�!C1>C�EC�6�> 9/�4��B��"��8��<��"��

��

�� 1A�� ;��"�� 1C+19>E>1� %'(� ��!9�� !�� !2C1H9 !�!� % (� �� "A��A��A�

'� 1A�� ;>/!C11�.!C�1� 9�++�C1>C2��!3�� 3�11W!� %�(� �� "�� ;%6;#A-8��+,61#$8��F��9G�/!�+9�1.1W!�%-(��;A��#��"��A��H>/�!C1>C�EC�6�> 9/�%�(�

-� F��8��A��#��"��*�� "��*"A��"��Z�8��K� "�� Q�� A�� .�� ;>/!C1*1�.!C�1� 1C+19>E>1� %'(� �� "��H�/�� ;��<��"��

� ��Q�� 8��"�� ;>/!C11�.!C�1 9�++�C1>C� 2��!3�� 3�11W!� %�(� �� "��,''6#//E-8�

��%$%�#�%��

'�

��%"� ��;�;�#$ �>$�� %��- ��%$#�#� !��

�� 6��

��;.&#!''#" -!'�!�

!��N��"�A�#��88��8��I�� /�� "�A�#��88�� '&�6�%��+(��"A��B��"A��*�� "�� "�� #�� "A��<�� "��<�;��"��8��#��A��8��1A��#��"A��8��<��"��*��#��A�

/�0#/@A�.(��>�"��>�9��!��4��6��'8��!��7�>��

�#� (+;�#�!� - �!%��

5A�A��"A��*��Q��'&�6�%��+(�"��<��*"A��"�� 8��@��"��8�� "��<��;��7�� A�� A�� #�� *'&�6�%'�*��+(��"��6��B��A��"A��#��*�� N��<�;B� �� <�� A�� 8��

/�0#/@A�.A��7�>��<��"��>��"7��>��

�#�!�; - �!%��

�A��8�=��;��"�@��A��*"�A�� A�� A��*��A�"��8��/�=��*�A�� "A�� "�� "�� A8A��8��

/�0#/@A�.+��>�� F��>��"��>��7�>��>��!�>��

��

�$#�� "�%$$ �

�� #�� ;�� "�� A�� 8��"��,��"��<��B�"��"��&,�')�"��% �0�,�))��(�

6#��8��U��"��"��/�N��"��"�� 8��;��8��8��6��;��A��I��A��

��%��#"

.��A��I��"��*�=��"��=��"��A��B��A��"��;��C��;A��"��;��"��*��;#��A��#��"��"��B��7��8��;��8��A�

�!%��

.�� "�� "�� A��#�<��"��E��<��A��"��A��

��%$#� !��

.��<��8��#��88��8��*��.��A��;��;��;�� "�� "R�� =� �� "��A�� *��

�� .�A�#��88��8�� 6�%'��+(��*��"A��

'� 6#��8��"��+��"��*��

-� 1A�� #�� "A��

� ��Q��8�� "��"��"��B�0��*

�� #�� A��8��8��"��

)� ��8��"��"��*��

��%$%�#�%��

''

�!�; � �� (+;�#�!� ��!"";�; �

�$%( �� (+;�#�!� �!�; 6�#"<� �

%#�- �2��%��"RA�3��(5[�%&��<��(6I��#��,�%'��A��A��(6��*8��%"��=( ��"�@��6I��"��8��1I��A��A�%��(6I��;��%"��@��(��%��"��&�,�')�"�(

��+�%'��6('0��+�%�-��6('-��+�%��6( ��+�%'-��6('0��+�%�-��6(-0��+�%�J��6(-��+�%��6( ��+�%'��6( ��+�%'��6(

&*��'�#�� '�#�� 0*&��#��'�*-��-�#��0*&��*0��

��''��'��

�$#%$$ ��"��E��"��.��%'��3'��<��(1��A��%��A��&��(

-��+�%�0��6(-��+�%�0��6(-��+�%�0��6(-��+�%��6(

��-��-��-�#��

��-

��%�� !%��- � ��8�A��%��A��=(2��8��%'*�3'��(F��#��%��A�(

-��+�%�0��6( ��+�%'��6( '��+�%''��6(

'��J��

�-�

��(#" �H��6��<�*H��

-��+�%�0��6( ��+�%'��6(

-��&��

��

��(( �- � �� 8��%�'��(.��I��

��+�%'��6(-'��+�%�)��6(

��

��

�#%�� #�%�� % �!��,��A��%''��=(!��,�"��8��[�#�%'��=(!��"��%-'��=�(6��<��,�8��.��%' �*��(.��B��8��\��%��(.��"��.��"��B��#��88�5��R��,�%��"R�"��"��<�(5R��#��

-'��+�%��6(-��+�%�0��6(-��+�%��6(-��+�%��6(-'��+�%��6(-0��+�%�J��6( ��+�%'��6(-��+�%�0��6(-'��+�%�)��6(-'��+�%�)��6(-'��+�%��6(

-��'�*-��-�*��'��-��*'��)��)*�&��'��

��%-��(��%-��(��%'��(

�-��

/�0#/@A�.+��>��7�>��7��D��!F�>��!��+��9��"��7�>��7��"��"��=>��9��7��G�� >��7�?��>�>��>�>��

�� % �

'-

� ��/#" �� % ��;* ��%'

��

�� 8��"�� ,7��"��Q��A��A��#��A�@��

�� >�"�A��#�88��#��8��8��<��*��8��

'� �;��7��#�88��"��"��

��8��A��,A��,7��"I��"R��#��#��"��Q��A��B��;��;��*�,�<�� 7�� ;��,7��

�� >��8��N��"��A��<��8��8��>��8��N��8��A��<��

�;��A��"��A��B��;��*��;��A��"A��>��"��;A�� "�� ;�� <��"��<��;��A��A�N��@*��

�� 1��8��""��*��88��

'� +�� "�� "�@�� ;��<��;��

-� 1��"��"�@��7��

6��

�%"!� O

��6��

>��Q��A�"��*��"��7��A��8��

#%�� #�. #��! $$

��8��;��"��;Q��A��>��8��"�� A��8�� 7�@�� 8��;A��A��"�� ;#��A� � �� "��A��A��

��A"��A*��"��"�� "�A��;��;��0

�� KK

��!?�!�� - )�#�.& � $ '�!�#*#�� !� %�� * ��%��- � ��/#" 1-� �� % ��!- � +#�#�%��0

�� % �

'

�!%- - �;� .�%��- ��#��

��P�Q��P�Q ��

GH.!9HC$��A�A��#��88��8��"��

� ��8��;��"��#A�

� �;��"��A��<��"��I��Q�

� 6��I�� A��A� ��*�� "A��

� .��

� ��#��8��"��

� 1A��"��I��699L�%6�> * 9/(��9�C/�9/�%+9�1�H�162C(�

� 1A��"A��A��A�

� +��"��

GH.!9HC$��8��;��"��Z.�QK�

� �� 8�� ;�� "�� A� �� 7�� "�A�#��88��

� .��@��I��"A��*��"��"��

� ��<��8��"A��"�A�#��88��

� P

GH.!9HC$��"��

� ��8��;��"��#A�

� ��N��A��#A�

� ��"��

� ��#��8��"��

� 1A��#��N��

� +��"��

GH.!9HC$�.��@��8��

� 6��#��#��

� ��8��

� P

� P

P>��<��7"��;��A��<��Q��8�A��<��B��"��<��8�A��.��I�<��;��"��*��<�;��#��;�""��A��8��!9�!��A��3��!9�!C��A"��B��"�A��Q��"��;��A��;��A"��*��;��;��88��A�"��"��<��8�A�

�� KK

��!?�!�� - )�#�.& � $ '�!� #*#�� !� %�� * ��%�� - � ��/#" 1 -� �� % � �! - � +#�#�%��0

��2��

��

��6 ��U��

��

O&M Manual

ITEM# 2 - STEAMER, CONVECTION COUNTERTOP

AccuTemp Model S64803D140 SGL (1 REQ'D)

Steam'N'Hold™ Convection Steamer, includes stand with casters, electric, holds (6) 12"x 20"x 2-1/2" deep pans, vacuum cooking, manual mechanical timer controls, NO water or drain connections required, 14kw, 480/60/3ph, 5' cord & NEMA L16-20P plug, ENERGY STAR®

AccuTemp Model: S64803D140 SGL Item#: 2


MP4002-1103

AccuTemp Products, Inc. · 8415 North Clinton Park · Fort Wayne, IN 46825 ·800 210-5907 · accutemp.net

IMPORTANT WARRANTY INFORMATION:For product warranty activation, the Product Registration Form must be submitted ̆to AccuTemp Products, Inc. after installation of the appliance.

INSTALLATION & OWNERS MANUALS/N 35389 & HIGHER

MP4002-1103 STEAM’N’HOLD™ 2 of 17

Table of Contents ............................................................................2Document History ...........................................................................2Safety Warnings ......................................................................3Warranty ..........................................................................................4Control & Component Identification ...............................................5-7Installation .......................................................................................8-10Initial Start-Up ...............................................................................10-11Operation-Cooking ......................................................................11-12Daily & Weekly Cleaning ................................................................13-14Basic Troubleshooting .....................................................................15-16Service Information .........................................................................17

Current revision: MP4002-1103 Date:03/11 Prior revision: MP4002-0503 Date: 03/05 ChangesOperational changes due to new configuration changes.

TABLE OF CONTENTS

DOCumENT HISTORy


SAFETy WARNINGS

Only personnel qualified to work with electricity should install this appliance. Improper installation can cause personal injury or damage. This appliance must be properly grounded. Failure to properly ground could result in electrocution and/or death.

When using a stand that is equipped with the casters, the surface must be level. Failure to do so 1. can result in a “tipping” situation and could result in serious injury.Direct contact with steam can result in serious burns.2. When accessing the cooking compartment, be sure to always stand back while slowly opening 3. the door, allowing the compartment to vent the steam. Never look or reach into the cooking compartment before the steam has completely vented.Never reach into the cooking compartment or handle hot items without wearing proper protective 4. equipment.Never use wet or damp gloves, as moisture can conduct heat quickly and could result in severe 5. burns.

DANGER

WARNING

Be sure all operators read, understand and follow the information contained in this manual, 1. including caution warnings, operating instructions, and safety instructions.Use caution when operating the steamer as direct contact with steam can result in severe 2. burns.Please use caution when emptying the appliance drain pan as the contents of the pan could 3. cause severe burns.Keep the floor in front of the appliance clean and dry.4. Do not use pressurized water to clean the appliance.5. Use of replacement parts other than those supplied by AccuTemp can cause injury to the operator, 6. damage to the appliance and will void all warranties.

This appliance is extremely heavy and use of appropriate material handling equipment to install 7. the appliance maybe required. Remove the packaging and move it into its final location or employ additional help as required for safe handling.Do not use the low water warning indicator or buzzer as a substitute for checking the water 8. level in the cooking compartment of the appliance periodically. Failure to properly maintain the water level may result in improperly cooked product and over time may result in a premature service problem that may void the warranty of the appliance.Failure to complete the suggested operating, cleaning and preventive maintenance procedures 9. may cause slow cooking or premature service problems that may void the warranty of the appliance.

CAuTION


LImITED WARRANTyOne Year - Parts & Labor - U.S. & Canada Only

AccuTemp Products, Inc. (AccuTemp) warrants that your AccuTemp equipment will be free of defects in material and workmanship under normal use for a period of twelve (12) months from installation or fifteen (15) months from date of shipment from AccuTemp, whichever date first occurs (the Warranty Period). Registration of AccuTemp equipment is required at the time of installation. Damage to AccuTemp equipment that occurs during shipment must be reported to the carrier, and is not covered under this warranty. The reporting of any damage during shipment is the sole responsibility of the commercial purchaser/user of such AccuTemp equipment.

AccuTemp provides an active service department, which should be contacted and advised of service issues, regardless of the warranty period. During the warranty period, AccuTemp agrees to repair or replace, at its option, F.O.B. factory, any part which proves to be defective due to defects in material or workmanship, provided the equipment has not been altered in any way and has been properly installed, maintained, and operated in accordance with the instructions in the AccuTemp Owners Manual. During the warranty period, AccuTemp also agrees to pay for any factory authorized equipment service agency (within the continental United States and Canada) for reasonable labor required to repair or replace, at our option, F.O.B. factory, any part which proves to be defective due to defects in materials or workmanship, provided the service agency has received advance approval from AccuTemp factory service to perform the repair or replacement. This warranty includes travel time not to exceed two hours and mileage not to exceed 50 miles (100 miles round trip), but does not include post start-up assistance or training, tightening of loose fittings or external electrical connections, minor adjustments, maintenance, gaskets or cleaning. AccuTemp will not reimburse the expense of labor required to replace parts after the expiration of the warranty period.Proper installation is the responsibility of the dealer, owner-user, or installing contractor and is not covered by this warranty. Improper installation can affect your warranty. Installation is the responsibility of the Dealer, Owner/User or the Installation Contractor. See the Installation section of the Owners Manual. While AccuTemp products are built to comply with applicable standards for manufacturers, including Underwriters Laboratories (UL) and Underwriters Laboratories Sanitation requirements, it is the responsibility of the owner and the installer to comply with any applicable local codes that may exist.AccuTemp makes no other warranties or guarantees, whether expressed or implied, including any warranties of performance, merchantability, or fitness for any particular purpose. AccuTemp liability on any claim of any kind, including negligence, with respect to the goods and services covered hereunder, shall in no case exceed the price of the goods and services, or parts thereof, which gives rise to the claim. In no event shall AccuTemp be liable for special, incidental, or consequential damages, or damages in the nature of penalties.This constitutes the entire warranty, which supersedes and excludes all other warranties, whether written, oral, or implied.

WARRANTy


STEAM’N’HOLD™-CONNECTIONLESS

DRAIN VALVE (CLOSED POSITION)

SELECTOR SWITCH - POWER, FAST COOk & LOW TEMPERATURE COOk OFF PUSH BUTTON

LOW TEMPERATURE STEAM & HOLD THERMOSTAT

TIMER

VACUUM GAUGE

TEMPERATURE GAUGE

STATUS AND FAULT ALARMS INDICTORS

OPERATIONAL INSTRUCTIONS

DOOR LATCH

DRAIN PAN (NOT SUPPLIED)MUST BE INSTALLED DURING COOkING AND DRAINING OPERATIONS.

ADjUSTABLE FOOT

CONTROLS AND HARDWARE LOCATIONS ARE THE SAME FOR THE S3 AND S6 MODELS

FIG. 1

CUSTOMER SUPPLIEDDRAIN PAN


STEAM’N’HOLD™-CONNECTED

DRAIN VALVE (CLOSED POSITION)

SELECTOR SWITCH - POWER, FAST COOk & T-STAT COOk

OFF PUSH BUTTON

LOW TEMPERATURE STEAM & HOLD THERMOSTAT

TIMER

VACUUM GAUGE

TEMPERATURE GAUGE

STATUS AND FAULT ALARM INDICATORS

OPERATIONAL INSTRUCTIONS

DOOR LATCH

CONTROLS AND HARDWARE LOCATIONS ARE THE SAME FOR THE S3 AND 6 PAN MODELS

CONDENSATE TRAY

ADjUSTABLE FOOT

FIG. 2


STEAM’N’HOLD™-CONNECTED

REAR VIEW

3/4” DRAIN CONNECTION

WATER CONNECTIONMAX PRESSURE 60 PSI

POWER PLUG

FIG. 3

MAINTAIN A 3” SPACE BETWEEN OTHER COOkING EqUIPMENT LEFT AND RIGHT SIDES OF THIS APPLIANCE.

PUMP AIR INTAkEDO NOT BLOCk MINIMUM 3” SPACE MUST BE MAINTAINED

3” 3”

CONTROL COMPARTMENT COOLING VENTDO NOT BLOCk OR LOCATE OVER HIGH HEAT OR STEAM

ADjUSTABLE FOOT

WATER CONNECTION 60 PSI MAX

STEAM’N’HOLD™MP4002-1103 8 of 17

BuILDING CODES AND STANDARDSThe appliance must be installed in accordance with the following building codes:USA: National Electric Code, ANSI/NFPA-70, state and local codes. International Plumbing Code 2003, ICC or Uniform Plumbing Code 2003, IAMPO. Canada: Canadian Electric Code, CSA C22.2 and state and local codes.uNPACKINGThis appliance was inspected before shipment from the factory. The shipping company accepts full responsibility for safe delivery. Immediately after unpacking, check the appliance for possible shipping damage. If damage is identified, save the packaging material and contact the shipping carrier within 15 days.LOCATION AND PLACEmENTTo insure maximum benefit of your warranty; location, placement and leveling are critical. The AccuTemp STEAM’N’HOLD™ is designed for installation on either a commercial kitchen counter top or an AccuTemp STEAM’N’HOLD™ stand. Your appliance is equipped with vents to allow the proper ventilation of air through the electrical compartment. The vents are located on the bottom and rear panel. To ensure these vents work properly a minimum 3” (77 mm) clearance from these vents must be allocated. It is also recommended that the appliance not be placed under other wet equipment or locations.LEVELINGThis appliance must be installed in a level condition. An out-of-level condition may cause improper operation and possible damage. Damage caused by improper leveling is not covered by warranty. Use a spirit level, resting on the top of the appliance cabinet surface, to ensure it is level front-to-back and left-to-right. If this is a counter-top installation, be sure to install the rubber foot tips provided with your appliance onto each foot

SINGLE STAND INSTALLATIONThe AccuTemp SNH10 single stand is equipped with adjustable height feet and the AccuTemp SNH11 single stand is equipped with non-adjustable height casters. Both can be used with either a single S3 or S6 model STEAM’N’HOLD™. Before mounting the appliance on the SNH11 stand, engage the brakes on the two front locking casters, pressing on the “ON” handle of the brake mechanism. To mount the appliance, carefully lift and place it on the horizontal mounting brackets, ensuring that the (4) mounting holes on the underside of the appliance is lined up with the mounting holes on the brackets. Then, using a 7/16” wrench, fasten one pair of the ¼”-20 hex bolts and ¼” split lock washers through the underside of each stand bracket mounting hole into the appliance and tighten securely. With the SNH10 stand, level the appliance by adjusting the feet found at the ends of each stand leg, either up or down as needed.

INSTALLATION adjuster of each of the legs. This will keep the appliance from sliding on the counter-top under normal use. Once the rubber foot tips have been installed, rotate the foot adjusters up or down as needed to level the appliance

DOuBLE STAND INSTALLATIONThe AccuTemp SNH20 double stand is equipped with adjustable height feet and the AccuTemp SNH21 double stand is equipped with non-adjustable height casters. Both stands can accommodate either two S6 models or two S3 models or a single S3 model on the top and a single S6 model on the bottom. Before mounting a appliance on the SNH21 stand, engage the brakes on the two front locking casters, pressing on the “ON” handle of the brake mechanism. To mount the appliance, carefully lift and place it on the bottom horizontal mounting brackets, ensuring that the (4) mounting holes on the underside of the appliance are lined up with the mounting holes


on the brackets. Then, using a 7/16” wrench, fasten one pair of the ¼”-20 hex bolts and ¼” split lock washers through the underside of each stand bracket mounting hole into the appliance and tighten securely. Once the “bottom unit” has been installed, carefully lift and place the “top unit” on the top horizontal mounting brackets, ensuring that the (4) mounting holes on the underside of the appliance are lined up with the mounting holes on the brackets. Then, using a 7/16” wrench, fasten one pair of the ¼”-20 hex bolts and ¼” split lock washers through the underside of each stand bracket mounting hole and tighten securely. With the SNH20 stand, level the appliance by adjusting the feet found at the ends of each stand leg, either up or down as needed.WARNING!When using a stand that is equipped with casters, the floor surface must be level and flat. Failure to do so can result in a “tipping” situation that could result in serious injury.

INSTALLATION-CONT.

ELECTRICAL SuPPLyThe AccuTemp STEAM’N’HOLD™ appliance has been designed, manufactured and tested to meet or exceed the Underwriters Laboratories safety standards. To ensure safety is maintained in your installation, it is important that the following paragraphs are understood before attempting to apply power to your STEAM’N’HOLD™. If there is any doubt as to whether your supply receptacle is of the correct voltage, amperage, or is properly grounded, consult a qualified electrician or authorized service agent.POWER REQuIREmENTSAC power requirements are listed on the data plate located on the left side access panel of the appliance. This appliance should never be connected to a circuit

operating at more than 150 VAC to ground and should always be connected to an individual branch circuit. Make sure the voltage at the supply receptacle is within ±10% of the voltage listed on the appliance data plate. Connection to any other voltage may permanently damage your STEAM’N’HOLD™ or cause premature component failure. Damage of this type is not covered under the product warranty. Each appliance comes equipped with a connected 6 foot power cord and plug, rated for the power requirements of each appliance. Damage caused by removal or modification of factory standard plug is not covered by product warranty.GROuNDINGTo reduce the risk of serious shock or death in the event of an electrical short circuit, this appliance must be grounded. The STEAM’N’HOLD™ is equipped with a cord having a grounding wire and plug, which must be plugged into a receptacle that is properly installed and grounded. Under no circumstance should the grounding plug be cut or bent to fit a receptacle other than the one specified.

WATER SuPPLy-CONNECTEDInstallation Requirements:The Installer/Owner is responsible for the water connection of this appliance.This appliance is to be installed to comply with all applicable federal, state, or local plumbing codes.The United Laboratories Sanitation (UL) requires installation of a check-valve (or other approved anti-backflow / anti-siphon device) (not provided) in all supply lines in accordance with and as required by local, state, and national health, sanitation, and plumbing codes.

NOTE:SCHEmATIC LOCATED INSIDE THE CONTROL PANEL (LEFT SIDE)


Accessory parts are available from our authorized service parts groups for material to complete this drain connection.PART NUMBER DESCRIPTIONAT0P-3477-83000 3/4” Silicone Hose - Order

per FootAT0P-2714-3 3/4 Hose Clamp

INSTALLATION-CONT.DRAIN HOSE SPECIFICATIONMaterial is a silicone inner tube with high temperature resistant braided plies and silicone outer cover.Must meet SAE20R3 HT Class A performance requirements; 350°F operating temperature

Some local building codes require the this appliance to be under an exhaust hood. Please check local building code requirements before completing installation of this appliance.

HOOD VENTILATION

INITIAL START-uPINTRODUCTIONThe AccuTemp STEAM’N’HOLD™ takes the time-proven method of cooking with steam and adds the advantage of control. This is accomplished by reducing the internal atmospheric pressure of the cooking compartment, thereby lowering the temperature at which the water begins to boil. This allows the operator to control the temperature of the steam for cooking. Controlling the steam temperature gives the operator the ability to cook the food to the desired temperature without over-cooking, resulting in a more tender, juicier, nutritious product and with less shrinkage than was previously possible. Once the cooking time expires, the appliance automatically enters the “HOLD” mode. In this mode, the thermostat regulates the internal temperature. At this time, steam is no longer generated and the cooking compartment is held at the desired temperature at a relative humidity of 100%. This eliminates food from drying out by suppressing the evaporation of the products’ natural moisture. As

All drain lines from the appliance must maintain a 1” air gap between the drain line and the drain.Drain lines from the appliance should not be hard plumbed to the drain

WARNING!

DRAIN LINE-CONNECTEDThese models have a 3/4” drain connection at the rear of the appliance. See FIG. 3 for location.

These models do not include a drain connection and a full size steam table pan or a 1/1 gastronome pan with a minimum depth of 4 inches is required. The 4” drain pan, part number SH-DP can be ordered as an accessory .Optionally a 2 1/2”drain pan with an elbow for a drain connection, part number AT1A-3155 is available.

WATER SuPPLy -CONNECTED Check local codes to determine exactly what type of anti-backflow / anti-siphon device is necessary to meet local requirements.

Design the water supply line so the unit can

be moved for service. Install a manual water valve between the water supply line and the appliance supply line.The Garden Hose Thread (GHT) connector

used must be NSF or UL rated for food grade service.Do not apply pipe thread sealant to GHT

connections.Install a manual water shut-off valve (Main

Water Shutoff Valve) (not provided) between the cold water supply line and the appliance.Flush the water supply lines before connecting

the lines to the appliance.Connect the water supply lines to the appliance

connection.DRAIN LINE-CONNECTIONLESS


Figure 4

a result, most food products can be held in a ready-to-serve state for several hours after cooking, with no appreciable loss in taste, appearance or consistency.DAILy PREP-CONNECTIONLESSPreparing the STEAM’N’HOLD™ for use each day requires very little time and effort: simply fill the appliance with water and preheat.CAuTION!Before filling the cooking compartment with water, ensure that the drain valve on the front of the appliance is in the closed position. Ensure that a full size steam table pan or a 1/1 gastronome

At the beginning of each day, open the door of the appliance and pour 3 gallons (11 liters) of ordinary tap water into the bottom of the cooking compartment. Daily water usage will depend on several factors: cooking temperature, the products being cooked and the length of time the door is open. In most cases, 3 gallons (11 liters) of water will last several hours or more. If the appliance does run out of water, the “Low Water” warning indicator light and buzzer will turn on. Should this occur, simply turn the appliance off, refill it with water and restart the appliance. If the shutdown occurred during cooking, the cycle will resume at the point it stopped. Time adjustment may be necessary, depending on the temperature of the water the appliance was re-filled with.

OPERATION-COOKING

LOW TEmPERATuRE COOKING [160°F (71°C) – 200°F (93°C)]Did you know that with the AccuTemp STEAM’N’HOLD™ you could cook and hold food all at the same time? With its patented vacuum cooking technology, the STEAM’N’HOLD™ offers you the versatility of cooking and holding different types of food product all at the same time when cooking with low temperature steam.CAUTION:Maximum recommended food load for the S6 model is 100 lbs (45kg) & The maximum recommended food load for the S3 is 50 lbs (23kg).To begin low temperature cooking, set the thermostat to the desired cooking temperature, set the timer to the desired cooking time and turn the selector switch to “ON”, if the steamer has to be started, and then select “T-STAT COOk”. Try using perforated pans were applicable for the best results in cooking. This allows steam to

INITIAL START-uP-CONT.DAILy PREP-CONNECTED

pan with a minimum depth of 4 inches, has been positioned on the pan rail brackets under the appliance. Although the mineral content of the water is not that important, the appliance should always be drained and cleaned at the end of each day to prevent food or mineral buildup.

With the water supply turned on, Turn the selector switch to “ON” and then to “T-STAT COOk” OR “FAST COOk”.

The appliance will power up with the pump 1. operating.The appliance will start to fill with water via 2. a water fill port located in the rear lower left corner. The thermostat will be turned off for the 3. initial fill to prevent damage to the heater elements.The cooking compartment water reservoir 4. will continue to fill with water until the both water probes sense that the water level is correct.The heater is then turned on and normal 5. operation begins.

DRAIN OPEN DRAIN CLOSED


CHECKING FOOD WHILE COOKINGTo maximize efficiency, while minimizing cooking time, it is always recommended to allow food to finish it’s cook cycle before opening the cooking compartment door. However, if the door is opened during a cooking cycle, a time adjustment may be necessary, depending on how long and often the compartment door was opened.Press the “OFF” button, stand back while slowly opening the door, allowing the cooking compartment to vent its steam. Once steam has vented, carefully check the food and turn the appliance back “ON” and set for “T-STAT COOk” or “FAST COOk”. HOLDINGThe STEAM’N’HOLD™ will automatically enter the “HOLD” mode once the set time has expired, the buzzer will sound, alerting the operator that the food is ready. A slight counterclockwise manual adjustment to the “HOLD” position on

penetrate from all directions, perforated pans will maximize heat transfer and give you the shortest cooking times.HIGH TEmP COOKING (212°F/100°C)To begin high temperature cooking,, set the timer to desired cooking time, and turn the selector switch to “ON”, if the steamer has to be started, and then select “FAST COOk”.CONTINuOuS COOKThis feature gives you the flexibility of cooking independently of the cooking timer and can be utilized in either “T-STAT COOk” or “FAST COOk”.Follow either low temperature or high temperature cooking guidelines but instead of selecting a time period, rotate the timer knob clockwise until the white indicator on the timer knob lines up with the yellow “CONTINUOUS” position.

the timer knob is needed to turn off the buzzer. The “HOLD” temperature is determined by the thermostat setting. It is recommended to preheat the cooking compartment to the desired holding temperature if the cooking compartment is in a cool state. To hold food independently of cooking, rotate the timer counter clockwise until the white indicator on the timer knob lines up with the yellow “HOLD” position. Select the desired “HOLD” temperature and turn the selector switch to “ON”.CLEANINGDAILy CLEANING-CONNECTIONLESSAt the end of each day, the Steam‘N’Hold should be drained and cleaned.Turn the steamer off.

Allow the cooking compartment water to 1. cool. Ensure that a full size steam table pan or a 1/1 gastronome pan with a minimum depth of 4 inches (101 mm) has been placed beneath the appliance.Use caution while opening the drain valve. 2. Empty the water into the drain pan and discard the water.Remove the steam director (FIG. 5.1) and 3. pan rails (FIG. 5.1) and clean with mild dish detergent and water. Rinse and dry.Clean the inside of the cooking compartment 4. with mild dish detergent and water. Make sure to clean the 2 water sensors (FIG. 5.3) located on the lower left hand side inside the cooking compartment thoroughly. Rinse and dry the inside of the cooking 5. compartment, including the two low water sensors (Fig 5.3)Clean the door gasket and inner door with a 6. mild dish washing detergent and clean water, rinse with a wet clean towel and dry. Leave the door open to allow the cooking 7. compartment to dry overnight.

OPERATION-COOKING-CONT.


Once a week, the STEAM’N’HOLD™ should be drained and cleaned more thoroughly than the daily cleaning.

Fill the cooking compartment with 2 gallons 1. (7.6 liters) of water and one cup (8 ounces or 0.24 liters) of white vinegar.Turn the appliance on and operate for 15 2. minutes at the maximum temperature in the T-STAT mode (200ºF/93ºC) or set the Switch to the FAST COOk position. (212ºF/100ºC @ Sea Level)Allow the water and vinegar mixture to cool. 3. Ensure that a full size steam table pan or a 1/1 gastronome pan with a minimum depth of 4 inches (101 mm) has been placed beneath the appliance. Use caution while opening the drain valve. Empty the water into the drain pan and discard the water.Rinse the cooking compartment thoroughly 4. with clean water. Empty the water and vinegar mixture into the drain pan (FIG. 1) and discard the mixture.Remove the pan rails (FIG. 5.1) and steam 5. director (FIG. 5.1) and clean with a soapy towel rinse and dry Dry the inside of the cooking compartment and 6. the two low water sensors (FIG 5.2).Replace the steam director and pan rails7. Leave the door open overnight.8.

DAILy CLEANING-CONNECTEDAt the end of each day, the STEAM’N’HOLD™ should be drained and cleaned.

Turn the appliance off and wait for it to cool. 1. Open the drain valve and allow the cooking compartment to drain completely. Remove the pan racks, steam director, overfill 2. sensor and condensate tray for cleaning. Wipe the inside of the cooking compartment, 3. water sensors, pan rails, steam director, overfill sensor, overfill float ball and condensate tray

with a clean cloth. Clean the door gasket, inside of door and 4. front face of the cooking compartment.Re-install the overfill float ball, steam 5. director, pan rails and condensate tray. Leave the door open overnight.6.

WEEKLy CLEANING-CONNECTEDClose the drain valve and add 1 cup (8 ounces or 0.24 liters) of white vinegar to the cooking compartment. Close the door and set the TIMER for 15 minutes and turn the appliance on at the maximum temperature in the T-STAT mode (200ºF/93ºC) or set the Switch to the FAST COOk position. (212ºF/100ºC @ Sea Level) The cooking compartment will automatically fill with water.

After 15 minutes, turn the appliance off 1. and allow the it to cool. Then open the drain valve and allow the water in the cooking compartment to drain completely.To rinse close the drain valve. Set the TIMER 2. to 15 Minutes and turn the appliance on at the maximum temperature in the “T-STAT COOk” (200ºF/93ºC) or set the Switch to the “FAST COOk” position. (212ºF/100ºC @ Sea Level) The cooking compartment will automatically fill with water. After 15 minutes turn the appliance off and 3. allow it to cool. Open the drain valve and let it drain completely.Remove the pan rails (FIG.5.1), steam 4. director (FIG. 5.1), overfill float ball (FIG. 5.3) and condensate tray (FIG. 1) for cleaning. Clean the water sensors (FIG. 5.2) with mild 5. detergent and a non-metallic cleaning pad.Wipe down the inside of the cooking 6. compartment and water sensorsInstall the overfill sensor, the steam director 7. , pan rails and condensate tray.

WEEKLy CLEANING-CONNECTIONLESSCLEANING-CONT.


Leave the door open overnight.8.

REmOVABLE PAN RAILS

STEAm DIRECTOR

CONNECTED mODELS ONLy

COOKING COmPARTmENT

WEEKLy CLEANING-CONNECTED

FIG 5.1 FIG. 5.2

WATER SENSORS OVERFILL FLOAT BALL

FIG. 5.3

CLEANING - CONT.


Appliance Will Not Turn OnMake sure the unit is plugged in and filled ̆with water. The appliance will not operate without water.Check the facility circuit breaker (or fuses) ̆supplying the unit.Call AccuTemp Products Technical Service ̆Toll Free at 800 480-0415 or at 260 469-3040.

Appliance “Low-Water” Light and AlarmCheck level of water in cooking compartment ̆and add accordingly.If cooking compartment is full (3 gallons/11 ̆liters), water sensors may have a film across them. Clean sensors by draining unit of water and wiping sensors off with a towel and mild detergent and then rinse thoroughly. If mineral or food deposits are evident, clean with a cloth scratch pad to remove the deposits. Never use a metal scraper or stainless steel pads to cleanCall AccuTemp Products Technical Service ̆Toll Free at 800 480-0415 or at 260 469-3040.

Food Is Over CookedCheck that the proper cook temperature is ̆being used. (Excess time will cause over-cooking only when the temperature setting is moderately higher than the desired final product temperature).Call AccuTemp Products Technical Service ̆Toll Free at 800 480-0415 or at 260 469-3040.

Food Is under CookedMake sure you are using adequate time and ̆temperature settings. Extra time may be required if pans are covered or if product is left in plastic bags or similar packaging.

BASIC TROuBLESHOOTING

Try distributing the product more evenly ̆within the steamer and or pans, if possible.Make sure the water drain valve on the front ̆of the Steam‘N’Hold is tightly closed. The steamer may appear to be cooking normally if the valve is slightly open but efficiency may be compromised.Check the door seal for food debris. Food ̆debris on the face of the door seal or under flap may cause steamer to appear to be cooking normally but efficiency may be compromised. Nicks or cuts in the door seal may also cause inefficient cooking.Call AccuTemp Products Technical Service ̆Toll Free at 800 480-0415 or at 260 469-3040.

Low Vacuum Gauge ReadingsThe higher the temperature setting, the lower ̆the vacuum gauge reading. When operating at 212°F (Fast Cook), the gauge will read near or at zero.Verify that the door has been closed ̆securely.Check to make sure there is no food debris ̆on the face of the door seal or behind its flap. Also check the door seal for damage such as nicks or cuts.Call AccuTemp Products Technical Service ̆Toll Free at 800 480-0415 or at 260 469-3040.

Appliance Will Not Turn OffThis symptom, which is extremely rare, ̆indicates a serious control malfunction.Turn off the steamer’s electrical supply at ̆the source.Call AccuTemp Products Technical Service ̆Toll Free at 800 480-0415 or at 260 469-3040.


BASIC TROuBLESHOOTING

CONNECTED mODELS ONLyFailure Events and Safety ControlAppliance Does Not Turn On.

Check to ensure the steamer is plugged into ̆the correct receptacle.Check the branch circuit breaker to insure it ̆is in the “ON” position.The mechanical over flow level control has ̆been removed. The steamer will not start up until the mechanical level control is reinstalled.Call AccuTemp Products Technical Service ̆Toll Free at 800 480-0415 or at 260 469-3040.

No/Low Water Pressure or No/Low Flow of Water into the Reservoir.

Check the supply water pressure ̆Check for dirty inlet screen. ̆Check for dirty probes. ̆Call AccuTemp Products Technical Service ̆Toll Free at 800.480.0415 or 260.469.3040.

Appliance Shuts Down During Operation.Check conditions listed above for no/low ̆water pressure or no/low flow of water into the reservoir.If the water level control valve is stuck “on”, ̆the mechanical overflow level control will shut down the whole Steamer and the water supply by turning off the master water control valve.If the water level sensing control board ̆becomes faulty, the mechanical over flow level control will shut down the Steamer.Call AccuTemp Products Technical Service ̆Toll Free at 800 480-0415 or at 260 469-3040.

Never leave a deliming agent in contact with 1. the stainless steel longer than 10 minutes before rinsing the cooking compartment thoroughly with water. Longer contact can cause corrosion.Do not use abrasive materials, such as wire 2. brushes, metal scouring pads or scrapers to clean the cooking compartment bottom.Service must be performed only by 3. AccuTemp Products, Inc. Preferred service agents. Service performed by non-preferred service agents will void all warranties.Any in-field modification made without 4. written authorization from AccuTemp will void the warranty.

WARNING


AccuTemp will continue to support your AccuTemp product even after your warranty expires with our 7-7-7 Lifetime Service & Support commitment. AccuTemp will have technicians available from 7:00 AM-7:00 PM EST 7 days week to help diagnosis and guide you to the nearest AccuTemp Authorized Service Agent to for a fast reliable repair. To ensure continued safe and reliable operation of your Steam‘N’Hold™ only AccuTemp Preferred Service Agents should perform any component replacement or major repair. Please contact the AccuTemp Technical Service Department.

GENERAL SERVICE INFORmATION

WARNING!AccuTemp Technical Services must be called for all warranty repair requests. ̆

Service must be performed only by AccuTemp Products, Inc. preferred service agents. Service ̆performed by non-preferred service agents will void all warranties. Call AccuTemp Products, Inc. Technical Service Hot line at 800 480-0415 or 260 469-3040 or email us at [email protected] for all warranty repair requests To prevent electrical shock, do not open covers. There are no user serviceable parts inside. ̆

Technical Services Toll Free: 800 480-0415

Technical Services: 260 469-3040

Technical Services Fax: 260 469-3045

email: [email protected]

web site: accutemp.net

Check our web site out for additional information including schematics and manuals. accutemp.net

SERVICE MANUALSERIAL NUMBERS 25384 AND UP

ACCUTEMP PRODUCTS, INC. 8415 NORTH CLINTON PARK - FORT WAYNE, IN 46825 - 800.480.0415 - www.accutemp.net

2 MP5006-1001 Rev A

TABLE OF CONTENTS

CONNECTIONLESS MODELS

Introduction____________________________________________________ 4

Sequence of Operation___________________________________________ 4

Trouble Shooting Guide__________________________________________ 5-7

Removal and Installation – 6 Pan Models

Removal from Stand________________________________________ 8Removal of Legs___________________________________________ 8Gast Vacuum Pump________________________________________ 8Thermostat________________________________________________ 9Temperature Probe_________________________________________ 9Timer_____________________________________________________ 9Vacuum and Temperature Gauges_____________________________ 10Contactor__________________________________________________ 10Vacuum Hoses and Tees_____________________________________ 10Solid State Relays___________________________________________ 11Lamps_____________________________________________________11Fuses_____________________________________________________ 11Water Sensor Control Board__________________________________ 12Water Sensors______________________________________________ 12Control Relays______________________________________________ 12Fast Cook / Thermostat Toggle Switch__________________________ 12On/Off Switches_____________________________________________13Cord and Plug Assy._________________________________________ 13Drain Valve_________________________________________________ 13Gutters____________________________________________________ 13Pressure Switch____________________________________________ 14Dual Pressure Switch________________________________________ 14Firebar Heater Replacement___________________________________14-15Cast Heater________________________________________________ 15Door Removal______________________________________________ 16Inner Door Removal_________________________________________ 16Floating Inner Door Removal__________________________________ 16Gasket Replacement_________________________________________ 16Inner Door Valve Cup Replacement_____________________________16Door Latch Replacement______________________________________17

Removal and Installation – 3 Pan ModelLight Board_________________________________________________17

3 MP5006-1001 Rev A

AUTOFILL MODELSIntroduction & Sequence of Events– 3 & 6 Pan Models________________ 18

Trouble Shooting Guide___________________________________________ 19

Removal and Installation

Water Fill / Sensor Control Board______________________________ 20Water Fill Valve_____________________________________________ 20Overfill Sensor Switch_______________________________________ 21

Schematics – 6 Pan Models________________________________________ 22-28

Schematics – 3 Pan Models________________________________________ 29-35

Parts___________________________________________________________ 36 - 39

4 MP5006-1001 Rev A

INTRODUCTION-CONNECTIONLESS 3 & 6 PAN MODELSThe AccuTemp Steam ‘N’ Hold steamer takes time-proven method of cooking with steamand adds the advantage of control. This is accomplished by reducing the internalatmospheric pressure of the Steam ‘N’ Hold cooking chamber, thereby lowering thetemperature at which water begins to boil. This allows the operator to control the temperatureof the steam for cooking. Controlling the steam temperature gives the operator the ability tocook the food to the desired temperature without over-cooking, resulting in a more tender,juicier, nutritious product with less shrinkage than was previously possible. Once the cookingtime expires, the steamer automatically enters the “Hold” mode. In this mode, the thermostatregulates the internal temperature, but vacuum is released, returning the cooking chamber tonormal atmospheric pressure. At this time, steam is no longer generated and the cookingchamber is held at the desired temperature at a relative humidity of 100%. This eliminatesfood from drying out by suppressing the evaporation of the products’ natural moisture. As aresult, most food products can be held in a ready to serve state for several hours aftercooking, with no appreciable loss in taste, appearance or consistency.

SEQUENCE OF OPERATIONMAIN ON / OFF SWITCHES

Power is supplied through the power cord to the main contactor. Power comes off the backside of the contactor to the water board. While power is supplied to the water board, currentis conducted thru the water sensors in the cooking chamber which must sense that water isin the unit to allow it to come on. The over-temp and water board are in series. Both must besatisfied before the unit can turn on. When the ON button is pressed it completes the circuit.The main contactor will pull in and will send power to the solid state heater relays at thesame time latching the CR1 and CR2 control relays. Power is also sent to the timer andthermostat. The timer has 3 settings: HOLD, TIME and CONTINUOUS. When the timer isengaged power will be sent to the control relay on the top of the pump and the pump willstart.

5 MP5006-1001 Rev A

TROUBLE SHOOTING GUIDESTEAMER TROUBLE SHOOTING GUIDE

SYMPTOM POSSIBLE CAUSE EVALUATION

Unit will not power up No water in the steamer Fill with up to 3 gallons of water. Make surethe water level is above the sensors.

Water Sensors Scrub and clean with a scotch brite pad.Incoming power supply Check breakers, reset if required. Check the

power plug to be sure it is firmly in thereceptacle. Measure incoming power, callthe Power Co., if necessary.

Steamer fuses Check and or replaceFuse holder Check and or replaceOn switch and contacts Check for continuityControl Relays Check continuity of the coil. Check for

power to relay coil. Visually check forcontact pull in and contact condition. Checkfor voltage across relay terminals.

Water Board Check to see if the LED on the water boardis on when the unit is powered up. Clean thesensors and re-inspect. Check for incomingpower and check to make sure the ground iscorrect. If the LED light does not come on,replace the board. Boards with a 10 seconddelay is just the opposite

Hi Limit NOTE: Serial No. 3865 to 19117 have aresetable Hi-Limit. Unplug the unit andlocate the access panel on the rear of theunit. Push the button in until it clicks. If thisfails to start the unit after plugging back in,check the control relay and/or the offcontact. These units also have a auto- resethi-limit (purple and brown wires). If this isopen while the unit goes to low water itneeds to be replaced.

Unit is cooking slow Low vacuum pressure, Vacuumpump.

Remove the top left pan rail in the steamingchamber. There will be 1 or two holes. Ifthere are two holes, the one towards thefront is for the pressure switch and does notneed to be plugged. There may be a thirdhole located on the lower left side of thechamber and this must be plugged inaddition to the top hole. From a cold start,plug all the holes with your fingers, turn theunit on and observe the reading on thevacuum gauge. The correct reading shouldbe between 20 to 25 inches of pressure.0 to 5 inches of pressure denotes a faultypump.Check all the hoses and connections for anyleaks. If the pump does not run at all, givethe fan blade a push start through the grill. Ifthe pump starts, it has a bad run capacitor.Replace as needed.

6 MP5006-1001 Rev A

Unit is cooking slow (cont) Pressure switch In the FAST cook mode, the pressure switchwill close once the steam chamber reachesthe thermostat setting. As the temperaturerises, the vacuum pressure falls. Once theunit reaches 210 to 212 degrees, thepressure will be at zero. Cycle times whenthe unit is calling for heat should be around8 to 10 seconds on and 60 to 90 secondsoff. Replace the pressure switch if the cycletimes are off or if you can suck air throughthe switch.

Unit is cooking slow (cont) Door Gasket Check for cuts or cracks. Replace asneeded

Door Alignment With the unit on and the pump running,perform the Dollar Bill test on the door.Close the door on a Dollar Bill. (all foursides of the door) There should beresistance when pulling the bill out. If thebills comes out easily, remove the hingecovers. Loosen all of the screws, turn thethermostat to150 degrees, enable the timer,shut the door and turn the unit on so itcreates a vacuum and draws the door inand then retighten the screws.

Door Sealing If the door alignment process does not fixthe problem, remove the inner door andplace it on a flat surface and check for anywarpage. Also check that the suctions cupsare sealing. If they have turned gray orwhite then replace. Use one of the pan railsas a straight edge. Straighten and re-bendthe inner door until it is flat and re-installusing the door alignment procedure.

Quick Release Door On the inner door, check that the foursuction cups are sealing and that the springis functioning properly. Replace as needed.

Unit is over-temping Solid State Relay Check the cycle times as stated above.Check the voltage between T1 and L1. If theLED light is on, there should be 0 voltage. Ifthe unit does not cycle, and the LED stayson, replace the relay.

Over-temp Ohm out the Hi-limit to see if it is good.Clean the sensors and check the waterboard. If the low water light comes on whilethe unit is heating up, refer to the Hi-limitprocedure.

Thermocouple (type J) Check that the thermocouple is wiredcorrectly to the thermostat. White is positive(Terminal 6) and Red is negative (terminal7). Reversing the terminals will result in arun-away condition. See attached chart forDC-milli volt readings.

7 MP5006-1001 Rev A

Unit is over-temping (cont) Thermostat When a unit is at an altitude of 2,500ft+water boils at this altitude at about 207degree's. In thermostat mode unit startsblowing steam out the door just after heatlight goes out. (It will do this because ofextra heat in the element when it shuts offat about 205 degree's, drift point is at least 2degree's). If you have the tech setthermostat at 190 degree's and put in fastcook it will run at the point customer wantsto cook at

Thermostat Check resistance between terminals 4 & 5.AC thermostats should read line voltage andDC thermostats should be between 3 to 34DC volts.

Thermocouple (type J) See aboveUnit is not coming up toproper temperature

Heating elements Check for resistance between the twooutside double white wires on the terminalblock. On 17kW units check to terminals 1 &6, 2 & 5, and 3 & 4 on the terminal block.See attached chart for resistance readings.

TYPE J THERMOCOUPLE READINGS - THERMOELECTRIC VOLTAGE IN DC MILLIVOLTS

F° 0 1 2 3 4 5 6 7 8 9 10

70 1.076 1.105 1.134 1.162 1.191 1.22 1.249 1.277 1.306 1.335 1.36480 1.364 1.392 1.421 1.45 1.479 1.508 1.537 1.566 1.594 1.623 1.65290 1.652 1.681 1.71 1.739 1.768 1.797 1.826 1.855 1.884 1.913 1.942

100 1.942 1.972 2.001 2.03 2.059 2.088 2.117 2.146 2.175 2.205 2.234110 2.234 2.263 2.292 2.322 2.351 2.38 2.409 2.439 2.468 2.497 2.527120 2.527 2.556 2.585 2.615 2.644 2.673 2.703 2.732 2.762 2.791 2.821130 2.821 2.85 2.88 2.909 2.938 2.968 2.997 3.027 3.057 3.086 3.116140 3.116 3.145 3.175 3.204 3.234 3.264 3.293 3.323 3.353 3.382 3.412150 3.412 3.442 3.471 3.501 3.531 3.56 3.59 3.62 3.65 3.679 3.709160 3.709 3.739 3.769 3.798 3.828 3.858 3.888 3.918 3.948 3.977 4.007170 4.007 4.037 4.067 4.097 4.127 4.157 4.187 4.217 4.246 4.276 4.306180 4.306 4.336 4.366 4.396 4.426 4.456 4.486 4.516 4.546 4.576 4.606190 4.606 4.636 4.666 4.696 4.726 4.757 4.787 4.817 4.847 4.877 4.907200 4.907 4.937 4.967 4.997 5.028 5.058 5.088 5.118 5.148 5.178 5.209210 5.209 5.239 5.269 5.299 5.329 5.36 5.39 5.42 5.45 5.48 5.511

8 MP5006-1001 Rev A

REMOVAL AND INSTALLATION 6 PAN MODEL

REMOVAL FROM STAND

Using a 7/16” wrench, remove the 4 ¼’-20 x ½” bolts and lock washers located on themounting brackets going into the bottom of the unit. When reinstalling, make sure the “L”brackets that hold the drip pan are facing inward.

REMOVAL OF LEGS

Units with legs use the same “L” brackets used on the stand but are held on by 8 ¼”-20 X ½”bolts and lock washers. Use a 7/16” wrench to remove these to access the bottom panel.

GAST VACUUM PUMP

1. Unplug the unit.2. Remove the sheet metal screws on the left side panel of the unit.3. Disconnect the wires to the relay and mark the locations.4. Remove the hoses from the pump head.5. Remove the two 3/8” nuts holding the muffler on and pull out of the way.6. Remove the bolts on the pump bracket and pull the whole assembly out.7. Remove the 4 Phillips screws washers and spacers on the bracket.8. Remove the brass fittings on the head of the pump.9. Reassemble in reverse order.

9 MP5006-1001 Rev A

THERMOSTAT

1. Unplug the unit2. Remove the sheet metal screws on the left side panel of the unit.3. Remove the knob and the seal nut with a ½” nut driver on the front of the unit.4. Disconnect the wires and mark the pin locations.5. Reassemble in reverse order.Note: AC thermostats have 6 pins and DC thermostats have 7 pins.

TEMPERATURE PROBE

1. Unplug the unit.2. Remove the sheet metal screws on the left side panel of the unit.3. Remove the white wire from terminal # 6 and the red wire from terminal # 7.4. Follow the red and white wire down to the bottom of the unit.5. Peel the insulation aside and remove the retaining nut with a 3/8” nut driver.6. Reassemble in reverse order.

TIMER

1. Unplug the unit2. Remove the sheet metal screws on the left side panel of the unit.3. Remove the knob and retaining nut with a ½” nut driver on the front of the unit.4. Disconnect the wires and mark the pin locations.5. Reassemble in reverse order.Note: Don’t remove jumper wires.

AC Thermostat DC Thermostat

10 MP5006-1001 Rev A

VACUUM AND TEMPERATURE GAUGES

1. Unplug the unit2. Remove the sheet metal screws on the left side panel of the unit.3. On the vacuum gauge, remove the hose form the inlet connection.4. Remove the two 10/24 nuts.5. On the temperature gauge, remove the retaining nut on the inlet connection.6. Follow the capillary leads down to where the probe is mounted to the unit.7. Remove the two 3/8” nuts.8. Reassemble in reverse order.

CONTACTOR

1. Unplug the unit.2. Remove the sheet metal screws on the left side panel of the unit.3. Remove the red, black and white leads on both sides of the contactor.4. Remove coil wires.5. Remove the 6/32” nyloc nuts that secure the contactor.6. Reassemble in reverse order.

VACUUM HOSES AND TEES

1. Unplug the unit.2. Remove the sheet metal screws on the left side panel of the unit.3. Check all hoses and Tees for cracks or leakage.4. Remove clamps and replace.

11 MP5006-1001 Rev A

SOLID STATE RELAYS

1. Unplug the unit.2. Remove the sheet metal screws on the left side panel of the unit.3. Remove the wires attached to the relay and mark their locations.4. Remove the two mounting screws.5. Reassemble in reverse order.Note. Relays not mounted on a heat sink should use a heat pad or thermal paste.

LAMPS

1. Unplug the unit2. Remove the sheet metal screws on the left side panel of the unit.3. Remove the two wires on the lamp terminals.4. With a pair of pliers, depress the locking ears on the switch and push the lamp thru

the front.5. Push new lamp in the mounting hole. Make sure locking ears engage.6. Reattach the wires.

FUSES

1. Unplug the unit2. Remove the sheet metal screws on the left side panel of the unit.3. Pry the fuses out of the fuse block with a pocket screw driver.

12 MP5006-1001 Rev A

WATER SENSOR CONTROL BOARD

1. Unplug the unit2. Remove the sheet metal screws on the left side panel of the unit3. Disconnect the wires and mark the pin locations.4. Remove the nylon mounting pins.5. Reassemble in reverse order.

WATER SENSORS

1. Unplug the unit.2. Remove the sheet metal screws on the left side panel of the unit.3. Open the door and drain all the water from the chamber.4. Remove the 8/32” hex nut from the back side of the sensor with an 11/32” wrench and

remove the sensor lead.5. Use a ¾” wrench to remove the nut on the sensor.6. Push the sensor thru the hole from the backside.7. Reassemble in reverse order.Note: Do not exceed 15 inch pounds when tightening the sensor mounting nut.

CONTROL RELAYS

1. Unplug the unit.2. Remove the sheet metal screws on the left side panel of the unit.3. Disconnect the wires and mark the pin connections.4. Remove the 6/32” nyloc nuts.5. Reassemble in reverse order.

13 MP5006-1001 Rev A

FAST COOK / THERMOSTAT TOGGLE SWITCH

1. Unplug the unit2. Remove the sheet metal screws on the left side panel of the unit.3. Remove the retaining nut with an open end 1/2” wrench.4. Disconnect the wires.5. Reassemble in reverse order.

ON/OFF SWITCHES

1. Unplug the unit2. Remove the sheet metal screws on the left side panel of the unit.3. On the inside of the unit, push the tension spring on the locking ring and then pull the

switch out from the front.4. Reassemble in reverse order

CORD AND PLUG ASSY

1. Unplug the unit.2. Remove the sheet metal screws on the left side panel of the unit.3. Disconnect the red, black and white leads form the contactor.4. Remove the strain relief retaining nut on the inside of the unit and pull the cord out.5. Reassemble in reverse order.

DRAIN VALVE

1. Unplug the unit.2. Drain all of the water from the chamber.3. Turn the unit upside down and remove the legs and bottom panel.4. Use a strap wrench to remove the valve.5. Reassemble in reverse order.

GUTTERS

1. Remove the sheet metal screws on the bottom front of the unit. Two on the right andtwo on the left.

2. There are right and left oriented gutters. The right gutter will have a hole *5/8” from theleft side and the left gutter will have a 5/8” from the right side. Gutters need to angledown towards the drip pan.

14 MP5006-1001 Rev A

PRESSURE SWITCH

1. Unplug the unit.2. Remove the sheet metal screws on the left side panel of the unit.3. Remove the wires from the top and bottom leads of the switch.4. Use Teflon tape on the barrel of the new switch and reinstall.

DUAL PRESSURE SWITCH

1. Unplug the unit.2. Remove the sheet metal screws on the left side panel of the unit.3. Remove the wires from the top and bottom leads off of the switches.4. Remove the brass elbow attached to the “J” tube going into the chamber. Make sure it

is not plugged up.5. Use Teflon tape on the barrel of the new switch and reinstall.Note: The 5” W/C pressure switch is rated at 1/3 HP and the 60” WC switch is ratedat ½ HP.

FIREBAR HEATER REPLACEMENT

1. Turn unit up side down.2. Remove legs and bottom panel.3. Remove all brackets, nuts, washers, spacers, over-temp nuts, over-temp plate, over-

temp, center heater mount, element and the isolator plate.4. Remove any old anti-seize from the isolator plate and clean thoroughly.5. Apply new anti-seize to both sides of the isolator plate. ( silver grade rated @ 1600 to

1800 degrees F)6. Apply anti-seize to both sides of the new element. Keep 2” away from the wire

leads.7. Re-install in order: isolator plate, element, center heater mount, over-temp, over-temp

plate and nuts, spacers, Belleville washers ( dome side up), plain washers, newlock nuts. ( torque to 30 inch pounds), and front and back “Z” brackets. Tighten in acircular pattern from the inside to the outside.

8. Reinstall bottom plate and legs.

P/N AT1E-2647-260” W/C

P/N AT1E-2647-15” W/C

15 MP5006-1001 Rev A

CAST HEATER REPLACEMENT

1. Turn unit upside down2. Remove legs and bottom panel.3. Remove all nuts, Belleville washers, fender washers, heater mount bracket, and

heater element.4. Thoroughly clean old thermal paste from the studs and bottom of the unit.5. Apply thermal paste to bottom side of the new element and install over studs.6. Apply thermal paste to the screw-in over-temp and install.7. Install in order: heater mount bracket, fender washers, Belleville washers (dome side

up) and new lock nut. ( torque to 25 inch pounds)

16 MP5006-1001 Rev A

DOOR REMOVAL

1. Leave the door shut.2. Remove the hinge covers.3. Remove the Phillips head screws going into the cabinet and remove door.

INNER DOOR REMOVAL

1. Remove hinge covers.2. Remove the long top screw in the top hinge and the long bottom screw in the bottom

hinge (if equipped)3. Insert a flat head screw driver into the slot located on the bottom of the outer door and

pry the inner door out.

FLOATING INNER DOOR REMOVAL ( SERIAL NUMBERS 29783 AND ABOVE)

1. Remove the long top screw in top hinge and the long bottom screw in the bottomhinge (if equipped).

2. Pull inner door out. Angle the rod that is inserted in the spring on the bottom side ofthe handle out last.

GASKET REPLACEMENT

1. Remove the inner door as stated above.2. Make sure the gasket is untangled, then starting at a corner, stretch the gasket to the

opposite corner. Repeat this sequence on the other corners until all four corners areseated. Push the gasket along the edges to firmly seat onto the inner door.

INNER DOOR VALVE CUP REPLACEMENT

1. Remove inner door as stated above.2. Locate the valve plate assembly and remove the 10/24 nyloc nut and discard.

Remove cone spring.3. Remove the valve plate assembly from the inner door.4. Remove the (4) 8-32 nyloc nuts holding the seals and discard both.5. On each valve, first place a flat washer and then a “wave” washer on the threaded

stem of the seal.6. Place each seal assembly back into the valve plate and fasten with the 8/32 nyloc

nuts. Tighten down until the space between the seal and the valve plate is about thethickness of the flat washer. Make sure each seal is free to pivot and rotate.

7. Reinstall the valve plate and cone spring. Tighten the nyloc nut so that one or twothreads protrude through the nylon material

8. Reinstall inner door.

17 MP5006-1001 Rev A

DOOR LATCH REPLACEMENT

1. Remove the inner door as stated above.2. Use a Phillips screw driver and a 3/8” nut driver to remove the handle from the outer

door3. Reinstall the new handle.

REMOVAL AND INSTALLATION - 3 PAN MODEL

LIGHT BOARD

1. Remove the cover panel to gain access to the components.2. Remove the mounting nuts and molex connections on the board.3. Reinstall in reverse order.

ALL OTHER COMPONENTS, REFER TO THE 6 PAN SECTION

18 MP5006-1001 Rev A

INTRODUCTION & SEQUENCE OF EVENTS AUTOFILL – 3 & 6 PAN MODELS

Simple connection to water source via a garden hose style connection. Electronic water level control for normal operation. A master control valve Multiple level safety controls, electronic and mechanical float. Operates on city water supply and water pressures (40-60psi) Easy to clean and care for.

Theory of operation

The Steamer is connected to the facility water supply via a washing machine or garden hosetype supply line from a water spigot or from a nearby sink faucet.

First time fill

1. With the water supply turned on, press the “ON” button. The Steamer will power up with thepump operating.

2. The water fill valve will turn on, via the K5 relay on the water sense PCB. The status LEDon the water sensing PCB will flash rapidly about 2-3 times a second.

3. Water Fill/Sensor PCB mounted K2 relay (low water level sensing) is bypassed to allow forfirst time filling of the reservoir.

4. The thermostat will be turned off, via Water Fill/Sensor PCB mounted K1 relay and CR4bypass relay, for the first fill to prevent damage to the heater elements.

5. Water will rise to the low level probe and reset the low level circuit of the water controlboard and reset relay CR4.

6. When the water level reaches the High Level Probe, a 30 second delay is initiated toallow for wave action and rapid boiling inside to subside. Wave action and rapid boilingwould cause a lower than desired amount of water to be injected in the reservoir bytripping the control too soon.

7. When the 30 seconds and water level have been satisfied, the water level controlboard shuts off the water level control relay and the by pass relay. The status LEDwill change to a slower flash rate of about 1 time per second.

8. The heater is turned on and normal operation begins.

Normal operation (the Steamer water reservoir has water in it).1. On a full reservoir, the Steamer will heat up as normal for normal operation.2. As the water is used up and the water level drops below the High-Level Probe, the water

valve is turned on with no delay period.3. After the water has reached the high water level probe and stays in constant

contact, a thirty-second timing sequence is started. (This is done to prevent shortcycling of the water valve increasing the life and the reliability of the water level controlvalve.)

19 MP5006-1001 Rev A

4. When the thirty seconds have been satisfied, the water level control board shutsoff the water level control K2 relay.

5. This process is repeated until the Steamer is shut off.

TROUBLE SHOOTING GUIDE

1. No water pressure. On a first time fill the unit will not fill up with water and the Steamer will not turn

the heaters on to prevent damage. Check water pressure Check for dirty inlet screen. Check for dirty probes. Check for power to control board Check for operation of the control valves2. During operation of the Steamer, after successful initial water fill. The steamer shuts down after the water level drops below the low water sensor and a 10second delay has passed for wave and boiling action Check the conditions listed above for reasons of non-operation3. Water level sensing fails If the water level control valve becomes stuck on, a mechanical float will shut

down the whole Steamer and the water supply by turning off the master water controlvalve.

4. If the water level sensing control board becomes faulty the mechanical float will shutdown the Steamer.

5. If the float has been removed The Steamer will not start up until the float is re-installed. Cleaning the chamber is still easy by just lifting out the mechanical float and wiping down

as normal each night.

20 MP5006-1001 Rev A

REMOVAL AND INSTALLATION

WATER FILL / SENSOR CONTROL BOARD

1. Unplug the unit2. Remove the sheet metal screws on the left side panel of the unit3. Disconnect the wires and mark the pin locations.4. Remove the nylon mounting pins.5. Reassemble in reverse order.

WATER FILL VALVE

1. Unplug the unit.2. Serial numbers 27604 and below have two plastic bodied water valves. These are

discontinued and are being replaced with a heavier duty brass valve.3. Remove the plastic body water valves and all of the plastic water lines.4. Remove the water line brass fitting from the water inlet fitting.5. Install the brass water valve kit into the water inlet fitting which is mounted on the back

wall of the steamer enclosure, using thread sealant.6. Connect the brass water valve kit water line to the steam chamber water inlet fitting.7. Connect the blue and white control harness (part of the brass valve kit) to the blue and

white connectors originally connected to the plastic water valve terminals.8. Neatly bundle the non-connected ends of the yellow and white harnesses that were

originally connected to the plastic water valves together with the remaining existingloose wire harnesses and wire tie them together.

9. Reconnect the steamer to the power outlet and slowly turn on the water supply whilechecking for leaks.

21 MP5006-1001 Rev A

OVERFILL SENSOR SWITCH

1. Unplug the unit2. Remove the left side panel.3. Remove leads J7 & J8 from the water board4. Turn the unit up side down.5. Remove the brass nut for the weep hole drain line.6. Remove the legs and bottom panel.7. Remove the retaining screw from the switch mounting tab and remove the switch.8. Reinstall in reverse order.Note: Make sure the wires are not close to the heater element.

DRAIN SYSTEM

1. Remove the drain pan which is inserted in the pan rails on the bottom of the unit.2. Remove the hose clamps from the drain hose connections.

22 MP5006-1001 Rev A

SCHEMATIC – 6 PAN – 208V & 240V – SINGLE PHASE

23 MP5006-1001 Rev A

SCHEMATIC – 6 PAN – 208V & 240V – THREE PHASE

24 MP5006-1001 Rev A

SCHEMATIC – 6 PAN – 380V-415V- 3 PHASE

25 MP5006-1001 Rev A

SCHEMATIC – 6 PAN – 440V-480V – 3 PHASE

26 MP5006-1001 Rev A

SCHEMATIC – 6 PAN – 208V – 3 PHASE – 17kW

27 MP5006-1001 Rev A

SCHEMATIC – 6 PAN – 230V – 1 PHASE – CE

28 MP5006-1001 Rev A

SCHEMATIC – 6 PAN – 380V -415V – 3 PHASE - CE

29 MP5006-1001 Rev A

SCHEMATIC – 3 PAN – 208V – 240V – 1 PHASE

30 MP5006-1001 Rev A


31 MP5006-1001 Rev A


32 MP5006-1001 Rev A


33 MP5006-1001 Rev A

SCHEMATIC – 3 PAN – 208V – 3 PHASE – 17kW

34 MP5006-1001 Rev A

SCHEMATIC – 3 PAN – 230V – 1 PHASE

35 MP5006-1001 Rev A

SCHEMATIC – 3 PAN – 380V – 415V – 3 PHASE – CE

36 MP5006-1001 Rev A

PARTSPart # Description - Prices are subject to change without noticeBuzzersAT0E-2807-1 Buzzer, Timer/Low WaterDoor - Quick Release Door - Current ProductionAT1A-2912-1 QR Door Replacement - Right Hinged, (Floating Inner door)AT1A-2912-3 QR Door Replacement - Left Hand (Floating Inner door)AT1A-2426-5 Floating Inner Door - Right handAT1A-2426-6 Floating Inner door - Left HandAT1A-2427-1 Valve Bracket Assy- (w/cups & rod)AT1A-2426-1 Inner Door Assy, Right 6 panAT1A-2426-3 Inner Door Assy, Left 6 panAT1A-2644-2 Quick Release Door handleRAT1K-1830 QRD Valve Plate Seal KitAT1H-2046-1 QRD, Spring CompressionAT1M-3045-1 QRD Valve CoverAT1M-3046-1 QRD Latch Backer Plate -RHAT1M-3046-2 QRD Latch Backer Plate -LHAT1M-3466-1 Bracket, Right steamer doorAT1M-3466-2 Bracket, Left steamer doorAT1H-2058-3 Door Hinge (Pair)Door - Standard DoorAT1H-3609-1 Door Latch, Ceramic Magnet, Chrome -Standard & EvolutionAT1M-2689-1 Plate, Hinge BackerDoor GasketAT1G-2633-1 Gasket, Door S6 - Six PanFittings/ScrewsAT0F-2061-41060

Screw, 10-24 x 3/4 slot flat, (hinge plate)

AT0F-2061-41140

Screw, 10-24 x 1 3/4 fhms (qrd handle)

AT0F-2061-41160

Screw, Slot Flat 10-24X2

AT0F-2691-41011

Nyloc Nut, Serrated hex #10-24

AT0F-1046-31030

Screw, Phillips Truss #8-32x3/8, Control panel

AT0F-3371-1 Nut, Rotary Shaft Seal, (for thermostats)AT0P-2849-2 Street Elbow 1/8"x1/8" Extra LongAT0P-2849-3 Street Elbow 1/8"x1/8"AT0P-2987-2 Nylon Tee - Barbed 1/2 x 1/2 x 1/2AT0P-3430-1 Garden Hose fitting- AutofillAT1P-222P-8-8

Adapter 1/2"x1/2"

AT1P-CMASSY

Copper Manifold Assembly-External Muffler

AT1P-2239 Ball Valve (drain)FusesAT0E-3162-1 Fuse, Slo-Blo 1/2 AmpAT0E-2731-1 Fuse, Slo-Blo 3 AmpAT1E-FU5 Fuse, 5 AmpATR-FU30 Fuse, 30A 250V, Time DelayAT1E-FB2P Fuse Block, Two Position 250VGaugesAT1A-3303-1 Thermometer, Assembly 2"AT1A-THME Thermometer, Assembly 1-1/2"AT0H-2614-1 Vacuum Gauge 2"AT-VG Vacuum Gauge 1-1/2"

37 MP5006-1001 Rev A

AT0H-3544-1 Lens, 2" gaugeHeatersAT1A-3530-1 Cast Heater Kit; 208v 6kw, 230/7.3, 240/8, 380/6.7, 400/7.4,

415/8, 440/9, 480/10.7AT1A-3530-2 Cast Heater Kit; 240k/6kwAT1A-3530-3 Cast Heater Kit; 208v/8kw, 240/10.7, 380/9, 400/10, 415/10.7,

480/14AT1A-3530-4 Cast Heater Kit; 208v/12.0kw, 240/16, 380/13, 400/14.8, 415/16,

440/18AT1A-3530-6 Cast Heater Kit; 208v 10.0kwAT1A-3530-7 Cast Heater Kit; 208v 17.0kwHosesAT0P-2714-1 Hose Clamp 1/4AT0P-2714-2 Hose Clamp 1/2AT1P-2555-32000

1/4" Silicone Hose - per ft'

AT1P-2555-62000

1/2" Silicone Hose - per ft'

AT1P-2558-1 Hose 1/2 - 14"AT1P-2558-2 Hose 1/4" Cut to Length 9'AT1P-2558-3 Hose 1/4" x 15"AT1P-2558-4 Hose, 1/4" X 22" (drain valve)LampsAT0E-1800-5 Pilot Lamp Unit, 208/240V (Red)AT0E-1800-4 Pilot Lamp Unit, 208/240V (Green)AT0E-1800-6 Pilot Lamp Unit, 208/240V (Amber)AT0E-1800-9 Pilot Lamp Unit, 208/240V (Clear)LegsAT1H-FTA Foot Adjustment (Cookers)AT1A-3030-1 Leg Assembly Kit, SteamerAT0H-3040-1 Rubber Foot Tip (Cooker)AT0H-2479-7 Stand Caster, Non-BreakAT0H-2479-8 Stand Caster, BreakMisc.ElectronicAT0E-2717-1 MOV Transient Suppressor, 275VMisc.HardwareAT1M-2573-1 Drip Edge, LeftAT1M-2573-2 Drip Edge, RightAT1M-2590-1 Bracket, Interior Tray LeftAT1M-2590-2 Bracket, Interior Tray RightOverlay GraphicsAT1L-2804-1 Overlay, 300 90m timer 2"AT1L-2804-2 Overlay, 100- 90M Timer 2"AT1L-2804-3 Overlay, 400 180M Timer 2"AT1L-OPSUM Operator Summary (D Model)OvertempsAT1E-OTT OvertempATR-OT Overtemp w/pigtailAT1E-OT-HLX

Overtemp Switch, Ultimate

AT1A-2613-1 Overtemp (Super Duty) 6 panAT1E-2653-3 Overtemp switch, Cast htr-watts up to incl/14KWAT1E-2653-4 Overtemp switch, Cast htr-watts over 14KWPCBAT1E-2593-1 Light Control Board (3 PAN Only))Plugs/Power CordsAT0E-1051-5 L16-20P Steamer plugAT1E-PSC310-PG

Plug, Power Cord 250V/30A, Locking

38 MP5006-1001 Rev A

PSC310-PGAT1E-PSC310-SR

Strain Relief, Power Supply Cord

RelaysAT0E-2059-3 Solid State Relay, (D & A2450)AT0E-2996-1 Heat Pad - SSR (if no heatsink comp)AT0E-1587-1 Contactor, 208/240 3poleAT0E-2825-2 Control Relay, 240V 3PDTAT0E-2825-4 Control Relay, 208/240V 3PDT ( Replaces -1 or -2)AT2E-1220 Relay, Mercury Disp 240V (12KW)AT0A-2876-2 Relay, Mercury Disp. 208V SP-1269-2 ShellAT1M-2979-1 Shell ExteriorAT0F-2777-31030

Truss Screws#8 x 3/8 SS

AT1M-2981-2 Left Side PanelSolenoidsAT1E-SOL208

Solenoid, (Air) 208V Coil

AT1E-SOL240

Solenoid, (Air) 240V Coil

ATR-S208C 208V Replacement CoilATR-S240C 240V Replacement CoilATR-SKIT Solenoid Rebuild KitATR-SKIT2 Sol. Rebuild Kit-new style D803045SwitchesAT0E-2874-2 Switch, ToggleAT1E-2647-1 Pressure Switch - Single Pressure SwitchAT1E-2647-2 Pressure Switch - Dual Pressure Switch -Above 14KW units

onlyAT0E-3337-1 On Pushbutton, Steamer - must use new assy, not

interchangeable with old styleAT0E-3337-2 Off Pushbutton, Steamer -(Must use all new assy)AT0E-3338-1 On Contact, SteamerAT0E-3338-2 Off Contact, SteamerAT0E-3339-1 Pushbutton Lock RingTimersATR-TI60 Timer, 60 Minute (Cooker Ready)AT0E-2297-2 Timer, 180 Minute (Cooker Ready)AT0E-2297-1 Timer, 90 Minute (Cooker Ready)ATR-WH-C Conversion Wire Harness (Crammer)AT0H-1455-2 Thermostat/Timer Repl. Knob-soft gripThermocouplesAT0E-3661-1 ThermocoupleThermostatsAT0E-2559-1 DC Thermostat, Calibrated (100-200 F)AT0E-2559-2 AC Thermostat, Calibrated (100-200 F)TransformersAT0E-2662-1 TransformerTerminalBlockAT0E-1134-2 Terminal Block, 2 PositionAT1EH-TB3 Terminal Block, 3 Position, 8000WAT0E-1134-5 Terminal Block, 5 PositionVacuumPumpsAT1E-2991-1 Vacuum Pump, Gast (new style)RK935 Gast vacuum pump rebuild kitAT1E-2703-1 Vacuum Pump, Thomas

39 MP5006-1001 Rev A

ATR-CAP Capacitor - Thomas Pump OnlyATR-VP2RA Thomas Rod & Diaphragm AssyATR-THA2 Thomas HeadATR-VPLV Vacuum Pump, Leaf Valves (Pair) Thomas Pump OnlyATR-VPHS Vacuum Pump Head Replmnt. ScrewsValvesATR-BVRK Auto Fill Brass Valve ReplaceAT0P-3268-1 Water Fill Solenoid 208V - Autofill onlyWater SensorAT1E-2652 Probe Water SensorAT1E-2654-1 PCB, Water Board SensorAT0E-3230-1 PCB, Autofill Water Board SensorAT0P-3509-1 Water Valve Control, Autofill onlyAT0E-3234-1 Sensor Magnetic Reed Switch -Autofill

O&M Manual

ITEM# 3 - KETTLE, ELECTRIC, TABLE TOP

Cleveland Range Inc. Model KET-12-T (1 REQ'D)

Kettle, Electric, Table Top, Tilting, 12-gallon capacity, 2/3 steam jacket design, s/s exterior finish, lever-type tilt, support console on right, splash proof

Cleveland Range Inc. Model: KET-12-T Item#: 3


SE95004 Rev. 8

Operators ManualInstallation, Operation & Service

Electric Table Top Kettles

MODELS:Single Kettles

KET-3-T

KET-6-T

KET-12-T

KET-20-T*

Twin KettlesTKET-3-T

TKET-6-T

TKET-12-T

*Floor Type Leg Mount

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Phone: (216) 481-4900 Fax: (216) 481-3782Visit our web site at www.clevelandrange.com

Cleveland™

Enodis

Shut off power at main fuse disconnect prior to servicing.

Ensure kettle is at room temperature and pressure gauge is showing zero or less prior to removing any fittings.

Inspect unit daily for proper operation.

0

Do not fill kettle above recommended level marked on outside of kettle.

Surfaces may be extremely hot! Use protective equipment.

Keep appliance and area free and clear of combustibles.

Stand clear of product discharge path when discharging hot product.

Wear protective equipment when discharging hot product.

Do not lean on or place objects on kettle lip.

Do not attempt to operate this appliance during a power failure.

Keep clear of pressure relief discharge.

Keep hands away from moving parts and pinch points.

SERVICING

IMPORTANT

CAUTION

DANGER

GAS APPLIANCES

For your safety

GENERAL Installation of the kettle must be accomplished byqualified electrical installation personnel workingto all applicable local and national codes.Improper installation of product could cause injuryor damage.

This equipment is built to comply with applicablestandards for manufacturers. Included amongthose approval agencies are: UL, NSF, ASME/Ntl.Bd., CSA, CGA, ETL, and others. Many localcodes exist, and it is the responsibility of theowner/installer to comply with these codes.

Note: Maximum voltage for LVD (low voltdirective for Europe) to be 440 volts for CEmarked appliances.

INSPECTIONBefore unpacking visually inspect the unit forevidence of damage during shipping.

If damage is noticed, do not unpack the unit, followShipping Damage Instructions shown below.

SHIPPING DAMAGE INSTRUCTIONSIf shipping damage to the unit is discovered orsuspected, observe the following guidelines inpreparing a shipping damage claim.

1. Write down a description of the damage or thereason for suspecting damage as soon as it isdiscovered. This will help in filling out the claimforms later.

2. As soon as damage is discovered orsuspected, notify the carrier that delivered theshipment.

3. Arrange for the carrier's representative toexamine the damage.

4. Fill out all carrier claims forms and have theexamining carrier sign and date each form.

INSTALLATIONThe first installation step is to refer to theSpecification Sheets or Specification Drawings fordetailed clearance requirements of the kettle.Next, carefully cut open the shipping carton foreasy removal of the kettle.

CLEARANCE REQUIREMENTS

* From back of mounting base.

POUR PATH

Kettle Size Min. Max.

3 Gallon 15 1/2” 32”

6 Gallon 17 1/4” 36”

12 Gallon 18” 38”

20 Gallon 22” 45”

Model # Back* Left Side Right Side

KET-3-T 2 1/4” 0 0

KET-6-T 2 3/4” 0 0

KET-12-T 5 1/2” 0 0

KET-20-T 8” 0 0

TKET-3-T 6 5/8” 0 0

TKET-6-T 7 1/8” 0 0

TKET-12-T 9 7/8” 0 0

INSTALLATION

Min.

Max.

ASSEMBLYTable-Top Models (3, 6 & 12 gallon)

Base Mounting Diagram

Table-top models (3, 6 & 12 gallon - single and twin)must be positioned on a firm, level stand, or existingcounter top, and bolted in place. These models aresupplied with four threaded mounting bushingswelded to the underside of the base. An optionalsupport stand with level adjustable legs is available.Once the kettle is secure, screw tilt handle into thethreaded hole provided at the right side of kettle.

Floor Type Leg Mount Models (20 gallon)

Base Mounting Diagram

Position on a firm, level surface, and bolt twoflange feet in place. Once the kettle is secure,screw tilt handle into the threaded hole providedat the right of kettle.

ELECTRICALENSURE THE ELECTRICAL SUPPLY MATCHESTHE KETTLE'S REQUIREMENTS AS STATEDON THE RATING LABEL.This kettle is built to comply with applicablestandards of manufacturers. Included amongthese approval agencies are UL, NSF, ASME/Ntl.Bd., CSA, ETL, and others. Many local codesexist, and it is the responsibility of the owner andinstaller to comply with these codes.

The electrical supply must match the powerrequirements specified on the kettle’s rating plate.The copper wiring must be adequate to carry therequired current at the rated voltage.

Note: Maximum voltage for LVD (low voltdirective for Europe) to be 440 volts for CEmarked appliances.

WIRE CONNECTIONIf unit does not have cord and plug option, removethe four screws securing the console cover andremove the cover. A wiring diagram is affixed tothe underside of the cover. Feed permanentcopper wiring through the cut-out in the rear orbottom of the console, and fasten to the threeconnection terminal block, which is mounted onthe top of the console’s control panel. Be sure toconnect the ground wire to the separate groundterminal connector (ground lug). Replace consolecover and secure it with the four screws.

The kettle is wired for 3-phase operation at thefactory. For single phase operation, rewire theterminal block to that shown in the above diagram.

WATER

14.5" 1.25"

12.5"

12.5"

18"

10"

10"

1.25"

1.25"

1.25 "

1.25"

A

B C1.25 "

KET-3-TKET-6-T

KET-12-T

TKET-3-TTKET-6-T

TKET-12-T

REDYELLOWBLACK

BLA

CK

BLU

E

RE

D

L1 L2 L3

THREEPHASE

REDYELLOWBLACK

BLA

CK

BLU

E

RE

D

L1 L2

SINGLEPHASE

Model # A B C

TKET-3-T 18" 2.25" 1.25"

TKET-6-T 24" 4.63" 4.63"

TKET-12-T 30" 7.75" 7.75"

28.5" 2.25"

14.5"

32"

12"

1.25"

1.25"

1.25"

KET-20-T

5/16" - 18 threaded bushings

The sealed jacket of the electric kettle isprecharged with the correct amount of a waterbased formula, and therefore, no water connectionis required to the kettle jacket. The kettle can beequipped with optional hot and/or cold waterfaucet, requiring 1/2" copper tubing as supplylines.

INSTALLATION CHECKSAlthough the kettle has been thoroughly testedbefore leaving the factory, the installer is responsiblefor ensuring the proper operation of kettle onceinstalled.

Visual Checks

1. Check Marine Lock. See Marine Lock TestingProcedure.

2. Check Tilting:

A/ Handle is in place and firmly tightened.

B/ Kettle tilts smoothly and freely.

3. Insure there are:

A/ Four screws securely holding the consolecover.

B/ The bottom cover is in place and held with anut.

Performance Checks

1. Supply power to the kettle by placing the fuseddisconnect switch to the "ON" position.

2. Before turning the kettle on, read the

Vacuum/Pressure Gauge (2). The gauge'sneedle should be in the green zone. If theneedle is in the "VENT AIR" zone, follow KettleVenting Instructions.

3. Turn the kettle's ON/OFF Switch/Solid StateTemperature Control (5) to "1" (Min.). The HeatIndicator Light (Green) (6) should remain lit,indicating the element is on, until the settemperature is reached (130°F/54°C). Then thegreen light will cycle on and off, indicating theelement is cycling on and off to maintaintemperature.

4. Tilt the kettle forward. After a few seconds theLow Water Indicator Light (Red) (4) should be litwhen the kettle is in a tilted position. This lightindicates that the element has automaticallybeen shut off by the kettle's safety circuit. This isa normal condition when the kettle is in a tiltedposition.

5. Raise the kettle to the upright position. The LowWater Indicator Light (Red) (4) should go outwhen the kettle is upright.

6. Turn the ON/OFF Switch/Solid State TemperatureControl (5) to "10" (Max.) and allow the kettle topreheat. The green light should remain on untilthe set temperature (260°F/127°C) is reached.Then the green light will cycle ON and OFF,indicating the element is cycling ON and OFF tomaintain temperature. Fill the kettle with coldwater to the steam jacket’s welded seam. Referto the Temperature Range Chart for the timerequired to bring the water to a boil.

7. When all testing is complete, empty the kettleand turn the ON/OFF Switch/Solid StateTemperature Control (5) to the “OFF” position.

CLEANINGAfter installation the kettle must be thoroughlycleaned and sanitized prior to cooking. SeeCleaning Instructions.

50

0

100150 200

250

300

350

400

40

50

60

0

10

20 30

psi kPa

VEN

TAI

R

MARINE LOCK

Your unit is equipped with amarine lock to preventaccidental tilting. The followingprocedure should be used to tiltthe kettle.

1. Grasp the tilt handle.

2. Hold the latch down to unlock tilting mechanism.

3. Pull the handle to tilt kettle.

4. To lock, return the kettle to its upright positionand push handle back.

NOTE: Inspect lock daily to ensure it is free

moving and does not bind or stick. Clean lock

if necessary (see Cleaning Instructions for

details).

LATCH

6

5

4

3

2

1

7

OPERATING INSTRUCTIONS

General Parts Drawing

ITEM # DESCRIPTION FUNCTION

1. Tilting Handle Used for tilting the kettle.

2. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well asvacuum in inches of mercury.

3. Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is (not shown) an excess steam build-up in the jacket, this valve opens

automatically to relieve this pressure.

4. Low Water Indicator Light (Red) When lit, it indicates that the kettle is low on water and will not operate in this condition. This will also light when the kettle is tilted.

5. On-Off Switch/ Turns kettle ON/OFF and allows the operator to adjust the kettle Solid State Temperature temperature in increments from 1 (Min.) to 10 (Max.).Control (see Temperature Range Chart).

6. Heat Indicator Light (Green) When lit, indicates that the kettle's element is on. Cycles ON-OFF with element.

7. Marine Lock Prevents unit from accidental tilting.

OPERATING THE KETTLEDO NOT LEAN ON OR PLACE OBJECTS ONKETTLE LIP. SERIOUS INJURY COULD RESULTIF KETTLE TIPPED OVER, SPILLING HOTCONTENTS.

1. Before turning kettle on, read theVacuum/Pressure Gauge (2). The gaugesneedle should be in the green zone. Onceheated, the kettle's normal maximumoperating pressure is approximately 10-12 psi,while cooking a water base product.

2. Ensure that the electrical service to the kettleis turned on at the fused disconnect switch.

Temperature Range Chart

3. Preheat the kettle by turning the ON/OFFSwitch/Solid State Temperature Control (5) tothe desired temperature setting (see above"Temperature Range Chart"). The HeatIndicator Light (Green) (6) will remain lit,indicating the element is on, until thetemperature setting is reached. When thegreen light goes off, the elements are off, andpreheating is complete.

NOTE: When cooking egg and milk products, thekettle should not be preheated, as products of thisnature adhere to hot cooking surfaces. These types offood should be placed in the kettle before heating isbegun.

4. Place food product into the kettle. The HeatIndicator Light (Green) (6) will cycle on andoff indicating the elements are cycling on andoff to maintain the set temperature.

NOTE: Do not fill kettle aboverecommended level marked onoutside of kettle.

NOTE: The Low Water Indicator Light (Red) (4)should not be lit when kettle is in upright positionduring operation. This light indicates that theelements have been automatically shut off by thekettle's safety circuit. It is, however, normal for thered light to come on when the kettle is in a tiltedposition.

5. When cooking is completed turn ON/OFFSwitch/Solid State Temperature Control (5) tothe "OFF' position.

6. Pour the contents of the kettle into anappropriate container by tilting the kettleforward. Care should be taken to pour slowlyenough to avoid splashing off the product.

NOTE: As with cleaning food soil from anycookware, an important part of kettle cleaning is toprevent food from drying on. For this reason, cleaningshould be completed immediately after cooked foodsare removed.

APPROXIMATE BOILINGTIMESThe accompanying chart shows approximatetimes required for electric kettles of variouscapacities to boil water. The ON/OFF Switch/SolidState Temperature Control must be set at “10”(Max.) throughout the heat-up period. Water willboil about 1/3 faster if the kettle is filled only to theouter steam jacket’s welded seam resulting in akettle filled to 2/3 capacity.

Approximate Boiling Times

Kettle Capacity Minutes

3 gallon/11 litre 15




Temperature ApproximateControl Product TemperatureSetting °F °C

1. (Min.) 130 54

2. 145 63

3. 160 71

4. 170 77

5. 185 85

6. 195 91

7. 210 99

8. 230 110

9. 245 118

10. (Max.) 260 127

NOTE: Certain combinations of ingredients willresult in temperature variations

6

CARE AND CLEANINGCooking equipment must be cleaned regularly tomaintain its fast, efficient cooking performance andto ensure its continued safe, reliable operation. Thebest time to clean is shortly after each use (allowunit to cool to a safe temperature).

WARNINGS➩ Do not use detergents or

cleansers that are chloridebased or contain quaternarysalt.

➩ Do not use a metal bristlebrush or scraper.

➩ Steel wool should never beused for cleaning the stainlesssteel.

➩ Unit should never be cleanedwith a high pressure sprayhose.

➩ Do not leave water sitting in unitwhen not in use.

StagnantWater

High Pressure Spray Hose

Chloride Cleaners

Steel Pads

Wire Brush &

CLEANING INSTRUCTIONSCAUTION

SURFACES MAY BE EXTREMELY HOT!

CLEANING INSTRUCTIONS1. Turn unit off.

2. Remove drain screen (if applicable). Thoroughlywash and rinse the screen either in a sink or adishwasher.

3. Prepare a warm water and mild detergent solution inthe unit.

4. Remove food soil using a nylon brush.

5. Loosen food which is stuck by allowing it to soak ata low temperature setting.

6. Drain unit.

7. Rinse interior thoroughly.

8. If the unit is equipped with a Tangent Draw-OffValve, clean as follows:

a) Disassemble the draw-off valve first by turningthe valve knob counter-clockwise, then turningthe large hex nut counter-clockwise until thevalve stem is free of the valve body.

b) In a sink, wash and rinse the inside of the valvebody using a nylon brush.

c) Use a nylon brush to clean tangent draw-off tube.

d) Rinse with fresh water.

e) Reassemble the draw-off valve by reversing theprocedure for disassembly. The valve's hex nutshould be hand tight only.

9. If the unit is equipped with a Butterfly Valve, cleanas follows:

a) Place valve in open position.

b) Wash using a warm water and mild detergentsolution.

c) Remove food deposits using a nylon brush.

d) Rinse with fresh water.

e) Leave valve open when unit is not in use.

10. Using mild soapy water and a damp sponge, washthe exterior, rinse, and dry.

NOTES

➩ For more difficult cleaning applications one of thefollowing can be used: alcohol, baking soda, vinegar,or a solution of ammonia in water.

➩ Leave the cover off when the kettle is not in use.

➩ For more detailed instructions refer to the NafemStainless Steel Equipment Care and Cleaning manual(supplied with unit).

STAINLESS STEEL EQUIPMENT CARE AND CLEANING(Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org)

Contrary to popular belief, stainless steels ARE susceptible to rusting.

Corrosion on metals is everywhere. It is recognized quickly on iron andsteel as unsightly yellow/orange rust. Such metals are called “active”because they actively corrode in a natural environment when their atomscombine with oxygen to form rust.

Stainless steels are passive metals because they contain other metals, likechromium, nickel and manganese that stabilize the atoms. 400 seriesstainless steels are called ferritic, contain chromium, and are magnetic;300 series stainless steels are called austenitic, contain chromium andnickel; and 200 series stainless, also austenitic, contains manganese,nitrogen and carbon. Austenitic types of stainless are not magnetic, andgenerally provide greater resistance to corrosion than ferritic types.

With 12-30 percent chromium, an invisible passive film covers the steel’ssurface acting as a shield against corrosion. As long as the film is intactand not broken or contaminated, the metal is passive and stain-less. If thepassive film of stainless steel has been broken, equipment starts tocorrode. At its end, it rusts.

Enemies of Stainless Steel

There are three basic things which can break down stainless steel’spassivity layer and allow corrosion to occur.

1. Mechanical abrasion

2. Deposits and water

3. Chlorides

Mechanical abrasion means those things that will scratch a steel surface.Steel pads, wire brushes and scrapers are prime examples.

Water comes out of the faucet in varying degrees of hardness. Dependingon what part of the country you live in, you may have hard or soft water.Hard water may leave spots, and when heated leave deposits behind thatif left to sit, will break down the passive layer and rust stainless steel. Otherdeposits from food preparation and service must be properly removed.

Chlorides are found nearly everywhere. They are in water, food and tablesalt. One of the worst chloride perpetrators can come from household andindustrial cleaners.

So what does all this mean? Don’t Despair!

Here are a few steps that can help prevent stainless steel rust.

1. Use the proper tools.

When cleaning stainless steel products, use non-abrasive tools. Softcloths and plastic scouring pads will not harm steel’s passive layer.Stainless steel pads also can be used but the scrubbing motion mustbe in the direction of the manufacturers’ polishing marks.

2. Clean with the polish lines.

Some stainless steel comes with visible polishing lines or “grain.”When visible lines are present, always scrub in a motion parallel to thelines. When the grain cannot be seen, play it safe and use a soft clothor plastic scouring pad.

3. Use alkaline, alkaline chlorinated or non-chloride containing cleaners.

While many traditional cleaners are loaded with chlorides, the industryis providing an ever-increasing choice of non-chloride cleaners. If youare not sure of chloride content in the cleaner used, contact your cleanersupplier. If your present cleaner contains chlorides, ask your supplier ifthey have an alternative. Avoid cleaners containing quaternary salts; italso can attack stainless steel and cause pitting and rusting.

4. Treat your water.

Though this is not always practical, softening hard water can do muchto reduce deposits. There are certain filters that can be installed toremove distasteful and corrosive elements. To insure proper watertreatment, call a treatment specialist.

5. Keep your food equipment clean.

Use alkaline, alkaline chlorinated or non-chloride cleaners atrecommended strength. Clean frequently to avoid build-up of hard,stubborn stains. If you boil water in stainless steel equipment,remember the single most likely cause of damage is chlorides in thewater. Heating cleaners that contain chlorides have a similar effect.

6. Rinse, rinse, rinse.

If chlorinated cleaners are used, rinse and wipe equipment andsupplies dry immediately. The sooner you wipe off standing water,especially when it contains cleaning agents, the better. After wipingequipment down, allow it to air dry; oxygen helps maintain thestainless steel’s passivity film.

7. Never use hydrochloric acid (muriatic acid) on stainless steel.

8. Regularly restore/passivate stainless steel.

Recommended cleaners for specific situations

Job Cleaning Agent Comments

Routine cleaning Soap, ammonia, Apply with cloth or spongedetergent, Medallion

Fingerprints & smears Arcal 20, Lac-O-Nu Provides barrier filmEcoshine

Stubborn stains & Cameo, Talc, Zud, Rub in direction of polish linesdiscoloration First Impression

Grease & fatty acids, Easy-off, De-Grease Excellent removal on all finishesblood, burnt-on-foods It Oven Aid

Grease & oil Any good Apply with sponge or clothcommercial detergent

Restoration/Passivation Benefit, Super Sheen

Review

1. Stainless steels rust when passivity (film-shield) breaks down as aresult of scrapes, scratches, deposits and chlorides.

2. Stainless steel rust starts with pits and cracks.

3. Use the proper tools. Do not use steel pads, wire brushes or scrapersto clean stainless steel.

4. Use non-chlorinated cleaners at recommended concentrations. Useonly chloride- free cleaners.

5. Soften your water. Use filters and softeners whenever possible.

6. Wipe off cleaning agent(s) and standing water as soon as possible.Prolonged contact causes eventual problems.

To learn more about chloride-stress corrosion and how to prevent it,contact the equipment manufacturer or cleaning materials supplier.

Developed by Packer Engineering, Naperville, Ill., an independent testinglaboratory.

Disassembly

1. Disconnect power from kettle.

2. Remove console cover from top of kettle'sconsole.

3. Remove locknut and lockwasher from insideconsole.

4. Remove shoulder bold from latch.

5. Clean all parts.

Re-Assembly

6. Apply locktight toshoulderbolt whereillustrated. Replaceshoulder bolt and latch and tighten firmly.

7. Replace lockwasher and locknut inside the console and tighten firmly.

8. Test Marine Lock. See Marine Lock TestingProcedure.

9. Replace console cover.

MARINE LOCKUse a small nylon bristle brush to remove foodand debris from pivot point. If lock is still stickinghave maintenance disassemble and clean piecesindividually and reassemble.

Latch

Shoulder Bolt

Carefully applylocktight to the

final two threads.Lockwasher

Locknut

MARINE LOCK TESTING PROCEDURE

1. Check that lock clears stop pin on side boxwithout rubbing when kettle is tilted (Figure A).

2. Check side to side play. Lock should remainfully over stop pin when pushed to it'smaximum side to side play (Figure B).

3. Check that the kettle when pushed fullyupright moves the lock to a closed position.To check this:

A/ Hold the latch firmly in the unlockedposition while tilting the kettle back to anupright position.

B/ The kettle sidebox will force the lock into anew position.

C/ Hold the lock in this position and try to tiltthe kettle forward. The latch should preventthe kettle from tilting.

Side Box

Lockwasher

Locknut

Shoulder Bolt ConsoleFigure B

(Top View)

Side to Side Play

Stop Pin onSidebox Marine Lock

(Latch)

Figure A(Side View)

4. Check shoulder bolt is firmly seated againstconsole body.

5. Check on inside of console box that shoulderbolt locknut is secure.

FAUCET ASSEMBLY

ITEM PART DESCRIPTION QTY.NO. NO.

1. KE50825-2 3/4" Spout (KET-3/6/12/20-T) . . . . . . . .1

KE50825-9 3/4" Spout (TKET-3/6/12-T) . . . . . . . . .1

2. FA95022 Retaining Ring . . . . . . . . . . . . . . . . . .1

3. FA05002-19 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE51736 Long Faucet Nut . . . . . . . . . . . . . . . . .1

5. SE50020 Hot Water Stem Assembly . . . . . . . . .1(Double Pantry only)

6. SE50021 Cold Water Stem Assembly . . . . . . . .1

7. KE51401 Single Pantry Body . . . . . . . . . . . . . . .1(c/w Item No. 6)

8. KE50335 Adapter Washer . . . . . . . . . . . . . . . . .1(Single Pantry only)

9. KE51403 Double Pantry Body . . . . . . . . . . . . . .1(c/w Item No. 5&6)

10. KE54159 Faucet Mounting Bracket . . . . . . . . . .1

11. FA11258 Hex Cap Screw . . . . . . . . . . . . . . . . . .2

12. FA30505 Washer . . . . . . . . . . . . . . . . . . . . . . . .2

13. FA21008 Hex Nut . . . . . . . . . . . . . . . . . . . . . . . .2

14. SE50447 Washer Horseshoe . . . . . . . . . . . . . . .1

1

1

2

2

3

3

4

4

5

9

10

10

13

8

1211

13

14

12

11

7

6

6

SERVICE PARTSWARRANTYOur Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearestMaintenance and Repair Centre for replacement parts, service, or information regarding the propermaintenance and repair of your cooking equipment

In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied replacement parts should be used. The use of other than factory supplied replacement parts willvoid warranty.

KETTLE BOTTOM & SIDE

ITEM NO. PART NO. DESCRIPTION QTY.

1. KE50556-1 Probe, Low Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE54941-5 Safety Valve, 50 PSI, 1/2" (North America) . . . . . . . . . . . . . . . . . . . . . .1

KE54941-31 Safety Valve, 50 PSI, 1/2", (Europe) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE52455 Bottom Cover Gasket, 3 gallon kettle . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52456 Bottom Cover Gasket, 6 gallon kettle . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52457 Bottom Cover Gasket, 12 gallon kettle . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52459 Bottom Cover Gasket, 20 gallon kettle . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE00515 Thermistor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE55069-5 Safety Thermostat (140º C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6. FA11145 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12

7. FA21007 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12

8. Pressure Gauge

KE000714-4 For units built prior to February 2005 . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE50429-5 For units built after January 2005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

6 7

1

4

ElementTerminals

3

5

2

8

fgorman

Text Box

Bottom Cover KE50572 6 gallon KE50573 12 gallon KE52041 3 gallon

fgorman

Text Box

KET00027 is the Cracker Barrel 6 Gallon Pot KET00031 is the Cracker Barrel 12 Gallon Pot

fgorman

Callout

Handle KET-3, KET-6 KE54670-1 KET12, KGT6 KE54670-2 KET20, KGT12 KE54670-3

fgorman

Callout

KNOB KE50151-2

2

3

4 5

1

CORD & PLUG OPTION


FOR KET-6-T (SW) (200-240VAC, 3PH, 50/60Hz1. KE02113-1 Cord Plug Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE54819-1 Plug (30A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE54820-1 Receptacle (30A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE54821-2 Electrical Cord (10/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5. KE54721-3 Cord Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FOR KET-6-T (HW), KET-12-T (SW), (200-240VAC, 3PH, 50/60Hz1. KE02113-2 Cord Plug Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE54819-2 Plug (50A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE54820-2 Receptacle (50A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE54821-3 Electrical Cord (8/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1


FOR KET-12-T (HW) (200-240VAC, 3PH, 50/60Hz1. KE02113-3 Cord Plug Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. KE54819-2 Plug (50A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. KE54820-2 Receptacle (50A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. KE54821-4 Electrical Cord (6/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1


Not available for KET-20-T or Twin Kettles

CONSOLE COMPONENTS & MARINE LOCK

6

4

6

7

109

8

11

13

25

23

5

2

3

1

14 15

16

18

19

20

21

17

24

22

CONSOLE COMPONENTS & MARINE LOCKITEM NO. PART NO. DESCRIPTION QTY.

Single / Twin

1. SE00113 Potentiometer with ON/OFF Switch, c/w Item #2 . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

2. KE51005 Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

3. KE50569-1 Knob, Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

4. SE003013-1 Red L.E.D Replacement Kit., (includes LED KE50567-1 & "O" Ring) . . . . . . . 1 / 2

5. SE003013-2 Green L.E.D Replacement Kit., (includes LED KE50568-1 & "O" Ring) . . . . . 1 / 2

6. FA05002-18 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 4

7. KE55319 Bearing, Bronze Trunnion, 6 & 12 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

KE54234 Bearing, Bronze Trunnion, 3 & 20 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

8. FA05002-20 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

9. FA19184 Allen Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/ 4

10. SK50047 Collar, Trunnion Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

11. FA21024 Hex Nut, 5/16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

13. KE01834 Bearing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

14. KE50473 Ground Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

15. FA95074 Nylon Anchor Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

16. FA95031 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

17. KE54218 Console Covers (KET-3-T, KET-6-T, KET-12-T, KET-20-T, TKET-3-T) . . . . . . .1

KE542181 (TKET-6-T, TKET-12-T) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Marine Lock18. FA15019-1 Hex Socket Shoulder Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

19. FA31029 Split Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

20. KE02078-1 Latch, Left Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

KE02078-2 Latch, Right Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

21. FA21008 Hex Nut, 1/4-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

22. LabelsKE95555-1 (KET-3-T, KET-6-T, KET-12-T, KET-20-T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE95555-3 (TKET-3-T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE95555-4 (TKET-6-T, TKET-12-T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

23. TransformersKE53838-11 Transformer, 380 to 415v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53838-12 Transformer, 440 to 480v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53838-13 Transformer, 600v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24. KE54846-1 Cover Gasket, KET- 3/6/12/20-T, TKET-3-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE54846-2 Cover Gasket, TKET-6/12-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25. FA95073 Round Head Square Neck Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

fgorman

Text Box

KE50567-3

fgorman

Text Box

SE00114

fgorman

Text Box

SE00074 Potentiometer without ON/OFF Switch

fgorman

Text Box

MARINE LOCK ASSEMBLY SE00099

NOTE: Item #14 to be tack welded flush outside in the gearbox housing (item #1). Do not damage the outside edges of the gearbox housing when tack welding.

1

14

2

2

3

78

79

3

5

6

20

19

22

23

21

25

10

11

4

1213

1615

1224

18

17

TILTING GEARBOX ASSEMBLY(12 gallon kettle only, prior to January 2002)


1.-16. KE02062-1 TILTING GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11. KE02060 GEARBOX HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12. KE50198 BEARING, TRUNNION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23. KE54739-2 BEARING, TILT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24. KE54737 END HOUSING SPACER, TILT SHAFT, BRONZE . . . . . . . . . . . . . . . . . . . . . . . . . . . .15. KE50306-2 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16. KE50306-1 TILT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17. KE52192 BEARING WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28. KE52191 BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19. KE50426-3 SPACER, WORM GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110. KE50315 WORM GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111. FA95005 TENSION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112. KE54738-1 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213. KE02059 SEGMENT GEAR AND SPACER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114. KE02061 TRUNNION BEARING HOUSING HOLDER ASSEMBLY C/W BEARING . . . . . . . . . .115. FA10485 HEX HEAD BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116. FA20008 HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117. KE54729 GEAR BOX COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118. FA11146 BINDING HEAD SCREW, 8-32 X 3/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .419. KE54750-2 TILT BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120. KE54732 HEX HEAD BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121. SCREW, #10-24 X 1 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222. KE54656-4 SUPPORT BAR TOP - END . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123. KE02004-3 SUPPORT BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124. KE54732 HEX HEAD BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125. SK50403-2 BRONZE BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

TRUNNION SHOWNFOR CLARITY

F

3, 6

& 1

2 G

ALL

ON

20 G

ALL

ON

3

6

5

7

8

9

102021

4

5

8

7

131914

18

12

11

22A

1

APPLY RTV

SEALANT

2415B

15A

23

22B

216

17

TILTING GEARBOX ASSEMBLY(3, 6, 12 & 20 gallon kettles, after January 2002)


1. KE54738-3 WASHER S.S. (SHAFT HOLE COVER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12. KE51738 BEARING SLEEVE FOR GEAR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13. KE50315 WORM GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14. FA95005 TENSION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15. KE51891 WASHER 1 1/2" O.D. X 13/16" I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26. KE52193-1 THRUST BEARING SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27. KE52192 THRUST WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48. KE52191 THRUST BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29. FA30088 TILT SHAFT WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110. FA95008 LOCK NUT 3/4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111. FA19177 SET SCREW 5/16-24 X 1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112. FA20047 JAM HEX NUT 5/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113. KE54927 SUPPLY WIRE PROTECTION GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 . KE00151-2 SEGMENT GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115A. KE50306-2 TILT SHAFT (3, 6 & 12 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115B. KE50375 TILT SHAFT (20 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116. KE02057-1 TILT SHAFT BEARING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117. KE50245 BEARING FOR GEARBOXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118. FA95083 WOODRUFF KEY #808 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119. FA19500-4 SET SCREW, 1/4-28 X 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220. KE55431 NUT, SLOTTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121. KE55432 COTTER PIN, 3/32 X 1 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122A. KE55433-1 SPACER, SAFETY (3, 6 & 12 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122B. KE55433-2 SPACER, SAFETY (20 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123. KE00508 HANDWEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 FA19505 SET SCREW 3/8-24 X 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

123 MOVE TERMINAL BLOCKAWAY FROM TIMER(DRILL & TAP NEW HOLESAS NECESSARY)

USE TIE-WRAP AROUNDTIMER & COMPONENT PLATETO SECURE

NOTE: USE KE00224 TO MODIFY

COMPONENT PLATE, MODIFIED,TRICKLE FAUCET(for KET-12-T only)


1. KE00224 COMPONENT PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12. KE50753-8 RELAY, DPDT 12 VDC, REPLACES KE50753-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13. KE001057 TIMER ASSEMBLY, SOLID STATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

fgorman

Text Box

KE003209-9 Switch Assembly, On/Off/On - Momentary

1

2

3

4

5

6

7

8

910

11

12

13

14

15

16

15

17

18

19 20

17 SOLDER WITH96.5 Sn-3.5 Ag3 mm LEAD-FREEWIRE & USE SOLDERING PASTE

NOTE: WRAP BALANCINGVALVE WITH A WET RAGWHILE SOLDERING TO AVOID BURNING OF INSIDE RUBBER LINING OF VALVE

SEE TYP.DETAIL 'A'

INSTALL VALVE WITH ARROW ON ITS LABEL TOWARDS SPOUT

DETAIL 'A'

PLUMBING, TRICKLE FAUCET(for KET-12-T only)


1. KE601160 NIPPLE; 1/4 NPT X 7/8 BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12. KE601045 AUTO BALANCING VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13. FI05025 STREET ELBOW, 1/2" PLATED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14. KE601046 SWEAT FITTING, COPPER, 1/2 NPT MALE X 1/2 FEMALE . . . . . . . . . . . . . . . . . . . .25. KE601047 COPPER PIPE INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26. KE54834-5 SOLENOID VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17. KE54834-15 SOLENOID VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18. FI00062 1/2 ELBOW, BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19. KE601049 ADAPTOR, 1/2 NPT M X 1/8 NPT F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110. FI05199-6 COMPRESSION FITTING, 1/8 MPT X 1/4 TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . .111. FI05198-4 COMPRESSION ELBOW, 1/4 TUBE X 1/4 MPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112. KE601050 COPPER TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113. KE601052 ADAPTOR, 1/2 NPT M X 1/4 NPT F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114. FI00178 BRASS TEE, 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115. FI00596 BRASS NIPPLE, 1/2 X 1 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216. KE54353 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117. FI00356 REDUCER 3/4 X 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218. FI00629-36 BRASS NIPPLE, 3/4 X 1 1/2 LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119. FI00179 BRASS TEE, 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120. SD50098 LOCKNUT, GALVANIZED, 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

ELECTRICAL PANEL

ITEM NO. PART NO. DESCRIPTION QTY.Single / Twin

1. KE54761 Terminal Block Mounting Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

2. SK50055-1 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 6

3. SK50054-2 Terminal Block End Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

4. SK50054-1 Terminal Block End Barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

5. KE50753-7 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

6. KE50749-2 Contactor, 208-240v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 4

7. KE51139-1 Fuse Holder (480v only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 4

8. KE52936-1 Fuse (480v only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 / 4

9. KE53838-21 Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

10. KE00458 Kettle Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

11. KE51225 Edge Connector, 10 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

12. KE51226 Wire Connector Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 / 20

13. KE50343-1 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2

1 8

6

11

12

9

7

42

6

5

10

3

13ELECTRICAL PANEL

fgorman

Text Box

KE50750-2

fgorman

Callout

KE50303-2

Cleveland Range equipment requires little preventative maintenance. We do however provide the followingchart as a guideline for inspection and maintenance to keep your unit functioning at 100%.

INSPECTION AND MAINTENANCE CHECK LISTThe following check should be completed every six months or more frequently if unit is in a high volumefacility.

WARNING: It is imperative that damaged seals be repaired immediately to prevent equipment failureand/or damage.

ITEM CHECK

CONSOLE COVER SEAL Insure there are four screws firmly holding down the cover. If not replacescrews and/or missing or worn nylon anchor nuts.

BOTTOM COVER GASKET Check to see it is in place and is not cracked or split.

TILTING Check that kettle tilts smoothly. Grease as described in BearingLubrication Procedure.

TILT HANDLE Check handle for tightness. If loose apply lock tight and reinstall.

Check handle knob is on end of handle and firmly tightened. If looseapply lock tight and reinstall.

PRESSURE GAUGE Check that the gauge does not have moisture on its inside face.Replace if moisture is present.

Check that the gauge shows a vacuum (needle is well into the Greenzone) when cold and shows between 25-40 psi when unit is hot. If notfollow Vacuum Leak Test Procedure.

PRESSURE RELIEF VALVE Check pressure relief valve as described in Pressure Relief ValvePeriodic Testing Procedure.

TEMPERATURE CHECK Following Calibrating Procedure check the inner kettle surfacetemperature with a digital surface thermometer and adjust if required.

MAINTENANCEALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN.

IMPORTANT! ENSURE KETTLE IS AT ROOM TEMPERATURE AND

PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS.

BEARING LUBRICATINGPROCEDURE

1. Remove console cover.

2. Loosen two Allen screws on locking ring.

3. Pull locking ring to center of trunnion.

5. Clean newly exposed sections of trunnion.

6. Grease trunnion between kettle and console.

7. Repack outer needle bearing.

8. Push kettle back in place.

10. Reinstall trunnion and lock collar.

11. Replace console cover.

4. Pull kettle twoinches awayfrom consoleand rest onsupport block.

CALIBRATING PROCEDURE1. Insure the unit has a vacuum before you begin

calibrating procedures. If unit requires venting referto KETTLE VENTING INSTRUCTIONS.

2. Set On-Off Switch/Temperature Control to "10" (Max.).

3. Allow the unit to cycle twice.

4. Check temperature of the inner kettle surface witha digital surface thermometer.

5. Temperature should be between 260° F and 265° F.

6. Using a screw driver adjust temperature by turningthe potentiometer on the black box. Turn very little.Turn clockwise to INCREASES and counter-clockwise to DECREASE temperature.

7. Allow the unit to cycle twice.

8. Check temperature of the inner kettle surface witha digital surface thermometer.

9. Repeat steps 4. through 8. until unit is calibrated.

Pressure Relief Valve/Gauge Assembly Drawing

PRESSURE RELIEF VALVEPERIODIC TESTINGPROCEDUREMost insurance agencies require periodic testing of

pressure relief valves used on pressure vessels. Thisprocedure will allow you to safely and quickly test yourkettle's pressure relief valve. We recommend this test beperformed twice a year.

NOTE: The following instruction is intended for use byqualified service personnel.

WARNING: Kettle surface will be hot and steam will bereleased during testing. Take necessary precautionsincluding the use of gloves and eye protection toprevent personal injury.

1. With the kettle empty, set On-Off Switch/TemperatureControl to "10" (Max.). Allow the kettle to heat untilthe unit cycles off.

2. Switch On-Off Switch/Temperature Control to "0" (Off)and disconnect main power at fused disconnect switch.

3. Stand to the side of the pressure relief valvedischarge tube and pull valve open for amaximum of one second. Repeat test three tofour times. Each time the mechanism should movefreely and be accompanied by a rapid escape ofsteam.

If valve appears to be sticking replace pressure reliefvalve.

If foreign material is discharged then drain kettle andreplace pressure relief valve.

See KETTLE JACKET CLEANOUT AND PASSIVATIONPROCEDURES for full instructions on the correct methodfor refilling kettle jacket.

WARNING: Improper refilling of kettle jacket will resultin irreversible damage to unit.

NOTE: Rust inhibitor is purchased locally. Readdirections and do not exceed manufacturer'srecommendation (excessive rust inhibitor can alsocause solidification).

DANGER: PRESSURE RELIEFVALVE WILL EXHAUST HIGHTEMPERATURE STEAM. CONTACTWITH SKIN COULD RESULT INSERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINESWITH POWER COULD RESULT INSEVERE ELECTRICAL SHOCK.

WARNING: IMPROPER REFILLING OFKETTLE JACKET WILL RESULT INIRREVERSIBLE DAMAGE TO UNIT.

PressureGauge

PressureReliefValve

3. Pull Pressure Relief Valve (A) open to insure vesselis not pressurized.

4. Remove Pressure Relief Valve (A).

5. Replace Pressure Relief Valve (A) with Street Elbow (B).

6. Add distilled water (C) through the Street Elbow (B),using a funnel if necessary. Refer to Distilled WaterRequirements chart for the proper amount required.

7. Apply a thread sealant (i.e. Teflon tape) to thePressure Relief Valve's (A) thread and replace.

8. Restore power to unit at the fused disconnect switch.

9. The kettle must now be vented. (Refer to theKETTLE VENTING INSTRUCTIONS).

Pressure Relief Valve/Gauge Assembly Drawing

KETTLE VENTING INSTRUCTIONS

RESERVOIR FILLPROCEDURESThe kettle's water level must be maintained at the proper level tosubmerge the heater elements. Under normal operatingconditions, the sealed water reservoir should never require theaddition of water.

If the red "low water" light comes on during use (while the kettle isin an upright position), the water level has reached a critically lowlevel. The low water protection control has automatically shut offthe heater elements. The following procedure must be completedbefore further use:

NOTE: Have a qualified service technician repair the leakageproblem and add water to the unit. Ensure that the red "low water"light is on when the kettle is upright. On tilting kettles, it is normalfor the red light to come on when the kettle is in a tilted position, asthe elements are not submerged in water at this point.

DISTILLED WATER REQUIREMENTS

1. Ensure kettle is at roomtemperature and pressuregauge showing zero or lesspressure.

2. Shut off power to the kettle atthe fused disconnect switch.

When Red “Low WaterKettle Light” comes Capacity on, add Distilled Water

3 gallon 50 ounces

6 gallon 70 ounces

12 gallon 120 ounces

20 gallon 1 gallon

1. Set On-Off Switch/TemperatureControl to "10" (Max.). Heatthe empty kettle until unitcycles off.

2. Vent kettle by pulling safetyvalve ring 8-10 times in short2-3 second blasts with a 5second interval betweenpulls.

NOTE: If unit cycles ON, stopventing and wait for kettle tocycle OFF before continuing.

3. Turn kettle OFF. Add coldwater to kettle until its surfacetemperature is below 100°F.The pressure gauge needleshould be in the green zone,indicating a vacuum in thekettle’s jacket.

2

3

5 6

7

8

9

1

4

10

OFF

50

0

100150 200

250

300

350

400

40

50

60

0

10

20 30

psi kPa

VEN

TAI

R

50

0

100150 200

250

300

350

400

40

50

60

0

10

20 30

psi kPa

VEN

TAI

R

50

0

100150 200

250

300

350

400

40

50

60

0

10

20 30

psi kPa

VEN

TAI

R

PressureGauge

PressureReliefValve

The following venting procedure should be followed when theVacuum/Pressure Gauge needle is in the "VENT AIR" zone:

NOTE: Check for and eliminate leaks prior to venting(See REPAIRING LEAKS IN STEAM JACKETED KETTLEFITTINGS).

A.* RemovePressure

ReliefValve

B. Attach Street

Elbow

C. Fill unit via Street Elbow

*Important- Pull ring on Pressure Relief Valve prior to removal to insure vessel is not pressurized.

VACUUM LEAK TESTPROCEDUREIf the kettle will not hold vacuum, test for leaks at:

A. Water Level Probe (remove bottom cover).

B. Pressure Relief Valve.

C. Pressure Gauge.

LEAK TEST PROCEDURE:1. Heat kettle until unit cycles off.

2. Shut off power to the kettle at the fuseddisconnect switch.

3. Spread Bubble Type Leak Detector oversuspected areas and watch closely forbubbles.

4. Repair areas as required.

REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGSIf unit will not hold a vacuum the most likely cause is a leak at one of the fittings.

Often, the easiest way to eliminate a leak is reseal the suspect areas.

1. Water Level Probe Remove, clean threads, apply teflon thread sealant and reinstall.

2. Pressure Relief Valve A/ Inspect for signs of leaks. Replace if required.

B/ Remove, clean threads, apply teflon thread sealant and reinstall.

3. Pressure Gauge A/ Inspect face of gauge. If it contains moisture on the inside of face replace.

B/ Remove, clean threads, apply teflon thread sealant and reinstall.

PRESSUREGAUGE

WATER LEVELPROBE

PRESSURERELIEFVALVE

KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURESThe following procedure should be preformed at least once every three years to prevent possible corrosionand ensure the optimum life of the kettle.

DESCRIPTION - Molyfilm 315 inhibits corrosion instainless steel and copper. A pH buffer is present toassist in maintaining the appropriate pH to assist incorrosion inhibition.

DISPOSAL - Follow all Federal, State and local codeswhen disposing of product.

SHELF LIFE - Molyfilm 315’s effectiveness willdiminish after three years.

REFILL QUANTITIES (ORDERING INFO: 1 LiterMolyfilm 315 Rust Inhibitor - Part# KE600340-1)

IMPORTANT: To ensure satisfactory mixing follow theMIXING / FILLING PROCEDURE described below.

Kettle Size Volume of Water Volume of Molyfilm 315U.S. Gal. Liters oz. cc (ml.)

3 U.S. Gal. 0.5 1.8 0.7 196 U.S. Gal. 1.3 4.9 1.8 5112 U.S. Gal. 2 7.6 2.8 8020 U.S. Gal. 3.8 14.2 5.1 150

MIXING / FILLING PROCEDURE1. Refer to chart to determine the required volumes of

water and Molyfilm 315.

2. In a separate container mix 1/2 gallon of the requiredvolume of water with the total required volume ofMolyfilm 315.

3. Pour mixture into kettle.

4. Pour the remaining required volume of water into kettle.

WARNING:IMPROPER REFILLING OF KETTLE JACKET WILL

RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

DANGER:MOLYFILM 315 IS CORROSIVE, AVOID

CONTACT WITH SKIN AND EYES.

DANGER:AVOID INHALATION - VAPORS FROM

MOLYFILM 315 MAY BE HARMFUL OR FATAL.

REFILLING UNIT1. Apply a thread sealant (i.e. Teflon tape) to the low

water level probe threads and replace.2. Fill kettle jacket with a mixture of water and

Molyfilm 315 (see REFILL QUANTITIES chart).3. Remove street elbow. 4. Apply a thread sealant (i.e. Teflon tape) to the

pressure relief valve's thread and replace.5. Restore power to unit at the fused disconnect switch.6. Vent kettle. See Kettle Venting Instructions for

proper procedure.

RemovePressureReliefValve

AttachStreetElbow

Fill unit viaStreet Elbow

Important- Pull pressure relief valve ring open to insure vessel is not pressurized.

Low WaterLevel Probe

1. Ensure kettle is at room temperatureand pressure gauge showing zeroor less pressure.

2. Shut off power to the kettle at thefused disconnect switch.

3. Pull pressure relief valve ring opento insure vessel is not pressurized.

4. Pull pressure relief valve ring open to insure vesselis not pressurized.

5. Remove pressure relief valve.6. Replace pressure relief valve with street elbow. 7. Remove bottom cover from kettle.8. Remove low water level probe and allow water to drain.9. Add water through the street elbow and flush out as

much debris as possible with water.10. Apply a thread sealant (i.e. Teflon tape) to the low

water level probe threads and replace.11. Fill kettle jacket with a mixture of water and Molyfilm

315 (see REFILL QUANTITIES chart). 12. Remove street elbow. 13. Apply a thread sealant (i.e. Teflon tape) to the

pressure relief valve's thread and replace.14. Turn kettle on, vent and heat on high for 1/2 hour.15. Cool and drain kettle as per above procedure.

50

0

100150 200

250

300

350

400

40

50

60

0

10

20 30

psi kPa

VEN

TAI

R

FLUSHING PROCEDUREWARNING: The fused disconnect switch must be offbefore removing the kettles bottom cover.

DANGER:PRESSURE RELIEF VALVE WILL

EXHAUST HIGH TEMPERATURE STEAM.CONTACT WITH SKIN COULD RESULT INSERIOUS BURNS. KEEP FACE, HANDS

AND BODY CLEAR OF DISCHARGE.

DANGER:WORKING ON MACHINES WITH

POWER COULD RESULT IN SEVEREELECTRICAL SHOCK.

DANGER:EXTREMELY HOT SURFACES.

WORK ONLY ON COLD KETTLE.

Fault Isolation Procedure

Step Test1. Is there proper incoming voltage at

terminal block?

2. Is the red LED illuminated?

3. Is the green LED illuminated?

4. Do both contactors energize?

5. Measure continuity across safetythermostat. Is it an open circuit?

6. Is there 120 VAC present across thecoils of the contactors?

7. Remove wire from low water level probeand ground it to the body of the kettle.Do the contactors now energize?

8. Is there 16 VAC present at output of 16VAC transformer?

Result RemedyYes Go to step #2.

No Correct external power supply problem.

Yes Follow Reservoir Fill Procedure. If thisdoes not correct the problem, go toProblem D.

No Go to step #3.

Yes Go to step #4.

No Go to step #7.

Yes Check contactor contacts for pitting. Voltageacross contactor terminals while in a closedposition indicates a poor contact. Replacecontactor/s as necessary. Check elementsfor short at ground or an open circuit. Ifelement/s are defective contact the factory.Elements are not field replaceable.

No Go to step #5.

Yes Replace defective safety thermostat.

No Go to step #6.

Yes Replace defective contactor/s.

No Go to step #6.

Yes Clean or replace defective low waterlevel probe. Replace defective red LED.

No Go to step #8.

Yes Go to step #9.

No Replace defective 240/16 VAC transformer.

Possible Causes1. No incoming power.2. Kettle is tilted.3. Low water condition.4. Defective ON/OFF switch.5. Defective 12 VDC relay.

6. Defective safety thermostat.7. Defective contactor/s.8. Defective potentiometer

(temperature control).9. Defective low water level

probe.

10. Defective thermistor.11. Defective 240/16 VAC

transformer.12. Defective control box.13. Defective elements.

DIAGNOSTIC GUIDE This section contains servicing information intended for use by Authorized Service Personnel.

NOTE 1: If Fault Isolation Procedure is required, be sure to start at step #1.

NOTE 2: On table type kettles the entire control mounting panel may be removed from kettle controlhousing for easier troubleshooting and parts replacement.

A/ Problem: Kettle is not heating at all. (Kettle must be on and temperature control set.)


Step Test1. In a cold state, does the pressure gauge

read in the green zone?

2. Do the contactors shut off too early?(before reaching normal maximumoperating pressure.)

3. Does the green LED remain illuminatedafter the contactors shut off?

4. Unplug control box and measure theresistance across potentiometer(temperature control). Is it approximately0 ohms at maximum and 50,000 ohms atminimum setting?

Result RemedyYes Go to step #2.

No There is air present in the jacket of thekettle. Follow Kettle Venting Procedure.If constant venting is required, there is aleak that should be corrected.

Yes Go to step #3.

No Check contactor contacts for pitting.Voltage across terminal of contactorwhile energized signifies a poorcontact. Replace contactor/s asnecessary. Check elements for short toground or open circuit. If elements aredefective, contact the factory. Elementsare not field replaceable.

Yes Replace defective safety thermostat.

No Go to step #4.

Yes Go to step #5.

No Replace defective thermistor.

Yes Go to step #6.

9. Measure continuity of ON/OFF switch/temperature control. Is it operatingproperly?

10. Unplug control box and measure theresistance across potentiometer. Is itapproximately 0 ohms at maximumsetting and 50,000 ohms at minimum?

11. Remove edge connector from controlbox. While kettle is cold or thermistor isremoved and allowed to cool, measurethe resistance between edge connector’spins #2 and #7. Is it approximately100,00 ohms?

Yes Go to step #10.

No Replace defective ON/OFF switch/temperature control.

Yes Go to step #11.

No Replace defective potentiometer(ON/OFF switch/temperature control)

Yes Spray contact cleaner on control boxterminals and edge connector. Try boxagain, if the problem still exists, replacedefective control box.


Possible Causes1. Air in jacket requires

venting.2. Defective safety thermostat.

3. Defective potentiometer(temperature control).

4. Defective thermistor.

5. Defective contactor/s.6. Defective control box.7. Defective elements/s.

B/ Problem: Kettle heats too slowly or not hot enough. (Note: normal max. operating pressure with anempty kettle is 30-35 psi.)

5. Remove kettle thermistor and allow tocool. Remove edge connector fromcontrol box. Test resistance across edgeconnector's pins #2 and #7. Is itapproximately 100,000 ohms?

6. Turn the potentiometer on the control boxclockwise to increase the maximumoperating temperature. Does the kettlenow achieve maximum operatingpressure of 30-35 psi in an empty kettle?

No Replace defective thermistor

Yes Kettle is operating correctly.

No Spray contact cleaner on controlterminals and edge connector. Try boxagain. If problem still exists, replacedefective control box.


Step Test1. Does the green LED turn off even though

the contactors remain energized?

2. Unplug the control box and measure theresistance across the potentiometer (temperaturecontrol), Is the resistance approximately 0 ohms atmaximum and 50,000 ohms at minimum setting?

3. Remove kettle thermistor and allow to coolRemove edge connector from control box.Test resistance across edge connector’spins #2 and #7. Is it approximately 100,000ohms?

4. Turn the potentiometer (temperaturecontrol) on the control box counter-clockwise to decrease the maximumoperating temperature. does the kettlecontinue to overheat?

Result RemedyYes Replace defective 12 VDC relay.

No Go to step #2.

Yes Go to step #3.


Yes Go to step #4.


Yes Spray contact cleaner on control box terminaland edge connector. Try box again. If problemstill exists, replace defective control box.

No Kettle is operating correctly.

Possible Causes1. Defective thermistor.

2. Defective potentiometer(temperature control).

3. Defective 12 VDC relay.4. Defective control box.

C/ Problem: Kettle is overheating.


Step Test1. Remove wire from low water level probe

and ground the wire to the body of thekettle. Does the red LED turn off?

Result RemedyYes Replace or clean defective low water

level probe.

No Spray contact cleaner on control boxterminals and edge connector. Try boxagain. If problem still exist, replacedefective control box.

Possible Causes1. Defective low water level probe 2. Defective control box.

D/ Problem: Red LED remains illuminated even though water has been added.

WIRING DIAGRAM3 Gallon Kettles200-240vSingle Phase Only

380-480vSingle Phase Only

WIRING DIAGRAM6-20 Gallon200-240v

380-600v

O&M Manual

ITEM# 5 - DISHWASHER, DOOR HOOD TYPE

Champion Model DH-5000 (40-70) (1 REQ'D)

Genesis Dishwasher, door type, high temperature, built-in rinse sentry booster for (40°-70° rise booster), field convertible from straight through to corner, field convertible from single to three phase, auto start when hood is closed, single point electrical connection, 1 hp self draining pump, 53 racks/hour capacity, auto-fill, detergent & chemical connections, interchangeable upper and lower spray arms, automatic drain valve, vent fan control, bottom mounted digital controls, mounted water PRV, sloped hood, s/s construction, electric tank heat, NSF, UL, Energy Star® rated

Champion Model: DH-5000 (40-70) Item#: 5


Hood-type High Temperature Dishwasher

Installation/Operation Manual with Service Replacement Parts

2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0905/562-4195 Fax: 905/562-4618 Toll-free: 800/ 263-5798

3765 Champion Boulevard Winston-Salem, NC 27105336/661-1556 Fax: 336/661-1660 Toll-free: 800/ 858-4477

Issue Date: 2.03.12

Manual P/N 114905 rev. C

Printed in the USA

For machines beginning with S/N D11038984 and above

Machine Serial No.

Model: DH5000 Series Standard Model:Hot water sanitizing machine w/fresh water rinse and built-in stainless steel electric booster

Also available with:Direct Vent Option or Condensate Removal Option

LISTED

COPYRIGHT © 2012 All rights reserved Printed in the USA

For future reference, record your dishwasher information in the box below.

Model Number__________________________ Serial Number_______________________

Voltage________________Hertz_____________ Phase__________________

Service Agent __________________________________ Tel:______________________

Parts Distributor _________________________________ Tel:______________________

ATTENTION:

The model no., serial no., voltage, Hz and phase are needed to identify your

machine and to answer questions.

The machine data plate is located on the front corner

of the lower panel

Please have this information ready if you call for service assistance.

National Service Department

In Canada: In the USA: Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477Tel: 905/ 562-4195 Tel: 336/ 661-1556 Fax: 905/ 562-4618 Fax: 336/ 661-1660 email: [email protected] email: [email protected]

The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green Building Council, respectively, and are used by permission. The logos signify only that Champion Industries is a USGBC and a CaGBC member; USGBC and

CaGBC do not review, certify nor endorse the products or services offered by its members.

http://www.championindustries.com/canada/register

REGISTER YOUR PRODUCT ONLINEMake sure you are connected to the internet then enter the address below.

In the U.S.A

In Canada

http://www.championindustries.com/register

PRODUCT REGISTRATION

BY FAX

(336) 661-1660 in the USA

1-(800) 204-0109 in Canada

IMPORTANT IMPORTANT

Model Serial #

Date of Installation:

Company Name:

Telephone #: ( ) ---Contact:

Address:

Address:

Telephone #:

Contact:

Installation Company:

(Street) Province Postal Code

FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY

PRODUCT REGISTRATION CARD

COMPLETE THIS FORM AND FAX TO:

i

Revision History

Revision History

Revision Revised Serial Number Revision Date Pages Effectivity Description

7.15.11 All D11038984 Released First Edition8.15.11 9 D11038984 Added Phase Field Conversion for 208-240V machines Only10.6.11 75-81 D11038984 Added Direct Vent Installation12.16.11 83-93 D11038984 Added Condensate Removal Installation2.03.12 31-102 D11038984 Revised Parts List, Added Direct Fan by others installation, Added Kit 900958 Control Box Wall-mount instructions

A revision might be a part number change, a new instruction, or other information that was not available at print time. We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada.

ii

Limited Warranty

LIMITED WARRANTYChampion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.

Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name "Champion" and installed within the United States and Canada to be free from defects in material and workman ship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by Champion, whichever occurs first. [See below for special provisions relating to glasswashers.] The warranty registration card must be returned to Champion within ten (10) days after installation. If warranty card is not returned to Champion within such period, the warranty will expire after one year from the date of shipment.

Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided; however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Champion elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. Defective parts become the property of Champion. Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine. The following are not covered by Champion's warranty: a. Lighting of gas pilots or burners. b. Cleaning of gas lines. c. Replacement of fuses or resetting of overload breakers. d. Adjustment of thermostats. e. Adjustment of clutches. f. Opening or closing of utility supply valves or switching of electrical supply current. g. Cleaning of valves, strainers, screens, nozzles, or spray pipes. h. Performance of regular maintenance and cleaning as outlined in operator’s guide. i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures. j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.

Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period Champion will replace the defective part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EX-TENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.

Champion does not authorize any other person, including persons who deal in Champion dishwashing machines to change this warranty or create any other obligation in connection with Champion dishwashing machines.

iii

Revision History ........................................................................................................... iLimited Warranty ........................................................................................................... iiModel Descriptions ........................................................................................................... iv

Installation .................................................................................... 1

Receiving ............................................................................................ 1 Placement ............................................................................................ 1 Installing Condensate Removal or Direct Vent Options ........................... 2 Converting Straight-through Operation to Corner Operation ................... 3 Electrical Connections ............................................................................. 7 Field Conversion from 3-Phase to 1-Phase Operation ............................ 9 Field Conversion from 1-Phase to 3-Phase Operation ............................ 10 Water Connections ................................................................................... 12 Drain Connection ..................................................................................... 13 Standard DH5000 Vent Fan Control ........................................................ 13 Chemical Dispensing Provisions .............................................................. 14

Initial Start-up ....................................................................................... 15

Initial Start-up Check List ......................................................................... 15 Operation .............................................................................................................. 16

Control Panel Description ........................................................................ 16 Digital Temperature Display Description .................................................. 17 Temperature Display Error Codes ............................................................ 17 Standard Wash Cycle Operation .............................................................. 18 Automatic Drain Cycle ............................................................................. 21 Extended Wash Cycle Operation ............................................................. 22 Rinse Sentry Operation Mode .................................................................. 25

Cleaning and Maintenance ...................................................................... 26 Cleaning ............................................................................................ 26 De-liming ............................................................................................ 28 Maintenance ............................................................................................ 29 Troubleshooting ........................................................................................ 30

Service Replacement Parts ....................................................................... 31

Temperature Display Adjustment (For Service Technicians Only) .................... 70Direct Vent Option Installation Instructions ........................................................ 77Condensate Removal Option Installation Instructions ...................................... 89

Time Cycle Chart ..................................................................................... 102Electrical Schematics............................................................................................ 103P/N 900958, Model DH5000 Control Box Wall Mount Kit ................................... 107

Table of Contents

Table of Contents

DH5000 Series Hood-type Dishwasher

iv

Model Description

Model Description

DH5000 SeriesHigh temperature hot water sanitizing dishwasher with built-in 40-70°F/22-82°C rise booster heater. 208-240V/60/1 & 3, 480V/60/3 Field convertible for straight-through or corner operation Self-draining pump Automatic start Fresh water rinse Standard Cycle 55 racks per hour/60 second total cycle timeExtended Cycle 38 racks per hour/90 second total cycle timeRinse sentry Automatic drain valve

Optional Equipment (consult factory)Direct Vent SystemCondensate Removal SystemAdditional Flat-bottom Dish racks (P/N 101273)Additional Peg Dish racks (P/N 101285)

1

1. Move the dishwasher near its permanent location. 2. Compare the installation site utility connections with the dishwasher utility connections

and make sure they are the same.3. The typical dishwasher load height is 33¾" [857mm].4. The machine height is 60⅛" [1526mm].5. The dishwasher hood requires an open height of 77¼" [1963mm].6. For straight-through operation, provide 20" [508mm] clearance out from the front of the

machine and 20" [508mm] out from the left-side of the machine by 27" [686mm] clearance above the floor for servicing.

7. For servicing a corner operation machine, provide 35" [889mm] clearance out from the front of the machine under the right-hand tabling, 35" [889mm] out from the left-hand of the machine under the left-hand tabling and 35" [889mm] out from the front of the machine. Provide 27" [686mm] clearance above the floor on all sides.

NOTE:The installation of your dishwasher must be performed by qualified service personnel. Problems due to improper installation are not covered by the Warranty.

NOTE:The installation of the dishwasher must comply with local health codes.

1. Inspect the outside of the dishwasher carton for signs of damage.2. Remove the carton and inspect the dishwasher for damage.3. Check for any options or accessories that may have shipped with your dishwasher.4. Turn to the front of this manual and follow the instructions to register your

product online or by fax.

Installation

Receiving

Dishwasher Dimensions in inches and [millimeters].SIDE VIEW

60 18

[1526]

33 34

[857]

37 78

[963]

HOODOPEN

HEIGHT

77 14

[1963]69 3

4[1770]

"

"

" "

"

PlacementCAUTION:Be careful when lifting and moving the dishwasher to prevent damage to the machine.

2

Installation

6. Dishwashers are shipped from the factory for straight-through operation. Refer to page 4 to convert the dishwasher from straight-through to corner operation.

7. The dishwasher has 4 adjustable feet for leveling.8. Level the dishwasher front-to-back and side-to-side.

Straight-through Operation Shown

Placement (continued)

Adjustable Feet

ControlPanel

Dish Table Connections

1. Level the dishwasher and dish tables to the required height and fit the dish table flanges over the ends of the dishwasher tank. Refer to the illustration below.

2. Lift the dishwasher track assembly out of the dishwasher and set aside.3. Remove the dishwasher side panels (front and side panel for corner operation).4. Apply a NSF approved sealant between the table flanges and the wash tank.5. Drill a minimum of two holes through the table flange and the inner wash tank.6. Install stainless steel truss head screws or rust-proof rivets to secure the table and tank.7. Reinstall the panels and track assembly.

NOTE:Dish tables should be securely fastened to the dishwasher after the dishwasher is permanently located and the utilities are connected.

9/32” Inner Wall ofWash Tank

Dish Table Flange

Drill holes, apply NSF sealant, & fasten flange to wash tankPanel

3

Installation

Installing Condensate Removal or Direct Vent Options

The dishwasher may be equipped with either a Condensate Removal Option or a Direct Vent Option. These options ship separately from the dishwasher in their own containers. Separate instructions are also included in the option shipping container. These instructions may be requested under the document part numbers listed below: P/N 114958, Condensate Removal Option Installation Instructions P/N 114959, Direct Vent Option Installation Instructions

Condensate Removal Direct Vent

Condensate Removal System Option The condensate removal system removes dishwasher heat and water vapor at the end of the dishwashing cycle recovering the normally exhausted heat and transferring the recovered heat to the built-in booster heater eliminating the need for a dishwasher vent hood.

Direct Vent System Option The direct vent system option removes dishwasher heat and water vapor directly into an exhaust vent thereby eliminating the need for a dishwasher vent hood.

NOTE Complete installation instructions are located at the end of this service manual.

4

Refer to the illustration below and on the next page to convert a straight-through operation machine to a corner operation machine. To convert the dishwasher:

1. Place the dishwasher as shown below so the control panel faces into the room and is accessible to the operator.

2. Refer to the illustrations on the next page and cut a notch in the dish table backsplash if it is higher than 3" [76 mm].

3. Position the rear of the machine a minimum of 1/2" [13 mm] from the back wall and a minimum of 5⅛" [130 mm] from the right side wall.

4. Make the utility connections as described in this manual and in accordance with all local codes and regulations.

5. Install the dish tables so the edge of each table fits over the inner wall of the dishwasher tank.

6. Secure the dish tables to the dishwasher 7. Seal each dish table joint with a food-grade sealant to prevent leakage.

Installation

Converting Straight-through Operation to Corner Operation

ControlPanel

Corner Operation Shown

! ATTENTION !A straight-through machine can be converted to a corner configuration in the field

BUT the clean-end dish table will have to be modified if its backsplash is over 3" [76mm] high.

5

Installation

Converting Straight-through Operation to Corner Operation (continued)

! ATTENTION ! If the backsplash is higher than 3" [76], then it must be notched for handle clearance.

CORNER CONFIGURATION

See Detail

Controls mustbe accessible.

5⅛" [130] MIN.

1/2"[13]MIN.

HANDLE CLEARANCE CUTOUT FOR CORNER OPERATION

5"[127]

3" [76]

Detail

6

Converting Straight-through Operation to Corner Operation (continued)

! ATTENTION ! The dish rack guides must be repositioned for corner operation.

Follow the steps below to change the dish rack guides for corner operation.

Step 1: Remove the rack guide (A); save the fasteners.

Step 2:Move (A) and re-attach as shown in the illustration below.

Step 3:Slide a dish rack through the machine to check the dish rack clearance. Dish racks should move smoothly without binding or tipping on the guides.

A

wallwall

A

Installation

7

Installation

Electrical Connections

WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit. Lock-out and tag the breaker to indicate that work is being performed on the circuit.

! ATTENTION ! A qualified electrician must connect the main incoming power to the dishwasher in accordance

with all local codes and regulations or in the absence of local codes in accordance with the National Electrical Code or the Canadian Electrical Code. Improper installation will not be

covered by the Limited Warranty.

8"[203]

Power Routing Bracket& Conduit

Incoming Power Routing.

1. Make sure the incoming power is disconnected at the main disconnect switch or circuit breaker.

2. The dishwasher is available for either single or three phase operation. Standard voltages are 208-240V/60/1 & 3, and 440-480V/60/3.

3. A Machine Electrical Connection Data Plate is located directly below the input terminal block. Make sure the incoming power supply matches the machine's electrical requirement before connecting incoming power.

4. Remove the front and left side dishwasher panels.

5. The incoming power supply is routed from the rear of the machine to the input terminal block located at the front of the machine. (See A and B on next page).

Connecting Incoming Power Supply

continued on next page

8

6. Connect the incoming power flexible conduit to the incoming conduit mounting bracket located on the rear of the dishwasher base making sure to leave 6 feet [2 m] of excess conduit and conductors to allow for servicing of the dishwasher.

7. Route the power conductors through the 1-1/2" rigid PVC conduit to the front of the dishwasher as shown. (See A and B below).

8. Two cable tie mounts are provided on the base of the machine to secure the conductors. Make sure the conductors do not block the front of the booster tank, (if equipped), so the booster can be serviced easily.

9. Refer to the terminal block connection diagrams below and connect the incoming power to the input terminal block as indicated according to the machine's power requirements. (See C and D below).

10. FOR 208-240/440-480V/60/3 ONLY, check the rotation direction of the wash pump motor according to the indicator arrow on the motor end cover and reverse L1 and L2 at the input terminal block if the motor rotation is incorrect.

Installation


Connecting Incoming Power Supply (continued)

SINGLE PHASEPOWER CONNECTION

208-240V/60/1

LINE IN

GND

NOTUSED

L1 L2 L3

L1 L2

THREE PHASEPOWER CONNECTION208-240/440-480V/60/3

GND

LINE INL1 L2 L3

L1 L2 L3

CD

Cable Tie Mounts

Input Terminal Block

Incoming Conduit Mounting Bracket

1-1/2" Rigid

Routing Conduit

B A

9

Installation

Field Conversion from 3-phase to 1-phase Operation for 208-240V/60/3 Machines Only


! CAUTION ! 3-phase to 1-phase conversion can only be performed on 208-240V/60/3 machines.

Converting a 480V/60/3 machine will result in permanent damage to the machine and will VOID the LIMITED WARRANTY.

A standard 3-phase operation dishwasher can be converted for 1-phase operation by rewiring of the wash tank and booster tank heaters. A replacement wiring diagram and data plate must be installed in the control cabinet. This diagram and data plate must be obtained from the factory.

To convert the dishwasher from 3-phase to 1-phase operation:

1. Make sure the main electrical service matches the dishwasher full electrical load requirement for 1-phase operation. 2. Remove the front access panel and locate the input terminal block mounted on the left-side of control cabinet mounting bracket.3. Connect the 1-phase incoming power supply to L1 and L2 on the input side of the main terminal block. Rewire Wash Tank Heater Element for 1PH1. Locate the wash tank heater mounted on the right side of the wash tank.2. Remove the paper insulator, wires and jumper bars from the heater terminals.3. Additional short jumpers bar are stowed on the heater terminals.4. Reposition the jumper bars for 1PH as shown at right.5. Connect the #33 wire to one element terminal as shown. 6. Connect the #34 and #35 wires to the other terminals as shown.7. Reinstall the paper insulator. Rewire Booster Heater Element for 1PH 1. Remove the booster heater element cover.2. Remove the paper insulator, wires and jumper bars from the heater terminals.3. Install the jumper bars for 1PH as shown at right.4. Additional short jumper bars are stowed with the new data plate.5. Connect the #36 wire to one element terminal as shown. 6. Connect the #37 and #38 wires to the other terminals as shown. 7. Reinstall the paper insulator and the booster heater element cover.

33

34

353PH

L1

L2

L1

3637

383PH L3

L2 L1

33

3435

1PH L3

L2

L1

3637

38

1PH

L3L2

L1

Affix the new data plate over the existing machine data plate to complete the conversion.

SINGLE PHASEPOWER CONNECTION

208-240V/60/1

LINE IN

GND

NOTUSED

L1 L2 L3

L1 L2

10

Water Connections for Standard Model and Direct Vent Option Model

The hot water connection is located at the lower left-rear side of the dishwasher. A 1/2" line strainer and pressure regulating valve (PRV) were installed at the factory.

1. The size of the incoming hot water line is a 1/2" NPT connection.

2. The PRV should be adjusted to supply a minimum/maximum flowing pressure of 20-22 PSI during the final rinse.

3. The temperature of the incoming hot water must maintain a minimum temperature of 140°F/60°C for a 40°F/22°C rise booster or a minimum temperature of 110°F/43°C for a 70°F/39°C rise booster.

4. A water hardness of 3 grains/gal (US) [51.3 mg/L] or less is recommended. 5. A manually operated 1/2" or larger shut-off valve should be installed in the incoming line

as close to the dishwasher as possible for servicing.

The incoming hot water line is a 1/2" NPT connection.

! ATTENTION ! A qualified plumber must connect the water supply to the dishwasher in accordance with all

local plumbing and sanitation codes and regulations. Improper installation will not be covered by the Limited Warranty.

Hot Water Connection

Installation

11

Installation

Cold Water Hot Water

E1. The DH5000 dishwasher equipped with a Condensate Removal Option requires an incoming hot water and an incoming cold water supply. (See Figures E at right and below.)

The water supply requirements are: HOT WATER — 1/2" NPT, 110°F/43°C Maximum temperature, with a minimum incoming flowing pressure of 45 PSI measured at the dishwasher before adjusting operating pressure to 20-22 PSI flowing pressure. A water hardness of 3 grains/gal (US) [51.3 mg/L] or less is recommended. COLD WATER — 1/2" NPT, 55-75°F/13-24°C Maximum temperature, with a minimum incoming flowing pressure of 45 PSI measured at the dishwasher before adjusting operating pressure to 20-22 PSI flowing pressure. A water hardness of 3 grains/gal (US) [51.3 mg/L] or less is recommended.

2. Refer to Figure E at right and note the inlet piping mounted on the bracket at the rear of dishwasher. The cold and hot piping are clearly marked.

3. The minimum clearance from the rear of the dishwasher to the wall is 1/2"; therefore, if possible, it is recommended that flexible hoses be used to connect the dishwasher to the incoming supply so the dishwasher can be pulled out for servicing.

4. Shut-off valves should be installed as close to the dishwasher as possible for servicing.

! VERY IMPORTANT !The incoming hot and cold water

supply pressure must be a minimum of 45 PSI flowing pressure measured at the dishwasher inlet connections.

E

The cold and hot water connections are clearly marked.

Water Connections for Condensate Removal Option Model

12

Installation

Drain Connection - All Models

The drain water connection is a 2" slip-fit hose connection and is located at the center-rear of the machine base. It is a gravity drain.

1. The dishwasher drain is 2" O.D. hose connection.

2. An optional drain water tempering kit is available (consult the factory).

3. Drain water flow is controlled by an automatic electrically operated drain valve.

4. The floor sink and/or drain plumbing must be able to accommodate a maximum drain flow rate of 20 US gpm / 17 Imp gpm / 76 Lpm.

Note: A Drain Water Tempering Kit Option is available to ensure the temperature of the water entering the drain does not exceed 140ºF/60ºC (consult the factory).

The drain is a 2" slip-fit hose connection.

Vent Fan Control for Standard Model Only

1. A vent fan control signal is provided on a terminal block located inside the control cabinet. The terminal locations are clearly marked.

2. The 120VAC signal is designed only to operate an external vent fan contactor (supplied by others) and is limited to .5 AMP maximum load and is available when the dishwasher power switch is turned ON.

CAUTION:Do not connect a vent fan motor to the signal connection terminals.

The Vent Fan Control Signal is limited to 120VAC .5 Amp maximum load.

VENT FAN120V .5A

RINSE AID120V 1A

DETERGENT120V 1A

Standard Model DH5000 installations using an overhead vent hood may require a vent fan signal. This signal is supplied by the dishwasher control circuit.

13

Installation

Standard Model and Direct Vent Option Model Chemical Dispensing Provisions

! ATTENTION !Consult a qualified chemical supplier for chemical supplies and chemical dispensing

equipment.

Provisions for chemical suppliers to connect their chemical dispensing systems are provided on the dishwasher and include:

1. A 1/4" NPT fitting (A) as a rinse-aid injection point. The fitting is installed in the upper final rinse piping located at the left upper rear of the dishwasher (see illustration at right).

2. Two 7/8" holes (B) are provided on the lower right rear of the wash tank for the detergent probe and injection points.

3. Detergent and rinse-aid control signals are available inside the control cabinet.

4. The signals are 120VAC, Max. 1 Amp load. Connection points are located on a labeled terminal block (see below).

A

B

Rinse-aid (A), and Detergent (B) Injection Points

VENT FAN120V .5A

RINSE AID120V 1A

DETERGENT120V 1A

120VAC, 1A Dispenser Signal Terminal Block

14

P/N 114958 - Condensate Removal Option Installation Instructions

G

H

Detergent Sensor Probe

Detergent Injection Point

Rinse-aid Injection Point

1. Chemical connection provisions are provided on all DH5000 dishwashers. Refer to the illustration below for the location of the chemical provisions.

2. (G) indicates the location of the detergent sensor probe insertion point located below the water line of the wash tank and the detergent injection point above the water line of the wash tank.

3. (H) indicates the 1/4" adapter fitting provided for the rinse-aid injection.4. Detergent and rinse-aid control signals are

available inside the control cabinet. 5. The signals are 120VAC, Max. 1 Amp load. Connection points are located on a

labeled terminal block (see below).

Chemical Dispensing Provisions - Condensate Removal Option Model Only

VENT FAN120V .5A

RINSE AID120V 1A

DETERGENT120V 1A

120VAC, 1A Dispenser Signal Terminal Block

Chemical Connection Provisions for Condensate Removal Option Model

15

Initial Start-up Check List

Initial Start-up

IMPORTANT During the initial fill, adjust the PRV to ensure the flowing pressure of the incoming water

is set between 20-22 PSI.

Make sure the pump suction strainer is in place.

Make sure the scrap screen plate is mounted in the center of the wash tank and separating the scrap screens.

Make sure the scrap screens are in place.

Make sure the drain screen is clean.

1. Remove any protective film from dishwasher. Check the interior for foreign material. 2. Make sure the dishwasher is permanently located.3. Make sure all utility connections are complete.4. Make sure the chemical supply containers are full.5. Make sure the pump suction screen is in place.6. Make sure the drain screen is clean and unobstructed by debris.7. Make sure the scrap screen plate and scrap screens installed and firmly seated.

The screen plate is mounted in the center of the wash tank and locks in a slot on the back screen support.

8. Make sure the spray arms are in place and spin freely.9. Close the dishwasher hood.10. Turn hot water supply on and check for leaks in the main water supply piping connected

to the dishwasher.

16

Operation

Control Panel Description The control panel is located on the front left side of the lower panel. The controls include:

A - ON/OFF DRAIN power switch. Turns power on and off and initiates a drain cycle when the switch is placed in the Off/Drain position.

B - CYCLE green indicator light. Illuminates during an automatic timed cycle. The cycle light is off during the 10 minute automatic drain cycle.

C- CYCLE SELECTOR switch. Standard position provides a 60 second total cycle and the Extended position provides a 90 second total cycle for heavy soiled items.

D- WASH (150°F) digital temperature display. Indicates the wash tank water temperature whenever the dishwasher tank is full of water (See next page, Digital Temperature Displays).

E- RINSE (180°F) digital temperature display. Indicates the final rinse water temperature during the final rinse (See next page, Digital Temperature Displays).

F- PRESSURE gauge. Indicates the final rinse water flowing pressure during the final rinse. The proper pressure reading is 20-22 PSI during the final rinse.

POWER WASHON

CYCLE

PRESSURE

STANDARD

OFF/DRAIN EXTENDED

WASH150°F

RINSE180°F

A

B

C

E

F

D

17

Operation

Digital Temperature Display Description

The wash tank and the final rinse temperatures are numerically displayed and a colored bar around the numbers creates a visual indication of the temperature.

1. When the color of the bar is yellow then the water temperature is below the minimum temperature required to operate the machine. Wait until the temperature has reached the proper operating temperature.

2. When the color of the bar is yellow and green then the water temperature is at or above the minimum temperature required to operate the machine.

3. The required wash temperature is a minimum of 150ºF/66ºC. Wait until the display indicates this temperature before washing dishes.

4. The required final rinse temperature is a min/max of 180-195ºF/82-91ºC. Contact a factory authorized service agent if the display fails to indicate this temperature during the final rinse.

NOTE: The final rinse display may indicate a temperature that is less than a minimum of 180ºF/82ºC during the wash cycle. This is normal, but during the final rinse (when the pressure gauge indicates a flowing pressure of 20-22 PSI), the final rinse temperature display will read between 180-195ºF/82-91ºC.

YEL

LOW GREE

N

YEL

LOW GREE

N

Temperature Display Error Codes

A digital display may show an error code to indicate certain conditions that require service or repair. Refer to the illustrations below for the meaning of the error codes.

E HH H

The letter "E" is displayed with a dark color bar indicates a problem exists in the electrical circuit. Contact an authorized

service agent to correct the problem.

Three "H"s displayed with the color bar fully lit indicates the temperature has exceeded 210ºF/99ºC. Contact an authorized service

agent to correct the problem.

18

1. Turn the main power on at the main circuit breaker.2. Make sure the spray arms and the scrap screens are in place.3. Turn the water supply on.4. Close the dishwasher hood.5. Push the Cycle Selector Switch UP to the STANDARD position.

6. Push the dishwasher Power Switch to the ON position. The power switch will illuminate and the machine will fill with water.

7. Check the pressure gauge as the machine fills and make sure the incoming water flowing pressure is between 20-22 psi.

POWER WASHON

CYCLE

PRESSURE

STANDARD

OFF/DRAIN EXTENDED

WASH150°F

RINSE180°F

1 5 0 1 7 0

Operation

Follow the instructions below to operate the dishwasher in a Standard Wash Cycle. A Rinse Sentry feature holds the dishwasher in a wash cycle if the booster heater temperature is below 180ºF/82ºC.

Standard Wash Cycle Operation

POWER WASHON

PRESSURE

STANDARD

EXTENDED

RINSE180°F

10

0

3020

PSI

60

50

40

19

Operation

Standard Wash Cycle Operation (continued)

8. Wait up to 10 minutes for the WASH temperature display to indicate a minimum of 150ºF/66ºC. NOTE: The final rinse display may indicate a temperature that is less than a minimum of 180ºF/82ºC during the wash cycle. This is normal, but during the final rinse (when the pressure gauge indicates a flowing pressure of 20-22 PSI), the final rinse temperature display will read between 180-195ºF/82-91ºC.

9. Load soiled wares into the dish rack. Place plates, glasses, cups and bowls in a peg rack. Place utensils in a single layer in a flat-bottom rack. Place pots and pans in a flat-bottom rack. Do not overload the dish racks.

10. Slide 1 dish rack into the wash compartment making sure the wares do not interfere with the rotating spray arms. Do not wash more than 1 dish rack at a time.

11. Close the hood, the green CYCLE light will illuminate and the standard wash cycle will begin automatically. (continued on next page)

POWER WASHON

PRESSURE

STANDARD

EXTENDED

RINSE180°F

CYCLE

OFF/DRAIN

WASH150°F

1 5 0 1 7 0

POWER WASHON

PRESSURE

STANDARD

EXTENDED

RINSE180°F

CYCLE

OFF/DRAIN

WASH150°F

1 5 0 1 7 0

20

Operation

Standard Wash Cycle Operation (continued)

12. The wash cycle time runs for approximately 35 seconds. 13. Opening the hood when the dishwasher is in-cycle will pause the cycle. The cycle will

resume automatically when the dishwasher hood is closed.14. The final rinse cycle begins at the end of the wash cycle and runs for approximately

10 seconds followed by a 15 second delay before the green CYCLE light goes out.15. Check the FINAL RINSE temperature gauge during the final rinse and make sure it indicates

a minimum of 180ºF/82ºC. The acceptable range of operation is 180-195ºF/82-91ºC.

16. Check the pressure gauge located below the temperature displays to ensure the final rinse pressure maintains a flowing pressure between 20-22 PSI.

17. At the end of the rinse cycle, the in-cycle light will go out. Open the hood and remove the clean rack of wares.

18. Repeat steps 9-17 for additional dish racks.19. Refer to the Automatic Drain Cycle on the next page for the procedures to drain the dishwasher.

10

0

3020

PSI

60

50

40

RINSE180°F

1 8 0

21

Operation

Automatic Drain CycleThe dishwasher can be drained automatically when the dishwasher has completed a normal wash cycle or whenever the dishwasher is idle.

To drain the dishwasher:

1. Turn the dishwasher power Switch OFF/DRAIN. The illuminated power switch will go out. The automatic drain valve will open and the machine will drain.

2. The CYCLE light is not illuminated during the automatic drain cycle.

3. The drain valve will remain open for 10 minutes to allow time to flush the interior with fresh water during a cleaning operation.

4. When 10 minutes has elapsed, the drain valve will close. The automatic drain cycle is complete.

NOTE: The automatic drain cycle can be repeated after 10 minutes by turning the power Switch to ON and immediately to OFF/DRAIN. The dishwasher will drain for another 10 minutes and then turn off.

POWER WASHON

CYCLE

PRESSURE

STANDARD

OFF/DRAIN EXTENDED

WASH150°F

RINSE180°F

1 4 0 1 4 0

22

1. Turn the main power on at the main circuit breaker.2. Make sure the spray arms and the scrap screens are in place.3. Turn the water supply on.4. Close the dishwasher hood.5. Push the Cycle Selector Switch DOWN to the EXTENDED position.

6. Push the dishwasher Power Switch to the ON position. The power switch will illuminate and the machine will fill with water.

Operation

Extended Wash Cycle Operation

POWER WASHON

PRESSURE

STANDARD

EXTENDED

RINSE180°F

CYCLE

OFF/DRAIN

WASH150°F

1 5 0 1 7 0

Follow the instructions below to operate the dishwasher in a Extended Wash Cycle. A Rinse Sentry feature holds the dishwasher in a wash cycle if the booster heater temperature is below 180ºF/82ºC.

POWER WASHON

CYCLE

PRESSURE

STANDARD

OFF/DRAIN EXTENDED

WASH150°F

RINSE180°F

1 5 0 1 7 0

! VERY IMPORTANT !THE EXTENDED CYCLE MAY BE SELECTED BEFORE OR AFTER THE POWER SWITCH IS PRESSED; BUT, THE CYCLE SELECTOR SWITCH WILL NOT CHANGE THE CYCLE FROM STANDARD TO EXTENDED OR VICE VERSA WHILE THE DISHWASHER IS ALREADY IN

CYCLE.

23

Operation

Extended Wash Cycle Operation (continued)

7. Check the pressure gauge as the machine fills and make sure the incoming water flowing pressure is between 20-22 psi.

8. Wait up to 10 minutes for the WASH temperature display to indicate a minimum of 150ºF/66ºC. NOTE: The final rinse display may indicate a temperature that is less than a minimum of 180ºF/82ºC during the wash cycle. This is normal, but during the final rinse (when the pressure gauge indicates a flowing pressure of 20-22 PSI), the final rinse temperature display will read between 180-195ºF/82-91ºC.

9. Load soiled wares into the dish rack. Place plates, glasses, cups and bowls in a peg rack. Place utensils in a single layer in a flat-bottom rack. Place pots and pans in a flat-bottom rack. Do not overload the dish racks.

10. Slide 1 dish rack into the wash compartment making sure the wares do not interfere with the rotating spray arms. Do not wash more than 1 dish rack at a time. (continued on next page)

10

0

3020

PSI

60

50

40

POWER WASHON

PRESSURE

STANDARD

EXTENDED

RINSE180°F

CYCLE

OFF/DRAIN

WASH150°F

1 5 0 1 7 0

24

Operation

Extended Wash Cycle Operation (continued)

11. Close the hood, the green CYCLE light will illuminate and the extended wash cycle will begin automatically. The wash cycle time runs for approximately 64 seconds.

12. Opening the hood when the dishwasher is in-cycle will pause the cycle. The cycle will resume automatically when the dishwasher hood is closed.

13. The final rinse cycle begins at the end of the wash cycle and runs for approximately 15 seconds followed by a 10 second delay before the green CYCLE light goes out.

14. Check the FINAL RINSE temperature gauge during the final rinse and make sure it indicates a minimum of 180ºF/82ºC. The acceptable range of operation is 180-195ºF/82-91ºC.

15. Check the pressure gauge located below the temperature displays to ensure the final rinse pressure maintains a flowing pressure between 20-22 PSI.

16. At the end of the rinse cycle, the in-cycle light will go out. Open the hood and remove the clean rack of wares.

17. Repeat steps 9-16 for additional dish racks.18. Refer to the Automatic Drain Cycle on page 19 for the procedures to drain the dishwasher.

POWER WASHON

PRESSURE

STANDARD

EXTENDED

RINSE180°F

CYCLE

OFF/DRAIN

WASH150°F

1 5 0 1 7 0

10

0

3020

PSI

60

50

40

RINSE180°F

1 8 0

25

Operation

Rinse Sentry Operation Mode The final rinse water temperature must be a minimum of 180ºF/82ºC during the final rinse cycle to ensure all wares are sanitized. If for any reason, the hot water temperature in the booster tank cannot provide this temperature, the dishwasher will enter a Rinse Sentry Mode of operation and extend the cycle time. The Rinse Sentry changes the Standard and Extended cycle time as described below:

1. The Rinse Sentry constantly monitors the water temperature inside final rinse booster.2. If the temperature inside the booster heater falls below 180ºF/82ºC, the Rinse Sentry

will extend the wash cycle time until the booster heater water temperature reaches the proper temperature.

3. The CYCLE light will remain illuminated during the Rinse Sentry Mode.4. The RINSE water temperature display must be monitored to ensure a minimum of

180ºF/82ºC is maintained during the rinse cycle. 5. The acceptable temperature range for the final rinse water is 180-195ºF/82-91ºC.6. A wash cycle time of more than 3 minutes may indicate a low incoming water

temperature or a problem with the booster tank operation.

! VERY IMPORTANT !DO NOT REMOVE WARES UNTIL THE FINAL RINSE CYCLE HAS

SANITIZED THE WARES AND THE GREEN CYCLE LIGHT GOES OUT.

! NOTE ! A wash cycle time of more than 3 minutes may indicate a low incoming water temperature or a

problem with the booster tank operation.

26

After Each Meal Period or every 8 Hours of Operation.

1. Push the lighted power switch DOWN to the OFF/DRAIN position. 2. The power switch light will go out and the automatic drain cycle will operate for 10 minutes.

The cycle light is not illuminated during the drain cycle.3. Open the hood and flush the interior of the machine with fresh water.4. Remove the scrap screens and remove debris to a waste container. 5. Flush the scrap screens making sure to back-flush.6. Do not strike the scrap screens against solid objects.7. Flush the wash tank, the pump suction strainer and drain screen.8. Check the wash tank for foreign material and clean as required.9. Replace pump suction strainer and scrap screens. 10. Make sure the spray arms turn freely.11. Check the chemical containers and refill as required.12. Close the door and turn the power switch ON. The machine will fill automatically.13. Resume normal operation.

Cleaning and Maintenance

Cleaning

Clean scrap screens. Clean pump suction strainer

Clean drain screen.

27

Cleaning


At the End of the Day

1. Perform Steps 1-10 on the previous page.2. Remove the upper and lower rinse and wash spray arms. The spray arms are

interchangeable.3. Unscrew the upper and lower rinse arm spindles (A). Remove the rinse arm assemblies 4. Clean the final rinse arm nozzles using a small paper clip (B).5. Remove the rinse arm end plugs (C) if necessary, and flush the rinse arm with clean

water.6. Re-install the rinse arm end plugs if they were removed.7. Remove the wash spray arms and flush with clean water.8. ONLY USE NON-METALLIC SCRUB PADS TO CLEAN THE INTERIOR.9. Contact the chemical supplier for de-liming if required (see next page).10. Wipe the interior and exterior of the machine with a soft cloth and a mild detergent.

DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER.11. Reassemble the dishwasher and leave the hood open to allow overnight drying.

Paper Clip

EndPlug

B

C

Wash Spray arm

Rinse Arm Spindle

D

A

28


Minerals accumulate on the interior surfaces of the dishwasher. The deposits have a white haze and, in cases of heavy accumulation, may appear as a granular solid. The generic name for mineral deposits is lime. The removal of lime deposits is called de-liming. Your dishwasher should be de-limed regularly; how often will depend on the mineral content of your water.

Inspect your machine interior for lime deposits. If de-liming is required, a de-liming agent should be used for best results in accordance with the chemical supplier's instructions.

De-liming

! DANGER !Death or serious injury may result when de-liming solution is mixed with sodium

hypochlorite (chlorine bleach) sanitizing agent. Mixing may cause hazardous gases to form. De-liming solution and other acids must never be mixed with chlorine, iodine,

bromine, or fluorine.

! CAUTION ! Skin contact with de-liming solutions can cause severe irritation and possible chemical

burns. Always wear protective clothing and goggles when handling chemicals.

! ATTENTION ! Contact your chemical supplier for specific safety procedures and instructions for the

use of the de-liming solution supplied for the dishwasher.De-liming solution or other chemicals are not supplied by the dishwasher manufacturer.

29


Daily Maintenance

1. Check all of the wash arm and rinse arm spray jets and clean as necessary.2. Make sure the water supply is on and the drain is not clogged.3. Check the temperature displays to ensure they are operating.4. Make sure the dish racks are in good condition.5. Check the chemical containers and refill as required.6. Follow the cleaning procedures given above.

Weekly Maintenance

1. Perform Steps 1-5 in the Daily Maintenance.2. Inspect water lines for leaks.3. Check for water leaks underneath the dishwasher.4. Make sure the floor drain and/or piping handles the drain water discharge.5. Make sure the dishwasher is level.6. Clean accumulated lime deposits from the wash tank heating element.7. Inspect the scrap screen and replace it if damaged.8. Check the spray arms and replace or repair if damaged.

Yearly MaintenanceContact your authorized service agent for a preventive maintenance inspection.

LubricationThere are no lubrication points nor schedules for this dishwasher.

NOTE: Consult your chemical supplier for chemical dispensing system maintenance.

Maintenance

30

Troubleshooting

Follow the troubleshooting guide below in the event your dishwasher does not operate as expected.

Condition Cause Solution

Dishwasher will not run.

Low or no water.

Chemicals won’t feed intodishwasher.

Hood not closed.Main power OFF.Dishwasher OFF.

Main water supply off.PRV setting incorrectLine strainer clogged.Solenoid valve defective.

Chemical supply low.Pick-up tube cloggedSupply tubing damaged.Supply tubing kinked.

Close Hood completely.Check breaker on panel.Turn dishwasher ON.

Open supply valve.Set to 20-22 PSI flowing.Contact Service Agent.Contact Service Agent.

Refill chemical container.Contact Chemical Supplier.Contact Chemical Supplier.Straighten tubing.

Dishwasher stays inwash cycle.

Rinse Sentry extends wash mode to allow final rinse water booster temperature to reach 180˚F/82˚C.

Contact Service Agentif wash cycle runs for longer than 3 minutes.

Dishwasher will not drain.

Direct Vent Option ModelSteam not being vented

Drain screen clogged.

Drain valve defective.

Building drain clogged.

Clean drain screen.

Contact Service Agent.

Contact Building Maintenance.

Direct Vent Fan blockedor defective.

Contact Service Agent orBuilding Maintenance.

Condensate Removal Option ModelSteam not being vented

Incoming cold water temp.is above 75°F/24°C.

Incoming water pressure isbelow 45 PSI flowing pressure at the dishwasher.

Condensate coil or fandefective

Check incoming water temperature.

Check incoming water pressure.


Poor wash results. Wares incorrectly loaded. in dishrack.

Clogged screens.Clogged spray arms.

Chemical injectors not feeding.

Thermostat defective.

Detergent Dispenser defective.

Water temperature low.

Reposition wares or reduce amount of wares.

Clean screens.Clean spray arms.

Contact Chemical Supplier.


Contact Chemical Supplier.

Contact Service Agent

Illustrations Page

Wash Pump/Motor Assembly ................................................................................................................ 32

Booster Assembly - Standard Model and Direct Vent Option Model ...................................................... 34

Booster Assembly - Condensate Removal Option Model Only .............................................................. 36

Fill Piping - Condensate Removal Option Model .................................................................................... 38

Fill Piping Assembly without Booster - Standard Model and Direct Vent Option Model ......................... 40

Control Panel Assembly ......................................................................................................................... 42

Control Cabinet and Input Terminal Block Assembly .............................................................................. 44

Wash/Rinse Spray Piping - Standard Model and Direct Vent Option Model .......................................... 46

Wash/Rinse Spray Piping - Condensate Removal Option Model ........................................................... 48

Wash and Rinse Spray Arm Assemblies ................................................................................................ 50

Wash Tank Heat, Drain, Screens, and Hoses ........................................................................................ 52

Track and Panel Assemblies .................................................................................................................. 54

Hood and Hood Handle Assemblies ....................................................................................................... 56

Back Support and Hood Guide Assembly .............................................................................................. 58

Condensate Removal Option and Direct Vent Option - Electrical Control Box ...................................... 60

Direct Vent Option - Shroud and Exhaust Fan ....................................................................................... 62

Condensate Removal Option - Shroud, Fan, and Coil ........................................................................... 64

Drain Water Tempering Assembly .......................................................................................................... 66

Dish racks, Line Strainer and Pressure Regulating Valve (PRV) ........................................................... 68

Temperature Display Adjustment - (For Service Technicians Only) ....................................................... 70

P/N 114959 - Direct Vent Option Installation Instructions ....................................................................... 77

P/N 114958 - Condensate Removal Option Installation Instructions ...................................................... 89

Time Cycle Chart and Electrical Schematics .......................................................................................... 103

Service Replacement Parts

31

Service Replacement Parts

32

Wash Pump/Motor Assembly

12

11

10

14

13

9

87

6 5 41

2

3

33

Item Part Description Qty. No. No.

1 114134 SLINGER, WATER 12 114135 NUT 93 114136 SCREW 94 114137 PLATE, BACKING, C/W CAPACITOR BRKT. 15 110285 GASKET, PUMP 16 114139 SEAL, PUMP 17 114140 WASHER 18 114141 IMPELLER 19 114142 WASHER 110 114143 WASHER, LOCK 111 114144 NUT, IMPELLER (LH THREADS) 112 114145 HOUSING, PUMP 113 114322 CAPACITOR15μF240VAC 1

*14 114525 PUMP/MOTOR ASSEMBLY COMPLETE 1 220VAC/50-60/1PH, 1HP (SEE NOTE)

--- 114936 PUMP/MOTOR ASSEMBLY COMPLETE 1 480VAC/50-60/3, 1HP

*NOTE: USE P/N 114525 FOR 208-240V/60/3PH MACHINES. SEE ELECTRICAL SCHEMATIC.

THE MOTOR CANNOT BE ORDERED AS A SEPARATE REPLACEMENT PART.

Wash Pump/Motor Assembly

34

Booster Assembly - Standard Model and Direct Vent Option Model

7

22

23

15 17

14

4

11

1

16

18

13

2

3

7

5 3

19

3

3

12

8 9

2

10 1 10

6

3

21

20

24

35


1 100003 NUT, PLAIN, 1/4-20 SST 62 100171 BUSHING, RED. FACE, 3/4" X 1/2" BRASS 23 100209 NIPPLE, 1/2" NPT X CLOSE, BRASS 54 100210 PLUG, 1/8" NPT SQ. HEAD, SST 15 102438 ELBOW, STREET, 1/2" NPT X 90º BRASS 16 102514 TEE, 1/2" NPT BRASS 17 102549 UNION, 1/2" NPT BRASS 28 102569 NIPPLE, 1/2" NPT X 3-1/2" LG. BRASS 19 104421 STRAINER, LINE 1/2" NPT BRONZE 110 106482 WASHER, LOCK 1/4" SPLIT SST 611 107908 COVER, HEATER 112 108265 VALVE, PRESSURE REGULATING, 1/2" NPT BRONZE 113 108528 BARB, HOSE EL, 1/2" NPT X 1/2" H, BRASS 114 109069 THERMOSTAT W/CAPILLARY, 110-195ºF 115 109985 SEAL, ELECTRIC HEATER FLANGE 116 110562 THERMOSTAT, FIXED, SNAP, 240ºF 1 17 111233 HEATER, 7.5KW/10KW, 208/240V/60/1PH & 3PH 1--- 108579 HEATER, 9KW, 480V/60/3PH 1

18 111488 JUMPER, STRIP HEATER 119 109886 VALVE, 1/2" NPT SOLENOID 120V 1--- 109902 KIT, REPAIR 1/2" SOLENOID VALVE A/R--- 108516 COIL, SOLENOID 1/2" VALVE 120V A/R20 114435 THERMISTOR,10KΩ,36"LEAD 121 0509042 BOOSTER TANK, WELDED ASSEMBLY 122 334108 BRACKET, PIPING SUPPORT 123 108954 NUT, GRIP, 6-32 W/NYLON INSERT SST 224 0512299 ADAPTER, THERMISTOR 1

Booster Assembly - Standard Model and Direct Vent Option Model

36

Booster Assembly - Condensate Removal Option Model Only

11

14 15

20

13

18

17

10

19

8

7

2

1

4

2

3

1

7

16 17

16

9

2

12

5

6

37


Booster Assembly - Condensate Removal Option Model Only

1 102549 UNION, 1/2" NPT BRASS 22 100209 NIPPLE, 1/2" NPT X CLOSE, BRASS 43 108265 VALVE, PRESSURE REGULATING, 1/2" NPT BRONZE 14 102438 ELBOW, STREET, 1/2" NPT X 90º BRASS 15 114435 THERMISTOR,10KΩ,36"LEAD 16 0512299 ADAPTER, THERMISTOR 17 100171 BUSHING, RED. FACE, 3/4" X 1/2" BRASS 28 108528 BARB, HOSE EL, 1/2" NPT X 1/2" H, BRASS 19 102514 TEE, 1/2" NPT BRASS 110 110562 THERMOSTAT, FIXED, SNAP, 240ºF 111 108954 NUT, GRIP, 6-32 W/NYLON INSERT SST 212 0509042 BOOSTER TANK, WELDED ASSEMBLY 113 100210 PLUG, 1/8" NPT SQ. HEAD, SST 114 109985 SEAL, ELECTRIC HEATER FLANGE 1 15 111232 HEATER, 10KW, 208-240V/60/1PH & 3PH 1--- 111234 HEATER, 10kW, 480V/60/3PH 1

16 106482 WASHER, LOCK 1/4" SPLIT SST 617 100003 NUT, PLAIN, 1/4-20 SST 618 107908 COVER, HEATER 119 111488 JUMPER, STRIP HEATER 120 109069 THERMOSTAT W/CAPILLARY, 110-195ºF 1

38

ToBooster Tank

Condensate Removal CoilAssembly

(See Page 64)

10

10

12

10

4

1

1

1

7

3

2

4

8

5

1

1

9

6

11

10

6

Fill Piping Assembly - Condensate Removal Option Model

39


Fill Piping - Condensate Removal Option Model

1 100209 NIPPLE, 1/2" NPT X CLOSE BRASS 10

2 102438 ELBOW, STREET, 1/2" NPT X 90° BRASS 2

3 102514 TEE, 1/2" NPT BRASS 1

4 102549 UNION, 1/2" NPT BRASS 2

5 104421 STRAINER, LINE 1/2" NPT BRONZE 2

6 107419 BARB, HOSE ST 1/2: NPT X 1/2" H BRASS 2

7 109886 VALVE, SOLENOID 1/2" NPT, HW 2

-- 109902 KIT, REPAIR 1/2" VALVE A/R

-- 108516 COIL, SOLENOID VALVE 120VAC A/R

8 110551 PREVENTER, BACKFLOW 1/2" NPT BRASS 2

9 115011 COUPLING, BULKHEAD 1/2" NPT BRASS 2

10 105994 CLAMP, HOSE M10 SST GEAR-TYPE 4

11 107417 HOSE, RUBBER 1/2" 6 FT

12 107417 HOSE, RUBBER 1/2" 10 FT

40

Fill Piping Assembly without Booster - Standard Model and Direct Vent Option Model

5

4

2

6 7

8

9

10

11 1

1

1

3

41


Fill Piping Assembly without Booster - Standard Model and Direct Vent Option Model

1 100209 NIPPLE, 1/2" NPT X CLOSE, BRASS 22 100598 CROSS, 1/2" NPT, BRASS 13 114435 THERMISTOR,10KΩ,36"LEAD 14 102388 BUSHING, REDUCING, 1/2" NPT X 1/4" NPT BRASS 15 102492 NIPPLE, 1/2" NPT X 2" LG. BRASS 16 104421 STRAINER, LINE 1/2" NPT BRONZE 17 108265 VALVE, PRESSURE, REGULATING, 1/2" NPT BRONZE 18 108528 BARB, HOSE EL, 1/2" NPT X 1/2" H BRASS 19 109886 VALVE, 1/2" NPT SOLENOID 120V 1--- 109902 KIT, REPAIR 1/2" SOLENOID VALVE A/R--- 108516 COIL, SOLENOID 1/2" VALVE 120V A/R10 334233 BRACKET, PIPING SUPPORT 1

11 102549 UNION, 1/2" NPT BRASS 2

42

Control Panel Assembly

2

3

6

7

85

1

4

9

10

43


Control Panel Assembly

1 0508551 LAMP, GREEN NEON 12 114924 SWITCH, ROCKER BLACK, 125VAC 13 0512220 SWITCH, ROCKER DPDT, 125VAC, NEON 14 111100 ELBOW, 1/4" OD X 1/8" NPT FEMALE, PLASTIC 15 109812 GAUGE, PRESSURE, 0-60 PSI 16 107928 TUBING, 1/4" NATURAL P44 6 FT7 114603 DECAL, FRONT PANEL, DH5000 (Champion Only) 1--- 114603-R DECAL, FRONT PANEL, DH5000 (Russell Only) 18 114489 GAUGE, DIGITAL TEMPERATURE DISPLAY 19 114559 SUPPORT, PRINTED CIRCUIT BOARD 410 332956 PANEL, FRONT WELDMENT 1

44

Control Cabinet and Input Terminal Block Assembly

6

17

16

22

21

9

2

8

11

15 14

23

7

13 13 13 20 20 18

12

5 2 4

10

19

1 2 3

5

24

4

5

45


Control Cabinet and Input Terminal Block Assembly

1 334232 INNER PANEL, CONTROL CABINET 12 107964 BUSHING, SNAP 7/8" D-FLAT 33 B500355 CONNECTOR, STRAIN RELIEF, CORD 1/2" 14 103310 GROUND LUG 25 100095 SCREW, ROUND HEAD, 10-32 X 3/8" SST 106 100100 SCREW, ROUND HEAD, 8-32 X 1/4" SST 47 114898 TRANSFORMER, 120:24V, 50/60HZ, 20VA 18 113314 TIMER, 600 SEC. INT., 110VAC 19 100211 SCREW, TRUSS HEAD, 10-32 X 1" SST 110 114947 SCREW, 6-32 X 5/8" SLOTTED PAN HEAD, SST 411 114470 TIMER BOARD 112 111036 SOCKET, RELAY 313 111068 RELAY, 2-POLE 10A, 120VAC 314 114521 END COVER, SINGLE TERMINAL, D-MZB 1.5-NS35 115 114520 TERMINAL, SINGLE, MZB 1.5-NS35 416 114760 LABEL, DETERGENT/RINSE-AID/VENT FAN 117 100294 TERMINAL BLOCK, 6-POLE 118 108122 CONTACTOR, 12A, 3-POLE 119 111628 STARTER, MTR. OVERLOAD, 208-230V/60/1, 4.0-6.3A 1--- 111628 STARTER, MTR. OVERLOAD, 208-230V/60/3, 4.0-6.3A 1--- 111627 STARTER, MTR. OVERLOAD, 440-480V/60/3, 2.5-4.0A 120 111702 CONTACTOR, 50RA, 3-POLE, 120VAC COIL 221 107289 FUSE, 2.5A, 600V, TIME DELAY 222 114933 BLOCK, FUSE XFRMR 150VA 123 108397 XFRMR, INPUT 150VA, MV:120V 124 111833 BLOCK, INPUT TERMINAL. 175A, 3-POLE, 600V 1

46

Wash/Rinse Spray Piping - Standard Model and Direct Vent Option Model

1

21

3

3

4

4

5

6

6

9

10

26

19

12

7

22

22

8

1

24

See page 50for spray arms11

13

14

15 16 17

18

19

20

21

21

23

25

8

47


1 100003 NUT PLAIN, 1/4-20 SST 102 106026 WASHER, FLAT 1/4" X 5/8" X 1/16" SST 83 114902 GASKET, STANDPIPE WASH 24 114154 BOLT, CARRIAGE 1/4-20 X 1/2" SST 85 107419 BARB, HOSE ST, 1/2" NPT X 1/2" H BRASS 46 105994 CLAMP, HOSE M10 SST GEAR-TYPE 87 100598 CROSS, 1/2" NPT BRASS 18 102388 BUSHING, REDUCING 1/2" NPT X 1/4" NPT BRASS 29 101261 ELBOW, STREET, 1/4" NPT X 90° BRASS 110 107065 ADAPTER, 1/4" OD X 1/4" MPT PLASTIC 111 334094 MANIFOLD, WELDMENT WASH/RINSE 112 108528 BARB, HOSE EL, 1/2" NPT X 1/2" H, BRASS 113 100995 CLAMP, EMT. 3/4" 314 334264 BRACKET, TOP PIPING 115 100500 BREAKER, VACUUM 1/2" NPT BRONZE 1--- 0508366 KIT, REPAIR 1/2" VACUUM BREAKER A/R16 100209 NIPPLE, CLOSE 1/2" NPT BRASS 117 102514 TEE, 1/2" NPT BRASS 118 107463 PLUG, 1/4" NPT 119 109864 SUPPORT, WASHARM 220 100736 BOLT, HEX HD.,1/4-20 X 3/4" SST 221 0507445 SPINDLE, WASHARM 222 107340 CLAMP, HOSE, M28, SST W/CS SCREW 223 114863 HOSE, DISCHARGE PUMP 124 107417 HOSE, RUBBER 1/2", 60" LG. 125 107417 HOSE, RUBBER 1/2", 12" LG. 326 107928 TUBING, 1/4" NATURAL 10 FT.

Wash/Rinse Spray Piping - Standard Model and Direct Vent Option Model

48

Wash/Rinse Spray Piping - Condensate Removal Option Model

1

19

See page 50for spray arms

19

20

21

21

21

1

3

3

4

4

5

5

5

6

6

6

6

6

9

10

22

7

12

12

8

1 11

16

17

18

13

15

14

15

23

8

49


Wash/Rinse Spray Piping - Condensate Removal Option Model

1 100003 NUT PLAIN, 1/4-20 SST 102 106026 WASHER, FLAT 1/4" X 5/8" X 1/16" SST 83 114902 GASKET, STANDPIPE WASH 24 114154 BOLT, CARRIAGE 1/4-20 X 1/2" SST 85 107419 BARB, HOSE ST, 1/2" NPT X 1/2" H BRASS 36 105994 CLAMP, HOSE M10 SST GEAR-TYPE 67 100598 CROSS, 1/2" NPT BRASS 18 102388 BUSHING, REDUCING 1/2" NPT X 1/4" NPT BRASS 29 101261 ELBOW, STREET, 1/4" NPT X 90° BRASS 110 107065 ADAPTER, 1/4" OD X 1/4" MPT PLASTIC 111 334094 MANIFOLD, WELDMENT WASH/RINSE 112 107340 CLAMP, HOSE, M28, SST W/CS SCREW 213 114863 HOSE, DISCHARGE PUMP 114 107417 HOSE, RUBBER 1/2", 8 FT. LG. 115 107417 HOSE, RUBBER 1/2", 12" LG. 216 100209 NIPPLE, CLOSE 1/2" NPT BRASS 117 102514 TEE, 1/2" NPT BRASS 118 107463 PLUG, 1/4" NPT 119 109864 SUPPORT, WASHARM 220 100736 BOLT, HEX HD.,1/4-20 X 3/4" SST 221 0507445 SPINDLE, WASHARM 222 107928 TUBING, 1/4" NATURAL 10 FT.23 100995 CLAMP, EMT. 3/4" 3

50

Wash and Rinse Spray Arm Assemblies

1

2

5

6

34

1

8

2

7

6

7 5

4

3

51


Wash and Rinse Spray Arm Assemblies

1 207096 WASHARM, BEARING 22 114858 WASHARM, WELDMENT 23 0507443 SPINDLE, RINSE ARM 24 114556 NUT, SPINDLE 25 114943 RINSE ARM, TRI-ARM WELDMENT 26 114861 ENDCAP, HEADLESS, 7/16-20 SST 67 113514 BEARING, RINSE ARM 48 109835 SCREW, #8 X 1/2" SELF-TAPPING PAN HEAD, PHILLIPS 4

--- 900953 RINSE ARM ASSEMBLY, COMPLETE 2 (includes items 5 and 7)

--- 900954 WASH ARM ASSEMBLY, COMPLETE 2 (includes items 1, 2, and 8)

52

Wash Tank Heat, Drain, Screens, and Hoses

16

16

17

15

8

9

39

1011

7

65

21

18

18

18

18

34

19

2420

21See heater

detail below

Heater Detail Thermostat Detail

1213

14

2223

23

25

40

30

3231

33

36

36

3435

3537

3826

2728

2729

12

53


Wash Tank Heat, Drain, Screens, and Hoses

1 109034 GASKET, 1/2" PLUG 12 108417 NUT, 1/2" NPT PLASTIC 13 108418 PLUG, 1/2" NPT PLASTIC 14 114386 WASHER, RUBBER 13/16" X 1-1/4" X 1/8" 15 333021 SCREEN, PUMP SUCTION 1 6 332544 SUPPORT, FILLER SCREEN 1 7 305164 SCREEN, SCRAP 2 8 111092 SWITCH, FLOAT 19 107089 NUT, JAM, 1/2-13 110 104882 WASHER, FLAT 211 107589 WASHER, LOCK, 1/2" SPLIT SST 112 114178 ELEMENT, HEATER 5.2 kW, 208-240-380/60/1-3, 90º 1 --- 114179 ELEMENT, HEATER 5.2 kW, 480/60/3, 90º 113 201029 LOCKNUT, 1/2" NPT NP 214 201041 WASHER, SPACER 7/8"X 1-3/16" X 1/8" 2 15 114471 VALVE, DRAIN, ELECTRIC W/COVER 1 16 104165 CLAMP, HOSE M40 SST W/CS SCREW 217 205990 HOSE, DRAIN 2" ID X 1-9/16" LG. 118 107340 CLAMP, HOSE M28 SST W/CS SCREW 4 19 114472 HOSE, OVERFLOW, 90º 1 20 107967 NUT, GRIP 1/4-20 SST W/NYLON INSERT 121 106026 WASHER, FLAT 1/4-20 SST 122 304816 STRAINER, DRAIN, 6" DIA. 123 104203 CLAMP, HOSE M52 SST W/CS SCREW 224 114467 HOSE, SUCTION 125 114863 HOSE, DISCHARGE 126 100740 BOLT, HEX 5/16-18 X 1" SST 427 102376 WASHER, FLAT 5/16" SST 428 108345 GASKET, ELEMENT, 3" X 3" X 1/8" X 2" HOLE 129 106013 WASHER, LOCK SPLIT, 5/16" SST 430 100154 NUT, PLAIN, 5/16-18 SST 431 111488 JUMPER, STRIP (spare for conversion) 332 100097 SCREW, TRUSS HD., 10-32 X 1/2" SST 633 107966 NUT, GRIP, 10-32 X 1/2" SST 634 322076 BRACKET, DUAL THERMOSTAT MOUNTING 335 113271 SUPPRESSOR,ARC,.01µF,47Ω 236 109069 THERMOSTAT, CONTROL 110-195ºF 237 110561 THERMOSTAT, FIXED HI-LIMIT 240ºF, (WASH TANK) 138 334231 BRACKET, SUPPORT THERMOSTAT 139 113721 SAFETY SWITCH, REED 140 108954 NUT, GRIP, 6-32 SST W/NYLON INSERT 2--- 113937 MAGNET, SAFETY SWITCH (NOT SHOWN) 1

54

Track and Panel Assemblies

9

4

3

6

1 1

5

10

8

7

2

11

12

13

13

14

12

55


Track and Panel Assemblies

1 100754 SCREW, FLAT HD., 10-32 X 1/2" SST 22 332025 TUBE, CROSS TRACK 13 332021 TRACK, REAR 14 106486 WASHER, LOCK #10 SPLIT, SST 25 104985 NUT, PLAIN, 10-32 SST 26 332023 TRACK, RAIL ADJUST 17 332022 TRACK, FRONT 18 100214 SCREW, TRUSS HD., 1/4-20 X 3/4" SST 69 106482 WASHER, LOCK 1/4" SPLIT SST 610 100003 NUT, PLAIN 1/4-20 SST 611 332024 TRACK, CROSS BAFFLE 212 332559 PANEL, SIDE 213 104923 SCREW, 1/4-20 X 3/8" ROUND HEAD SST 614 332956 PANEL, FRONT WELDMENT 1

56

Hood and Hood Handle Assemblies

15

16

17 18

18

19

20

10

3

1

4 5 6

7 8

9

13

14

10

12

11

2

6 5

57


Hood and Hood Handle Assemblies

1 334147 HANDLE, HOOD 12 107397 BLOCK, SPRING HOOK 43 114865 SCREW, 1/4-20 X 1" FLAT WIDE HEAD 44 107399 SUPPORT, PIVOT BLOCK 25 106026 WASHER, FLAT 1/4" SST 126 100003 NUT, PLAIN 1/4-20 SST 127 107437 BOLT, M6 X 45MM HEX HEAD 48 H191014 BLOCK, UPPER PIVOT DOOR HANDLE 29 H191013 BLOCK, LOWER PIVOT DOOR HANDLE 210 107436 SCREW, M6 X 16MM, FILLISTER HEAD 611 107420 NUT, PLAIN M6 SST 412 107393 PIN, PIVOT 213 108066 SPRING, EXTENSION 414 112723 BOLT, HEX HEAD, 5/16-18 X 13" SST 415 334216 HOOD, WELDMENT 116 107398-1 BLOCK, DOOR LIFT 217 107398-2 ROLLER, DOOR LIFT BLOCK 218 108954 NUT, GRIP, 6-32 SST W/NYLON INSERT 419 113937 MAGNET, SAFETY SWITCH 120 113721 SWITCH, REED SAFETY 1

58

Back Support and Hood Guide Assembly

6

7 8

3

10

1

5 9

10

2

12 11

4

2

59


Back Support and Hood Guide Assembly

1 334154 COVER, TOP BACK SUPPORT 12 100073 SCREW, TRUSS HEAD, 1/4-20 X 1/2" SST 143 114866 SCREW, 1/4-20 X 1-1/2" FILLISTER HEAD SST 144 334227 DEFLECTOR, EXHAUST 15 114884 GUIDE, HOOD 26 100003 NUT, PLAIN 1/4-20 SST 47 334139 BRACKET, SPRING MOUNT 18 114154 BOLT, CARRIAGE 1/4-20 X 1/2" SST 109 334148 SUPPORT WELDMENT, BACK 110 334272 BRACKET STOP, HANDLE 211 114904 GASKET, EXHAUST DUCT 112 334271 DUCT, EXHAUST WELDMENT 1

60

Condensate Removal Option and Direct Vent Option - Electrical Control Box

1

2

3 4

5 6

7

8

9

12 13

10 11

14

15

15

Machine Mount

Wall Mount

INPUT

MINMAXMINMAX

LOAD

INPUT

LOAD

FC

CLTFT

LRTR

CLR

61


1 334463 BRACKET, ENCLOSURE MOUNT (MACHINE MOUNT) 12 100779 SCREW, 1/4-20 X 5/8" TRUSS HEAD SST 43 106026 WASHER, FLAT 1/4" SST 44 106482 WASHER, SPLIT LOCK 1/4" SST 45 100003 NUT, PLAIN 1/4-20 SST 46 114973 ENCLOSURE 11" X 7.5" X 4" 17 114974 PANEL, INNER 18 100212 SCREW, 1/4-20 X 3/4" TRUSS HEAD SST 49 108122 CONTACTOR, 12A 110 111068 RELAY, 2PDT, 120VAC 3A 211 111036 SOCKET, RELAY 212 114980 RELAY, LATCH DPDT, 120VAC 3A 113 114645 SOCKET, RELAY 114 114981 TIMER, INTERVAL, ADJUSTABLE 1-90 SEC., 120VAC 215 334473 BRACKET, ENCLOSURE MOUNT (WALL MOUNT) 2

Condensate Removal Option and Direct Vent Option - Electrical Control Box

62

Direct Vent Option - Shroud and Exhaust Fan

1

2

3

5

4

AIRFLOW

6

The Optional Champion Supplied Vent Fan is Sold Separately

63


Direct Vent Option - Shroud and Exhaust Fan

1 106481 NUT, ACORN PLAIN NUT, 1/4-20 SST 52 207116 RING, ANGLE 4" DUCT DIAMETER W/HOLES 13 334448 DIRECT VENT SHROUD WELDMENT 14 334451 DIRECT VENT SHROUD ENCLOSURE 1 5 100073 SCREW, 1/4-20 X 1/2" TRUSS HEAD, SST 46 114949 FAN, INLINE EXHAUST DUCT 6" ROUND, 120VAC A/R

64

Condensate Removal Option - Shroud, Fan, and Coil

1

1

2

3

8

9 10

11

12

13

14

15

1

12

4

6

7

5

65


Condensate Removal Option - Shroud, Fan, and Coil

1 100073 SCREW, TRUSS HEAD 1/4-20 X 1/2" SST 62 334373 TOP VENT, CONDENSATE REMOVAL 13 334372 BOX WELDMENT, CONDENSATE REMOVAL 14 114976 FAN, 85 CFM AXIAL, 85-265VAC 85 114988 SCREW, FILLISTER HEAD, 8-32 X 2" SST 26 334552 COIL, TOP PLENUM 17 114931 COIL ASSEMBLY 18 334475 COIL, SHROUD 19 102492 NIPPLE, 1/2" NPT X 2" LG. BRASS 110 102435 ELBOW, 1/2" NPT X 90° BRASS 111 334476 PAN, COIL DRAIN WELDMENT 112 107419 BARB, HOSE STRAIGHT 1/2" NPT X 1/2" H BRASS 213 102438 ELBOW, STREET 1/2" NPT X 90° BRASS 114 334474 SHROUD, FRONT COIL 115 334374 PANEL, REAR CONDENSATE REMOVAL 1

66

Drain Water Tempering Assembly

1

2

3

4

35

5

6

7

8

91011

1214 13

15

67


Drain Water Tempering Assembly

1 107564 SCREW, 6-32" X 1" TRUSS HD. SST 12 114662 TIMER, INFITEC 30 SECONDS 13 107340 CLAMP, HOSE M28 SST, GEAR-TYPE 24 332280 TEE, WELDMENT 1-3/8" X 1/2" BARB X 1-3/8" 15 105994 CLAMP, HOSE M10 SST GEAR-TYPE 26 107417 1/2" I.D. RUBBER, REINFORCED 17 107419 BARB, HOSE ST. 1/2" NPT X 1/2" HOSE BRASS 18 110551 PREVENTER, BACKFLOW 1/2" NPT BRASS 19 100209 NIPPLE, 1/2" NPT CLOSE BRASS 110 100734 BOLT, HEX HD. 1/4-20 X 1/2" SST 211 106026 WASHER, FLAT 1/4" SST 212 106482 WASHER, LOCK SPLIT 1/4" SST 213 100003 NUT, PLAIN 1/4-20 SST 214 0312146 BRACKET, VALVE FWR 115 109886 VALVE, SOLENOID 1/2" 120VAC COIL 1--- 109902 KIT, REPAIR 1/2" SOLENOID VALVE A/R--- 108516 COIL, 120VAC 1/2" SOLENOID VALVE A/R

68

Dish Racks, Line Strainer, PRV

1

2

3

4

69


Dish Racks, Line Strainer, PRV

1 101273 DISH RACK, FLAT-BOTTOM A/R2 101285 DISH RACK, PEG A/R3 104421 STRAINER, LINE 1/2" BRONZE 14 108265 VALVE, PRESSURE. REGULATING 1/2" BRONZE 1

70

Temperature Display Adjustment - (For Service Technicians Only)


! WARNING !THE INSTRUCTIONS BELOW ARE FOR AUTHORIZED SERVICE TECHNICIANS TRAINED

IN THE REPAIR AND MAINTENANCE OF CHAMPION DISHWASHERS.

PERSONS OTHER THAN THOSE AUTHORIZED BY CHAMPION WHO ATTEMPT THE PROCEDURES BELOW WILL VOID ALL MACHINE AND PARTS

WARRANTIES.

Dishwasher Control Panel Temperature Displays The dishwasher control panel is located on the lower panel of the dishwasher and features two digital temperature displays.

POWER WASHON

CYCLE

STANDARD

OFF/DRAIN EXTENDED

WASH150°F

RINSE180°F

Digital Temperature Displays

Three Alphanumeric LED's LED bar changes color

from yellow to green

YEL

LOW GREE

N

Temperature Display Operation The temperature display is made up of 2 parts: three alpa-numeric LED's and a semi-circular segmented LED bar. The LED bar changes color from yellow to green in a left-to-right direction as temperature increases.

A display is operating correctly when the LED's indicate the temperature being measured and the bar turns green when the minimum required temperature is reached.

71



Display Operation Check

Check the operation of the display before adjusting the temperature displays. To check the display operation:

1. Push the dishwasher power switch UP to the ON position. If the dishwasher is already ON, then push the power switch DOWN to the OFF/DRAIN position, wait 10 minutes for the machine to drain and then push the power switch up to the ON position.

2. Observe the displays on initial power up.

3. The individual segments in the Alpa-numric LEDs illuminate in a clockwise rotation.

4. All segments of the Alphanumeric LEDs illuminate to display 8's.

5. The segments in the semi-circular bars illuminate in a clockwise rotation.

6. The displays switch to normal operation and begin to display temperature.

Adjusting the Temperature Displays

Remove front panel in order to access the back of the display board

To adjust the displays:

1. Turn the dishwasher power off.

2. Disconnect power to the machine at the main disconnect switch.

3. Remove the front panel and position it to the left as shown in the photo so the back of the display is accessible.

4. Push the dishwasher power switch UP to the ON position. (continued on next page)

72


5. There are two displays on the front of the display board. The left displays the wash tank temperaturetherightdisplaysthefinalrinsewatertemperature.

6. The rear of the display board contains the adjustment buttons and the display board connectors. The adjustment buttons are TEST A, TEST B, CHECK and RESET.

7. There is a temperature selector switch to change the display units for ºF or ºC.

Adjusting the Temperature Displays (continued)

Temperature Display Adjustment - For Service Technicians Only (continued)Te

st A

Test

B

CheckButton Rinse Switch

Connector

ThermisterConnector

Reset

SW4

SW5

SW1

Neutral24VAC

P/N 114489Revision 1

C FUnits

Wash Display Rinse Display

Front View of Temperature Display Board

Rear View of Temperature Display Board

73


Temperature Display Adjustment - For Service Technicians Only (continued)


1. The set-point determines the way the semi-circular bar displays temperature. For example, if the set-point is 70ºF/21ºC, then the bar will indicate yellow beginning at zero up to 70 and change to green from 70 and beyond.

2. There are six set-point values: 70, 120, 150, 160, 165 and 180ºF or 21, 49, 65, 71, 74 and 82ºC depending on the position of the ºF/ºC unit selector switch.

3. Locate the CHECK button on the rear of the display board. It is located in the top center of the board.

4. Push and hold the CHECK button while observing the front of the display board. The washdisplayflashesitscurrentset-pointwhiletherinsedisplayisblank.

5. Release the CHECK button and both displays indicate actual temperatures.

6. PushandHoldtheCHECKbutton,thewashdisplayflashesitsset-pointandtherinseisblank. Continue to hold the CHECK button and the wash display blanks out and the rinse displayflashesitsset-point.

7. Release the CHECK button and the displays indicate actual temperatures.

Checking Display Set-points

Changing Display Set-points

1. Push and hold the CHECK button while observing the front of the display board. Assoonasthewashdisplayflashesitscurrentset-point,(70intheexamplebelow), immediatelyreleasetheCHECKbuttonwhen70flashes;pushtheCHECKbutton again— 120 is displayed.

2. Push and release the CHECK button again and 150 is displayed. Push and release advances the set-point displayed from 70-180.

3. If the desired set-point is 150 and the current set-point is 70, then you would push and release the CHECK button two times until 150 is displayed.

4. When150isdisplayedholdtheCHECKbutton.150willflashindicatingthatthenew set-point value of 150 is set.

5. If you go past the desired set-point, then start over. There is a certain amount of timing and coordination between pushing the CHECK button and observing the display for the desired set-point. Repeat steps 1-5 until the desired set-point is entered.

Wash Display

7 0

74

6. In order to change the set-point of the rinse display, push and hold the CHECK buttonuntilthewashdisplayflashes.

7. ContinuetoholdtheCHECKbuttonuntiltherinsedisplayflashesanddisplays the current set-point then push and release the CHECK button to advance the set-point display.

8. When the desired set-point is displayed hold the CHECK button. The rinse display will flashindicatingtheset-pointhasbeenset.

9. The set-points for both displays are now complete.



Changing Display Set-points (continued)


Verifying the Alphanumeric Display

Thefollowingprocedureonlyverifiesthatthealphanumericdisplayisoperatingwithinthe designparametersofthecircuitboard;itdoesnotcalibratethecircuitboard.

! ATTENTION !The Temperature Display Board does not control the operation of the wash tank heater

nor the booster tank heater.

1. Turn the dishwasher power off.

2. Disconnect power to the machine at the main disconnect switch.

3. Remove the front panel and position it to the left as shown in the photo on page 53 so the back of the display is accessible.

4. Disconnect the thermistor cable located at the top center of the display board.

5. Disconnectonewirefromtherinseswitchconnector;itdoesnotmatterwhichone.

6. PushthedishwasherpowerswitchUPtotheONposition.Themachinewillfill.

(continued on next page)

EE E"EEE" indicates the thermistor plug was not disconnected before verification procedure.

75



7. If the temperature displays display "EEE" this indicates that the thermistor plug was not disconnected. STOP and review steps 1-5 above.

8. Push and hold the CHECK button and the RESET at the same time.

9. Release the RESET button.

10. ReleasetheCHECKbutton.Bothdisplaysflash"CAL";thesemi-circularbarsareblank.

11. Push and hold the TEST A button. The wash display should indicate "160".

12. Release the TEST A button. The wash display should indicate "E".

13. PushtheRESETbuttontocompletetheverificationofthewashdisplay.

14. Repeat steps 8-10 and then push and hold the TEST B button. The rinse display should indicate "160".

15. Release the TEST B button. The rinse display should indicate "E".

16. PushtheRESETbuttontocompletetheverificationoftherinsedisplay.

17. Theverificationproceduresarecomplete.

18. Turn the dishwasher power switch OFF, turn the main disconnect circuit breaker off, reconnect the thermistor plug and the rinse switch connector wire.

19. Replace the front panel and return the dishwasher to normal operation.

Verifying the Alphanumeric Display (continued)

AC L"CAL" indicates the temperature display board is verifying its internal operation.

E"E" after "CAL" is displayed to indicate

the verification is complete.

76

Display Codes and Definitions


The illustrations below show the codes that may appear on the temperature displays.

START-UP

OPERATION

VERIFICATION

ERROR

1 2

43

E

E flashes and bar is blank.1. Verification operation is complete for the display. Press the RESET button on the display board to exit mode.

C A L

CAL displayed and bar is blank:1. Display is in the verification mode. Press the RESET button on the display board to exit mode.

E E E

EEE displayed and bar is blank:1. Display is in the verification mode but the thermister was not unplugged prior to verification.

1 6 0

160 displayed and bar is blank:1. Display verification in process. The meter should flash “E” when the TEST button is released.

Numbers and bar are blank:1. Main power or dishwasher OFF.2. Tank temp. below 70°F/21°C.Turn power OFF, then ON to check display segments.

E

E displayed and bar is blank:1. Thermister is open or shorted. Troubleshoot the thermister circuit connected to the display .

Number and bar LEDs cycle:1. This is the Display segment test when the dishwasher power is turned ON. Check for defective LED segments during the test.

H H H

HHH displayed and entire the bar is lit:1. The temperature in the tank has exceeded 210˚F/99˚C. Reset the hi-limit thermostat, then adjust or replace the temperature control thermostat.

21 5

ALL Digital DisplaysNumbers indicate between 70-209˚For 21-99˚C; and the bar is illuminatedleft-to-right, from yellow to green:1. Normal display operation.2. Displaying temperature.

NOTE: The final rinse display may indicate a temperature less than a minimum of 180ºF/82ºC during the wash cycle. This is normal, but during the final rinse cycle (when the pressure gauge indicatesa flowing pressure of 20-22 PSI), the final rinse temperature display will read between 180-195ºF/82-91ºC.

77

P/N 114959 - Direct Vent Option Installation Instructions

Model DH5000 Direct Vent Option Description

78 38

[1901]

"

60 18

[1526]MachineHeight

Direct VentMounted "

22[559]

"~

~

Direct Vent

A

2-3/8"[60]

4"[102]I.D.

5-1/8"[130]Min.

13"[330]

MachineMountedDirect

Vent FanControl Box

B

The direct vent option is a stainless steel vent shroud (approximate weight 26 lbs/22 kg) and a 120VAC/60/1 vent fan supplied by the factory or an alternate fan supplied by others. The electrical connections for the vent fan are located in the direct vent electrical control box.

1. The direct vent shroud is mounted on the top rear of the dishwasher using (4) 1/4-20 x 1/2" SST truss head screws. (See Figure A).

2. The direct vent shroud must be installed before the dishwasher is permanently placed and before connecting the utilities.

3. The installation of the direct vent fan and duct work should be installed by qualifiedpersonnel.

4. The dishwasher vent connection is a round4"[102mm]I.D.ductfitting.

5. The vent system must supply 250 CFM at 1/4" static pressure.

6. The DH5000 minimum distance to the back wall is 1/2" [13mm] for straight-through operation. If the dishwasherisconfiguredforcorneroperation, then the minimum distance to the back wall is 1/2" [13mm] and 5-1/8" [130mm] from the right wall. (See Figure B).

! VERY IMPORTANT !The direct vent shroud must be installed before the dishwasher is permanently placed

and before the utilities are connected. A DIRECT VENT FAN MUST BE INSTALLED TO EXHAUST AIR TO THE OUTSIDE.

1. Remove the direct vent shroud from its shipping container.

2. Refer to Figure C and note that the vent shroudhasafrontflange(Ca) and a rear extension (Cb) that interlock with the dishwasher vent opening.

3. Make sure (Ca) and (Cb) are properly connected to the dishwasher when the direct vent shroud is installed.

4. Two persons are needed to install the vent shroud on the dishwasher. (See Figure D).

5. Remove the (4) 1/4-20 x 1/2" truss head vent shroud mounting screws from the dishwasher hood.

6. Lift the vent shroud over the rear of the dishwasher and carefully lower it into position making sure that (Ca) and (Cb) connect the shroud to the dishwasher.

7. Reinstall the mounting screws.

78


Installing the Direct Vent ShroudC

CaCb

Ca

Cb

D

79


Installing the Optional Champion Supplied Vent Fan

AIRFLOWOptional

Champion Supplied Vent Fan

250CFM@1/4" S.P. 120VAC/60/1

6" to 4" Duct Reducer

(Supplied by others)

E

F

Direct Vent Shroud

Duct Reducer (by others)

Vent Duct (by others)

Optional Champion Vent Fan Shown

1. By request, Champion can supply a 250 CFM, 120VAC vent fan suitable for installation as part of the direct vent option.

2. Duct work, duct reducer associated fasteners, and connectors must be supplied by others.

3. The installation of a 6" to 4" duct reducer is highly recommended as shown in Figure E.

4. Figure F illustrates a typical installation utilizing the optional Champion vent fan.

5. Note the orientation of the vent fan. This is the preferred orientation to eliminate moisture from collecting in the vent fan housing.

6. The length of duct and the location of the vent fan must conform to local codes and regulations.

! ATTENTION !The vent installation must be performed by qualified

personnel in accordance with all local codes and regulations.

! ATTENTION !Refer to Page 84-88 for the instructions to install a direct vent fan NOT supplied by Champion.

! VERY IMPORTANT !The direct vent fan must not exhaust into a wall,

ceiling, crawl space, or any other concealed space of the building nor a gas vent or any other common vent.

The direct vent fan must exhaust to the outside of the

building through a separate vent duct.

80

The Direct Vent Fan Electrical Control Box is shipped prewired to the dishwasher and stowed in the left rear corner of the machine. Mounting holes and fasteners are provided to mount the control box on the left side of the machine. A 12 ft. [3.7m] vent fan cable is prewired to the control box. (See Figure G).

To Install the Electrical Control Box:


Installing the Direct Vent Fan Electrical Control Box on the left-hand side of the DH5000

1. The electrical control box must be installed before the dishwasher is permanently placed and before the dishwasher tables are connected to the dishwasher.

2. Refer to Figure G at right. The photo shows the electrical control box mounted on the left side of the dishwasher approximately 46" [1.2 m] above the finishedfloor.

3. Note the 12 ft. [3.7 m] vent fan power cable for the Champion supplied vent fan has been prewired to the control box. This cable is provided to connect 120VAC power to the vent fan.

4. Refer to Figure H at right. The photo shows the storage location for the electrical control box during shipping.

5. Carefully lift the control box and mounting bracket assembly from the rear of the dishwasher and place it on thefloorontheleft-handsideofthemachine.

G

CONTROL BOX

VENT FAN CABLE

H

CONTROL BOX

! ATTENTION !The Direct Vent Fan Control box can be wall-mounted using a Wall Mount Kit, P/N 900958.

See the last page of this manual for further instructions.

81


Installing the Direct Vent Fan Electrical Control Box on the left-hand side of the DH5000 (continued)

I

1/4-20MOUNTING

BOLTS

J

MOUNTING BRACKET

6. Locate the (4) 1/4-20 x 1/2" Hex Head bolts on the upper left rear side of the dishwasher directly below the handle bracket. (See Figure I).

7. Remove these bolts and set aside.

8. Carefully lift the electrical control box and mounting bracket assembly in place, align the mounting holes and reinstall the mounting bolts removed in Step 6 above. (See Figure J below).

9. Refer to Figure G on the previous page and note that a 12 ft. [3.7 m]vent fan cable has been prewired to the control box for the 120VAC Champion supplied vent fan. Route this cable from the control box to the vent fan in accordance with all local codes and regulations to complete the installation.

Electrical Connections For the Optional Champion

Supplied Vent Fan on Next Page.

! ATTENTION !The Direct Vent Fan Control box can be wall-mounted using a Wall Mount Kit, P/N 900958.

See the last page of this manual for further instructions.

82


Electrical Connections for the Optional Direct Vent Fan (Supplied By Champion)

Champion Vent Fan Terminal Block 120VAC/50-60/1

Terminal Block

L

Blue

Capacitor

Black

Brown

L1

L2

Champion Vent Fan Terminal Block Wiring Diagram

M

! IMPORTANT !Electrical installation must be performed by

qualified personnel in accordance with all local codes and regulations or in the absence of local codes then the National

Electrical Code.

DO NOT CONNECT POWER UNTIL THE FAN IS COMPLETELY

INSTALLED.

1. The Champion supplied vent fan is 120VAC/50-60/1.

2. Incoming power is connected to the vent fan terminal block located in the vent fan junction box on the side of the vent fan assembly. (See Figure L).

3. Grounding of the vent fan is not required because the fan motor is isolated within the vent fan plastic housing.

4. Connect the 120VAC power supply to the vent fan terminal block. (See Figure M).

5. If the 12 ft. [3.7 m] vent fan cable supplied with the direct vent fan control box is not long enough for the installation, the installer may replace the cable with a longer cord of the sameelectricalspecifications.

6. Refer to Figure N on the next page for the direct vent fan control box cable wiring diagram.


83


Electrical Connections for the Optional Direct Vent Fan (Supplied By Champion)

INPUT

MINMAXMINMAX

LOAD

INPUT

LOAD

FC

CLTFT

LR

FAN MOTOR-BLK

FAN MOTOR-WHT

WHITE #2

RED #19

BLUE #10BLACK #4

ORANGE #5

BLK/WHT #55

TRC

LR

N

From Dishwasher

To Optional Vent Fan (supplied by Champion)

The wiring diagram in Figure N below illustrates the cable wire connections for the vent fan electrical control box wired for the optional direct vent fan supplied by Champion.

84


Installing a Direct Vent Fan (Supplied By Others)

! VERY IMPORTANT !The direct vent fan must not exhaust into a wall, ceiling, crawl space, or any other

concealed space of a building nor a gas vent or any other common vent.The direct vent fan must exhaust to the outside of the building.

1. The exhaust vent fan supplied by others must supply 250 CFM at 1/4" S.P. suitable for installation as part of the direct vent option.

2. Duct work, duct reducer associated fasteners, and connectors must be supplied by others.

3. The installation of a 6" to 4" duct reducer is highly recommended as shown in Figure A at left.

4. The length of duct and the location of the vent fan must conform to local codes and regulations.

! ATTENTION !The vent installation must be performed by qualified

personnel in accordance with all local codes and regulations.

The direct vent option requires an exhaust vent fan capable of supplying 250CFM at 1/4" S.P. atthedishwasher.RefertoFigureAbelowfortherecommendedconfigurationofthevent duct at the dishwasher.

Direct Vent Shroud

Duct Reducer (by others)

Vent Duct (by others)

To Vent Fan

(by others)

A

85

1. Electrical connections for a direct vent fan (supplied by others) are made in the Direct Vent Control box, (See Figure B at right), which was shipped with the dishwasher and stowed in the rear of the machine.

2. The control box can be mounted on the left-side of the machine (See page 79, Figures I & J) or wall-mounted using P/N 900958, Model DH5000 Control Box Wall Mount Kit. The wall-mount kit is sold separately.


Electrical Connections for a Direct Vent Fan (Supplied By Others)

! IMPORTANT !Electrical installation must be performed by qualified personnel in accordance with all

local codes and regulations or in the absence of local codes then in accordance with the National Electrical Code or the Canadian Electrical Code.

DO NOT CONNECT POWER UNTIL THE FAN IS COMPLETELY INSTALLED.

B

Water-tight Direct Vent

Option Control Box

Fittings and cables for an external power supply and output to the direct vent

fan must be supplied by the installer.

Factory Prewired

Cable

Direct Vent Control Box:

Cable Connections:

1. Refer to Figure B at right.

2. Remove the control box water-tight cover.

3. An interconnect control cable between the dishwasher and the control box is prewired at the factory. DO NOT CUT NOR DISCONNECT THIS CABLE WITHOUT PERMISSION FROM THE FACTORY.

4. One cable is required to bring power from an external power source into the control box. DO NOT USE THE DISHWASHER AS A POWER SOURCE FOR A DIRECT VENT FAN SUPPLIED BY OTHERS.

5. One cable is required to connect power from the control box to the direct vent fan.


86

Electrical Connections for a Direct Vent Fan (Supplied By Others) (continued)



Direct Vent Control Box Wiring:

1. Refer to Figure C at right and note the contactor labeled FC. Contactor FC is located in the top of the direct vent control box and controls the direct vent fan operation.

2. The wires marked #2 and #53 in Figure C must not be moved nor should other wires be connected to these terminals.

3. The external power source for the direct vent fan (supplied by others) must be connected to the L1, L2, L3 terminals on Contactor FC. The external power source can be single or three phase. (See Diagram D on the next page).

4. Connect the direct vent fan (supplied by others) to T1, T2, T3 terminals on Contactor FC. (See Diagram D on the next page).

5. Diagram E on page 88 shows the internal wiring of the control box before any external cable connections are made.

6. Re-install the control box water-tight cover to complete the control box wiring.

C

FC

532

Interior view of the direct vent control box showing Contactor FC provided for vent fan power control.

! ATTENTION INSTALLER !

OVERLOAD PROTECTION DEVICES FOR A DIRECT VENT FAN SUPPLIED BY

OTHERS ARE NOT INCLUDED IN THE DIRECT VENT CONTROL BOX SHIPPED

WITH THE MACHINE.

CONTROL RELAYS, ISOLATION SWITCHES, AND OVERLOAD PROTECTION

DEVICES MUST BE INSTALLED IN A SEPARATE ENCLOSURE AND NOT

INSTALLED INSIDE THE DISHWASHER NOR THE DIRECT VENT FAN

CONTROL BOX.

87


INPUT

MINMAXMINMAX

LOAD

INPUT

LOAD

FC

CLTFT

LRWHITE #2 BLK #53

L3

L2

L1

RED #19

BLUE #10BLACK #4

ORANGE #5

BLK/WHT #55

TRC

LR

T3

T2

T1

T1 T2 T3

Out to direct vent fan (supplied by others)

Prewired Cablefrom Dishwasher

1 or 3 phase powerin from separate

power source

1 or 3 phase powerin from separate

power source

1 or 3 phase powerout to direct vent fan(supplied by others)

DDirect Vent Control Cable Connection Diagram

88


9

13

1

5

1011

12

14

4 NC

NO

RESET

SET

RESET

CO

M

CO

M

SET

NC

NO 8

LATCH RELAY BASE

4-B

19-R

G

10-BL

5-O

55-W/B

HARNESS WIRE

CONTROL BOX WIRE

19

19

19-R

52

52

10-BL

5-O

54

54

53

5351

51

51

4-B

2-W

4

2

2

2

2

22T1

T2T3 L3

L2L1

A1

A2

FT CLT

LR

TR

FC

CLR

LOAD

INPUT

MAX MINMINMAX

INPUT

LOAD

FAN BY OTHERS WIRING DIAGRAMDH5000 DIRECT VENT

702316-7

NONC

COILCOMMON

RELAY

EDirect Vent Control Box Wiring Diagram

89


Model DH5000 Condensate Removal Option Description

81 38

[1901]

"

60 18

[1526]MachineHeight

CondensateRemovalMounted

"

25[635]

"~

~

CondensateRemovalShroud

A

5-1/8"[130]Min.

7"[178]

11"[279]

MachineMounted

Condensate Removal

Control Box

H C

B

The condensate removal option is a stainless steel vent shroud (approx. weight 60 lbs./27 kg) and a control box mounted on the left side of the dishwasher.

1. The condensate removal shroud is mounted on the top rear of the dishwasher using (4) 1/4-20 x 1/2" SST truss head screws. (See Figure A).

2. The shroud must be installed before the dishwasher is permanently placed and before connecting the utilities.

3. The DH5000 minimum distance to the back wall is 1/2" [13mm] for straight-through operation. If the dishwasherisconfiguredforcorneroperation, then the minimum distance to the back wall is 1/2" [13mm] and 5-1/8" [130mm] from the right wall. (See Figure B).

4. A 1/2" NPT hot and cold water supply is required for the Condensate Removal Option (See Figure B).

! ATTENTION !The condensate removal shroud must be installed before the dishwasher is permanently

placed and before the utilities are connected.



90

1. Remove the condensate removal shroud from its shipping container.

2. Refer to Figure C and note that the shroudhasafrontflange(Ca) and a rear extension (Cb) that interlock with the dishwasher vent opening.

3. Make sure (Ca) and (Cb) are properly connected to the dishwasher when the shroud is installed.

4. Refer to Figure C and note that there are two electrical wires (Cc) and two hoses (Cd) attached to the shroud.

5. Carefully route (Cc) and (Cd) to the rear of the dishwasher when installing the shroud.

6. Two persons are needed to install the shroud on the dishwasher. (See Figure D).

7. Remove the (4) 1/4-20 x 1/2" truss head shroud mounting screws from the dishwasher hood.

8. Lift the shroud over the rear of the dishwasher and carefully lower it into position making sure that (Ca) and (Cb) connect the shroud to the dishwasher.

9. Reinstall the mounting screws.

90


Installing the Condensate Removal Shroud

D

Ca

Cb

C

Ca Cb

Cc Cd

91


The Condensate Removal Electrical Control Box is shipped prewired to the dishwasher and stowed in the right rear corner of the machine. Mounting holes and fasteners are provided to mount the control box on the left side of the machine. (See Figure E).

To Install the Electrical Control Box:

Installing the Condensate Removal Electrical Control Box on the Left-hand side of the DH5000

1. The electrical control box must be installed before the dishwasher is permanently placed and before the dishwasher tables are connected to the dishwasher.

2. Refer to Figure E at right. The photo shows the electrical control box mounted on the left side of the dishwasher approximately 46" [1.2 m] above the finishedfloor.

3. Refer to Figure F at right. The photo shows the storage location for the electrical control box during shipping.

4. Carefully lift the control box and mounting bracket assembly from the rear of the dishwasher and place it on thefloorontheleft-handsideofthemachine. (continued on next page)

E

CONTROL BOX

CONTROL BOX

F

! ATTENTION !The Condensate Removal Control box can be wall-mounted using a

Wall Mount Kit, P/N 900958. See the last page of this manual for further instructions.

92

Installing the Condensate Removal Electrical Control Box

G

1/4-20MOUNTING

BOLTS

H

MOUNTING BRACKET

5. Locate the (4) 1/4-20 x 1/2" Hex Head bolts on the upper left rear side of the dishwasher directly below the handle bracket (Refer to Figure G).

6. Remove these bolts and set aside.

7. Carefully lift the electrical control box and mounting bracket assembly in place, align the mounting holes and reinstall the mounting bolts removed in Step 6 above. (See Figure H below).


(continued from previous page)

! ATTENTION ! The Condensate Removal Control Box connection diagram appears on page 99

of these instructions. The control box connections were prewired at the factory.

93


Condensate Removal Shroud Electrical and Plumbing Connections

A

B

C

D

G

H

Hot WaterSupply

Cold WaterSupply

E

FPower Cable

Conduit

The following pages describe the electrical fan connection and the plumbing connections for the Condensate Removal Option. The chemical injection points for the DH5000 are also included.

(A) Electrical connection for the condensate removal fan. (B) Hoseidentificationandhose clamp location for the condensate removal shroud.

(C) Condensate removal shroud inlet hose connection.

(D) Condensate removal shroud outlet hose connection to the booster heater tank inlet.

(E) Cold and hot water supply connections to the dishwasher.

(F) Main power conduit to input terminal block at the front of the dishwasher.

(G) Detergent injector and sensor connection points.

(H) Final rinse-aid injection point. Follow the instructions on the next pagestofinalizetheinstallation of the condensate removal option.


94




(continued from previous page)

1. The condensate removal shroud fans were prewired at the factory. When the shroud is installed on the top of the dishwasher, the shroud wires and their corre-sponding wires on the back of the dishwasher should be in close prox-imity to each other.

2. Locate the wires and connect black to black and white to white. (See Figures A at right.)

3. Refer to Figure B at right and note the inlet hose and the booster hose that extend out of the condensate removal shroud. These hoses should be routed down the back of the dishwasher and secured to the dishwasher using the two hose clamps mounted on the back of the dishwasher.

4. Referring to Figure B, note that the inlet hose has a female union and the booster hose has a male union with locking nut. This prevents connecting the hoses in the wrong location.

A

Fan Wires

A

Inlet Hose Booster

Hose

B

Hose Clamps

95



Inlet Hose

C 5. To connect the condensate removal shroud inlet hose, make sure the hose is clamped as described in Item 3 on the previous page;thenroutethehosedownthe back of the dishwasher and connect the hose to the union at the top of the incoming water line.

6. Make sure the hose does not interfere with the door spring operation.

7. Refer to Figures D at left and note the routing of the condensate removal shroud booster hose. Make sure the booster hose does not interfere with the operation of the door springs.

8. Route the booster hose down the back of the dishwasher and toward the front of the machine as shown to the inlet of the pressure reducing valve mounted on the booster heater.

9. This completes the installation of the condensate removal shroud. The following pages describe the utility connections to the DH5000 dishwasher.

D

Booster Hose

D

Booster Hose

96


Utility Connections for the DH5000 with Condensate Removal Option

Plumbing Connections

Cold Water Hot Water

E1. The DH5000 dishwasher equipped with a Condensate Removal Option requires an incoming hot water and an incoming cold water supply. (See Figures E at right and below.)

2. The water supply requirements are: HOT WATER — 1/2" NPT, 110°F/43°C Maximum temperature,withaminimumincomingflowingpressure of 45 PSI measured at the dishwasher before adjusting operating pressure to 20-22 PSI flowingpressure. COLD WATER — 1/2" NPT, 55-75°F/13-24°C Maximum temperature, with a minimum incoming flowingpressureof45PSImeasuredatthedishwasher before adjusting operating pressure to 20-22PSIflowingpressure.

3. Refer to Figure E at right and note the inlet piping mounted on the bracket at the rear of dishwasher. The cold and hot piping are clearly marked.

4. The minimum clearance from the rear of the dishwasher to thewallis1/2";therefore,if possible, it is recommended thatflexiblehosesbeusedto connect the dishwasher to the incoming supply so the dishwasher can be pulled out for servicing.

5. Shut-off valves should be installed as close to the dishwasher as possible for servicing.



E

The cold and hot water connections are clearly marked.

97


Utility Connections for the DH5000 with Condensate Removal OptionElectrical Connections


! ATTENTION ! Aqualifiedelectricianmustconnectthemainincomingpowertothedishwasherinaccordance

with all local codes and regulations or in the absence of local codes in accordance with the National Electrical Code. Improper installation will not be covered by the Limited Warranty.

F

8"[203]

Power Routing Bracket& Conduit

Incoming Power Routing.

1. Make sure the incoming power is disconnected at the main disconnect switch or circuit breaker.

2. The dishwasher is available for either single or three phase operation. Standard voltages are 208-240V/60/1 & 3, and 440-480V/60/3.

3. A Machine Electrical Connection Data Plate is located directly below the input terminal block. Make sure the incoming power supply matches the machine's electrical requirement before connecting incoming power.

4. Remove the front and left side dishwasher panels.

5. The incoming power supply is routed from the rear of the machine to the input terminal block located at the front of the machine.

Connecting Incoming Power Supply

! ATTENTION !Refer to pages 7-8 in the Installation/Operation

Manual, P/N 114905, shipped inside the dishwasher for complete wiring instructions.

98


Utility Connections for the DH5000 with Condensate Removal Option

Chemical Connection Provisions

G

H

Detergent Sensor Probe

Detergent Injection Point

Rinse-aid Injection Point

1. Chemical connection provisions are provided on all DH5000 dishwashers. Refer to the illustration below for the location of the chemical provisions.

2. (G) indicates the location of the detergent sensor probe insertion point located below the water line of the wash tank and the detergent injection point above the water line of the wash tank.

3. (H)indicatesthe1/4"adapterfittingprovidedfortherinse-aidinjection.

NOTE Contact a local supplier for dishwashing

chemicals.

99


INPUT

MINMAXMINMAX

LOAD

INPUT

LOAD

FC

CLTFT

LRMOTOR-WHT #58

MOTOR-BLK #59

WHITE #2

RED #19

RED/BLK #56

BLUE #10

GND

BLACK #4

ORA

NG

E/BLK #57

BLUE/BLK

#13ORANGE #5

WHT/BLK #55

TRC

LR

Form No. 115035rev. 112311

Harness Cable Cord to Motor

This is the end of the Condensate Removal Option Installation Instructions.

Condensate Removal Control Box Connection Diagram

100

Blank Page

This Page Intentionally Left Blank

101

Time Cycle Chart & Electrical Schematics

Illustrations Page

Time Cycle Chart .............................................................................................................. 103Standard Model DH5000 Electrical Schematic................................................................. 104Model DH5000 with Direct Vent Option ............................................................................ 105Model DH5000 with Condensate Removal....................................................................... 106

Time Cycle Chart, Electrical Schematic

102

Blank Page

This Page Intentionally Left Blank

103103

Time Cycle Chart

IHGFEDCBA

HOLE DIMENSIONS

SHOP TOLERANCES

CHAMPION INDUSTRIESWITHOUT THE CONSENT OFFOR ANY PURPOSENOT BE REPRODUCEDPROPERTY OF AND SHALL THIS DRAWING IS THE

ALL DIM. ARE IN INCHESANGULAR ± 0.30'FRAC. ± 1/64"DEC. ± .005"UNLESS OTHERWISE NOTED

AUTHENTICATION

APP'D BY

CH. BY

DATE

DATE

DATEDR. BY

REV.

SHEET OFSCALE:

TITLEThe Dishwashing Machine Specialists

BREV. DESCRIPTION BYDATE

12MAY2011L.DIVENTI

169NTS

-114470TIME CYCLES - DH5000

TIME CYCLE - DH5000 - MODE "B"

60100 20 4030 50 70 9080 100

10080 90705030 40200 10 60

60100 20 4030 50 70 9080 100

10080 90705030 40200 10 60

DRAWING REPRESENTS ONLY THE STRUCTURE OF TIME CYCLES.FOR MODES OF OPERATION SEE DWG# 114470 SHEETS 10-16

60100 20 4030 50 70 9080 100

10080 90705030 40200 10 60

60100 20 4030 50 70 9080 100

10080 90705030 40200 10 60

15 SECONDS

10 SECONDS

0 SECONDS

35 SECONDSWASH

0 35

60 SECONDS TOTAL CYCLE

DWELL

RINSE45

45 60

SANITARY DWELL

60

35

6564

SANITARY DWELL

9080

8065RINSE

DWELL

640

WASH 64 SECONDS

1 SECONDS

15 SECONDS

10 SECONDS

45

NORMAL CYCLE EXTENDED CYCLE90 SECONDS TOTAL CYCLE

908065

Cycle No. 160 Second Cycle Consisting of: 35 Second Wash 0 Second Dwell 10 Second Rinse 15 Second Sanitary Dwell

Cycle No. 290 Second Cycle Consisting of: 64 Second Wash 1 Second Dwell 15 Second Rinse 10 Second Sanitary Dwell

104

Standard Model DH5000 Electrical Schematic

105

Model DH5000 with Direct Vent Option Electrical Schematic

106

Model DH5000 with Condensate Removal Option Electrical Schematic

120V SIGNAL TOCONDENSATE REMOVAL CONTROLS

107

Form N

o. 115074012712

P/N

900958

Model D

H5000 C

ontro

l Box

Wall M

ount K

it(for D

irect Vent Option M

odel & C

ondensate Removal O

ption Model)

Insta

llatio

n In

structio

ns:

Overview

:The D

H5000 D

irect Vent Model and the C

ondensate Removal M

odel utilize a separate control box that is interw

ired to the dishwasher.

The standard configuration calls for this box to mounted to the left-hand

side of the machine; how

ever, the control box can be mounted to the

wall if desired. The follow

ing instructions describe the steps necessary to m

ount the control box using the parts included in the Control Box

Wall M

ount Kit P/N 900958.

Dish Table

Dish Table

Dish Table

Dish Table

DH

5000C

ontrolBox

Dish table

Figure 1 –D

H5000 straight-through operation m

achine show

n with control box m

ounted on wall.

! VERY

IMPO

RTA

NT !

The co

ntro

l box

can o

nly

be m

ounted

with

in th

e limits o

f the p

rewired

ca

bles co

nnectin

g th

e contro

l box

and th

e dish

wash

er togeth

er.

Refer to

Figure 2

and Fig

ure 3

in th

e Insta

llatio

n In

structio

ns b

elow

for a

dditio

nal in

form

atio

n co

ncern

ing th

e loca

tion o

f the co

ntro

l box

.

Figure 2 –For the D

H5000 Straight-through O

peration machine,

the control box can be mounted on the right-hand or

left-hand side of the machine.

Figure 3 –For the D

H5000 C

orner Operation m

achine, do not m

ount the control box in the black area shown

on the right-hand side machine.

1C

ontrol Box Location

Refer to Figures 2 and 3. Note the gray and

black shaded areas. The gray area indicatesthe approxim

ate allowed location to m

ountthe control box; black indicates the area w

here the control box must not be m

ounted.

In all circumstances, the m

ounting locationof the control box m

ust not interfere with the

operation of the hood nor prevent access to the dishw

asher for servicing.

The control box can only be mounted

within the lim

its of the prewired cables

connecting the control box and the dishw

asher togther.

NO

TE: The control box and cables

weigh 10 lbs./4.1 kg.

2

Check the Kit parts

Refer to Table 1 at right and m

ake sure your kit contains the parts listed.The W

all Mount Bracket Tem

plate is located on the reverse side of this sheet.

! ATTEN

TION

!TH

E FASTEN

ERS N

EEDED

TO A

TTACH

THE C

ON

TRO

L BO

X

TO TH

E WA

LL ARE N

OT IN

CLU

DED

IN TH

E KIT.

THESE FA

STENER

S ARE SU

PPLIED

BY

OTH

ERS.

3

Mounting the Box

Refer to Figure 4:Install the w

all mount brackets

(Item 1) to the back of the control

box using the four screws (Item

2)supplied in the Kit.

Position the control box in the desired location &

make sure

the cables are not overextended.

Using the tem

plate, on the reverse sideof this sheet, (Item

3), mark the location

of the four mounting holes for the w

allm

ount brackets on the supporting wall.

See Figure 5:The control box assem

bly weighs 10 lbs./4.1 kg

and must be m

ounted with the appropriate

fasteners for the type of supporting wall.

The fasteners are supplied by others.

The control box installation is complete.

Figure 4 –The location of the control box

must be m

ounted within the lim

itsof the interconnecting cables

without overextending the cables.

Figure 5 –The control box assem

bly weighs 10 lbs/4.1 kg

and must be m

ounted with the appropriate

fasteners for the type of supporting wall.

The fasteners are supplied by others.

TABLE 1

- Kit P

arts List

Item

Part

Descrip

tion

Qty.

No.

No.

1 334473

Bracket, Wall M

ounting 2

2 100212

Screw, 10-32 x 3/4" Truss H

ead 4

3 115074

Template, W

all Mount Bracket

1

(Tem

plate on reverse side of this sheet)

1

23

1

Wall

fastenerssuppliedby others

DH

5000C

ornerO

peration

DH

5000Straight-through

Operation

~6-1/2"

~12-9/32"

Scale 1/1

Wall Mount Bracket

Template

P/N 115074

For

Model DH5000

Direct Vent Option

and

Condensate Removal Option

Electrical

Control Box

Top Wall Mount Bracket

Bottom Wall Mount Bracket

1/4" Hole

1/4" Hole

1/4" Hole

1/4" Hole

See Reverse Side for Installation Instructions

108

~6-1/2"

~12-9/32"

Scale 1/1

Wall M

ount BracketTem

plateP/N

115074

ForM

odel DH

5000D

irect Vent Option

and C

ondensate Removal O

ptionElectrical

Control Box

Top Wall M

ount Bracket

Bottom W

all Mount Bracket

1/4" Hole

1/4" Hole

1/4" Hole

1/4" Hole

See Reverse Sid

e for In

stalla

tion In

structio

ns

Form N

o. 115074012712

Documents

GM Power Train (Misc Equip) (20121021) Complete O&M