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Engineering Passion German quality meets Chinese agility The NEW PX Agile series

German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

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Page 1: German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

Engineering Passion

German quality meets Chinese agility

The NEW PX Agile series

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Page 2: German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

Medical White appliancesPackaging Technical

Medical Electrical/electronicsAutomotive Technical

Applications

Facts and figures regarding the PX Agile

Clamping/injection matrix

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Page 3: German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

The PX Agile meets Chinese customer demands

Upgrading possibility for hydraulic and hot runner control functions

Easy integration of automation systems

Interfaces for superior control systems available

Offer of commercial,application andService support

Rich experience anddeeply rooted in the plastics world

Technology leaderKraussMaffei with long history

High-precision machines with excellent repeatability

Low consumption of energy, water and auxiliary materials at low floor space requirement

Short dry cycle times and parallel axis movements

Robust machines with long service life and short set-up times

Tailored machine to Chinese market with an excellent price-performance ratio

Versatile use of the machine for a broad range of applications

Easy retrofit due to all preparations already foreseen in the basic machine

• Precision• Efficiency• Productivity• Availability

What areChinese customers

looking for?

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Maximize the value of the investment

Machine quality and performance

• Low investment costs• Low running costs• Valuable upgrades

• Mold functions• Automation systems• Industry 4.0 solutions

Possibilities to grow

Reliable and strong partner

• Customer oriented• 180 years history• Plastics pioneers

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What PX Agile can offer

What PX Agile can offer What PX Agile can offer

What PX Agile can offer

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Performance & Quality

German quality

Guaranteed German quality at core parts like the plasticizing unitHigh process precision enables stable and robust production

German quality meets Chinese agility

Fast delivery time and excellent price per performance ratioUser-friendly human-machine interface ensures intuitive operation and tailor-made functionalityDiverse applicability due to large platen size and increased mold height optionIntegration and upgrading capabilities enable high level of flexibility for Chinese customers

Agility & ResponsivenessChinese agility

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Page 4: German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

Transparent technology

All-electric PX Agile at a glance

Fast and robust 5-point double toggle

Large and stiff mold mounting platens

Symmetrical nozzle force transmission

Precise ejector movement

Stiff machine bed Linear guides for broadly supported movable platen

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Page 5: German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

Proven high-end plasticizing unit

Precise injection movement

Powerful servo drive technology

Intelligent user-friendly MC Agile control system

Stable processes with APC plus (Adaptive Process Control)

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Page 6: German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

Optimized clamping unit for outstanding productivity

Robust toggle system

Large mold opening stroke with compact design

Robust and smooth mechanical system with minimum tolerance

Ball screw drive for crosshead with minimum mass inertia

Ideal parallel force transmission into the moving platen

Automatic central lubrication of the toggle via progressive distributor

Your advantages:■ Short cycle time■ Maximum process reliability■ Effective mold protection■ Low energy costs

High-performance servomotor for fast mold movement and dynamic clamping force build-up

High resolution for accurate mold movement

Sensitive mold safety function

Highly efficient drive systems

Clamping motor with brake enables for spring mold

Your advantages:■ Flexible mold application■ High availability ■ Long service life■ Low maintenance costs

The PX Agile toggle: Robust, smooth and durable

Versatile drive technology

Servomotor-controlled clamping unit drive: accurate, dynamic, efficient

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Page 7: German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

Automatic mold height adjustment for fast set-up

Broad support on linear guides for optimal platen parallelism

Large adjustment range for the flexible use of molds with large or small mold installation heights

Automatic mold height adjustment via the control panel for fast set-up

Automatic clamping force regulation (optional with sensor)

Your advantages:■ Good access to the ejector area■ Fast and efficient ■ Fast and easy set-up■ Precision demolding

Your advantages:■ Flexible use for every product■ Platen parallelism to protect the mold■ Efficient mold movement ■ Clean tie bars

Enlarged mold mounting platens in standard for universal mold use

Broad support of the moving platen on precision linear guides for accurate mold parallelism in all positions

Linear guides reduce friction losses by up to 80% compared to sliding guides

Tie bars are used for force transmission only and not as a guide element, no lubricant on the tie bars

Excellent design allows high freedom of mold use

Ejector with German precision and Chinese efficiency

Fast and precise servo driven ejector plate with large ejector stroke

Efficient ejector movement

Maximum accessibility for coupling of the ejector bolts

Quick coupling systems (optional)

Your advantages:■ High flexibility for different mold heights■ Short set-up times■ High process reliability

Wide range of mold heights

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Page 8: German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

Injection and plasticizing axes: accurate, dynamic, efficient

Powerful injection unit with proven plasticizing system

Electric driven nozzle contact force build-up and injection unit aggregate movement

Two parallel ball screws for symmetric force transmission without transverse forces

No one-sided nozzle pressure, no tilting of the fixed clamping platen

Fast nozzle contact force build-up and fast injection unit movement

Stable processes with high-precision drive technology

Highly efficient plasticizing drive

Precise injection movement thanks to accurate and efficient servo technology

Fast response behavior of the servomotor for dynamic control

Direct measurement of the injection force leads to precise injection, holding and back pressure control

Increased injection speed (optional)

Adaptive process control with APC plus (optional)

Symmetric force transmission for leak-free nozzle contact

Your advantages:■ High material throughput■ Optimal part quality■ High injection and holding pressure capacity■ Low energy consumption

Your advantages:■ Short cycle time■ Leak-free nozzle contact■ Long service life

Injection unit movement via two parallel electric driven ball screws

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Page 9: German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

Your advantages:■ Stable processes – less scrap■ Low energy consumption■ Minimum wear – less maintenance■ Expertise from KraussMaffei

■ Wear-resistance, corrosion protection■ High-performance screws■ High-temperature applications■ Material-specific design■ BluePower insulating sleeves

Excellent plasticizing units from Germany for a broad field of applications and long service life

Optimum melt quality

High plasticizing capacity

Comprehensive solutions for a wide range of applications

High throughput with outstanding melt quality

Standard plasticizing units for broad field of applications and long service life

Solution expertise for screws, non-return valves and energy efficiency

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Page 10: German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

Your advantages:■ Clear picture in any lighting conditions■ Comprehensive data management■ Secured access authorization■ Scratch-resistant surface, easy-to-clean

Tailor-made human-machine interface for the Chinese market

MC Agile – User-friendly machine control system

15" Multi-touch color screen for machine control

Hard keys for machine operation

USB port for data backup

Master computer interfaces for Industry 4.0 (optional)

Access levels with password protection

Personalized RFID interface (optional)

15” Multi-touch screen with hard keys

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Comprehensive functions

Free selection of favorite pagesClear navigation system

Logging of process events and alarmsFree graphically sequence programming

Logging of process actual values with tolerance band monitoring

Trend graphic, graphic display, energy analysis

Your advantages:■ User-friendly machine operation■ Fast and accurate navigation■ Intelligent operator support■ Process optimization tools ■ Automatic process stabilization due to APC plus

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Page 12: German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

Tailor-made human-machine interface for the Chinese market

Machine function for recognition of process fluctuations due to ambient changes

External influences change the viscosity and flow resistance

Independent initiation of counteractive measures

Ideal for thin wall components and cascade injection molding

Upgradable machine function

Adaptive Process Control – APC plus

Your advantages:■ First-class shot weight consistency■ High process reliability■ Excellent component quality■ Compensation of batch fluctuations in the material

Process ControlbyAPC+

Standard: Change-over point constantWith APC plus: Change-over point adjusted

Shot weight consistency: use of recycled materials of 20% and 40% - each with and without APC plus

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Shot weight (g)

20% recycled materials Medium adjustment

40% recycled materialsStrong adjustment

Change-overdistance (mm)

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120,00

119,83

120,17

The standard configuration of the PX Agile alone features excellent shot weight consistency.

Change-overdistance (mm)

Competition KraussMaffei Standard KraussMaffei with APC KraussMaffei with APC plus

TOL +

TOL - Process ControlbyAPC+

Shot weight consistency: the best results with KraussMaffei

Shot weight (g)

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Page 13: German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

Your advantages:■ First-class shot weight consistency■ High process reliability■ Excellent component quality■ Compensation of batch fluctuations in the material

Broad integration and upgrading possibilities

Your advantages:■ High freedom for selecting peripheral equipment■ Versatile applications possible■ High flexibility in production■ High cost saving potential

Hydraulic power pack for core pull and cascade functions

Hot runner control unit

Automation systems

READY FOR INDUSTRY 4.0 We are working today on thepossibilities of tomorrow: Communication among machines and peripherals, intelligent machines thatconfigure themselves anda service that notices that something is wrong even before you do.PLEASE contact us.

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Page 14: German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

Productive. Intuitive. Cost-effective.

According to the developing market and updating products, automation is currently a critical factor for creating value in injection molding production. Fast, reliable component demolding lays the foundation for state-of-the-art systems to achieve high productivity and short cycle times.

The specially designed EasyControl system allows for getting started fast and a short start-up process, because of its intuitive design and ease of use.KraussMaffei machines and machines from other manufacturers benefit equally from this stand-alone concept.

It allows you to make efficient and economical use of our extensive experience in process and production optimization using linear robots. And you can be confident that the robots will live up to the KraussMaffei quality you are used to.

LRX Agile Linear Robot

Design for injection molding machine with attractive price/performance ratioIntuitive operation and programming in the KraussMaffei MC Agile look and feel3 Level programming enables an easy start and flexibility at onceUp to 30% faster start-up thanks to easy programmingCompatible with the MC Agile control systemGerman technology, German quality, Made in China, delivered in ChinaLocalization with quick delivery and response

Your advantages:

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Page 15: German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

KraussMaffei – A strong brand in a unique global group

There for you around the world With our worldwide sales and service network, we offer our international customers an excellent basis for a successful business relationship. Dueto the close proximity to our customers, we are able to answer your individual inquiries very quickly. We work out the best possible technical and economical solution for your product and production requirements together with you. Test our machine technology for your applications and let our experts put together an individualized service package for you.

Individualized service Our employees from customer service, application technology and service help you with your questions and needs on every topic dealing with machines, systems and processes – around the globe, quickly and with a high level of expertise. We have developed an extensive customized service spectrum with our lifecycle design, which accompanies you throughout the entire lifecycle of your machines and systems. Take advan-tage of the personal interaction and flexibility we offer in our practically oriented seminars.We carry out customer-specific trainings either at your location or at our sales and service locations.

You can find additional information about KraussMaffei at: www.krauss-maffei.com

Cross-technology system and process solutions

Whether in Injection Molding, Reaction Process Machinery or Automation – the KraussMaffei brand stands for pioneering and cross-technology system and process solutions in plastics processing worldwide. For decades, our expertise, innovative ability and passionate commitment to plastics engineering have been your compet-itive edge. As a cross-industry system provider, we offer you modular and standardized systems as well as solutions customized to your needs.

The KraussMaffei Group is the only provider in the world to possess the essential machine technologies for plastics and rubber processing with its KraussMaffei, KraussMaffei Berstorff and Netstal brands: Injection Molding Machinery, Automation, Reaction Process Machinery and Extrusion Technology.

The group is represented internationally with more than 30 subsidiaries and over ten production plants as well as about 570 commercial and service partners. This is what makes us your highly skilled and integrated partner. Use our comprehensive and unique expertise in the industry. You can find additional information at: www.kraussmaffeigroup.com

The KraussMaffei Group has a global presence. Countries with subsidiaries are marked in dark blue. In the white-colored regions, the Group is represented by over 570 sales and service partners.

KraussMaffei Group – Comprehensive expertise

Unique selling proposition Technology3

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Page 16: German quality meets Chinese agility The NEW PX Agile seriespxagile.kraussmaffeichina.com/media/files/... · German quality meets Chinese agility ... Process optimization tools

pxagile.kraussmaffei.com

German quality meets Chinese agilityThe new all-electric PX AgileThe PX Agile serves the special needs of the Chinese market with its dynamic and fast-growing small & medium sized enterprises on the one hand, and well-established large companies on the other. Both share the need for shorter and shorter reaction times of their suppliers, due to fast changing market requirements with high level of uncertainties. Both are led by Chinese entrepreneurs, who have a focus on machines which are easy to operate, provide flexible and short delivery times and offer low investments and depreciation costs at a corresponding low overall risk.

The all-electric PX Agile is dedicated to these pretentious entrepreneurs. It offers exactly the advantages that the dynamic entrepreneurs are demanding: Flexibility in production, an intuitive machine control and high overall price per performance ratio in combination with attractive delivery times.

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