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Basements & Underground Structures Conference 6 th October 2010 INTEGRATING GEOTHERMAL LOOPS INTO THE DIAPHRAGM WALLS OF THE KNIGHTSBRIDGE PALACE HOTEL PROJECT Tony Amis, Geothermal International Limited Christopher A. W. Robinson, Cementation Skanska Ltd Samuel Wong, WSP Cantor Seinuk © Geothermal International

GE Presentation 6th October 2010

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Integrating geothermal Loops into the diaphragm walls of the Knightsbridge Palace Hotel project

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Page 1: GE Presentation 6th October 2010

Basements & Underground Structures Conference

6th October 2010

INTEGRATING GEOTHERMAL LOOPS INTO THE DIAPHRAGM WALLS OF THE

KNIGHTSBRIDGE PALACE HOTEL PROJECT

  Tony Amis, Geothermal International Limited

Christopher A. W. Robinson, Cementation Skanska Ltd

Samuel Wong, WSP Cantor Seinuk

© Geothermal International

Page 2: GE Presentation 6th October 2010

• Introduction – Tony Amis• Structural Perspective - Sam Wong• Designing the Energy Wall – Chris Robinson• Designing the Geothermal solution – Tony Amis• Installing Geothermal Loops – Tony Amis

© Geothermal International

INTEGRATING GEOTHERMAL LOOPS INTO THE DIAPHRAGM WALLS

OF THEKNIGHTSBRIDGE PALACE HOTEL PROJECT

Page 3: GE Presentation 6th October 2010

Introduction - Tony Amis

© Geothermal International

Page 4: GE Presentation 6th October 2010

Geothermal Solutions

© Geothermal International

Page 5: GE Presentation 6th October 2010

© Geothermal International

EnergyPiles® Installed in the UK to Date

Page 6: GE Presentation 6th October 2010

Energy Walls ®

© Geothermal International

Page 7: GE Presentation 6th October 2010

Energy Walls ®

© Geothermal International

Page 8: GE Presentation 6th October 2010

Opportunities For Crossrail

1km of Diaphragm wall or piles - 40m deep could provide..

• 500kW of Peak Heating• 500kW of Peak Cooling• Save 350 tonnes of CO2 per Annum• Reduce Energy Bill by approx £90k per annum when

compared against conventional systems

© Geothermal International

Page 9: GE Presentation 6th October 2010

Knightsbridge Palace Hotel First Energy Diaphragm Wall Project in UK

© Geothermal International

• System:– Diaphragm Wall &

Energy Piles®

• Size:– 150kW Heating– 150kW Cooling

• Collector type:– 50 Energy Piles– 150m Energy D. Wall

• On Site:– D. Wall underway– Piling start Feb 2010

Page 10: GE Presentation 6th October 2010

Knightsbridge Palace Knightsbridge Palace HotelHotel

Structural PerspectiveStructural Perspective

Dr. Sam WongBSc PhD FIStructE MICE MASCEContact: [email protected] +44 207 314 4674

Page 11: GE Presentation 6th October 2010

Building dataBuilding data

• 6 basement levels, 22m deep6 basement levels, 22m deep• 1010 storeys above ground storeys above ground• Plain RC and PTPlain RC and PT• Steelwork at G/F to B2 for long span structure (up to 15m) Steelwork at G/F to B2 for long span structure (up to 15m)

over ballroom over ballroom • Major transfer beams at Level 1 and transfer slabs at Major transfer beams at Level 1 and transfer slabs at

upper level set-backs.upper level set-backs.• Incorporating geothermal loops in Diaphragm wall and load Incorporating geothermal loops in Diaphragm wall and load

bearing pilesbearing piles

Page 12: GE Presentation 6th October 2010

Bridge over Raphael Bridge over Raphael StreetStreet

Page 13: GE Presentation 6th October 2010

Section adjacent to Raphael StreetSection adjacent to Raphael Street

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Page 15: GE Presentation 6th October 2010
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Diaphragm wallgeothermal pipework (Slinky)

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Plunge column Plunge column constructionconstruction

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Top down construction Top down construction sequencesequence

Stage 1Stage 1

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Stage 2Stage 2

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Stage 3Stage 3

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Stage 4Stage 4

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Stage 5Stage 5

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Stage 6Stage 6

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Stage 7Stage 7

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Stage 8Stage 8

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Stage 9Stage 9

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Stage 10Stage 10

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Stage 11Stage 11

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Stage 12Stage 12

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Stage 13Stage 13

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Ground movement assessmentGround movement assessment

Page 32: GE Presentation 6th October 2010
Page 33: GE Presentation 6th October 2010

Building when completed

Page 34: GE Presentation 6th October 2010

Designing The Diaphragm Wall

Chris Robinson Cementation Skanska

© Geothermal International

Page 35: GE Presentation 6th October 2010

Knightsbridge Palace Hotel

Page 36: GE Presentation 6th October 2010

36

Scope of geotechnical works

35 No. plunge column Energy Piles®, max. 61.5m deep

15 No. tension piles, max. 47.5m deep

Approx. 155 lin. m 800mm wide Energy Wall® (Diaphragm wall panels with integrated

geothermal loops), max. 36m deep

6 storey basement, max. dig depth 24m

Page 37: GE Presentation 6th October 2010

37

Ground conditions

General sequence:-

EGL – 9.00m OD Made ground

9.00 – 4.50m OD Firm silty clay

4.50 – -2.00m OD Terrace Gravels

-2.00 – EOH London Clay

Page 38: GE Presentation 6th October 2010

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Diaphragm Energy Wall® Construction

Conventional construction

Hydraulic grab – crane mounted

Panels excavated under bentonite support fluid

Page 39: GE Presentation 6th October 2010

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Pile and Diaphragm Energy Wall® Layout

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Diaphragm Energy Wall® Panel Layout

199 Knightsbridge

Knightsbridge Palace Hotel

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Principle issues

Attaching loops to D-wall cages

Maintaining integrity of loops

Testing loops during panel construction

Mitigating additional cage congestion

Maintaining high quality construction

Ensure no adverse effect of panel construction programme

Page 42: GE Presentation 6th October 2010

42

Cage and loop installation

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Rebar cage detailing with loops

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44

FF Cover Increase – Rebar Requirements

Page 45: GE Presentation 6th October 2010

45

Cage detailing to maintain quality

Page 46: GE Presentation 6th October 2010

Designing The Geothermal Solution

Tony Amis Geothermal International

© Geothermal International

Page 47: GE Presentation 6th October 2010

Knightsbridge Palace Hotel First Energy Diaphragm Wall Project in UK

© Geothermal International

• System:– Diaphragm Wall &

Energy Piles®

• Size:– 150kW Heating– 150kW Cooling

• Collector type:– 50 Energy Piles– 150m Energy D. Wall

• On Site:– D. Wall underway– Piling start Feb 2010

Page 48: GE Presentation 6th October 2010

Knightsbridge Palace Hotel Schematic

© Geothermal International

Page 49: GE Presentation 6th October 2010

What are the issues with installing loops in wall piles and diaphragm walls

• What are the effects of transferring heat into piles to provide cooling?

• What are the effects of cooling piles to provide heating?

• What are the thermal effects of removing soil from one face to form basement?

© Geothermal International

Page 50: GE Presentation 6th October 2010

Key Energy Pile® / Wall Research to date

• Brandl 2006 – reported on several projects across Austria concluded that shaft resistance, base pressure and bearing resistance of soil are not affected by heat absorption and that temperature induced settlement or heave negligible

• Laloui 2006 – Identified that the heating-cooling process of the building foundations induces significant modifications in the soil-structure leading to additional stresses in the piles, decrease of the lateral friction and the possibility of a gap between the pile and the soil

• Bourne Webb et al 2009 - temperature change in piles leads to increases and decreases in shaft resistance and axial load. Working stresses in pile should be kept low, and maintain high factor of safety on shaft to withstand heating and cooling loads

© Geothermal International

Page 51: GE Presentation 6th October 2010

What conductivity values should be used in ground loop design?

© Geothermal International

Basement

Energy Diaphragm wall / Pile

One side of wall exposed

Geothermal Loop

wall completely buried

Page 52: GE Presentation 6th October 2010

Geothermal International Research & Development at Knightsbridge Palace Hotel

Stage 1: Installation of loops in diaphragm wall - completed

© Geothermal International

Page 53: GE Presentation 6th October 2010

Stage 2: Undertake conductivity test prior to excavation – February 2010

© Geothermal International

Diaphragm wall

Geothermal Loop

Page 54: GE Presentation 6th October 2010

Stage 3: Undertake second conductivity test once excavation complete – December 2010

© Geothermal International

Basement

Energy Diaphragm wall / Pile

One side of wall exposed

Geothermal Loop

wall completely buried

Page 55: GE Presentation 6th October 2010

Stage 4: Report Results 2011

© Geothermal International

Page 56: GE Presentation 6th October 2010

Installation of Geothermal Loops

Tony Amis Geothermal International

© Geothermal International

Page 57: GE Presentation 6th October 2010

Pre-installation Quality Control & Testing

Page 58: GE Presentation 6th October 2010

Lifting the DWall Cage

Page 59: GE Presentation 6th October 2010

Installing the Loops

Page 60: GE Presentation 6th October 2010

Installing the Loops

Page 61: GE Presentation 6th October 2010

Installing the second cage

Page 62: GE Presentation 6th October 2010

Fixing the loops to the cage

Page 63: GE Presentation 6th October 2010

© Geothermal International

Page 64: GE Presentation 6th October 2010

Trimming and Protecting

Page 65: GE Presentation 6th October 2010

Pre-concrete Pressure Test

Page 66: GE Presentation 6th October 2010

Concreting the DWall

Page 67: GE Presentation 6th October 2010

Key Lessons learnt• Ensure early coordination between all parties at all stages of

the project– Design team– Construction team

• Keep it simple – Minimise joints in loops where possible– Prefabricate loops– Pressure test loops at key stages

• Build-ability issues– Good Preparation– Good coordination between Contractors– Avoid men having to place hands in cages

© Geothermal International

Page 68: GE Presentation 6th October 2010

Thanks For Listening

For More Information on Ground sourced heating and Cooling Systems Contact

Tony Amis at [email protected] T: 0247 6673131

Chris Robinson at [email protected] T: 01302 821114 Dr. Sam Wong at [email protected] T 0207 314 4647

© Geothermal International