GANGES INTERNATIONALE

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GANGES INTERNATIONALE. Head Office Ganges Internationale Pvt Ltd B36, Lawrence Road Industrial Area, Delhi 110035 Phone: 011-27192696, 47090225 Fax:011-47090227 Email:[email protected] Cell: +91-93454-23867. Registered Office Ganges Internationale Pvt Ltd, - PowerPoint PPT Presentation

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GANGES INTERNATIONALE

1Head OfficeGanges Internationale Pvt Ltd B36, Lawrence Road Industrial Area,Delhi 110035 Phone: 011-27192696, 47090225Fax:011-47090227 Email:[email protected]: +91-93454-23867Registered OfficeGanges Internationale Pvt Ltd, # 163/1, 2-3 floor, K sons complex, Broadway, Chennai 600108 TamilnaduPhone: 044-65675574Heavy Engineering and Boiler StructuresManufacturing Plant RaipurGanges Internationale Pvt Ltd, Vidhansabha Road, Village Saddu,Raipur 492007Chattisgarh Contact- +91-9669180005Telecom TowersManufacturing Plant - PondicherryGanges Internationale Pvt Ltd, Sedarpet Industrial estate, Malaum Road,Pudducheery-605111, PondicherryPhone: 0413-2678366Ganges Internationale (GI) was promoted by Mr Prem Goyal and family and was incorporated in 1991-92.

Awarded as Best ACF Partner for QUALITY from BHEL-Trichy in Year 2012.

The group has interests in Steel Tube manufacturing, galvanizing, telecom and transmission tower manufacturing and erection, Flour manufacturing, Bread manufacturing and trading.

Group company Crimson metal (earlier Sri Sarbati Steel Tubes) was approved galvanizer by NTPC for galvanizing BHEL floor gratings since 1990 and had successfully galvanized and delivered thousands of tons of fabricated structures.

GI started manufacturing operations in 2004 at Pondicherry and quickly became the market leader in telecom towers in India, We have a joint collaboration with Ramboll, Denmark where we fabricated special towers based on precision engineering using high tensile steel whereby the steel consumed was reduced by 25%. Special tower was made and supplied for 110 mtrs height with Die electric USA which weighed more than 90 MT. Towers manufactured are exported widely and have been shipped Europe, south east Asia and Africa in bulk.

GI has won 3 years special award by Infratel (airtel) for First Time Right which certifies the teams achievement in getting 100% quality in 1st attempt and that also on targeted time. Apart from this has regularly got commendation certificates.

Sister companies M/S Ganga Roller flour Mill have been awarded Safety and productivity awards from 1980, and M/S Shakun Consumer products has recently won the best Bread plant Award from Britannia.

Current plant for Heavy engineering was set up in 2010-11 and is being managed by highly experienced personal who have had more than 35 years experience in Heavy engineering and have been manufacturing boiler support structures since 1977.

Introduction

4Ganges Group Brief company Profile40 Years60,000MT/Yr16 States and 3 CountriesRs 700 CroresManufacturing Experience18 YearsSteel Industry ExperienceGroup turnover in Y 2011Offices in India and overseasCombined steel manufacturing capacities of the plants1600 PeopleWorking under Ganges groupGANGES ON TIMECustomer focused mind set at every level4Ganges Group Business Activities and Locations Ganges Company Values6Shop floor with 5S conceptEverything has a place, everything is in place. Visible performance. Visible improvementsSupreme Quality: One Mindset - Dont receive defects. Dont make defects. Dont pass defects. Drive the process to achieve Six Sigma QualityHealth and Safety at the core of manufacturing operation.Operator Skills: Prefer multi skilled operators rather than super specialistsSpecial awards for best performers.Process capability: Measure process capability - If you cant measure, you cant improve.Data based process improvements - Let data speak for itself and not the opinions.Eliminate process waste Kaizen, TPM, SMED etc.Efficient use of people, material, space and equipmentInnovation and creativity: 5 ideas per employee per month. Best idea, Best Reward. Consistent motivation thorough public recognitionLearning corners Mistakes are our best teachers. Learn from it so that it wont be repeated.Ganges Five Finger Strategy for manufacturing excellence

Ganges Heavy Engineering Fabrication Raipur Plant* Expansion planned to 20,000MT per annum by March 20148Organization Chart

Fabrication Capacity#Item & Material1I Beam (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)2PLUS Beam: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)3Box Beam: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)4Auto Weld Structures: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)5General fabrication

Products fabricated so far..Box Bracing

Plus ColumnPlus Column

Auto welded BeamsPlus Column & Auto welded BeamsAuto welded Beams

General Fabrication : Gantry

Duct

AW Beam : Maximum Weighted Job DESCRIPTION CUSTOMER QTYSIZE WEB /FLANGE THKMAX LENGTH IN MMWEIGHT PER PIECE IN KG AW Beam BHEL 2 800 x 300- 20/ 6317678 7,175 AW Beam BHEL 2 900x300- 20/ 5017432 7,686 AW Beam BHEL 4 800x300- 20/6317868 7,182 AW Beam BHEL 2 2500 x 600- 40/ 4019040 21,909 Plus Lift Post BHEL 2 UB 406x17012150 4,376 AW Beam BHEL 2 2500 x 600- 40/ 4019040 21,909 Eco Ducts BHEL 1 4000x3500x11500mm

18,472 Maximum Weighted Jobs Executed

H beam straightening machineEnd Face Milling MachineCNC Flame Cutting MachineWelding RotatorModern Equipment

1250A SAW machine500A MMAW machinePortable Electrode OvenFlux Baking OvenHigh Pressure heating torchesElectrode OvenModern Equipments19#Description of machineCapacity & Nos.Year of makeUnits1CNC FLAME CUTTING M/C.5*16M with 6 torches, Y 2010012H BEAM STRAIGHTENING & I BEAM TACKING M/C.Flange Width: 200-1000 MM, Flange Thick : 6-80MM, Web Height : 350MM, MAX. Straightening Speed: 7.8M/MIN.Y 2010013FACE MILLING M/C.Milling Turning Speed:80-400 RPM, Milling Head Power: 5.5 KW, Level Moving Distance: 1500 MM, Vertical Moving Y 2010

014SAW WELDING M/C.Distance:1200 MM, Power-69 KVA 3 Phase 415V 50Hz,Y 2010055SMAW WELDING M/C.3 Phase AC 415V 50 HzY 2010366SELF ALIGNED WELDING ROTATORMax. Loading Wt.:30 T, Applicable Vessels Dia: 500-3500 MM, Wheel Linear Speed: 6-60 m/h,Y 2010027SEMIAUTOMATIC GAS CUTTING M/C. PUGPower-AC 220V 50 Hz,Y 2010058FLUX BAKING OVENINPUT VOLTAGE:380V, MAX. TEMP.:500 C, CAPACITY:200KG,Y 2010029ELECTRODE OVENRAT. Power:5.2 KW, High Temp.:500 C, Capacity:100 KG, Socking 0~20h,Y 20100110PORTABLE ELECTRODE OVENDHT-10KG,Y 20102011GRINDING M/C.MUKITA AG-7,Y 20104012AUTOMATIC BROUCH DRILLING M/C.ROLLI WOLF N9B2- 31MM,Y 2010413PNEUMATIC BLASTING M/CSURFEX PORT1000,Y 201001Manufacturing Facilities20S.No. MACHINE NAMEQTYCAPACITY - /TON1Gantry EOT 315 TON2Gantry EOT55 TON3HYDRA4 14 TON4HYDRA 312 TONHandling Facilities21Sl.No.DescriptionCapacity & Nos.Make & year of Mfg.Calibration Status (Y/N)ApprovalQualification1FILLET GAUGES3.2-25.4x5unitsGAI/2010 NANA2MEASURING TAPESTajima (5M x 15, 20Mx10,30Mx5)YNABL3DIGITAL PAINT DFT METER(ELECO METER)0-3000Micon x 1 unitMilhardYNABL0-1000 micronsMitutoyoNANA4MICROMETER (ANALOG TYPE)0-25mm x 2 units, 25-50mm x 3 units,50-75mmx2 unitsMitutoyoYNABL5VERNIER CALIPER Digital 0-200mm x 1unit, Analog 0-300mm x 1 unitMitutoyoYNABL6BEVEL PROTECTOR0-180 degrees x 2 UnitsMitutoyo YNABL7DYE PENETRATION TEST KITCleaner CL96 x 28, PenetratentPT97 x6, Developer DV98x17 MagnafluxNANAQuality and Testing Facilities22ContSl.No.DescriptionCapacity & Nos.Make & year of Mfg.Calibration Status ApprovalQualification8FILLET GAUGES3.2-25.4x5unitsGAI/2010NANA9RADIUS GAUGE7.5-15.5 x 2 units, 5-25mm x 2 unitsNANA10FILLER GAUGE0.03-1.00mmNANA11HEAT TREATMENT RECORDER Delta Plotter x 1 unitNANA12MAGNETIC FLAW DETECTOR Magnaflux P1500 x 1 unitMagnafluxYNABL13ULTRASONIC THICKNESS MEASURMENT MACHINEModsonic Einstein II TFT Range 10mm to 5mtrModsonicNANAQuality and Testing Facilities (Cont..)S.No. MACHINE NAMEQTY1Grinding M/C (AG-7)472Arc M/C373Grinding M/C (AG-4)324PORTABLE OVEN305Magnetic Drilling M/C136MIG WELDING MACHING 107COMPRESSUR - Painting AIR 68POWER PERMANENT MAGNETIC LIFTER69Pug Cutting (CG-1 30C) 610SAW HS-1250 511Angle punching M/C (Hydralic)412Broch Cuttng(Drilling) M/C 413CNC Number punching m/c 414COMPRESSUR - Num. Punching m/c 315Sand Disc Grinder Machine 316Bench GrInder 217Bending MACHINE 218Blasting Vessel219CNC PLASMA 220Compreser -Plasma Cutting m/c 221FLUX DRYER Oven222Grinding M/C (AG-7)-482List of MachinesS.No. MACHINE NAMEQTY23GROOVE MACHINE(Bevling m/c)224HAND DRILL M/C225MAIN PANEL226Pencil Grander 227Pipe Cutting m/c228Pug cutting multi torch229Waving m/c230Welding Rotator231Airless Spray M/C132Chanel Cutting M/C133CNC Angle Punching M/C( APL 16 A-8)134CNC FLAME CUTTING 135ELECTRODE DRYER AUTOMATIC FAR-INF. WEL136End Milling M/C137Flange Straighten138Hammering Drill M/C139Hand Drill M/C140Lathe Machine141Number punching m/c 142Piranha Machine 143Power Control Panel (APFC PANEL)144Rolling Machine 1Contd25DivisionStatusGraduateDiplomaSkilledUn-SkilledProduction0909211125QualityControl04040100Planning04030100Human Resource

03000101Accounts03040200Purchase & Stores02020400Total2522220126Manpower AnalysisUnique I BEAM & PLUS Beam Rotating Fixture Advantages: Total cycle time reduction in Gazette welding by 50% Reduction in man power by 15%Synchronized cell concept to complete quality job

Innovation Turning Ideas in to ManufacturingOrders Summary (Wt. given in MT)FINAN. YEARAWGFDUCTSBELLOWSHAND RAILWIND BOXMANHOLETOTAL 2010-2011 239 861 365 - - - - 1,465 2011-2012 1,895 1,996 743 - - - - 4,634 2012-2013 1,540 2,148 408 284 58 67 - 4,505 2013-2014 - 77 - 240 - - 616 932 TOTAL 3,675 5,082 1,516 524 58 67 616 11,536 Types of Jobs ExecutedCLIENTSNAMEOrder (Wt in MT)BEVCON 1,934 BHEL 7,069 CETHAR 495 ENERGO 367 FLSMIDTH 2 ISCON 78 ISGEC 115 RJIL 616 SPCL 860 TOTAL 11,536 Jobs with our Esteemed Clients#Year Pondy UnitRaipur Unit-BHELRaipur Unit-OtherS.No.CustomerAirtel, Ramboll, Quipo, BSNL, Nortel, Infratel,BHELBevcon, Cethar, IJT, ISCON, EnergoCumulative12004-05 1,032 1,032 22005-06 11,205 11,205 32006-07 16,096 16,096 42007-08 27,205 27,205 52008-09 27,019 27,019 62009-10 18,107 18,107 72010-11 13,151 679 787 14,617 82011-12 11,879 3,812 826 16,518 92012-13 1,590 292 136 2,017 Total 127,283 4,783 1,748 133,816 Order Summary of All Units (Wt in MT)30Ganges Group Quality ProcessOur CommitmentsCommitted to manufacture and supply of fabricated structures with one mind set GANGES ON TIME and every time Committed to Right quality which exceeds Customer expectations.Committed to follow LEAN manufacturing to avoid non value added activities and wastes in fabrication processCommitted to Continual improvement of our Quality Management System through effective implementation, in order to achieve customer delightCommitted to follow Kaizen principles to improve productivity in business processes and supply chains Committed to follow TPM, TQM and JIT for shop floor and manufacturing activitiesGANGES ON TIMEVersatile Team MembersPlant Head- Mr Anil Mishra- 33 Years experience heavy engineering experience since 1980 was planning head at ANG Auto from 2009 to 2010 which manufactured all boiler support structures, Triveni Structural Ltd, form 1980 to 2009.

Quality Head- Mr Sanjay Saytode- 8 years experience in Heavy engineering since 2005 was Senior Engineer at ANG Auto from which manufacture all boiler support structures also worked at Simplex Engg. & foundry Works, Bhilai which manufactured all boiler support structures & equipment.

Welding Trainer- Mr Eti Suresh 11 years experience as Welder Trainer at ABG ship yard from 2005 to 2010 also worked at Candid Merin, Singapore as Sr. Supervisor form 2001 to 2004, he is AWS QC-1 certified.

NAMENDT LEVEL-II IN CERTIFICATE NO.1SANJAY KUMAR SAYTODE1. MPTNA/MPT/09003692. UTUT/BH/08071273. LPTLP/BH/0901164

2VIKAS KUMAR PANDEY1. UTUT/BH/0908193

2. LPTLP/BH/0908194

NDT PersonnelMr. Vinay Goyal, Receiving "Award for Quality" from Mr. A.V. Krishnan-Executive Director, BHELCertificate for Quality from BHEL

AchievementsTHANK YOUGanges Internationale Pvt. Ltd,Vidhan Sabha Road, Saddu, Raipur (CG)www.gangesintl.com34