GAIL (INDIA) LIMITED BID DOCUMENT FOR LAYING … All crossings except those quoted in Price Schedule.It includes even crossing not shown in alignment / crossing drawings. Supply &

GAIL (INDIA) LIMITED

BID DOCUMENT FOR

LAYING AND CONSTRUCTION STEEL PIPELINE AND ASSOCIATED FACILITIES FOR

EPC PACKAGE OF TATA POWER, HPCL & ASAHI GLASS IN MUMBAI

CORRIGENDUM - I

(BID DOCUMENT NO. 11/0226B/JPK/GAIL/01-R0) COMPOSITE CONSTRUCTION EPC PACKAGE

ISSUED BY .

.

Sl.NO. DESCRIPTION DOCUMENT/DRAWING NOS. REV.NO. PAGE NO.

1 Clarification to Bidders 0 000001

2 Section - I - Schedule of Rates for Tata Power & HPCL 110226B/SOR/GAIL/01 1 000008

3 Section - II - Schedule of Rates for Asahi Glass 110226B/SOR/GAIL/01 1 000031

4 Summary of Prices 110226B/SOR/GAIL/01 0 000045

5 Statement of Taxes & Duties 0 000046

6 Statement of Extended Stay Compensation 0 000047

7 Schedule of Rates for Optional Items 110226B/SOR/GAIL/01 0 000048

8 Schedule of Manpower Rates 0 000049

9 Schedule of Rates for Equipment Hiring 0 000050

10 List of Minimum Equipment Required to be deployed during Construction 0 000051

11 Piping & Instrumentation Diagram for Tata Power & HPCL 110226B-00-03-01-201 B 000053

12 Piping & Instrumentation Diagram for Asahi Glass 110226B-00-03-01-301 C 000054

13 Layout for HPCL 110226B-00-08-01-001 C 000055

14 Layout for TATA Power 110226B-00-08-01-002 C 000056

15 Layout for Asahi Glass 110226B-00-08-01-003 C 000057

16 Standard Drawing for Gate Details 1-05-032 A 000058

17 Annexure - I - Minimum Equipment Required to be Owned by the Bidder 000059

VOLUME: CORRIGENDUM

LAYING AND CONSTRUCTION STEEL PIPELINE AND ASSOCIATED FACILITIES FOR EPC PACKAGE OF TATA POWER, HPCL & ASAHI

GLASS IN MUMBAI

TABLE OF CONTENT

110226B - Table of Contents - Corrigendum - I Page 1 of 1

110226B/SOR/GAIL/01 -Rev1

Total Amount (Unit Rate x Quantity)

In Figure (in INR) In Words (In Figure in INR)1 3 4 5 6 7= 5 x 4

SECTION -1

P-1.0

P-1.0P-1.1P-1.2P-1.3P-1.4P-1.5P-1.6P-1.7P-1.8P-1.9P-1.10P-1.11P-1.12P-1.13

P-1.14

P-1.15

P-1.16

P-1.17

P-1.18P-1.19

PIPELINE LAYING

2200

24",90° 1.5D Bend

Field joint coating

Earthwork & Trenching (Earthwork & Trenching for all depths in all types of soil. Soft/ Hard rock, Controlled Blasting, Chiselling, etc.)

-

Welding of pipe element

Backfilling (Backfllling, including trench padding with sand, graded earth in rocky areas and rock shield, if required as specs.)

Fabrication and installation of Bends

PreCommissioning Work

UNIT QTY Unit Rate inclusive off all applicable taxes and duties

Stringing / Changes in direction Bevelling of pipe end

Sl.No. WORK DESCRIPTION AND SUPPLY

Welding Procedure QualIfication & Welders Qualification Survey data & site preparation

Ø-24 & Ø 12'' MAINLINE (CH- 0.00 KM-GAIL METERING STN AT BPCL TO CH- 2.200 KM TEE POINT TO 1.5 KM HPCL & 0.2 KM TATA POWER 2

Inspection & testing of production welds

Lowering-in All crossings except those quoted in Price Schedule.It includes even crossing not shown in alignment / crossing drawings.

Supply & Installation of OFC cable & HDPE DUCTS including joints and other accessories as per specifications attached.

24",90° 1.5D Bend

SIte reinstatement (restoration)

MTR

24",45° BendRemoval of coating and applying paint on ND 24" Pipe / on Bends

ND 24" API 5L X 70 WT 10.3 / 14.3 / 17.5 mm ( supply by GAIL)

Installation, Transportation & handling of Material

PRICE SCHEDULE FOR

FOR EPC PACKAGE OF TATA POWER, HPCL& ASAHI GLASS IN MUMBAI

PROJECT NO. 110226 B LAYING AND CONSTRUCTION OF STEEL PIPELINE AND ASSOCIATED FACILITIES FOR EPC PACKAGE OF TATA POWER, HPCL ASAHI GLASS IN MUMBAI 1 OF 29




UNIT QTY Unit Rate inclusive off all applicable taxes and duties Sl.No. WORK DESCRIPTION AND SUPPLY

2

PRICE SCHEDULE FOR


P-2.0P-2.1P-2.2P-2.3P-2.4P-2.5P-2.6P-2.7P-2.8P-2.9P-2.1P-2.11P-2.12P-2.13

P-2.14

P-2.15

P-2.16

P-2.17

P-2.18P-2.19P- 3.0

P-3.1 cm2 300 -

P-3.2P-3.2.1 Nos. 10 - P-3.2.2 Nos. 4 -

P-3.3

P-3.3.1 Nos. 10 -


Field joint coating

Fabrication and installation of Bends12",90° 3 D Bend12",90° 6 D Bend12",45° Bend

Jack out of dents in bevels ranging between 1 mm and 3 mm in depth for pipe sizes:

Lowering-in All crossings except those quoted in Price Schedule.It includes even crossing not shown in alignment / crossing drawings. Supply & Installation of OFC cable & HDPE DUCTS including joints and other accessories as per specifications attached.

-


Cutting and rebevelling for dents in bevels exceeding 3 mm in depth for pipe

Backfilling (Backfllling, including trench padding with sand, graded earth in rocky areas and rock shield, if required as specs.)

Bevelling of pipe end

Survey data & site preparation

24” NB

Welding Procedure QualIfication & Welders Qualification

24” NB

Repair of defects on Owner supplied line pipes of all grades and wall thickness as specified in following items, noted and recorded at the time of "receiving and taking over" by Contractor in the presence of Engineer-in-Charge.

SIte reinstatement (restoration)

Stringing / Changes in direction

PreCommissioning Work

12" NB

REPAIR OF DEFECT IN PIPES (NOT ATTRIBUTED TO CONTRACTOR)

1700


Removal of coating and applying paint on ND 12" Pipe / on Bends

Inspection & testing of production welds

ND 12" API 5L X 60 WT 6.4 mm (Supply by GAIL)

MTR






2

PRICE SCHEDULE FOR


P-3.3.2 Nos. 4 - 12" NB






2

PRICE SCHEDULE FOR


P- 4.0

P-4.1 LS 1 -

P-4.2

P-4.2.1 M2 100 - P-4.2.2 M2 120 -

P-5.0 LS 1 -

P-6.0

Concrete slabs (Mechanical Protection) as per technical specifications Supply, fabrication and installation of reinforced concrete weights. Reinforced steel size should be 8 rim. top and bottom at a rate of 200mm c/c of pm casted RCC 1:2:4 on pipeline of slab thickness of 100mm thick and size as per specifications & Standard drawings and instructions of Owner/ Owner’s representative including supply of consumables, materials, equipment, labour, supervision, all associated civil works (Width of the slab is defined in Standard Drawings).

Continuous Concrete Coating (to be applicable for the crossing other than specified Continuous Concrete Coating mentioned.Supply of all consumables and materials, equipments! manpower, submission of application procedure with calculations for anti-buoyancy, design mix procedure qualification and application of continuous concrete weight coating thickness mentioned below (higher also, in case design requirements) on pipeline of all thickness, concrete weight coating of the field joints thereof, and performing all works as per specifications and instructions of Owner/Owners representative and other provisions of CONTRACT DOCUMENT.

LINE WORKS

30 mm thick 50 mm thick

Design , engineering, supply of all materials, preservation at site, fabrication, assembly, erection/installation, testing, commissioning, guaranteeing, trial run, training the client's personnel, preparation of operating manual, preparation of technical data sheets and engineering drawins and obtaining approval from GAIL/JPK for CORROSION MONITORING SYSTEM as per CP specifications, scope of work, drawing, standards etc enclosed with tender documents.Permanent Cathodic Protection including Temporary Cathodic Protection.

Permanent Markers Supply, fabrication and installation of following types of permanent markers along the pipeline route including all associated civil works such as excavation in all types of soil, construction of pedestals and grouting with concrete, clearing, supply & application of approved color and quality of primer and paint, stencil letter cutting for numbers, direction, chainage, etc. restoration of area to original condition and performing all works as per drawings, specifications and instruction of Owner/Owner’s Representative.






2

PRICE SCHEDULE FOR


P-6.1 Nos 8 -

P-6.2 Nos 30 -

P-6.3 Nos 4 - P-6.4 Nos 8 - P-6.5 Nos 4 -

P-6.6 Nos 20 -

P-7.0

P-7.1 M3 20 -

P-7.2 M2 20 -

P-7.3 M2 20 -

P-7.4 Nos 6 -

P-8.0

P-8.1 M 80 -

P-8.2 M 40 -

P-8.3 M 160 -

P-9.0

P-9.1 M 80 -

Extension of cased crossing of 18" dia (457 mm x 6.4mm thick)by Open Cut Method for carrier pipe of size ND 12’ including all works related to main carrier pipe and also including Trenching, Backfilling, Coating, etc.(Supply by GAIL)

Thrust Boring/Mouling of Coated Steel Encasement ND 6" for OFC All work/supply included.

Installation of 30" dia casing pipe (762 mm x 6.4 mm thick) as per approved design (by trenchless method) for carrier pipe of size ND 24" ,including all works related to main carrier pipe and also including Trenching,Backfilling, Sand filling, Coating,etc.(Supply by GAIL)

Thrust Boring/Mouling

Extension of cased crossing of 18" dia ( 457mm x 6.4 mm thick) by trenchless method for carrier pipe of size ND 12"includirig all works related to main carrier pipe and also including trenching, backfilling, coating, etc.(Supply by GAIL)

Navigable Waterway Markers

Directional Markers

Gabions

Pipeline Warning Signs

Aerial Markers Kilometer Posts

Right-of-way boundary markers

MISCELLANEOUS ITEMS

Supplying, providing and placing in position of 250 mm thick Gabions mattresses as per spec. inclusive of all materials, Iabours

Providing and laying 125 mm Thk. Reinforced cement concrete grade M20 with 20 mm down aggregate foi the banks and canal (repair work) including reinforcement (50 kg. / cu.m.). Rate to include for shuttering, excavation, dismantalling of existing bank, backfilling and any other works required.

Supplying, providing and placing in position of Gabions Walls as per spec. inclusive of all materials, labours

Inspection Chambers for HDPE Duct






2

PRICE SCHEDULE FOR


P-9.2 M 40 -

P-9.3 M 160 -

P-10.0

P-10.1 M3 275 -

1A SUB TOTAL

All above works (including supply , delivery , erection ,inspection and comissioning of all materials required for completion of work) shall be executed in accordance with scope of work, specifications, Drawings and other provisions of contract document and instructions of Owner/ Owner’s representative, including but not limited to carrying out the above works.TOTAL AMOUNT FOR PRICE SCHEDULE - PIPELINE WORKS.

Supply and filling of nitrogen at pressure 200 mbar / charging of Gas upto start-up.

Extension of cased crossing of 6" dia pipe (as per approved design) by boring/mouling method including all works relaled to & OFC and also including trenching, backfilling, etc.

Extension of cased crossing of 6" dia pipe (as per approved design) by open cut method including all works related to and also including Trenching, backfilling etc.

Commissioning / Start up






2

PRICE SCHEDULE FOR


CV-2.0

CV-2.2

CV-2.2.1 m³ 380 -

CV-2.2.2 m 180 -

CV-2.3 m³ 18 -

CV-2.4

CV-2.4.1 LS 1 -

CV-2.4.2 LS 1 -

CV-2.5 m² 152 -

CV-2.6 m² 163 -

CV-2.7 m² 200 -

CV-2.8 MT 1 -

CV-2.9 m 150 -

CV-2.10 LS 1 -

Path with interlocking tiles

Paved area and rubble filling in process area

RCC Roads including laying of Hume pipe, berms and kerb stones

Reinforced Concrete foundations (skids, station pipe support, TEG, access platforms including piling (if required), reinforcement & shuttering etc.

Construction of drain as per drawing/specs.

1

Residual Engineering/Preprartion & Issue of Construction Drawings

LSSoil investigation

Clearing & levelling work

Plot Backfilling

Structural Steel including Grating for Platform & pipe supports

Control Room Building (Including its civil, Architectural, Plumbing, Sanitary & Electrical works)

Reinstatement (Restoration)

Station boundary wall with gate (RCC / Brick Wall as per DRG)

- CV-2.1

Guard Room (Including its civil, Architectural, Plumbing, Sanitary & Electrical work)

Civil works all supplies included as per specifications and drawings HPCL

All earthwork ( excavation/backfilling/trenching etc..)

Building work all included (masonry,all finishes, roof, plumbing etc..)






2

PRICE SCHEDULE FOR


CV-3.0

CV-3.2

CV-3.2.1 m³ 450 -

CV-3.2.2 m 195 -

CV-3.3 m³ 18 -

CV-3.4

CV-3.4.1 LS 1 -

CV-3.4.2 LS 1 -

CV-3.5 m² 152 -

CV-3.6 m² 163 -

CV-3.7 m² 200 -

CV-3.8 MT 1 -

CV-3.9 m 160 -

CV-3.10 LS 1 -

1B SUB TOTAL

Plot Backfilling



Residual Engineering/Preprartion & Issue of Construction Drawings



All above works (including supply , delivery,erection, inspection and comissioning of all materials required for completion of work) shall be executed in accordance with scope of work, specifications, Drawings and other provisions of contract document and instructions of Owner/ Owner’s representative

Reinforced Concrete foundations (skids, station pipe support, TEG, access platforms including piling (if required), reinforcement & shuttering etc.



LSSoil investigationCV-3.1 1





-

Civil works all supplies included as per specifications and drawings TATA Power








2

PRICE SCHEDULE FOR


M-1.0

M-1.1.1 MTR 150 -

M-1.1.2 MTR 70 -

M-1.1.3 No. 1 -

M-1.1.4 No. 2 -

M-1.1.5

M-1.1.5.a No. 1 -

M-1.1.5.b No. 1 -

M-1.1.6

M-1.1.6.a No. 2 - M-1.1.6.b No. 1 -

M-1.1.7M-1.1.7.a No. 2 - M-1.1.7.b No. 1 -

M-1.1.8 No. 5 -

1C SUB TOTAL

Survey data & site preparation Supply, Installation Transportation & handling of Material* (Refer Note given below:) Bevelling of pipe end

Inspection & testing of production welds ND 12" API 5L X 60 WT 6.4 mm at height of 1.5 m (Supply by GAIL)


Metering Skid (Approx. size 25 X 3 meter, Wt 20000 Kg , Capacity 1.5 MMSCMD including RCC Pedestal , foundation ,etc) (Skid Supply by GAIL)

Metering Skid (Installation to site location)


Ball valve , 12" (300#) , Hydraulically operated (Supply by GAIL)

ND 12" API 5L X 60 WT 6.4 mm at height of 6.5 m (Supply by GAIL)

Equal Bar Tee 12" WT 6.4, U/G ( Supply by GAIL)

Flanges along with gaskets, nuts & bolts as per tender specification / approved QAP by client / consultant (Contractor Scope of supply)Weld Neck , 12" (300# )B-16.5 Weld Neck , 8" (300#) B-16.5

Reducer (Contractor Scope of supply)Ecentric Reducer 24" X 12" (WT 14.3 X 6.4 , 300#) U/GEcentric Reducer 12" X 8" (WT 6.4 X 6.4 , 300#)

Insulation Joint ,12", 300# B.W. (Supply by GAIL)


M-1.1

Welding Procedure QualIfication & Welders Qualification

STATION PIPING AND EQUIPMENT for HPCL, TATA Power including and as per specifications but not limited to the following items.






2

PRICE SCHEDULE FOR


E-1.0

E-1.1

E-1.1 a) NO. 4 -

E-1.1b) NO. 4 -

E-1.1 c) NO. 4 -

E-1.2

E-1.2 a) NO. 1 -

E-1.2 b) NO. 1 -

E-1.2 c) NO. 1 -

E-1.2 d) NO. 1 -

Supply, installation,testing, commissioning of Main Distribution Board(MDB), Indoor Lighting Panel(ILP), Power Panel (PP) and Outdoor Lighting Panel(OLP)):

Floor mounted MDB consisting of bus bar chamber, cable alley, 100 Amp incomer MCCB & 9 nos. 63 Amp, 2 nos. 50 Amp outgoing MCCBs.(as per Specification), complete with meters, contactors, Push Buttons, indicating Lamps etc.

Supply, installation, testing,commissioning of FLP, flood/street light, poles with aluminium paint complete with mounting bracket, flame proof/normal control gear box, JB, internal cable from fitting to junction box, fittings and mercury vapour lamps etc.including civil foundation with pipe inserts for cables and connecting work,with all material and labour as per specifications, drawings and instruction of Engineer-in-charge. Nominal height of pole shall be 5.25m for item 1.0a & 6.25m for item 1.0b & 10m for item 1.0d. Work to be completed in all respects.125W HPMV INTEGRAL FLP WELL GLASS FITTING CGL CAT NO. FWL 11151H/EQVT.150WATT HPMV INTEGRAL STREETLIGHT CGL CAT NO. SSG13151H/EQVT.

Bracket mounted light fixture (for 150W HPMV lamp) on buliding (lighting fixture) type same as E-1.1b)

Recess mounted OLP (For External Lighting) Consisting of 63 Amp(300mA sensitivity) 4 Pole ELMCB as incomer,Contactor,timer, A/M switch, PB, indication Lamp etc.

Outgoing Through Timer:

Recess mounted ILP (For Building Lighting Points) Consisting of 63 Amp(300mA sensitivity) 4 Pole ELMCB as incomer and 12 nos. 10A DP MCBs as out goings.

Recess/Surface mounted PP (For Building Power Points) Consisting of 63 Amp(300mA sensitivity) 4 Pole ELMCB as incomer and 8 nos. 20A DP MCBs and 4 nos. 32A DP MCB as out goings.

6 Nos. 20Amp 4 Pole MCB

ELECTRICAL - TATA POWER






2

PRICE SCHEDULE FOR


E-1.3

E-1.3 a) Nos. 8 -

E-1.3 b) Nos. 6 -

E-1.3 c) Mtr. 300 -

E-1.3 d) Mtr. 150 -

E-1.3 e) Mtr. 100 -

E-1.3 f) Mtr. 100 -

E-1.3 g) Lot. 1 -

E-1.3 h) Set. 1 -

E-1.3 i) Mtr. 100 -

E-1.4

E-1.4 a) Mtr. 300 - E-1.4 b) Mtr. 150 - E-1.4 c) Mtr. 400 - E-1.4 d) Mtr. 100 - E-1.4 e) Mtr. 350 -

GI Strip (20 x 3) mm for lighting protection

Supply, installation,testing, commissioning of the complete earthing and lighting protection system, earth electrodes/ pit, earth main ring, earthing of electrical equipments, instrument panels, field instruments, process equipments and pipes/flanges including all associated civil work with all material and labour as per specification and drawing approved by the company.

65mm dia 3 Mtr. Long GI PIPE Electrode with 6mm thick chequered plate cover

600x600x3mm copper plate Electrode with 6 mm thick chequered plate cover

GI Strip (40X5) mm

GI Strip (25X5) mm

Copper Strip (25X5) mm

10 SWG GI wire

Supply,laying, installation,termination,testing, commissioning of 1100 Volt PVC insulated, FR, armoured cables in trenches, excavated under ground trench/ trays, pulling through pipes and its proper sealing including underground trench and supply of hume pipes for road crossing etc. as per approved specifications and drawings

3.5X50mm² Al

GI Wire, Copper wire, wire rope and all balance earthing material including copper strip (50 mmX 2 mm thick) jumper for flanges etc.as per the specification.

Supply, erection, testing & commissioning of Lightning Arrestor finials with Cu tube 25mm dia 1.8m long having single point at the top with 85mm dia 3mm thick Cu base plate as per IS:2309. including supply of all hardware labour etc. complete as per approved drawings, specifications and directions of Engineer-In-Charge.

3.5X25mm² Al4X6mm² Cu2X10mm² Cu3X2.5mm² Cu






2

PRICE SCHEDULE FOR


E-1.5 Mtr. 10 -

E-1.6

E-1.6 a)

E-1.6 a). i) NO. 12 -

E-1.6 a).ii) NO. 15 -

E-1.6 a).iii) NO. 4 -

E-1.6 b) NO. 3 -

E-1.6 c) NO. 5 -

E-1.6 d) NO. 6 -

E-1.6 e) Nos. 2 -

E-1.7

E-1.7 a) M 20 -

E-1.7 b) M 30 -

E-1.8 (i)

E-1.8 (i) a) NO. 1 -

Wiring for main/submain with 4X 6 sq.mm. Multistrand HR PVC flexible insulated copper conductor single core cable /wire in PVC conduit in recess/ trench as required.

Supply, installation, testing & commissioning of point wiring as per details in construction drawing & specification (supply also includes luminaries, sockets,lamps, industrial type heavy duty exhaust fans, ceiling fans, electronic speed regulator, switch boxes & switches (ANCHOR ROMA make or equivalent), Multistrand Flexible HR PVC insulated copper conductor wires/cables etc.as required)

2x36W CFL type fixture Make Crompton/Bajaj/Philips

2x36W CFL Flame Proof fixture Make Crompton/Bajaj/Philips

CFL decorative fixture

2x36W CFL decorative fixture Make Crompton/Bajaj/Philips

Socket outlet (5/15 Amp combination) of ANCHOR ROMA make or equivalent.

20 Amp sheet steel enclosed industrial type socket with 20A DP MCB

Ceiling Fan point (Energy Efficient, 50W, 1200mm sweep)

Exhaust fan point (Industrial type 300 mm) with louvers

100 mm NB

Supplyand installation of the following including the supply of necessary clamp,bolts,rawl plugs etc. breaking and making good of walls, if required, and including all labour and materials complete as per directions of Engineer-In-Charge, applicable standards and Indian Electricity rules.

Supply, installation of following sizes of class 'B' G.I. Pipe required length fixed on steel, concrete or similar sructure, laid in trenches, ready to be buried in concrete including cutting, threadingm bending and similar works, supply of clamps, small iron structures, spacers and installation of seats, plugs, bushings etc.small civil works, including all labour and materials complete as per approved drawings and directions of Engineer-In-Charge.

50 mm NB

Shock hazard charts complete with frame and glass






2

PRICE SCHEDULE FOR


E-1.8 (i) b) NO. 1 -

E-1.8 (i) c) NO. 2 -

E-1.8 (i) d) NO. 1 -

E-1.8 (i) e) Pair 1 -

E-1.8 (ii) M 6 -

E-1.9 Lot. 1 -

E-1.10 (i) Set. 1 -

E-1.10 (ii) Set. 1 -

E-1.11 NO. 2 -

10 litre capacity CO2 type fire extinguishersDanger Caution boards(440V) including supply of necessary clamps, bolts and other hardware.

First Aid Boxes

(a) 3 kVA, 230V Single Phase, 50 HZ, Single UPS system suitable for input power supply voltage of 415 V, TPN,+/-10% output 230 V +/-1%, AC with solid state voltage stabilizer for bypass supply, ACDB and 4 hrs. Battery back-up (Ni-Cd)

(b) All interconnecting cables among UPS, Rectifier, battery stand, ACDB etc.

Recommended spares for 2 years operation & maintenance of UPS & Rectifier system

Supply of Rubber hand gloves duly tested and approved for use on system service 415V

Supply and laying of 900 mm wide, 10mm thick rubber floor mats required for maintenance of electrical equipment in sub station as required including cutting to required shape in running length and including all labour and materials etc complete and as per directions of Engineer-In-Charge as per applicable Indian or International standards and Indian Electricity Rules.

Supply, installation, testing, commissioning of latest model, BEE Certified (Min.4 Stars) Split type air conditioner (1.5T) with remote (Make: Voltas, Bluestar & Carrier)

Supply& Installation of accessories including perforated type GI cable trays in treches in electrical/UPS room, brackets, cable tags, cable marker, lugs,double compression cable glands, for mechanical protection of cable etc.as required/ as per specificaiton.

Design, manufacture, shop testing, inspection, packing, forwarding, delivery, installation, testing and commissioning at site of UPS systems as per specification and following rating:






2

PRICE SCHEDULE FOR


E-2.0

E-2.1

E-2.1 a) NO. 4 -

E-2.1 b) NO. 4 -

E-2.1 c) NO. 4 -

E-2.2

E-2.2 a) NO. 1 -

E-2.2 b) NO. 1 -

E-2.2 c) NO. 1 -

E-2.2 d) NO. 1 -

E-2.3

Bracket mounted light fixture (for 150W HPMV lamp) on buliding (lighting fixture) type same as E-1.1b)

125W HPMV INTEGRAL FLP WELL GLASS FITTING CGL CAT NO. FWL 11151H/EQVT.

ELECTRICAL - HPCL

Supply, installation,testing, commissioning of Main Distribution Board(MDB), Indoor Lighting Panel(ILP), Power Panel (PP) and Outdoor Lighting Panel(OLP)):Floor mounted MDB consisting of bus bar chamber, cable alley, 100 Amp incomer MCCB & 9 nos. 63 Amp, 2 nos. 50 Amp outgoing MCCBs.(as per Specification), complete with meters, contactors, Push Buttons, indicating Lamps etc.

Supply, installation, testing,commissioning of FLP, flood/street light, poles with aluminium paint complete with mounting bracket, flame proof/normal control gear box, JB, internal cable from fitting to junction box, fittings and mercury vapour lamps etc.

150WATT HPMV INTEGRAL STREETLIGHT CGL CAT NO. SSG13151H/EQVT.

Recess mounted OLP (For External Lighting) Consisting of 63 Amp(300mA sensitivity) 4 Pole ELMCB as incomer,Contactor,timer, A/M switch, PB, indication Lamp etc.

Recess mounted ILP (For Building Lighting Points) Consisting of 63 Amp(300mA sensitivity) 4 Pole ELMCB as incomer and 12 nos. 10A DP MCBs as out goings.

Recess/Surface mounted PP (For Building Power Points) Consisting of 63 Amp(300mA sensitivity) 4 Pole ELMCB as incomer and 8 nos. 20A DP MCBs and 4 nos. 32A DP MCB as out goings.

Outgoing Through Timer:4 Nos. 20Amp 4 Pole MCB

Supply, installation,testing, commissioning of the complete earthing and lighting protection system, earth electrodes/ pit, earth main ring, earthing of electrical equipments, instrument panels, field instruments, process equipments and pipes/flanges including all associated civil work with all material and labour as per specification and drawing approved by the company.






2

PRICE SCHEDULE FOR


E-2.3 a) Nos. 8 -

E-2.3 b) Nos. 6 -

E-2.3 c) Mtr. 300 - E-2.3 d) Mtr. 150 - E-2.3 e) Mtr. 100 - E-2.3 f) Mtr. 100 -

E-2.3 g) Lot. 1 -

E-2.3 h) Set. 1 -

E-2.3 i) Mtr. 100 -

E- 2.4

E-2.4 a) Mtr. 300 -

E-2.4 b) Mtr. 150 -

E-2.4 c) Mtr. 400 -

E-2.4 d) Mtr. 100 -

E-2.4 e) Mtr. 350 -

E-2.5 Mtr. 10 -

GI Strip (20 x 3) mm for lighting protection



GI Strip (40X5) mmGI Strip (25X5) mmCopper Strip (25X5) mm10 SWG GI wireGI Wire, Copper wire, wire rope and all balance earthing material including copper strip (50 mmX 2 mm thick) jumper for flanges etc.as per the specification.Supply, erection, testing & commissioning of Lightning Arrestor finials with Cu tube 25mm dia 1.8m long having single point at the top with 85mm dia 3mm thick Cu base plate as per IS:2309. including supply of all hardware labour etc. complete as per approved drawings, specifications and directions of Engineer-In-Charge.

4X6mm² Cu

Supply,laying, installation,termination,testing, commissioning of 1100 Volt PVC insulated, FRLS, armoured cables in trenches, excavated under ground trench/ trays, pulling through pipes and its proper sealing including underground trench and supply of hume pipes for road crossing etc. as per specifications and drawing approved by company.

2X10mm² Cu

3X2.5mm² Cu

3.5X50mm² Al

3.5X25mm² Al

Wiring for main/submain with 4X 6 sq.mm. Multistrand FRLS PVC flexible insulated copper conductor single core cable /wire in PVC conduit in recess/ trench as required.






2

PRICE SCHEDULE FOR


E-2.6

E-2.6.1

E-2.6.1.1 NO. 12 -

E-2.6.1.2 NO. 15 -

E-2.6.2

E-2.6.2.1 NO. 4 - E-2.6.2.2 NO. 3 - E-2.6.2.3 NO. 5 - E-2.6.2.4 NO. 6 - E-2.6.2.5 Nos. 2 -

E-2.7

E-2.7.1 M 20 - E-2.7.2 M 30 -

E-2.8

E-2.8.1 NO. 1 -


Exhaust fan point (Industrial type 300 mm) with louversCeiling Fan point (Energy Efficient, 50W, 1200mm sweep)

Socket outlet (5/15 Amp combination) of ANCHOR ROMA make or equivalent.

Supply, installation, testing & commissioning of point wiring as per details in construction drawing & specification (supply also includes luminaries, sockets,lamps, industrial type heavy duty exhaust fans, ceiling fans, electronic speed regulator, switch boxes & switches (ANCHOR ROMA make or equivalent), Multistrand Flexible FRLS PVC insulated copper conductor wires/cables etc.as required)


CFL decorative fixture

2x36W CFL decorative fixture Make Crompton/Bajaj/Philips


50 mm NB100 mm NB

20 Amp sheet steel enclosed industrial type socket with 20A DP MCB









2

PRICE SCHEDULE FOR


E-2.8.2 NO. 1 - First Aid Boxes






2

PRICE SCHEDULE FOR


E-2.8.3 NO. 2 -

E-2.8.4 NO. 1 -

E-2.8.5 Pair 1 -

E-2.8.6 M 6 -

E-2.9 Lot. 1 -

E-2.10 (i) Set. 1 -

E-2.10 (ii) Set. 1 -

E-2.11 NO. 2 -


Supply& Installation of accessories including perforated type GI cable trays in treches in electrical/UPS room, brackets, cable tags, cable marker, lugs,double compression cable glands, for mechanical protection of cable etc.as required/ as per specificaiton.


Supply, installation, testing, commissioning of latest model, BEE Certified (Min.4 Stars) Split type air conditioner (1.5T) with remote (Make: Voltas, Bluestar & Carrier)

(a) 2 kVA, 230V Single Phase, 50 HZ, Single UPS system suitable for input power supply voltage of 230V, 1P 2W,+/-10% output 230 V +/-1%, AC with solid state voltage stabilizer for bypass supply, ACDB and 4 hrs. Battery back-up (Ni-Cd)

(b) All interconnecting cables among UPS, Rectifier, battery stand, ACDB etc.

Recommended spares for 2 years operation & maintenance of UPS & Rectifier system

10 litre capacity CO2 type fire extinguishers

Danger Caution boards(440V) including supply of necessary clamps, bolts and other hardware.

Supply of Rubber hand gloves duly tested and approved for use on system service 415V






2

PRICE SCHEDULE FOR


1D SUB TOTAL







2

PRICE SCHEDULE FOR


IN-1.0

IN-1.1

IN-1.1.1 NOS. 8 -

IN-1.1.2 NOS. 10 -

IN-1.1.3 NOS. 2 -

IN-1.1.4 NOS. 2 -

IN-1.1.5

IN-1.1.5.1 NOS. 6 -

IN-1.1.5.2 NOS. 2 -

IN-1.1.6 NOS. 16 -

IN-1.1.7 NOS. 2 -

IN-1.1.8 NOS. 2 -

IN-1.1.9 NOS. 2 -

IN-1.2

Supply, installation of beacons on supports including supply of supports as per specifications attached in tender

Supply, installation, testing of fire panel, inclusive of all lamps, switches, LEDS, monitoring systems etc;

MISCELLANEOUS ITEMSSupply, installation of manual call points (MCP) on supports including supply of supports as per specifications attached in tender.

CABLES

Supply, installation of smoke detectors (SD) on supports including supply of supports as per specifications attached in tender

Supply, installation of hooters on supports including supply of supports as per specifications attached in tender

Installation of junction boxes including supply of junction boxes with cable glands and plugs for unused entries, including supply, fabrication and installation of supports, including painting.

Supply of Canopies fabricated out of 2 mm thick Fiber Glass/Aluminum sheet for field instruments/transmitters/switches etc including supply, fabrication of support and installation of Canopy with support, including painting.

Explosion proof junction boxes for 6 Pair / 6tieds.

INSTRUMENTATION - HPCL and TATA POWER

Installation of metering panel, including mounting of loose supplied instruments and connecting them with wiring.

Weather Proof junction boxes for 12 Pair / 6 Pair. ( 2 Nos each for Sl no.1.1.5.1 and 1.1.5.2)

Installation, testing of gas detection panel inclusive of all accessories like lamps, switches. LEDS, monitoring instruments for Gas Detectors in field.






2

PRICE SCHEDULE FOR


IN-1.2.1

Supply, laying of control, signal, tied cables on main cable trays, perforated trays, trenches, including supply of cable glands on both ends of cable (double compression type), and consumables like ferrules,clamps,PVC tubes,aluminium /SS tags etc,clamping,ferruling,glanding,termination at both ends, including shield/drain/communication wire, providing and fixing of identification tags,meggaring / testing and loop testing etc.as per tender specifications.






2

PRICE SCHEDULE FOR


IN-1.2.1.1 MTR 800 - IN-1.2.1.2 MTR 200 - IN-1.2.1.3 MTR 400 - IN-1.2.1.4 MTR 100 - IN-1.2.1.5 MTR 100 - IN-1.2.1.6 MTR 400 -

IN-1.2.2

IN-1.2.2.1 MTR 120 - IN-1.2.2.2 MTR 80 - IN-1.2.2.3 MTR 400 - IN-1.2.2.4 MTR 800 - IN-1.2.2.5 MTR 600 -

IN-1.3

IN-1.3.1 MTR 180 - IN-1.3.2 MTR 100 - IN-1.3.3 MTR 60 - IN-1.3.4 MTR 60 - IN-1.4

Supply, installation of perforated GI trays (Prefabricated) of thickness 2 mm, including tees, bends, elbows, supply, fabrication of required supprts, painting of supports with one coat of primer as per IS2074 and 2 coats of finished paint including supply of paint as per standard and direction of Engineer-in –Charge.SIZES:

CALIBRATION

60mm wide 30mm high100mm wide 30mm high200 mm wide 30mm high

Structure (complete in all respects as per scope of work, related to instruments.

SIGNAL CABLES:- 6P X 0.5mm2

CONTROL CABLES:-12C x 1.5mm2

RS 485 / RS232 CABLE

300 mm wide 30mm high

RTD CABLES:-4C X 1.5mm2

CABLES:-3C X 2.5mm2



Laying of control, signal, tied cables on main cable trays, perforated trays, trenches, including supply of cable glands on both ends of cable (double compression type), and consumables like ferrules,clamps,PVC tubes,aluminium /SS tags etc,clamping,ferruling,glanding,termination at both ends, including shield/drain/communication wire, providing and fixing of identification tags,meggaring / testing and loop testing etcas per tender specifications. (Cable will be free issue by GAIL)CABLES:- 1P X 1.5mm2

CABLES:- 2P X 1.5mm2


CABLES:- 6P/8P X 0.5mm2






2

PRICE SCHEDULE FOR


IN-1.4.1

Calibration of instruments listed below including removal of of instruments from pre-installed locations like panels, racks, field etc and refixing them back in respective /required places, providing equipments necessary test jigs, instrument air, master certified calibrated instruments all consumables, preparation of calibration reports in approved forms, calibration to be witnessed by Purchaser/Consultant.






2

PRICE SCHEDULE FOR


IN-1.4.1 (a) NOS. 4 -

IN-1.4.1 (b) NOS. 4 -

IN-1.4.1 (c) NOS. 4 -

IN-1.4.1 (d) NOS. 4 -

IN-1.4.1 (e) NOS. 4 -

IN-1.5 LOT 1 -

IN-1.6 CU.MTS. 120 -

IN-1.7 NOS 8 -

IN-1.8 LOT 1 -

IN-1.9 LOT 1 -

IN-1.10IN-1.10 a NOS 3 - IN-1.10 b LOT 1 -

IN-1.10 c LOT 1 -

SCADA FOR TPC/BPCL/HPCLInstallation of RTU Panel (free issue by GAIL)

Supply and installation of PVC pipes and sleeves for crossing of instrument cables as required including supply and application of sealing compound(a) 100mm of 10 Mts length (b) 150 mm of 10 Mts length (2 Nos each)

Loop checking, start-up, testing &commissioning of complete terminal instruments including all labour, test and auxiliaries as required etc, complete in all respects as per specifications/drawings/directions of engineer-in-charge. All necessary loop checking and commissioning reports as-built-drawings etc, shall be prepared and submitted to Purchaser/Consultant.

Supply and installation of MCTS for cable entry into Control Room.

Pressure Relief Valve/ Pressure Safety Valve

Pressure Gauges

Pressure Transmitters (Electronic Smart Type)

Diff. Pressure Transmitter (Electronic Smart Type)

Temp. Transmitter

Identification of instrument items wherever required including supply of colour of paint (fluorescent) painting of tag numbers (approx. 25-50 mm high) on instruments items like junction boxes, panels, valves etc as specified by Engineer-in-Charge.

Excavation of trenches for burying of cables, preparation of same for for laying of cables, filling with river sand, laying of bricks, back filling and compacting of excavated earth as per specifications including supply of sand and bricks and removal of surplus earth as per instructions of Engineer-in-Charge SIZE OF TRENCH:- 600mm (width) X 675 mm (depth)

Configuration of RTU as per scope of work for SCADA.Any other item/work to meet overall requirement of SCADA as per SCOPE of work.






2

PRICE SCHEDULE FOR


IN-1.11

IN-1.11 a NOS 3 -

IN-1.11 b NOS 3 -

IN-1.11 c LOT 1 -

IN-1.11 d NOS. 6 -

IN-1.11 e MTR 70 -

IN-1.11 f LS 1 -

IN-1.11 g LOT 3 -

IN-1.11 h NOS. 3 -

TELECOMMUNICATIONS - BPCL, HPCL, TATA Power

Commissioning spares.

SUPPLY,INSTALLATION,COMMISSIONING AND TRIAL RUN OF NECESSARY EQUIPMENT /HARDWARE/CARDS REQUIRED FOR INTEGRATION OF PROPOSED TELECOM EQUIPMENT WITH EXISTING SYSTEM AT HPCL,BPCL,TATA POWER.

Supply, Installation, design and transportation of OFC based SDH STM-1 equipment (ADM) type telecom fully wired equipments consisting of following SDH STM-1 equipment with 16 Eis pre wired in DDF options HPCL,BPCL,TATA Power,fully wired ,configured and equipped in 19 rack with all specified interfaces and capable of all interfaces as specified in Tender

Supply, Installation, design and transportation of P-Mux equipment type DI with FXO/FXS one pair (with all necessary cards and interfaces for voice (with existing EPABX,FXS with ringer unit),IOT (DATA CARD -(Nx64) and data communication for SCADA (LSDCM card),at HPCL,BPCL,TATA Power.

NMS integration of Telecommunication Equipment.Supply and laying of ordinary telephone as per specifications with necessary cabling/accessories.

DC-DC/AC-DC CONVERTER AT HPCL,BPCL,TATA POWER.

NOTES:-1) The quantities given above against individual items are indicative only and shall not be considered to be binding. The quantities may be increased/decreased or deleted at site at time of actual execution as per discretion of purchaser /engineer-in-charge. Unit rate shall be operated to work out final payment due to contractor.2) Earthling related to instrumentation shall be as per instruction of engineer-in-charge.3) Contractor shall have to provide Hume-pipes (supply and laying in civil scope) wherever required for crossing drains/trenches for laying of instrumentation cables.

Supply and laying and termination of multipair armored 0.5mm 2 , 5 pair telephone cable with accessories.






2

PRICE SCHEDULE FOR


IN-1.11 i NOS 1 -

IN-1.11 j LOT 3 -

IN-1.11 k NOS 1 -

IN-1.11 l NOS 5 -

IN-1.11 m NOS 3 -

IN-1.11 n LOT 1 -

Supply and installation of jointing pits, including sand etc all complete as per specs.Supply & installation of 300 mm dia cable markers at all pipeline marker locations on same pipeline marker post as per specifications.

Supply and installation of set of FTC at BPCL/TATA Power /HPCL control room (Make 3M/Raychem/Krone) & GAIL UHF control room and other accessories for termination of 24 fibers OFC

Supply and installation of Fiber Optic (FO) converter for RS485 (MODBUS system) for optical link with terminated conductor ends as defined in the scope of work (Make MTL/Phoenix)

Termination of OFC on FTC inside the telecom room, spicing with steel fiber, testing of the fiber for the smooth operation of system on wavelength, Power Testing of laid OFC, Identification of the fault, Rectification, Earthing,final testing &commissioning, preparation of reports etc, work complete in all respects with all necessary accessories for all locations till final handing over &taking over by owner of laid Optical fiber cable along with HDPE Telecom Duct complete as per specifications and direction of Engineer-in-Charge.

Supply and installation of special 3-way jointing closures for jointing of new 24 fiber OFC at existing 24 fiber OFC including supply and installation of jointing markers and any accessories etc, jointing, testing, commissioning all complete as per scope of work, specifications, provided in tender and as per direction of engineer-in-charge. This jointing closure will be used to joint new OFC with existing laid OFC at existing OFC line.






2

PRICE SCHEDULE FOR


IN-1.12

IN-1.12.1

Providing & fixing MS structural work fabricated from structural steel sections consisting of MS rounds,angles,channels,including cutting to size,drilling,welding.Fixing and welding to insert plates in RCC structure member as directed by Engineer-in-Charge including painting and making good walls/pedestals and floors complete with one coat of primer and two coat of black enamel paint.Radiography of weld joint as per specification.

Design, supply & erection black steel pipes for Hydrant & water spray system, (inconformity with OISD; 189) to IS ; 1239 (heavy class) including painting protection all fitting like anchor fastener, cuplings bends elbows, Tees etc. Welding as required. Required brick work, cutting holes and chases in brick work or RCC walls and marking good complete.

Providing & fixing of dial type pressure gauge with isloation cock and pipe at Hydrant/monitor station.Excavation of trenches for burying of pipes,cables,etc including dressing,ramming of bottom depth upto 1.5 m including getting out the excavated soil and backfilling with good soil as required in three layers not exceeding 30 cms in depth

Construction of Masonary chamber 150x150x120 cm inside with class 75 designation brick work in cement mortar 1:5:1 for Check/Sluice Valve with CI frame and cover 60x45cm RCC top slab with necessary excavation,foundation concrete and inside plastering with cement mortar with a finishing of floating coat of neat cement as per standard specifications & drawings.

FIRE WATER NETWORK SYSTEM - HPCL &TATA Power

b)100mm dia

a) 100 mm dia pipeProviding & fixing standard mild steel flanges screwed or welded complete with 1.5 mm thick compressed asbestos gasket,nuts,bolts and washers

Providing & fixing single acting air valve withj screwed inlet 25mm diaProviding & fixing cast steel double flanged sluice valve with wheel complete with bolts,nuts,1.5mm thick compressed asbestos gasket(API 600 - 800 Class)

LS 1 -

Residual/Detailed Engineering of complete Fire Water Network System for HPCL and Tata Power






2

PRICE SCHEDULE FOR


Providing & fixing Pressure switch with complete wiring upto Fire Alarm panel in control room for Alarm in case of reduction in line pressure with respect to the set low pressure.






2

PRICE SCHEDULE FOR


IN-1.12.2

1E SUB TOTAL

F1

Note:-

1

Tender No:- Signature of Authorised Signatory

Offer No & Date:- Name:-

Designation:-Seal:-

The quantities of individual items can vary as per site requirement. The payment will be made as per actual certified measurement at site. Client has right to delete any item from scope of work add more quantities to existing item.

Notes


FINAL TOTAL

Providing and Fixing medium velocity water system with diluge valve/quartzoid bulb(sprinkler based detection system)automatic control valve,requisite no of sprayers,MS/GI pipesto IS:1239 heavy duty pipeswith fittings,painting of pipes etc,shut off valves complete in all respects in accordance with TAC/OISD requirements and specifications enclosed in the Tender.

Quantites given above are only estimated quantites Procurement shall be done as per actual site condition, instruction of Engineer in-Charge and approved Bill of Materials & Drawings

Testing & Commissioning of entire water spray system along with all accessories complete strictly as per Technical specification in the tender and OISD/TAC norms.

Water Spray System

LS 1 -


110226B/SOR/GAIL/01 - Rev1



SECTION - II

P-1.0P-1.0P-1.1P-1.2P-1.3P-1.4P-1.5P-1.6P-1.7P-1.8P-1.9

P-1.10P-1.11P-1.12P-1.13

P-1.14

P-1.15

P-1.16

P-1.17

P-1.18P-1.19

Sl.No. WORK DESCRIPTION AND SUPPLY UNIT QTY

2

Fabrication and installation of Bends

Backfilling (Backfllling, including trench padding with sand, graded earth in rocky areas and rock shield, if required as specs.) SIte reinstatement (restoration) PreCommissioning Work

ND 4" API 5L X 42 WT 6.4 mm (supply by GAIL)Welding Procedure QualIfication & Welders Qualification

4'' Ø MAINLINE (CH- 0.00 KM HAZMANGALWADI - DFPCL PIPELINE) TEE POINT TO CH- 0.80 KM ASAHI GLASS PREMISES AT TALOJA)

Stringing / Changes in direction


Lowering-in All crossings except those quoted in Price Schedule.It includes even crossing not shown in alignment / crossing drawings.

Supply & Installation of OFC cable & HDPE DUCTS including joints and other accessories as per specifications attached.

Bevelling of pipe endWelding of pipe element Inspection & testing of production welds

4",90° 1.5 D Bend4",45° BendRemoval of coating and applying paint on ND 4" Pipe / on Bends

Unit Rate inclusive off all applicable taxes and duties

PIPELINE LAYING

MTR 800 - Field joint coating


4",90° 1.5 D Bend

Survey data & site preparation

PRICE SCHEDULE FOR






SECTION - II




PRICE SCHEDULE FOR


P-2.0

cm2 50 -

P-2.1

P-2.2 Nos. 4 - P-2.3

P-2.4 Nos. 2 - P-3.0

P-3.1 LS 1 -

P-3.2

P-3.2.1 M2 100 - P-3.2.2 M2 120 -

30 mm thick 50 mm thick

LINE WORKS

Continuous Concrete Coating (to be applicable for the crossing other than specified Continuous Concrete Coating mentioned.Supply of all consumables and materials, equipments! manpower, submission of application procedure with calculations for anti-buoyancy, design mix procedure qualification and application of continuous concrete weight coating thickness mentioned below (higher also, in case design requirements) on pipeline of all thickness, concrete weight coating of the field joints thereof, and performing all works as per specifications and instructions of Owner/Owners representative and other provisions of CONTRACT DOCUMENT.

REPAIR OF DEFECT IN PIPES (NOT ATTRIBUTED TO CONTRACTOR)

Repair of defects on Owner supplied line pipes of all grades and wall thickness as specified in following items, noted and recorded at the time of "receiving and taking over" by Contractor in the presence of Engineer-in-Charge.

Concrete slabs (Mechanical Protection) as per technical specifications Supply, fabrication and installation of reinforced concrete weights. Reinforced steel size should be 8 rim. top and bottom at a rate of 200mm c/c of pm casted RCC 1:2:4 on pipeline of slab thickness of 100mm thick and size as per specifications & Standard drawings and instructions of Owner/ Owner’s representative including supply of consumables, materials, equipment, labour, supervision, all associated civil works (Width of the slab is defined in Standard Drawings).

Cutting and rebevelling for dents in bevels exceeding 3 mm in depth for pipe sizes:4” NBJack out of dents in bevels ranging between 1 mm and 3 mm in depth for pipe sizes:4” NB





SECTION - II




PRICE SCHEDULE FOR


P-4.0 LS 1 -

P-5.0 -

P-5.1 Nos 3 -

P-5.2 Nos 6 -

P-5.3 Nos 2 -

P-6.0 -

P-6.1 M3 50 -

2A SUB TOTAL -

Design , engineering, supply of all materials, preservation at site, fabrication, assembly, erection/installation, testing, commissioning, guaranteeing, trial run, training the client's personnel, preparation of operating manual, preparation of technical data sheets and engineering drawins and obtaining approval from GAIL/JPK for CORROSION MONITORING SYSTEM as per CP specifications, scope of work, drawing, standards etc enclosed with tender documents.Permanent Cathodic Protection including Temporary Cathodic Protection.

Right-of-way boundary markers

Kilometer Posts

Commissioning / Start up

Supply and filling of nitrogen at pressure 200 mbar / charging of Gas upto start-up.

Permanent Markers Supply, fabrication and installation of following types of permanent markers along the pipeline route including all associated civil works such as excavation in all types of soil, construction of pedestals and grouting with concrete, clearing, supply & application of approved color and quality of primer and paint, stencil letter cutting for numbers, direction, chainage, etc. restoration of area to original condition and performing all works as per drawings, specifications and instruction of Owner/Owner’s Representative.

Pipeline Warning Signs

All above works (including supply , delivery , erection ,inspection and comissioning of all materials required for completion of work) shall be executed in accordance with scope of work, specifications , Drawings and other provisions of contract document and instructions of Owner/ Owner’s representative, including but not limited to carrying out the above works.TOTAL AMOUNT FOR PRICE SCHEDULE - PIPELINE WORKS.





SECTION - II




PRICE SCHEDULE FOR


CV-1.0

CV-1.2

CV-1.2.1 m³ 170 -

CV-1.2.2 m 100 -

CV-1.3 m³ 18 -

CV-1.4

CV-1.4.1 LS 1 -

CV-1.4.2 LS NA -

CV-1.5 m² 40 -

CV-1.6 m² 8 -

CV-1.7 m² 200 -

CV1.8 MT 1 -

CV-1.9 m 95 -

CV-1.10 LS 1 -

CV-1.1



Plot Backfilling


Reinforced Concrete foundations (skids, station pipe support, access platforms including piling (if required), reinforcement & shuttering etc.




1



-

Civil works all supplies included as per specifications and drawings

Residual Engineering/Preprartion & Issue of Construction DrawingsLSSoil investigation









SECTION - II




PRICE SCHEDULE FOR


2B SUB TOTAL -






SECTION - II




PRICE SCHEDULE FOR


M-2.0

M-2.1.1 No. 2 -

M-2.1.2 No. 1 -

M-2.1.3

M-2.1.3.a No. 1 - M-2.1.3.b No. 2 - M - 2.1.3.c No. 1 -

M-2.1.4 No. 1 - M-2.1.5 No. 1 - M-2.1.6 No. 1 -

M-2.1.7 No. 1 -

2C SUB TOTAL -

Weld Neck , 4" (600# )B-16.5

Ball valve , 4" (600#) , Manually operated (Supply by GAIL)

Blind Flange , 4" (600# )B-16.5

Equal Tee , 4" (600#) B-16.9

All above works (including supply ,delivery , erection , inspection and comissioning of all materials required for completion of work) shall be executed in accordance with scope of work, specifications, Drawings and other provisions of contract document and instructions of Owner/ Owner’s representative

Ecentric Reducer 6" X 4" (WT 6.4 X 6.4 , 600#)

M-2.1Bevelling of pipe endWelding of pipe element Inspection & testing of production welds

Welding Procedure QualIfication & Welders Qualification Survey data & site preparation

Supply, Transportation & handling of Material* (Refer Note given below:)

Insulation Joint ,4"( 600#) B.W.

Hot Tapping from 18" pipeline to 4" Tap including material supply and installation.


Flanges along with gaskets, nuts & bolts as per tender specification / approved QAP by Client / Consultant (Contractor Scope of supply)Weld Neck , 6" (600# )B-16.5

STATION PIPING AND EQUIPMENT





SECTION - II




PRICE SCHEDULE FOR


E-1.0 ELECTRICAL - ASAHI GLASS

E-1.1

E-1.1.1 NO. 4 -

E-1.1.2NO. 4

-

E-1.2

E-1.2.1NO. 1

-

E-1.3

Supply, installation,testing, commissioning of Main Distribution Board(MDB), Indoor Lighting Panel(ILP), Power Panel (PP) and Outdoor Lighting Panel(OLP)):

3 Nos. 20A 4P MCB

Supply, installation,testing, commissioning of the complete earthing and lighting protection system, earth electrodes/ pit, earth main ring, earthing of electrical equipments, instrument panels, field instruments, process equipments and pipes/flanges including all associated civil work with all material and labour as per specification and approved drawings.

ii) 6 Nos. 20 Amp DP MCB

Outgoing without Timer:

Bracket mounted lighting fixture 150WATT HPMV lamp on building (lighting fixture type CGL CAT NO. SSG13151H/EQVT.

Wall mounted MDB consisting of 50 Amp 4 Pole incomer MCCB.supply, Contractor A/M switch, timer, PB, indication lamp etc.

Outgoing Through Timer:

i) 3 Nos. 32 Amp 4P MCB

Supply, installation, testing,commissioning of FLP, flood/street light, poles with aluminium paint complete with mounting bracket, flame proof/normal control gear box, JB, internal cable from fitting to junction box, fittings and mercury vapour lamps etc.including civil foundation with pipe inserts for cables and connecting work,with all material and labour as per specifications, drawings and instruction of Engineer-in-charge. Nominal height of pole shall be 5.25m for item 1.0a & 6.25m for item 1.0b & 10m for item 1.0d. Work to be completed in all respects.

125W HPMV INTEGRAL FLP WELL GLASS FITTING CGL CAT NO. FWL 11151H/EQVT.





SECTION - II




PRICE SCHEDULE FOR


E-1.3.1Nos. 6

-

E-1.3.2Nos. 2

-

E-1.3.3 Mtr. 200 - E-1.3.4 Mtr. 50 - E-1.3.5 Mtr. 30 -

E-1.3.6 Mtr. 50 -

E-1.3.7

Lot. 1

-

E-1.3.8

Set. 1

-

E-1.3.9 Mtr. 80 -

E-1.4

E-1.4.1 Mtr. 250 -

E-1.4.2 Mtr. 200 -

E-1.4.3 Mtr. 100 -

E-1.4.4 Mtr. 200 -

3.5X50mm² Al

4X6mm² Cu

2X10mm² Cu

Supply, erection, testing & commissioning of Lightning Arrestor finials with Cu tube 25mm dia 1.8m long having single point at the top with 85mm dia 3mm thick Cu base plate as per IS:2309. including supply of all hardware labour etc. complete as per approved drawings, specifications and directions of Engineer-In-Charge.

Supply,laying, installation,termination,testing, commissioning of 1100 Volt PVC insulated, FRLS, armoured cables in trenches, excavated under ground trench/ trays, pulling through pipes and its proper sealing including underground trench and supply of hume pipes for road crossing etc. as per specifications and drawing approved by Client/Consultant.

3X2.5mm² Cu

10 SWG GI wire

GI Wire, Copper wire, wire rope and all balance earthing material including copper strip (50 mmX 2 mm thick) jumper for flanges etc.as per the specification.

GI Strip (20x 3) mm for lighting protection


GI Strip (40X5) mmGI Strip (25X5) mmCopper Strip (25X5) mm






SECTION - II




PRICE SCHEDULE FOR


E-1.5Mtr. 10

-

E-1.6

E-1.6.1E-1.6.1.a NO. 4 - E-1.6.1.b NO. 2 - E-1.6.1.c NO. 1 -

E-1.6.2 NO. 1 -

E-1.6.3 NO. 1 -

E-1.6.4NO. 1

-

E-1.7

E-1.7.1 M 10 -

E-1.7.2 M 15 -

E-1.8




50 mm NB

100 mm NB


Exhaust fan point (Industrial type 300 mm) with louversSocket outlet (5/15 Amp combination) of ANCHOR ROMA make or equivalent.


Ceiling Fan point (Energy Efficient, 50W, 1200mm sweep)

2x36W CFL decorative fixture Make Crompton/Bajaj/Philips CFL decorative fixture

Wiring for main/submain with 4X 6 sq.mm. Multistrand FRLS PVC flexible insulated copper conductor single core cable /wire in PVC conduit in recess/ trench as required.





SECTION - II




PRICE SCHEDULE FOR


E-1.8.1 NO. 1 -

E-1.8.2 NO. 1 -

E-1.8.3 NO. 2 -

E-1.8.4NO. 1

-

E-1.8.5Pair 1

-

E-1.8.6

M 3

-

E-1.9

Set. 1

-

E-1.10Set. 1 -

2D SUB TOTAL -


Danger Caution boards(440V) including supply of necessary clamps, bolts and other hardware.Supply of Rubber hand gloves duly tested and approved for use on system service 415V

First Aid Boxes

10 litre capacity CO2 type fire extinguishers



(a) 3 kVA, 230V Single Phase, 50 HZ, Single UPS system suitable for input power supply voltage of 415 V, TPN,+/-10% output 230 V +/-1%, AC with solid state voltage stabilizer for bypass supply, ACDB and 4 hrs. Battery back-up (Ni-Cd)(b) All interconnecting cables among UPS, Rectifier, battery stand, ACDB etc.Recommended spares for 2 years operation & maintenance of UPS & Rectifier system






SECTION - II




PRICE SCHEDULE FOR


IN-1.0IN-1.1

IN-1.1.1 NOS. 1 -

IN-1.2

IN-1.2.1

IN-1.2.1.1 MTR 100 - IN-1.2.1.2 MTR 20 - IN-1.2.1.3 MTR 80 - IN-1.2.1.4 MTR 50 - IN-1.2.1.5 MTR 50 - IN-1.2.1.6 MTR 100 -

IN-1.2.2

IN-1.2.2.1 MTR 40 - IN-1.2.2.2 MTR 50 - IN-1.2.2.3 MTR 100 - IN-1.2.2.4 MTR 200 - IN-1.2.2.5 MTR 200 -

IN-1.3

(d) RS 485/RS232 CABLE

(b) RTD CABLES:- 4C X 1.5mm2

(c) CONTROL CABLES:-12C x 1.5mm2

6P X 0.5mm 2

Installation of Metering Panel, including mounting of loose supplied instruments and connecting them with wiring.CABLES

Supply & Laying of control, signal, tied cables on main cable trays, perforated trays, trenches, including supply of cable glands on both ends of cable (double compression type), and consumables like ferrules,clamps,pvc tubes,aluminium /ss tags etc,clamping,ferruling,glanding,termination at both ends, including shield/drain/communication wire, providing and fixing of identification tags,meggaring/testing and loop testing etc as per specification

(a) SIGNAL CABLES:-1P X 1.5mm2

INSTRUMENTATION - ASAHI GLASSMISCELLANEOUS ITEMS

Structure (complete in all respects as per scope of work, related to instruments.

Laying of control, signal, tied cables on main cable trays, perforated trays, trenches, including supply of cable glands on both ends of cable (double compression type), and consumables like ferrules,clamps,PVC tubes,aluminium /SS tags etc,clamping,ferruling,glanding,termination at both ends, including shield/drain/communication wire, providing and fixing of identification tags,meggaring / testing and loop testing etcas per tender specifications. (Cable will be free issue by GAIL)CABLES:- 1P X 1.5mm2



CABLES:- 6P/8P X 0.5mm2

CABLES:-3C X 2.5mm2

12P X 0.5mm 2





SECTION - II




PRICE SCHEDULE FOR


IN-1.3.1 MTR 200 - IN-1.3.2 MTR 100 - IN-1.3.3 MTR 50 - IN-1.3.4 MTR 50 - IN-1.4

IN-1.4.1

IN-1.4.1.1 NOS. 2 - IN-1.4.1.2 NOS. 2 - IN-1.4.1.3 NOS. 2 - IN-1.4.1.4 NOS. 2 - IN-1.4.1.5 NOS. 1 - IN-1.4.1.6 NOS. 2 -

IN-1.5 LOT 1 -

IN-1.6 CU.MTS. 60 -

Pressure TransmittersPressure Relief Valve / Pressure Safety Valve

Temp. TransmitterDiff. Pressure Transmitter (electronic smart type)

Pressure GaugesPressure Transmitters (electronic smart type)

Excavation of trenches for burying of cables, preparation of same for for laying of cables, filling with river sand, laying of bricks, back filling and compacting of excavated earth as per specifications including supply of sand and bricks and removal of surplus earth as per instructions of engineer-in-charge SIZE OF TRENCH:- 600mm (width) X 675 mm (depth)

CALIBRATIONCalibration of instruments listed below including removal of of instruments from pre-installed locations like panels, racks, field etc and refixing them back in respective /required places, providing equipments necessary test jigs, instrument air, master certified calibrated instruments all consumables, preparation of calibration reports in approved forms, calibration to be witnessed by Purchaser / Consultant.

(a) 60mm wide 30mm high

Identification of instrument items wherever required including supply of colour of paint (fluorescent) painting of tag numbers (approx. 25-50 mmhigh) on instruments items like junction boxes, panels, valves etc as specified by engineer-in-charge.

(b) 100mm wide 30mm high(c) 200 mm wide 30mmhigh(d) 300 mm wide 30mm high

Installation of perforated GI trays (prefabricated) of thickness 2 mm, including tees, bends, elbows, supply, fabrication of required supprts, painting of supports with one coat of primer as per IS2074 and 2 coats of finished paint including supply of paint as per standard and direction of Engineer-in –Charge.SIZES:





SECTION - II




PRICE SCHEDULE FOR


IN-1.7 NOS 4 -

IN-1.8 LOT 1 - IN-1.9 LOT 1 -

IN-1.10IN-1.10.1 NOS 1 - IN-1.10.2 LOT 1 -

IN-1.10.3 LOT 1 -

IN-1.11

IN-1.11.1 NOS 1 -

IN-1.11.2 NOS 1 -

Supply, Installation, design manufacturing and transportation of P-Mux equipment type DI with FXO/FXS one pair (with all necessary cards and interfaces for voice (with existing EPABX,FXS with ringer unit),IOT (DATA CARD -(Nx64) and data communication for SCADA (LSDCM card),at ASAHI GLASS / VVF power.

Any other item/work to meet overall requirement of SCADA as per SCOPE of work.

NOTES:-1) The quantities given above against individual items are indicative only and shall not be considered to be binding. The quantities may be increased/decreased or deleted at site at time of actual execution as per discretion of purchaser /engineer-in-charge. Unit rate shall be operated to work out final payment due to contractor.2) Earthling related to instrumentation shall be as per instruction of engineer-in-charge.3) Contractor shall have to provide Hume-pipes (supply and laying in civil scope) wherever required for crossing drains/trenches for laying of instrumentation cables.TELECOMMUNICATIONS - ASAHI GLASSSupply, Installation, design manufacturing and transportation of OFC based SDH STM-1 equipment (ADM) type telecom fully wired equipments consisting of following SDH STM-1 equipment with 16 Eis pre wired in DDF options ASAHI GLASS,fully wired ,configured and equipped in 19' rack with all specified interfaces and capable of all interfaces as specified in tender specification

Installation of RTU Panel (free issued by GAIL)Configuration of RTU as per scope of work for SCADA.

Loop checking, start-up, testing &commissioning of complete terminal Supply and installation of MCTS for cable entry into control room.

SCADA FOR ASAHI GLASS

Supply and installation of PVC pipes and sleeves for crossing of instrument cables as required including supply and application of sealing compound(a) 100mm of 10 Mts length(b) 150 mm of 10 Mts length (2 Nos each)





SECTION - II




PRICE SCHEDULE FOR


IN-1.11.3 LOT 1 -

IN-1.11.4 NOS. 2 -

IN-1.11.5 LOT 1 -

IN-1.11.6 LOT 1 -

IN-1.11.7 NOS. 1 -

IN-1.11.8 NOS 1 -

IN-1.11.9 LOT 1 -

IN-1.11.10 NOS 1 -

IN-1.11.11 NOS 2 -

IN-1.11.12 NOS 1 -

Supply & installation of 300 mm dia cable markers at all pipeline marker locations on same pipeline marker post as per specifications.

NMS integration of tele comm equipment.Supply and laying of ordinary telephone as per specifications with necessary cabling/accessories.Commissioning spares.

Supply and installation of jointing pits, including sand etc all complete as per specs.

Supply and installation of special 3-way jointing closures for jointing of new 24 fiber OFC at existing 24 fiber OFC including supply and installation of jointing markers and any accessories etc, jointing, testing, commissioning all complete as per scope of work, specifications, provided in tender and as per direction of engineer-in-charge. This jointing closure will be used to joint new OFC with existing laid OFC at existing OFC line.

Supply and installation of set of FTC at ASAHI GLASS & VVF control room (Make 3M/Raychem/Krone) & GAIL UHF control room and other accessories for termination of 24 fibers OFC

Supply and installation of Fiber Optic (FO) converter for RS485 (MODBUS system) for optical link with terminated conductor ends as defined in the scope of work (Make MTL/Phoenix)

Supply,Installation,Commissioning and Trial run of necessary equipment /Hardware/Cards required for integration of proposed Telecom Equipment with existing system at Asahi Glass.

DC-DC/AC-DC CONVERTER AT ASAHI GLASS





SECTION - II




PRICE SCHEDULE FOR


IN-1.11.13 LOT 1 -

2E SUB TOTAL

F2

Note:-

Tender No:- Name:- Offer No & Date:- Designation:-

Seal:-


FINAL TOTAL

Termination of OFC on FTC inside the telecom room, spicing with steel fiber, testing of the fiber for the smooth operation of system on wavelength, Power Testing of laid OFC, Identification of the fault, Rectification, Earthing,final testing &commissioning, preparation of reports etc, work complete in all respects with all necessary accessories for all locations till final handing over &taking over by owner of laid Optical fiber cable along with HDPE Telecom Duct complete as per specifications and direction of Engineer-in-Charge.

Notes

The quantities of individual items can vary as per site requirement. The payment will be made as per actual certified measurement at site. Client has right to delete any item from scope of work add more quantities to existing item.

1 Quantites given above are only estimated quantites Procurement shall be done as per actual site condition, instruction of Engineer in-Charge and approved Bill of Materials & Drawings

Signature of Authorised Signatory


SCHEDULE OF RATES

Figures (in INR) Words (in INR)

SECTION - I - Ø-24 & Ø 12'' MAINLINE (CH- 0.00 KM-GAIL METERING STN AT BPCL TO CH- 2.200 KM TEE POINT TO 1.5 KM HPCL & 0.2 KM TATA POWER

1A Total Amount of Quoted Price for Pipeline Works

1B Total Amount of Quoted Price for Civil / Structural Works

1C Total Amount of Quoted Price for Station Piping and Equipment Works

1D Total Amount of Quoted Price for Electrical Works

1E Total Amount of Quoted Price for Instrumentation,SCADA & Telecommunication Works

F1 Gross Total Amount for Section - I (inclusive of all applicable taxes & duties) (1A+1B+1C+1D+1E)SECTION -II - 4'' Ø MAINLINE (CH- 0.00 KM HAZMANGALWADI - DFPCL PIPELINE) TEE POINT TO CH- 0.80 KM ASAHI GLASS PREMISES AT TALOJA)

2A Total Amount of Quoted Price for Pipeline Works

2B Total Amount of Quoted Price for Civil / Structural Works

2C Total Amount of Quoted Price for Station Piping and Equipment Works

2D Total Amount of Quoted Price for Electrical Works

2E Total Amount of Quoted Price for Instrumentation,SCADA & Telecommunication Works

F2 Gross Total Amount for Section II (inclusive of all applicable taxes & duties) (2A+2B+2C+2D+2E)

TOTAL OF PRICE SCHEDULE FOR SECTION - I & SECTION - II (F1+F2)

Tender No:- Signature of Authorised SignatoryOffer No & Date:- Name:-

Designation:-Seal:-

Note: - Bidder to specify the ____________ % rate of service tax considered in quoted Total price and provide CENVAT able bills for Employer to avail CENVAT benefits after award

PRICE SCHEDULEFOR


SUMMARY OF PRICES

Sl. No. Description of Items Total Amount inclusive off all applicable taxes and duties

(in INR)

110226B/SOR/GAIL/01 Page 1 of 1

Sl.No.

BASE CEILING PRICE ON WHICH

TAXES/DUTIES SHALL APPPLY (in INR) (a)

PERCENTAGE (%) RATE OF TAXES/DUTIES

(b)

TOTAL AMOUNT OF TAXES&

DUTIES(In INR) ( c )

CENVATABLE AMOUNT OF TAXES/DUTIES(In INR)

(d)

--------%

--------%

--------% NA

--------% NA

NOTES:

1. In case there is any change in Taxes & Duties due to statutory variations,the Taxes & Duties stand amended to the extent of the variation and the contractor shall be paid in the variation based on submission of documentary proof.The base date for the pupose of statutory variation shall be the date of submission of last priced bid.

STATEMENT OF TAXES & DUTIESFOR

EPC PACKAGE OF TATA POWER, HPCL & ASAHI GLASS IN MUMBAI (Including optional items)

TOTAL EXCISE DUTY

DESCRIPTION

TOTAL SERVICE TAX

TOTAL VAT

TOTAL CENTRAL SALES TAX


Sl.No.

Note:1 Extended stay compensation shall be loaded on the quoted prices as per clause no. 7.0 of Special Conditions of Contract2 In case no rate for extended Stay Compensation is stipulated,it will be considered that Extended Stay Compensation is not required by the Bidder and the rates

quoted by them shall be valid till completion of works in all respects.

STAMP & SIGNATURE OF BIDDER

INR________________(Per Week)

RATE

Rate of Extended Stay Compensation per week beyond the Time Schedule and grace period mentioned in Bidding Document for reasons solely attributable to Owner

ITEM

1.0

STATEMENT OF EXTENDED STAY COMPENSATIONFOR

EPC PACKAGE OF TATA POWER, HPCL & ASAHI GLASS IN MUMBAI

NAME OF BIDDER:

EXTENDED STAY COMPENSATION





1

2 M 50

3 M 50

4 M3 12

5 LS 1

6 No 5

7 M 50

8 M 100

Tender No:- Signature of Authorised SignatoryOffer No & Date:- Name:-

Designation:-Seal:-

Installation, tranportation and supply of pressure gauge and temperature transmitters.

Trenching, lowering, backfilling including TCP /PCP of various size of pipeline (24" to 4")

Line Pipe 3LP Coating for 24" Size of Thk 14.3 / 17.5 mm

Unit Rate inclusive off all applicable taxes and duties Sl.No. WORK DESCRIPTION AND SUPPLY UNIT QTY

RCC Foundation in M25 (Skids, station pipe supports, TEG, access platforms, reinforcement and shurtering etc

Design, Prepration / Issue of construcution drawing and construction of above ground pipe support in structureal steel with RCC foundatuon of 1.5m to 6 mtr in height and 150 mtr in length along the pipeline route

OPTIONAL NOT TO BE CONSIDERED IN EVALUATION (For all EPC Packages)

Horizontal Directional Drilling(HDD)

Horizontal Directional Drilling (HDD) for ND 24” including generalities, pipeline stringing, drilling operation, work at entry/exit points as described in the specification for soft soil as per Specs.

Horizontal Directional Drilling (HDD) for ND 12” including generalities, pipeline stringing, drilling operation, work at entry/exit points as described in the specification for rocky area as per Specs.

2

PRICE SCHEDULE FOR



Documents

GAIL (INDIA) LIMITED BID DOCUMENT FOR LAYING … All crossings except those quoted in Price Schedule.It includes even crossing not shown in alignment / crossing drawings. Supply &