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ANNUAL REPORT

2008-09

INDIAN PLYWOOD INDUSTRIES RESEARCH & TRAINING

INSTITUTE, BANGALORE (An autonomous body of the Ministry of Environment and Forests, Government of India)

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CONTENTS I Preface II Executive Summary III Institute Activities

1 RESEARCH & DEVELOPMENT 2 TRAINING & EDUCATION

Post Graduate Diploma Course Short Term Training Courses

3 PRODUCT TESTING & STANDARDIZATION Product Testing Standardization

4 INFORMATION & PUBLICATION Library Internet Services Publications E-Governance

5 EXTENSION SERVICES 6 STATUTARY MEETINGS

ANNEXURE - I Organization ANNEXURE - II Organizational Structure ANNEXURE - III Infrastructure Facilities ANNEXURE - IV List of In-House projects ANNEXURE - V List of Sponsored Projects ANNEXURE - VI Short Term Courses Conducted ANNEXURE - VII Research Reports Published ANNEXURE - VIII List of Board of Governors of IPIRTI ANNEXURE - IX Research Advisory Committee of IPIRTI ANNEXURE - X IPIRTI representation on committee/Sub-Committee of BIS ANNEXURE - XI List of Member Firms of IPIRTI Society 2008-09 ANNEXURE - XII Services offered by IPIRTI to Member industries AUDIT REPORT 2008-09

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PREFACE

IPIRTI an autonomous body of the Ministry of Environment & Forests, Govt. of India is an Internationally recognized R&D Institute. It was established in 1962 as a co-operative laboratory at the initiative of the Indian Plywood Industry with the CSIR. Since the inception, the Institute has been closely associated with development of plywood and panel industry in the country and is instrumental in the growth of plywood industry from its infant stage. The Institute continues to remain as an industry driven organization, which has formed a strong relationship with the industry. IPIRTI is basically mandated to carry out Research & Development, Training & Education, Testing & Sandardization and Extension in the field of wood and wood based panel products. The multidisciplinary research projects are taken up based on the problems identified by the industry, scientists and others interested in the activities of the Institute. Research programmes are approved by the Research Advisory Committee of IPIRTI after critical examination.

The report highlights the progress made by the Institute in the field of Research and Development, Training, Extension, Testing and Standardization during the year 2008-09.

The Institute is highly thankful to all the sponsors of the projects viz. MoEF, BMTPC, NMBA, M/s. Coir Board, Bangalore; M/s. Advance Agri Search Ltd., Gujrat; M/s. Deepak Nitrite Ltd., Pune; Tamil Nadu Forest Department; RFRI,Jorhat; M/s. Greenply Industries Ltd, Kolkata; M/s. Sahan Flush Doors,Tanjavur, Tamilnadu, M/s. Nano Steel Pvt.Ltd., Bhangagarh, Guwahati, Assam, M/s. NEFAB India Pvt.Ltd.,Gurgaon,Haryana, M/s. Indeutsch International, Noida; M/s. National Institute of Design (NID), Bangalore, National Research Centre for Banana (NRCB), Trichy, Tamil Nadu, M/s. Divine Bamboo Mat Manufacturing Pvt. Ltd, Maharashtra, M/s. Vardhman Industries, Uttarakhand for their unstinted support to our research programmes.

My special thanks are due to the Chairman, Board of Governors and Research Advisory Committee for their continued support, suggestions and encouragement to strengthen our efforts in executing the activities of the Institute. Sincere thanks are also due to all scientists and other staff of the Institute who have made it possible for all that have been presented in this report.

Dr. C.N. Pandey Bangalore DIRECTOR

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INDIAN PLYWOOD INDUSTRIES RESEARCH & TRAINING INSTITUTE, BANGALORE (An autonomous body of the Ministry of Environment and Forests, Government of India)

EXECUTIVE SUMMARY

The Institute was founded on the growing realization of the need for development of plywood and panel industry in the country for the manufacture of products of high quality standards meeting National and International specifications through technological intervention. It is mandated for carrying out Research & Development, Training & Education, Testing & Standardization and Extension on all aspects related to plywood and panel products from wood and other lignocellulosic materials. The research activities are periodically reviewed and rationalized to keep pace with changing needs of the industry, national policies, raw material scenario and needs of the people for panel products. Global concern for protection of environment and conservation of Bio-diversity are reflected in the research programmes. The important views kept in mind while deciding the project activities are conservation of natural forests and meeting the needs of the people for panel products from wood and other lignocellulosic materials. The Institute adopts multidisciplinary and result oriented approach in executing R & D projects that enhances the confidence level of sponsors of the projects. As a consequence there is a spurt in increase in the number of projects being sponsored over the years. I. Research & Development

The important in-house projects carried out during the year were development of (i) High quality shuttering grade plywood and compreg using bamboo mat and veneers from plantation timbers (ii) low cost PF resin and (iii) Technology for production of face veneers from plantation timbers (iv) Determination of emission of formaldehyde from particle board etc. Annexure-IV shows the List of in-house projects (v) Establishment of formaldehyde emission chamber and determination of formaldehyde emission from particle board. The leading projects in the sponsored category, executed during the period were development of (i) Plywood for packaging purpose as per International / Gost Standards (ii) Compreg from bamboo mats as per RDSO standards (iii) 50m thick compreg using Gurjan veneers (iv) Bio-adhesives (v) Particle board using Poplar and Eucalyptus species (vi) Corrugated roofing sheets from non woven coir felt and (vii) Wheat straw pulverized board (viii) Establishment of bamboo composite centre at RFRI, Jorhat.(ix) Internationally coordinated project on MDF. List of sponsored projects are given in Annexure-V.

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II. Training and Education

Imparting training has been one of the other important activities of the Institute. Since inception, a number of persons from industries comprising of executives to skilled workers have been trained in the field of Mechanical Wood Industries Technology. New courses on processing of bamboo for various industrial products and bamboo based housing systems were included in the training calendar. (i) Post-graduate Diploma Course in Mechanical Wood Industries

Technology

The Post-graduate Diploma Course in Mechanical Wood Industries Technology, the only one of its kind in the country has been widely recognized by the industry and the trainees pass out from the course are in great demand. PGDC, an one-year job oriented training course provides an unique opportunity to basic science and engineering graduates for a career in one of the green industrial processing sectors viz., wood based industry. During the year, 19th Batch of One-year Post-graduate Diploma Course in Mechanical Wood Industries Technology was conducted wherein 20 candidates completed the course successfully and 100% placement was arranged through Campus selection process. The trainees of 19th batch PGDC have been placed in all the leading Industries, viz., M/s. Greenply Industries Ltd, M/s. Century Plyboards (I) Ltd, M/s. Archidply Industries. Training of 20th Batch of One-year Post-graduate Diploma Course in Mechanical Wood Industries Technology was started wherein 22 candidates were attending the training programme.

(ii) Short-term training courses Various Short term vocational training courses have been conducted during the year 2008-09 for technical personnel from industry to upgrade their skill in the specialized field of interest such as veneer peeling, resin manufacture, panel/sheet manufacture, testing and standardization as well as specific training in the mode of transfer of technologies. A few courses have also been conducted to train artisans/rural people engaged in bamboo related activities for mat making, NGOs, engineers and architects in bamboo based housing and entrepreneurs for bamboo based technologies. Annexure VI indicates list of Short term courses conducted during the year. (iii) Training for International Candidates: Special Training course on “Preliminary processing of bamboo, its preservation and mat weaving” was conducted from 2nd June to 13th June, 2008 for the candidates sponsored by M/s Habitat, Nepal, under the project “Transfer of technology for the manufacture of Bamboo mat corrugated sheet”.

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III. Product Testing & Standardization The Institute has been able to provide testing services to help in building the confidence among the consumers in requirements of the wood and wood based panel products. It continues to play a significant role in designing test methods and formulating standards for wood and wood based panel products, bamboo and other products made from lignocellulosic materials by serving on various committees of Bureau of Indian Standards. Facilities were further strengthened by adding some of the new equipment like Ultrafilteration of Black Liqour / Lignin in the pilot plant facility, Shear/Scratch tester, Varying Humidity/climatic chamber, Jigs and fixtures for testing of joinery.

Accreditation of testing labs of IPIRTI, Bangalore by NABL

IPIRTI test labs viz. Mechanical testing lab and Chemical lab were provided with accreditation by NABL as per ISO/IEC 17025. The NABL is an independent Government body for the assessment of the technical competence and quality system of testing laboratories. This provides assurance that the results produced by these laboratories are internationally valid. The Institute is very much involved in the activities of BIS related to Standards on Wood and wood based Panels. IV. Extension (i) Memorandum of Understanding

During the year the Institute signed 8 nos. of MoU for the transfer of technology with (i) M/s. Nano Steel Pvt.Ltd., Bhangagarh, Guwahati, Assam, (ii) M/s Sahan Flush doors, Tanjavur, (iii) M/s. NEFAB India Pvt. Ltd., Gurgaon, Haryana, (iv) M/s. Indeutsch International, Noida; (v)M/s. National Institute of Design (NID), Bangalore, (vi) National Research Centre for Banana (NRCB), Trichy, Tamil Nadu, (vii) M/s. Divine Bamboo Mat Manufacturing Pvt. Ltd, Maharashtra, (viii) M/s. Vardhman Industries, Uttarakhand.

(ii) Interactive meet with Industry The interactive meet of SIPMA (South Indian Plywood Manufacturers Association) with IPIRTI was held on 6th October 2008 at IPIRTI, Bangalore by lighting the lamp by Mr. C.N. Reddy, President, SIPMA followed by other dignitaries.

(iii) Fellowship studies at Colorado State University, USA

Under BOYSCAST Fellowship by Department of Science and Technology (DST, Govt. of India), Mr. Jagadish Vengala, Scientist, IPIRTI carried out

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research work on Shake Table Studies under the guidance of Prof. John Vande Lindt of the Colorado State University, USA.

(iv) BIS recognition of IPIRTI centre at Mohali IPIRTI Centre at Mohali was accorded recognition by BIS (Bureau of Indian Standards) for testing of panel products as per Indian Standards IS: 303, 710, 4990, 1659, 2202 and 1328.

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1. RESEARCH & DEVELOPMENT Main area of research is development of technology for plywood and other composite materials based on wood and non-wood fibres. Development of Bio-adhesives is another area which is accorded prominence in the research activities. Product development and end use applications, particularly in housing and construction sector, are also given considerable importance in the research agenda. These core areas of research and development are integrated with other vital disciplines such as testing, standardization, extension and technology transfer. The work carried out under each project is briefly described below. Lists of In-house and Sponsored projects undertaken during the year are provided in Annexure- I & II respectively.

1.1 In-House projects

Development of high density shuttering grade plywood using bamboo mat alone and in combination with veneers from plantation timbers:

The project was aimed at replacement of highly priced face veneers with bamboo mats which gave better performance. The resin formulations and the process parameters have been optimized to develop high density shuttering grade panel. Bamboo mats and veneers from plantation timbers viz Eucalyptus / Silver oak veneers were used in combination in the construction patterns. This study ease the pressure on import of timber currently being used considering the demand of the shuttering panel product.

High Density Shuttering Grade Plywood

Development of low cost PF Resin:

Adhesive is the most important constituent which determines the grade of plywood. Due to the increase in the cost of phenol, the plywood industries are aiming to reduce the glue line cost of PF bonded plywood. Many studies have been carried out to reduce the glue line cost of PF resin either by partial or full

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substitution of phenol by other renewable recourse materials. The present study was aimed to modify the process of resin manufacturing and standardizing adhesive formulation so as to reduce the glue line cost. A three stage PF resin has been developed that can be effectively used for the manufacture of BWR grade plywood. Cost of adhesive is cheaper by 20%-25%, when compared with conventional PF resin.

Development of Compreg using bamboo mats and veneers from

plantation timbers and also in combination of bamboo mats and veneers:

The importance of this project was to develop high strength speciality product from bamboo mats/veneers from plantation timbers. The technology developed has already been transferred to 2 industries in the Northern region and the development would find applications for railway coaches seats and berths etc.

Compreg using bamboo mats

Development of Cellular Core Flush Door from Solid Bamboo Rings

and Plantation Timber:

The Cellular Core Flush Door using Bamboo Rings as infill material was developed at the institute. Bamboo rings of higher wall thickness and plantation timber were used with a view to partially replace wood as core material during manufacture of flush door. Cellular core flush door developed using bamboo rings reduces the wood consumption in the manufacture of the solid door frame to an extent of 70%-75%.

Evaluation of engineering properties of new generation panel

materials from wood and other natural fibers including bamboo:

Engineering properties like modulus of rigidity, panel shear strength, Modulus of Rupture (MoR) and Modulus of Elasticity (MoE) in two point bending and Screw withdrawal strength in addition to strength properties like tensile strength, compressive strength etc., are very essential for structural applications like sheathing (floor, roof and wall) and formwork to facilitate the necessary design computations. In order to promote the use of new generation

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panel materials for structural applications, the engineering stresses and safe working stresses were arrived for new panel materials such as Bamboo mat board (BMB), Bamboo mat veneer composite (BMVC), plywood from plantation timber etc., so as to facilitate Engineers and Architects for designing and developing various engineering products and structures.

Development of Test methods for joinery based on Code of Practice:

There is no Indian Standards for testing of furniture joints except a code of practice (BIS) for joints in wooden furniture. Hence, the study was carried out to develop methods for testing joinery in general and in particular furniture. This study will be useful in finding the strength properties and performance of joints.

Review of panel door specification for optimization of thickness of

Rails and Stiles:

The study was carried out to optimize the materials used in the manufacture of Panel door shutters to achieve economy in utilization of timber. Panel door shutters of thickness 25, 30 & 35 mm, and of size 2005 (H) x 700 mm, 900mm and 1100 mm (W) were fabricated and tested for their performance as per IS:1003 (part-1)-2003. The results revealed that the doors made of 30 mm thick rails and stiles are comparable with doors made out of 35mm thick rails and stiles for all widths. Hence, 30 mm thickness can be recommended for panel door manufacturing, which will save about 15% consumption of wood and thereby saving the natural resources.

Development of products from new generation eco-friendly materials.

The Institute has developed several eco-friendly panel materials from bamboo and other forest and agro based residues. Popularization of the new generation eco-friendly materials needs development of good quality utility furniture and joinery products using these panel materials. Under this project, work was taken up to develop bamboo mat skin board for making hollow core doors. Experimental trials were carried out on skin boards for overlaying with PVC membrane foil. Doors with Skin boards were made in pilot plant and were tested for their strength properties. It was observed that the hollow core door made with bamboo mat moulded skin conformed to the performance requirements as specified in IS-15380. Overlaying the skin with PVC foil by cold pressing techniques in the hydraulic press fitted with moulded dies was successful in improving the aesthetic appearance. The trials taken for overlaying the door with PVC foil in a membrane press was also found to be satisfactory for imparting wood like appearance. The present practice of making hollow core doors in the country using moulded skin boards made out of high density fibre board which are imported, could be replaced to some extent with bamboo mat moulded skin. The BMMS has better mechanical properties and flexibility compared to HDF which is

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more brittle and has low resistance to impact load and susceptible to breakage.

Emission of formaldehyde from particle board.

The equipment has been installed at the Institute and test procedure standardized as per ISO standard EN-717 Part I. A few particle board made under controlled conditions have been tested. Commercial samples of plywood and PB procured from the factory have also been tested and the results have been compared with the test results derived by other test methods.

The equipment is being used for regular testing of commercial panels for formaldehyde emission.

Development of fire retardant flush door

A practical approach to enhance the fire retardancy of flush door by adding fire retardant chemicals for treating battens/veneers and during the manufacture of PF resin was taken up. Based on the industrial trials taken further research was continued at institute pilot plant to improve the flame penetration property. Dip diffusion process was adopted for treating the battens/veneers with fire retardant chemicals. The studies indicate that dip diffusion can retain only 8kg/m3 to the maximum. But as per specification minimum 50 kg /m3 is the required retention. Hence for further trials a laboratory size pressure impregnation plant has been designed and is being fabricated. The pressure impregnation treatment will enhance the retention of the chemical to the requisite level.

Development of technique for production of Face Veneer

At present, imported timbers like Keruing/Gurjan are peeled to make 0.23 to 0.28 mm thick face veneers for making plywood, due to non-availability of traditional Indian hardwoods. The sources of supply of these imported species are getting depleted drastically day by day. Hence there is an urgent need to find out alternate methods of making face veneers to meet the challenges posed by the shortage of face quality veneers and it is very much necessary for continuing the production of plywood in the industry without disruption.

Emission Chamber

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Flitch for slicing made from peeled veneers.

The activities proposed under the project are production of face veneer from multi-laminar fliches to be made from plantation timbers and colouring of light coloured veneers to darker ones to meet the shortage of commercial face veneer for manufacture of plywood. Multi-laminar flitches of size 1.2 m in length were being made from species such as Eucalyptus, Silver oak, Poplar, Rubber, wood etc.

Development of Technology for the manufacture of particle board from bamboo and bagasse

Resin formulations and process parameters for the manufacture of particle board from bamboo and bagasse have been optimized on Laboratory scale. Boards of size 1’ x 1’ were made and evaluation for its properties as per IS: 3087-2005 - Specification for Particle Boards of wood and other lignocellulosics materials (Medium Density) for general purpose for Grade 2 Medium Density Particle board. The panels conforms to the requirement of IS: 3087-2005. Pilot plant trials for the manufacture of bamboo and bagasse particle boards have been initiated based on the laboratory scale results.

Up-scaling of technology for the manufacture of single/3 layered particle board from Rice husk

Rice husk particle boards were developed using Phenol cardanol formaldehyde resin and Urea Melamine formaldehyde resin on laboratory scale. The strength properties were evaluated as per IS:3087-2005 Specification for Particle Boards of wood and other lignocellulosics materials (Medium Density) for general purpose for Grade 1 Medium Density Particle board. The panels indicated excellent results with high fire resistant properties. Few panels on pilot plant scale 3 layered rice husk particle board have been made. Evaluation of the properties are in progress.

Investigation of acoustic properties of panel products made from wood

and other lignocellulosics

The project was undertaken with objective to investigate acoustic properties like sound absorption coefficient and sound transmission loss of panel products viz., plywood, particle board, wood wool board and other acoustic panels which can be used by engineers and architects for designing various acoustic applications. Specifications were reviewed. Data was collected on acoustic properties of panel products such as wood wool board, particle board, low density fiber

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board, BMB, micro-fiber MATVIN tile, Fiber glass wool, mineral wool tile, fully perforated acoustic ceiling tile, GRG plaster board, Baggase particle board, plywood, plywood with one side fabric, plywood with both side fabric and honeycomb paper board. 1.2 Sponsored projects :

Evaluation study of Tatamida 30.5% (w/w1/C (SC) in glueline treatment of plywood against termite and borers

Tatamida (Renamed as Tremex) 30.5% (w/w) Sc is a wood preservative incorporated in a resin for glue line treatment of plywood. Various concentrations viz., 0.01%, 0.02% and 0.03% of Tatamida preservative was incorporated in 50% solid resin and panels were made. These panels were exposed for 30 months to study the borer and termite infestation. The finding reveals that the samples were attacked by borers after 18 months exposure studies whereas termite attacked after 12 months exposure studies. The control samples were completely attacked by both termites and borers. Hence the results indicate that higher concentrations may be required for further protection of plywood from bores and termites.

Development of Particle board from two plantation grown timbers viz.,

Eucalyptus and Poplar Investigations were carried out to find the suitability of eucalyptus and poplar timber for the manufacture of particle boards. The process parameters viz particle size, moisture content, adhesive formulations and pressing parameters have been optimized. The test results of particle board made from Eucalyptus and poplar reveals that these species are suitable for the manufacture of flat pressed three layered Grade-2 (FPT-2) Particle boards and meets the requirements as prescribed in IS: 3087-2005 Specification for Particle Boards of wood and other lignocellulosics materials (Medium Density) for general purpose” for Grade 2 Medium Density Particle board. Draft report has been sent to the sponsor. Suitability of plantation grown timber species received from Tamil

Nadu for Finger- jointing – Phase VI Non-availability of good quality timbers compelled the industries to start utilizing short rotation plantation grown timbers for making joinery and furniture items. Systematic study of these timbers will help the industry in better utilization of the plantation timbers. Studies on suitability of Plantation

Particle boards from Eucalyptus and Poplar

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timbers for Finger- Jointing and edge lamination were taken up on the three Eucalyptus species received from Tamil Nadu Forest Department. Studies have shown that good quality finger-jointed timber and edge laminated wood panels can be made from Eucalyptus species using Urea melamine formaldehyde resin.

Studies on suitability of Plantation timbers for Finger- Jointing were taken up on the following three species. 1) Eucalyptus regnans 2) Eucalyptus nitens 3) Eucalyptus siberiana The logs of three Eucalyptus species were sawn and converted into the planks. The planks were provided with finger – shapes and were jointed using MUF resin. Test results have shown that all the three species of Eucalyptus can be efficiently finger – jointed and edge laminated.

Study on performance of doors made of veneer laminated lumber (VLL)

and formulation of standards for the same Collaborative Project was proposed and MoU was signed with M/s. Sahan Flush doors. Samples of Veneer Laminated Lumber (VLL) as well as door and window shutter and frames made up of VLL were tested and evaluated for various physical and mechanical parameters. Panel door made of VLL stiles and rails were tested as per IS:4020 to find out their suitability in panel door specification for using stiles and rails and also for use in door and window frames. Based on the results, draft standard was formulated for VLL. Draft recommendations were also prepared for inclusion of VLL in panel door specification for using stiles and rails and also in door and window frame specifications.

A report was published on ‘Evaluation of properties of VLL to find its suitability for use in door, window, ventilator frames and shutters’ sponsored by M/s. Sahan flush doors, Tanjavur.

Development of Adhesive from Bio-Materials

The importance of this project are utilization of bio-materials obtainable from natural renewable source, reduction in the use of petroleum based chemicals, reduction in cost and disposal of industrial wastes for better utilization, thereby reducing the pollution problems. To achieve consistency in the characteristics of lignin extracted from black liquor, an ultrafilteration process was studied for commercial implementation. In these investigations, the ability of industrial black liquor obtained after alkaline digestion of woods and the fractions obtained by membrane separations were used in development of phenolic resins by partial replacement of phenol.

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The molecular fractions and the resin formulation for replacing phenol by black liquor were optimized for the manufacture of Boiling water proof grade plywood. It has been observed that 20–30% replacement of phenol by black liquor of molecular weights 5000–10000 and 10000-15000 in phenol formaldehyde resin is possible with cost reduction in phenolic resin adhesive in the range of 20–30%. The panels conformed to as per IS 848 -2006. Mimosa wattle [Tannin] was used for extending with PF resin for the manufacture of plywood using veneers having moisture content greater than 6%. The panels bonded with 6% -10% and 12%-16% m.c. of veneers showed excellent results with both 20% and 25% extension by tannin in phenolic resin. It has been found that tannin extended PF resin adhesive is 25-32% cheaper than conventional PF resin. In addition the energy required for drying of veneer also gets reduced thereby reducing the total cost of the product further more. Final report has been sent to sponsor.

Study on the efficacy of fire retardant chemicals in the manufacture of

fire retardant plywood

Various fire retardant chemicals were incorporated in different stages of the plywood manufacture by using Eucalyptus species through dip-diffusion method. Fire retardant chemicals in different timings of 1hr to 4hr with 10% - 20% concentration of warm solution maintained throughout the process. Green veneers were used for this dip-diffusion process. Chemical retention was calculated in each and every stages of chemical treatment. The retention was found in the range of 20-25 kg/m3 for the final panel product. Uniform thickness of glue and panel core were selected for this construction. Phenol based synthetic resin was used for bonding veneers. Temperature, specific pressure and hot pressing time were optimized. Boards were subjected for the flammability, flame penetration and rate of burning tests as per IS: 5509-2000.

Development of plywood for packaging purpose conforming to GOST

standards

The study focused on the development of cost effective phenol formaldehyde resin for the manufacture of packaging plywood that meets the requirement of International specifications such as GOST and NEFAB ASIA standards.

Under this project species suitable for packaging plywood having light colour viz, Rubber wood and Poplar were identified. Process parameters for peeling full size veneers of size 8’

Packaging box

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x 4’ were optimized. The drying and veneer yield studies were carried out. Phenol formaldehyde resin of 40 – 42% solid content was developed which meets the cost requirement of the sponsor. Adhesive formulation and process parameters for making the panels were optimized and the panels were evaluated for strength properties as per Ghost and NEFAB ASIA standards. The technology was demonstrated in few industries. The final report has been submitted to the sponsor.

Development of compreg from bamboo mats as per RDSO standards

Resin formulations and process parameters have been optimized for the manufacture of 4mm, 8mm, 10mm, 12mm and 18mm thick bamboo mat compregs as desired by the sponsor. The compregs were subjected for testing as per RDSO specifications. The panels meets the mechanical strength properties and chemical resistance test. Since IPIRTI do not have the facility to carry out toxicity and oxygen index test. The samples were sent for testing to other labs. The test results are awaited.

Development of 50mm compregs using Gurjan species

Resin formulation and process parameters for making 50mm compregs of 1.2gm/c.cm using 1.6 mm thick Gurjan veneers were optimized. The panels were sent to the sponsor to work out their machining property using the product. The machining property satisfied the requirement of the sponsor.

Compreg with Gurjan veneers

Development of technology for the manufacture of corrugated roofing

sheets from coir non-woven felt.

To meet the growing demand of roofing sheets especially for building, investigations were carried out at IPIRTI to develop cost effective and energy efficient and eco-friendly technology to make corrugated sheet from Coir non woven felt. The studies carried out under this project clearly indicates that coir felts can be efficiently and effectively used for manufacturing corrugated sheets in combination with bamboo mats that will be ideal for roofing and other structural applications.

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Coir felt having thickness about 4.2 mm, weighing 1110-1200 gm/sq. ft is ideal for use which need to be compressed into one fourth of its original thickness to facilitate gluing operation and better holding of resin by the felt.

The corrugated sheet would form a completely non-permeable to water. Non woven coir felt is highly porous material and cannot form roofing sheet by itself as an individual assembly. To make fool proof roof sheet a barrier layer of woven bamboo mat has been used in a sandwich. A cost effective resin adhesive based on Phenol Cardanol formaldehyde resin of 42% solid content has been developed in which preservative chemical is also added so as to enhance service life and to improve decay and insect resistance. Project completed and report sent to sponsor M/s. Coir Board, Bangalore.

Development of wheat straw pulverized board to meet the properties as specified by the sponsor Studies were taken to optimize the particle size resin formulation and process parameter for the development of wheat straw pulverized boards. Laboratory size panels were made and evaluated for its mechanical properties as per the specification of hard board. The properties meet the requirement as desired by the sponsor. Further work on pilot plant scale are being continued.

Setting up of demonstration unit for Bamboo mat manufacture in collaboration with M/s. Sri Keteshwara Multipurpose and Credit Co-operative Society Ltd, Magadi

Under the project, it was planned to set up a demonstration unit for the production of 500 mats per day. The bamboo primary processing machines viz.,Bamboo cross cutting machine –1 No, Bamboo splitting machine–1 No, Bamboo knot removal machine –2 Nos, Bamboo slab making machine–3 Nos,

Coir roofing sheet

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Bamboo sliver making machine–3 Nos were procured and installed in the shed built by M/s. KMCCS Ltd. As electric power was not available, the sponsor released an additional financial assistance of Rs. 1.8 lakh for procurement of transformer.

Setting up of Mechanical Testing Laboratory at Coir Board, Peenya.

Layout plan (drawing) was prepared based on sponsor’s requirements. List of equipments required, specifications of equipment along with supplies and test procedure references were prepared. Tender notices and tender documents along with specifications for mechanical, physical, chemical and biological test equipment were prepared and provided to M/s. Coir Board.

Development of Flattened Bamboo Boards. The scope of this project is that the flattened bamboo board will be an alternative to the existing BMB and BMVC for structural applications. Reduction in the cost of the product. Higher recovery of the material during processing. Processing parameters viz., machinery, preservation & drying parameters for making flattened bamboo in combination with bamboo mats were optimized. A suitable adhesive system for bonding flattened bamboo was developed. Process parameters for the manufacture of flattened bamboo boards were standardized on pilot plant scale. The panels were evaluated for the strength properties. Considering the construction of the flattened bamboo panels with that of block board, the properties were evaluated as per IS:1659-2004 (Specification for block boards). The test results meets the requirement of IS:1659-2004. An interim report is being prepared based on the research findings. Work on the development of laminated bamboo lumber is being continued.

Machines for bamboo flattening

Industrial up scaling of production of Bamboo Mat Ridge Cap for

roofing with Bamboo mat corrugated sheet. Phase II

The initial proposal under the second phase of the project was to develop industrial size moulding dies for production of BMRC, based on the success in

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the first phase. Quotations were invited for the fabrication of industrial size dies. In the mean time, the sponsor has suggested to install the Press and dies in a commercial unit producing BMCS. The work will be rescheduled as desired by the sponsor.

Efficacy of new preservative termiguard super powder

Plywood samples treated with Termiguard superpower chemical were tested against termite and borer attack as per IS: 4833-1993. The plywood samples did not show any sign of borer attack even after 12 months of exposure for all concentration from 0.5% to 7% whereas the panels exposed for termite had attack within six months of exposure for all concentration from 0.5% to 7%. Hence exposure to termite attack has been stopped within 1st six months. Exposure study for borer attack is being continued for another 12 months to assess its efficacy for borer attack.

Evaluation of wood preservative “Protecto” against mould, termites

and Borers for solid wood and plywood by glue line poisoning

The 14 month study conducted so far have revealed that 1% and 2% concentrations of chemical used for the treatment of solid wood by brushing and dipping method against attack of termite, borer and fungus is insufficient. Hence further trials are being continued with higher concentration of 3% and 4% against termites, borers and against fungus. A similar study on plywood samples has also been initiated by glue line poisoning (GLP) using 2.5% and 3% concentration of chemical.

Suitability of plantation timbers for the manufacture of plywood -

Phase VII Plantation timbers are used by plywood industry for manufacture of plywood owing to non – availability of traditional timbers. Various plantation timber species were being studied to find out their suitability for production of plywood. Studies on suitability of plantation timbers for manufacture of plywood were carried out on the following species. 1) Dalbergia sissoo 2) Acacia lucofolia 3) Melia azedarach 4) Samania saman Experimental data were collected and being analyzed.

Establishment of Bamboo Composite Centre at RFRI, Jorhat. Bamboo mat based industries need bamboo mats not only in thousands but also of uniform quality. This requires fast processing of bamboo mats which can only be done if process of slivering is mechanized. Simultaneously the

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artisans involved in mat weaving have to be trained in handling the machines for processing bamboo.

Keeping the above needs in mind, it has been planned to establish a Bamboo Composite Centre at RFRI, Jorhat which will improve infrastructure facilities for Bamboo development of RFRI and can serve as a training centre for the artisans and others interested in the field. The centre can cater to the need for training a group of artisans who can in turn act as trainer in different parts of the country where processing centre of bamboo would be established. The work planned under the project was setting up of a Bamboo composite centre at RFRI Jorhat for primary processing of bamboo and making of bamboo composites. The machines / equipments for the centre were finalized in consultation with the sponsor.

Internationally Co-ordinated project on MDF

An elaborative project entitled “Bamboo–Driving force for the Indian housing and building industry” has been formulated for development of technology to manufacture Medium Density Fibre board from Indian bamboo species. by Shri Sajjan Bhajanka, Managing Director M/s. Century Ply board (I) Ltd., Kolkata. and also the Chairman, RAC meeting, IPIRTI, Bangalore. This project will be collaborated by Germany based machine manufacturer M/s. Dieffenbacher, Germany, M/s. Century Ply board (I) Ltd., Kolkata, a leading panel manufacturer, FRI, Dehra Dun and IPIRTI, Bangalore. The project has been submitted to Department of Science & Technology, Govt. of India, for funding partially. The major work will be carried out in Germany where all the expenses and infrastructural needs will be provided by M/s. Dieffenbacher. Scientists from FRI and IPIRTI will be associated with the project for selection & analysis of raw material and product testing & analysis. The project is important in respect to Indian scenario since bamboo will be used as raw material instead of wood for the manufacture of MDF. Commercial implementation of the technology will be taken up with Indian panel manufacturers.

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2-TRAINING & EDUCATION Training is an important tool to facilitate the industries for efficient utilization of resources, increase the productivity and reduce the overall cost of production. HRD needs of the mechanical wood industries are met by the Institute by conducting one year post graduate diploma course and short term vocational courses. Training enhances the professional competency of managers, supervisory staff and industrial workers. IPIRTI is the only training institute of its kind in the country in the field of mechanical wood industries. In addition to training courses, facilities are also extended to engineering students to undertake project works in the Institute in different disciplines such as civil, mechanical and chemical engineering. IPIRTI is also a nodal centre for pursuing research leading to award of Ph. D by FRI University. 2.1 Post Graduate Diploma Course in Mechanical Wood Industries

Technology The post graduate diploma course in Mechanical Wood Industries is the only course of its type in the country that had been widely recognized by the industry and the diploma holders who pass out from the Institute are in great demand. PGDC, an one-year job oriented training course provides an unique opportunity to basic science and engineering graduates for a career in one of the green industrial processing sectors viz., wood based industry. During the year, 19th Training Course for One year Post-graduate Diploma in Mechanical Wood Industries Technology was conducted wherein 20 candidates completed the course successfully and 100% placement was arranged through Campus selection process. Trainees have been placed in all the leading Industries, viz., M/s. Green ply Industries Ltd, M/s. Century plyboards (I) Ltd. and M/s. Archidply Industries. Training for 20th Batch of One-year Post-graduate Diploma Course in Mechanical Wood Industries

Group photo of 19th batch PGDC trainees

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Technology was started during the year and 22 candidates were undergoing training. The main objective of the course is to prepare the trainees to shoulder various responsibilities in the wood based industries. The course aims at imparting professional knowledge and skills with regard to processing technologies for efficient utilization of wood through conversion into engineered wood and a variety of panel materials/products viz., plywood, particle/fiber board, block board and flush door. The course also includes processing technology on bamboo mat based panel products and adhesive technology. Standardization aspects with respect to quality management and BIS certification are dealt with in details. Working knowledge on use of computers and internet is also imparted. Emphasis is given not only to theoretical background of various technologies but also acquaintance with wood panel processing machinery and training is imparted on operation of machinery in pilot plant. So far 456 candidates have successfully completed the diploma course. As a part of PGDC, a study tour was arranged for the trainees from 3rd to 7th August, 2008 to get acquainted with the manufacturing processes in wood based industries viz. M/s. Archidply Industries Ltd., Mysore, M/s. Ferro Foundries, Mysore, M/s. Hunsur Plywood Works Pvt. Ltd., Hunsur, M/s. Kanara Wood & Plywood Industries, Mangalore, M/s. Indian Wood Industries, Mangalore, M/s. Yenopoya Resins, Mangalore and M/s. Akolite Synthetic Resins, Mangalore. Mr. Vipin Kumar Chawla, Scientist accompanied the trainees during the visit. 2.2 Short Term Training Courses IPIRTI undertakes and organizes training programmes in different disciplines for different target groups ranging from the level of technicians to managers on sponsorship basis and also for national and international students. By organizing several short term training courses, the Institute is continuing to draw attention of several small and medium scale enterprises. Various Short term vocational training courses have been conducted during the year 2008-09 for technical personnel from industry to upgrade their skill in the specialized field of interest such as veneer peeling, resin manufacture, panel/sheet manufacture, testing and standardization as well as specific training in the mode of transfer of technologies. A few courses have also been conducted to train artisans/rural people engaged in bamboo related activities for mechanized slivering of bamboo required for mat making, NGOs, engineers and architects in bamboo based housing and entrepreneurs for different bamboo based technologies. The list of short term courses conducted during the year is shown in Annexure-VI.

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2.3 Training for International Candidates:

Special Training course on “Preliminary processing of bamboo, its preservation and mat weaving” was conducted from 2nd June to 13th June 2008 for the candidates sponsored by M/s Habitat, Nepal under the project “Transfer of technology for the manufacture of Bamboo mat corrugated sheet”.

2.4 Compulsory Training Course for IFS Officers One week Compulsory training course for IFS Officers on “Bamboo Resource Development for addressing livelihood Concerns of Communities” was sponsored by MoEF, New Delhi and conducted by IPIRTI from 8th - 12th September 2008. 23 IFS Officers attended the training programme.

IFS Officers training course in Sept 2008

Trainees from Habitat, Nepal

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3- PRODUCT TESTING & STANDARDIZATION 3.1 Accreditation of Testing Labs of IPIRTI, Bangalore by NABL IPIRTI test labs viz., Mechanical testing lab and Chemical lab got NABL accreditation as per ISO/IEC 17025. NABL is an independent Government body for the assessment of the technical competence and quality system of testing laboratories. This provides assurance that the results produced by these laboratories are internationally valid. The certificates issued by NABL are furnished below.

Accreditation Certificates issued by NABL

3.2. Product Testing Product testing is an important activity aiming at production of quality products by the Industry and helping consumers, including Government organizations in checking quality of goods purchased. IPIRTI is one of the specialized laboratories recognized by BIS for testing of wood and composites from wood and other lignocellulosics. BIS is using the services of the Institute for issue/renewal of license for panel products to wood based industries. Beneficiaries include Manufacturers, Certifying agencies, Regulating authorities, Traders and Consumers. Test facilities are also available at the Kolkata Field Station. During the year samples were tested for conformity to relevant standards, including testing of samples drawn by BIS. 1149 samples received from outside agencies, the details of which are given below, were tested as per relevant standards.

Products/Materials tested:

Product/Material No. of samples Plywood 379 Block board/Flush door 219 Particle & Fiber board 62 Resin & Chemicals 119 Wood & Veneers 336 Others 34 Total 1149

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3.3 Standardization Standardization facilitates use of right material for right purpose. It also helps to build consumer confidence in any material/product and ensure product quality conforming to the specifications. It helps the manufacturer to compete in the international market for selling his products. The Institute continues to play a significant role in formulating and evaluating standard/ specifications for wood, wood products and products from lignocellulosic materials by serving on various committees/subcommittees of BIS, the national standards body of India responsible for formulation of standards. IPIRTI is very much involved in the activities of BIS related to Standards on Wood and wood based Panels. Scientists serve on various sectional committees and sub committees of Civil Engineering Division of BIS as conveners/members. Director, IPIRTI is the Chairman of wood products and products from other lignocellulosic materials sectional committee CED: 20 and also a member of BIS Council. 3.3.1. Activities include

formulation of Standards for materials developed at the Institute or elsewhere

revision of existing Standards of BIS based on research carried out at the Institute

preparation and revision of draft Standards referred by BIS sending comments to draft amendments, rationalization of test procedures and methods and review ISO draft

Standards.

3.3.2. During the year the following actions were taken with respect to standardization activity

Amendment was sent to BIS for IS:1734 (part 1 to 20) -1983 regarding definition for achieving constant mass.

Proposal for inclusion of provision for use of LVL in timber door/window frames and panel door shutters and use of BMB/BMVC/particle board as panel inserts was sent to BIS.

Comments were sent to BIS on Draft Indian Specification on Selection and use of various types of lignocellulosics panel products – code of practice – Part1 medium Density particle board.

Comments were sent to BIS on Draft amendment on IS 1734:1983- Part 11, IS 12120:1987, IS 15476:2004, IS 14616:1999 and IS: 1659-2004.

Comments were sent to BIS on recommendation of changes in IS:4020 for harmonization with ISO standards.

Recommendation was sent to BIS on water resistance test for IS:10 (part 2)-1986

Comments were sent to BIS on Draft specification on IS: 4990 and IS: 10701

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4- INFORMATION & PUBLICATIONS

4.1 Library The Institute has an unique library dedicated to composite products made from wood and other lignocellulosic materials. A collection of 4162 books on forestry, wood science, polymer science, polymers and allied subjects, journals including international journals and 2618 back volumes are available for ready reference. The library facilities are extensively used by the scientists and trainees, and are also open to industry personnel and researchers from other institutes. During the year 11 books were added to the library, 20 Journals including 8 International Journals were subscribed at the main library at Bangalore.

4.2 Internet Services As an electronic media for sharing & disseminating technical and products information internet holds immense potential for forest based industry. The forestry sector including the timber industry is already having a substantial presence on the Net. To facilitate sourcing of global research and development related information Internet facilities were established. Some wood related information has been down loaded from the Internet and the hard copies are available at the Institute library as IPIRTI Internet Information Booklets.

To give global research overview on wood products “Wood Products Research Update”- a bimonthly digital information service of IPIRTI was rendered to members of IPIRTI’s Society through E-mail.

In anticipation of user’s needs, global information on forestry, wood, wood composites/bamboo composites has been downloaded from Internet and the same has been maintained in digital folder entitled “Global Information from Library to Library Clienteles” on a local shared server of the Institute to enable the users to access the information offline.

4.3 Publications Effective dissemination of research findings to the industry is a sine qua non for their successful adoption and to benefit the people at large. The institute is endeavouring to make all efforts to disseminate R&D results through publication of quarterly newsletter - IPIRTI News, Research Reports and Technology Profiles. During the year, 4 quarterly newsletters were brought out. Research reports published during the year are shown in Annexure VII.

4.4 E-Governance activities at IPIRTI E-governance is the use of Information and Communication Technology (ICT) to enhance information access and the delivery of government services for the benefit of staff, citizens, organizations and government functionaries. With the emphasis given by MoEF on computerization, IPIRTI has endeavoured to use ICT tools into connectivity, networking, setting up systems for processing information and delivering services.

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5-EXTENSION SERVICES

5.1 IPIRTI-SIPMA –Interactive Meet:

The IPIRTI-SIPMA Meet was held on 6th October 2008 at IPIRTI, Bangalore by lighting a lamp by Mr. C.N. Reddy, President, SIPMA followed by other dignitaries. Mr. C.N. Reddy, President, SIPMA welcomed Dr. C.N. Pandey, Director, IPIRTI, Prof. Mr. Yadav of IIFM, Mr. Raghu Ram, Regional Manager, NRDC, Prof. Sivaramakrishanan, Board Member of IPIRTI Society and Chairman of Sri Sankara Educational & Charitable Trust, Trichy, Mr. Sankarakrishnan, Director, M/s. Kutty Flush Doors & Furniture Co. Private Ltd., Chennai and all the members who were present. Mr. Reddy informed IPIRTI at this stage is available to solve any technical problem and he felt happy over this interactive meet. He informed that many small industries have come up and are in not in a position to meet their demands and technical problems. He suggested that all the plywood and panel industrialists to become members of this Institute in order to avail services offered by the Institute. He requested Mr. Moiz Vagh who is a senior member and represents on Industry on ISI matters, to say few words.

Lighting the Lamp by Shri. C. N. Reddy, President of SIPMA

Mr. Moiz Vagh, M.D. Hunsur Plywood Industries informed that during 1964 timber of all thickness was very much available from the forest department and now it is very difficult to get timber due to ban on cutting and movement of timber by Supreme Court orders. For marketing purpose, good quality of plywood is required whereas they are not available even in small girth like Silver Oak species. He also informed that in the present scenario, import of timber is also very difficult. Further he added that IPIRTI is helping the industry and try to understand them what kind of resins to be used for their needs, species to be used, and how best they can be used. Most of the industries are not using the services rendered by this Institute. He stressed that there is need of high density grade plywood (Compreg) and Block Boards.

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Mr. Vagh informed that the quality of plywood being manufactured in SIPMA is world famous. He also informed that the plywood manufactured in Southern India is far better when compared to Northern India. He stressed that we should get respect of consumers back by adopting better manufacturing methods by becoming members of IPIRTI so that technical guidance could be obtained for better work. Dr. C. N. Pandey in his Key-Note address thanked SIPMA Executive Committee members for their keen interest and initiative for bringing together so many representatives of the plywood industries on a platform to discuss and deliberate on the issues related to plywood and panel products in the Southern Region. Dr. Pandey stressed on the scarcity of raw materials and he informed that most of the private planters/farmers have established only small scale and scattered plantations, the reason being, the existing land ceiling laws forbid holding of large areas (maximum 21.5 hectares) by the private sector. It is therefore difficult for industries to raise commercially viable plantations in large scale. He stressed upon another major impediment in raising the plantation for the wood based industry is local restriction on felling of trees, transport, and sale of harvested wood in the open Timber Mundys. Strict regulation on tree felling on private land discouraged private sector involvement in plantation development. In addition land revenue rules and regulations of the State Governments have been directly restricting tree planting, as land use diversion are not permitted under the Rules. Further, in his Key-note Address, Dr. Pandey gave a brief about activities of IPIRTI viz., Research, Training, Testing & Standardization, Extension Plywood Industry Scenario, Raw Material Scenario and suggested measures. In the interactive session Dr. S.K. Nath, Joint Director, IPIRTI made a brief power point presentation on various activities of IPIRTI in the field of Research, Training, Testing, Evaluation & Standardization, Extension & Transfer of Technology related to panel products from wood and other lignocellulose materials including agro & forest residues. Mr. K. C. Mathews, Co-ordinator of the Meet explained through power point presentation about the Training facilities & Courses offered at IPIRTI. Mr. Raghuram, Regional Manager, NRDC , New Delhi briefed about the Strategy for Technology Transfer. He stressed more on economy and practicability of issues as far as Strategy for technology transfer is concerned. Mr. Raghuram advised to use to the maximum extent the natural origin alternative material which is equally good and environment friendly and economically viable. He advised to study its biodegradability, renewability. He requested all the industrialists to promote the products developed in this Institute. He said that one of the rehabilitation area in Gujarat after post earthquake, the houses in that colony was built by using rice husk board

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overlaid with bamboo mat board for which technology was developed by IPIRTI. Still the houses are strong enough and even Dr. Abdul Kalam, Ex-President of India appreciated the technology. The meet ended with a Vote of Thanks by Shri Dr. S.K. Nath, Joint Director to the Chair and all other participants. 5.2 Transfer of Technology

During the year 8 Nos. of Memorandum of understanding (MoU) were signed for transfer of technology. (i) Manufacture of Bamboo Based Products

Dr. C. N. Pandey, Director, IPIRTI and Shri Vikhas Khemka M/s. Nano Steel Pvt.Ltd., Bhangagarh, Guwahati, Assam signed MoU on 23.6.2008 for Transfer of Technology for Manufacture of Bamboo Based Products. The company desired to manufacture speciality products such as densified laminated boards/compreg using Bamboo Mats as per RDSO specification.

Signing of MoU with M/s. Nano Steel Pvt. Ltd., Guwahati

(ii) Formulation of draft standard for veneer laminated lumber

Dr. C. N. Pandey, Director, IPIRTI and Shri S. S. G. Bhaskar Rajan, Cheif Executive Officer, M/s Sahan Flush doors, Tanjavur, signed and exchanged MoU on 23.6.2008 for Formulation of draft standard for veneer laminated lumber to use in door and window frames and inclusion of veneer laminated lumber in panel door specification for use in rails and stiles.

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Signing of MoU with M/s. Sahan Flush doors, Tanjavur

(iii) Development of Plywood for Packaging Purpose as per International Standards

M/s. NEFAB India Pvt. Ltd., Gurgaon, Haryana has sponsored a project on Development of Plywood for Packaging Purpose Conforming to Gost Standards in June, 2008. M/s. NEFAB is an international organization based in Sweden and engaged in supplying packaging boxes to multinationals for more than 36 countries. The company has 3 units producing packaging boxes in India and was dependent on imported plywood from China for their work. They have sponsored a project at IPIRTI for development of packaging plywood as per International Standards for the purpose of manufacturing it in India.

Signing of MoU with M/s. NEFAB India Pvt. Ltd., Gurgaon.

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(iv) Production of Densified Laminated Board

A technology on “Production of Densified Laminated Board” of 50mm thickness using Veneers from Gurjan for making various utility items was transferred to M/s. Indeutsch International, Noida, U.P. in June, 2008.

(v) Design and technical knowledge on Bamboo and Bamboo composites

A Memorandum of understanding (MoU) was signed and exchanged by Dr. C. N. Pandey, Director IPIRTI and Dr. Darlie O. Koshy, Director National Institute of Design (NID), Bangalore on 11th July 2008, to bring together 2 domains of expertise design knowledge from NID and technical and scientific knowledge from IPIRTI as applied to Bamboo and Bamboo composites, bamboo mat boards and derivative materials with engineering applications.

(vi) Collaborative research in the area of utilization of banana pseudo stem fibre for the manufacture of particle board

A Memorandum of Understanding (MoU) was signed and exchanged on 7th October, 2008 between Dr. C. N. Pandey, Director, IPIRTI, Bangalore and Dr. M. M. Mustafa, Director, National Research Centre for Banana (NRCB), Trichy, Tamil Nadu in presence of Dr. C. K. Narayana, Principal Scientist, NRCB and Mr. K.Thanigai, Scientist, IPIRTI for the collaborative research by NRCB in the area of utilization of banana pseudo stem fibre and other related products into value added products like particle board utilizing expertise available with IPIRTI.

Signing of MoU with M/s. National Institute of Design (NID), Bangalore

Signing of MoU with M/s. National Research Centre for Banana (NRCB), Trichy

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(vii) Manufacture of Bamboo Mat Board

A Memorandum of understanding (MoU) was signed and exchanged by Dr. C. N. Pandey, Director IPIRTI and Shri Dinesh Bhawarlal Jain and Mrs. Lata Jain, of M/s. Divine Bamboo Mat Manufacturing Pvt. Ltd, Maharashtra for manufacture of Bamboo Mat Board (BMB) on 18th February, 2009. In presence of Dr. S.K.Nath, Joint Director and Ms. D. Sujatha, Scientist of IPIRTI, Bangalore.

Signing of MoU with M/s. Divine Bamboo Mat Manufacturing Pvt. Ltd, Maharashtra

(viii) Manufacture of Wheat Straw Pulverized Board

A Memorandum of Understanding (MoU) was signed and exchanged by Dr. C. N. Pandey, Director IPIRTI and Mrs. Saral Jain, Director of M/s. Vardhman Industries, Uttarakhand to develop a technology for the Manufacture of Wheat Straw Pulverized Board on 3rd February, 2009 in presence of Shri Pradeep Jain and Shri

Rajeev Jain of M/s. Vardhman Industries, Dr. S.K.Nath, Joint Director and Ms. D. Sujatha, Scientist of IPIRTI, Bangalore.

Signing of MoU with M/s. Vardhman Industries, Uttarakhand

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5.2.1 Fellowship studies at Colorado State University, USA

Under BOYSCAST Fellowship by Department of Science and Technology (DST, Govt. of India), Mr. Jagadish Vengala, Scientist, IPIRTI carried out the research work on Shake Table Studies under the guidance of Prof. John Van de Lindt of the Colorado State University, USA.

The series of shake table tests of an half-scale two-story residential building was related to seismic protection systems. The test structure is supported on a base isolation system consisting of four sliding

bearings. The bearings are called Friction Pendulum Slider (FPS) bearings that isolate the building from the earthquake ground motion by allowing the building to “slide” laterally and vertically on a concave surface thereby increasing the vibration period of the building and reducing the base shear. The study demonstrates that FPS base isolation is a viable option for light-frame wood buildings.

5.3 IPIRTI Centre at Mohali

IPIRTI Centre is a specialized laboratory recognized by the Bureau of Indian Standards (BIS) under the Laboratory Recognition Scheme. It is fully equipped with the latest test equipment and is manned by trained personnel to facilitate testing of wood and wood based panel products such as plywood, block board, flush door, particle board, MDF, veneers, resin, chemicals etc., as per relevant Indian and other National Standards besides providing solutions to the floor level problems of the

Shake table tests

IPIRTI Centre at Mohali

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industries in the region and upgrade skills of technical man- power through short-term courses on manufacture and testing of wood based panel products.

IPIRTI-Centre at Mohali was accorded recognition by BIS for testing of panel products as per IS 303, 710, 4990, 1659, 2202, 1328.

5.4 Industrial Visit 03.04.2008 to 04.04.2008 : Dr. S. K. Nath, Joint Director visited M/s. Uniply Industries Ltd., Chennai to attend floor level problem in the factory.

13.06.2008: Shri Anand Nandanwar, Scientist visited, M/s Archidply Ltd., Mysore for demonstration and providing training to quality control staff on mechanized model of ‘E’ tester designed and developed at IPIRTI and installed at their factory. 24.06.2008 to 25.06.2008: Shri K. Thanigai Scientist visited M/s. Ferroke Boards, Aluva Division, Kerala to assist to manufacture the fire retardant MDF door.

20.07.2008 to 26.7.08: Dr. S. K. Nath, Joint Director visited M/s. Venus Plywood Industries for demonstration on prepressing of plywood. 24.07.2008: Ms. D. Sujatha, Scientist visited M/s. Priyanka Plywood Pvt. Ltd., Kolkata for demonstrating the manufacturing process of marine grade plywood. 19.01.2009 to 23.01.2009: Ms. D. Sujatha, Scientist visited M/s. Shiv Hari Plywood, M/s. Minimax, M/s. Mohit, M/s. Gupta Sawmills for identification of industries under a project entitled “Development of plywood for packaging purpose conforming to Ghost Standards” sponsored by M/s. Nefab India Pvt Ltd. 5.5 Papers presented in National /International Conference/

Seminar/Workshop/Symposium: 11.03.2008 to 14.03.2008: Ms. D. Sujatha, Scientist presented a paper on “Innovative Products from Bamboo–A material of Future” at the National Conference on bamboo held at Tropical Forest Research Institute, Jabalpur. 15.04.2008 Dr. C. N. Pandey, Director attended the Inaugural function of International Conference on “Improvement of Bamboo Productivity and Marketing for Sustainable Livelihood” and presented a paper on “Post Harvest Management and Storage of Bamboo Culms” as a Lead speaker, organized by the Horticulture Commissioner, Department of Agriculture, Govt. of India, New Delhi. 21.4.2008: Dr. C. N. Pandey, Director attended the Inaugural function of Asia-Pacific Forestry Week and presented two papers on 1) “Role of Bamboo based

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Products in CDM” sponsored by INBAR and 2) “Forest Products Research - Outlook 2020” sponsored by ICFRE and APAFRI and participated in the events of the Asia-Pacific Forestry Week conducted at the National Convention Center (NCC), Hanoi, Vietnam.

12.05.2008 to 16.05.2008: Dr. C. N. Pandey, Director attended the ITTO sponsored Workshop on “Forestry Products Statistics in India” and presented a paper on “Plywood and Panel Products – Vision 2020” at New Delhi.

03.10.2008: Ms. D. Sujatha, Scientist delivered a lecture on “Preservative treatment of bamboo and bamboo products to enhance service life” in the training programme on “Bamboo Technology & Trade Development” at SFRI, Jabalpur. 05.11.2008: Shri Anand Nandanwar, Scientist attended one-day Indo-Italian seminar on "Standardization of Wood Testing Processes" held at IWST, Bangalore.

05.11.2008: Shri Anand Nandanwar, Scientist prepared a paper on “Standards on panel products” which was presented by Director at Indo-Italian seminar on “Standardization of Wood Testing Processes" held at IWST, Bangalore.

5.6 Papers Accepted/Published in National/International

journal:

a. A Paper on “Non-destructive evaluation of modulus of rigidity 'G' of panel products using modulosonic equipment” by scientists viz., Shri Anand Nandanwar, Shri K. Shyamasundar and M. Venugopal Naidu was accepted for presentation in 42nd International wood composite symposium sponsored by WMEL, Washington State University at Seattle WA, USA., held from March 31-April 2, 2008.

b. A Paper on “Design and development of mechanized ‘E-tester” for quality control and grading of panel products' by scientists viz., Shri Anand Nandanwar, Shri K. Shyamasundar and Shri M. Venugopal Naidu was accepted for presentation in 42nd International wood composite symposium sponsored by WMEL, Washington State University at Seattle WA, USA., held from March 31-April 2, 2008.

c. A Paper on “A study on the development of stressed skin panels using

bamboo mat board and plantation timber” by scientists viz., Shri Anand Nandanwar, Shri M. Venugopal Naidu and Dr. C.N. Pandey was published in the J. Ind. Acad. Wood Sci., (N.S.), Vol.5 (1&2): 2008

d. A Paper on “A study on of properties of bamboo strip flooring tiles”, by Shri

Anand Nandanwar, Scientist was published in the J. Ind. Acad. Wood Sci., (N.S.), Vol.5 (1&2): 2008

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5.7 Scientific and technical personnel deputed for National/ International Conference/Workshop/Seminar/Symposi-um/ Training.

12.02.2008 to14.02.2008: Dr. C. N. Pandey, Director attended the Conference of Forest Secretaries, Principal Chief Conservator of Forests and Chief Wild Life Wardens at Lakshmipat Singhania Auditorium, New Delhi. 09.02.2009 to 11.02.2009: Dr. C. N. Pandey, Director participated in the 2nd Meeting of the “National Forest Certification Committee” at Ministry of Environment & Forests, New Delhi. 23.02.2009 to 27.02.2009: Ms. D. Sujatha, Scientist attended training on “Science & Law”at ASCI, Hyderabad. 02.03.2009 to 06.03.2009: Shri Jagadish Vengala, Scientist attended NABL training course on “Laboratory Quality System & Internal Audit” as per ISO/IEC 17025 held at Centre for Electronic Test Engineering, Bangalore.. 23.03.2009 to 25.03.2009: Shri Vipin Chawla & Dr. Aparna S. Kalawate, Scientists attended three days training programme on “Liquid Chromatography School” at Water India Private Limited, Bangalore. 25.03.2009: Dr. C.N. Pandey, Director participated in Hindi Salahkar Samiti meeting at Paryavaran Bhavan, MoEF, New Delhi. 27.3.2009 to 02.04.2009: Dr. C.N. Pandey, Director participated in the International Wood Composites Symposium & Technical Workshop at Seattle, Washington, USA 03.04.2009 to 04.04.2009: Dr. C.N. Pandey, Director participated in Panelexpo 2009 Seminar and Technical Workshop at New Delhi 22.05.2008 to 24.05.2008: Dr. S.K. Nath, Joint Director attended a workshop “National Conference on All India Coordinated Project on Bamboo” in Guwahati, Assam. 23.11.2008 to 25.11.2008: Dr. C.N. Pandey, Director participated in the International Workshop on Emerging Housing Technologies at NCUI, New Delhi 23.12.2008: Dr. C.N. Pandey, Director attended Inauguration of Seminar on Wood Based Handicrafts of India at Mysore

5.8 Meetings Attended/Visits

06.04.2008: Dr. C. N. Pandey, Director attended the First National Level Steering Committee meeting for FAO Project on “Strengthening Monitoring, Assessment and Reporting of Sustainable Forest Management (MAR

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Sustainable Forest Management) in Asia Pacific Region” at Ministry of Environment and Forests, New Delhi. 23.05.2008 to 31.05.2008: Shri. Amitava Sil, Scientist & Officer in-charge Field Station, Kolkata, visited Ranadhikpur Range Forest under Baria Forest Division, Gujarat for erecting eco-friendly structure for Eco-Tourism Camp sites (Twin Bamboo house). 14.07.2008 to 16.07.2008: Dr. C. N. Pandey, Director visited National Mission on Bamboo Application for discussions on the project proposals submitted. 07.08.2008: Dr.C.N.Pandey, Director attended meeting at Federation of Indian Plywood Panel Industries, New Delhi regarding Panel Expo 2009. 08.08.2008: Dr. C. N. Pandey, Director visited Bureau of Indian Standards, New Delhi to have discussions with Additional DG regarding BIS recognition to the IPIRTI Centre, Mohali and other matters. 30.08.2008: Dr. C. N. Pandey, Director attended Review meeting of CFC funded project entitled “Utilisation of cotton plant by produce for Value added products” at Central Institute for Research on Cotton Technology, Mumbai. 10.09.2008 to 11.09.2008: Dr. C. N. Pandey, Director, Dr. S. K. Nath, Joint Director and Ms. D. Sujatha Scientist visited Delhi to present project proposal on “Life Cycle Assessment of Wood & Bamboo Composite products before evaluation committee of MoEF (CT Div) 12.10.2008 to 15.10.2008: Dr. C. N. Pandey, Director attended the Inaugural function of Wood Technologists’ Association at Yamunanagar, visited IPIRTI Centre , Mohali and MoEF, New Delhi and attended INBAR Council meeting at New Delhi. 02.12.2008: Dr. C. N. Pandey, Director visited Institute of Forest Genetics & Tree Breeding to deliver a lecture on “Wood Alternative – Recent Advances” in the Refresher Course for IFS Officers. 06.12.2008 to 07.12.2008: Dr. C. N. Pandey, Director attended 3rd Expert Committee meeting of the Attend 3rd Expert Committee meeting of the Chhattisgarh State Agro-forestry at Raipur, Chhattisgarh. 07.12.2008 to 12.12.2008: Shri Kiran M. C. Scientist visited IPIRTI field station Mohali, Punjab to prepare for BIS Audit under BIS recognition scheme and to impart training on testing of panel products 09.12.2008: Shri Anand Nandanwar attended DPC meeting at Foreman Training Institute, Bangalore as an external DPC member 10.12.2008 to 11.12.2008: Dr. C. N. Pandey, Director participated in the 1st Meeting of the ‘National Forest Certification Committee’ in the Conference Room No.403, Ministry of Environment & Forests, New Delhi

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18.12.2008 to 19.12.2008: Dr. C. N. Pandey, Director visited Kannur University to deliver lecture to the students of M.Sc. (Wood Science & Technology) 19.12.2008 to 25.12.2008: Shri Anand Nandanwar, Scientist visited IPIRTI Field Station, Mohali, Punjab to prepare the laboratory for BIS Audit under BIS recognition scheme and to impart training on testing of panel products. 05.01.2009 to 06.01.2009: Dr. C. N. Pandey, Director visited IPIRTI Centre at MOHALI to discuss about the functioning of IPIRTI Centre. 13.01.2009 to 15.01.2009: Dr. C. N. Pandey, Director attended the programme on “Climate & Environment” under “Vibrant Gujarat Global Investors” Summit- 2009 at Ahmedabad and made a paper presentation on “Status of Plywood and Panel Industry in India – Future Opportunities”. 28.01.2009: Dr. C. N. Pandey, Director attended the 1st Meeting of the committee to recommend measures and mechanism for bringing uniformity amongst the autonomous organizations of the Ministry of Environment & Forests, New Delhi. 05.02.2009: Dr. S. K. Nath, Joint Director, Ms. D. Sujatha, Scientist and Mr. Vipin K. Chawla, Scientist visited M/s. Archidply Industries, Mysore to carry out factory trials in the manufacture of plywood using Phenol lignin formaldehyde resin adhesives under the project entitled “Development of Adhesives from Bio-materials” sponsored by MoEF, Govt. of India, New Delhi. 03.03.2009: Dr. C. N. Pandey, Director, visited FIPPI, New Delhi to finalize the papers for presentation in the Panel Expo 2009 seminar. 11.03.2009 to 12.03.2009: Shri Uday D. N, Scientist visited RFRI Jorhat, Assam to assess the Space and Facilities available for establishment of Bamboo composite Centre and to finalize machinery/equipments required under the project. 13.03.2009 to 14.03.2009: Dr. C. N. Pandey, Director, visited IPIRTI, Field Station, Kolkata to review the R&D work carried out by the scientists. 20.03.2009: Dr. C.N. Pandey, Director, attended 2nd Project Monitoring Committee (PMC) meeting on the project entitled “Process for Manufacturing Bamboo timber composites” in Hyderabad. Shri Narasimha Murthy, Scientist visited project site of URC constructions (p) Ltd, at IISC Campus for testing of 74 wood samples for identification of timber species during the year 2008-2009.

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5.9 Visit of Dignitaries

01.05.2008: Mr. J.P. Dange, I.A.S., Additional Chief Secretary (Forests), Government of Maharashtra along with Mr. Nitin H. Kakodkar, I.F.S., Joint Secretary (Forests), Revenue and Forest Dept., Government of Maharashtra visited IPIRTI to see the facilities and expertise available in IPIRTI, Bangalore, for development of Bamboo based products.

Shri J.P. Dange, IAS & Shri Nitin H. Kakodkar I.F.S visited Institute and had discussions on

bamboo related activities with Director and faculty members.

18.09.2008: Secretary to the Ministry of Forests West Bengal visited the Institute to get acquainted with the technologies developed for the production of Bamboo based industrial products.

Shri Chowna Mein, Hon’ble Minister (RD & RWP), Govt. of Arunachal Pradesh visited IPIRTI

on Sept 19th Sept 2008 and viewing bamboo mat moulded door skin developed at IPIRTI

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19.09.2008: Mr. Chowna Mein, Hon’ble Minister (RD & RWP), Govt. of Arunachal Pradesh visited to IPIRTI to see the facilities available and get informed on the technologies developed for manufacture of Bamboo based industrial products.

Director IPIRTI briefing the products developed at IPIRTI to Secretary to the Ministry of

Forests, West Bengal on 18th Sept 2008

10.11.2008 Delegates from Kenya Industrial Research and Development Institute (KIRDI) and UNIDO visited IPIRTI , Bangalore for finding out the feasibility of establishing industries in Kenya for the production of Bamboo based products.

Delegates from Kenya Industrial Research and Development Institute (KIRDI) and UNIDO visited IPIRTI on Nov 10th 2008

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26.11.2008 Delegates from NEFAB, Sweden visited IPIRTI , Bangalore, who had sponsored a project for development of Packaging Plywood as per International Standards. They have been appraised of the work carried out in the pilot plant for development of Packaging Plywood as per International Standards.

Delegates from NEFAB visited IPIRTI on Nov, 26th 2008 to familiarize with the project work on development of Packaging plywood as per GOST standards

27.02.2009: Shri A.K. Johari, DIG (RT), MoEF, New Delhi Participated in 3rd R&D Growth Fund meeting at IPIRTI, Bangalore.

27.02.2009: Shri S. Talukdar, CEO & P.D, Tripura JICA project, Tripura Forest Department, visited IPIRTI to know about product development and technology promotion for implementation of Tripura JICA project, and to explore the possibilities of

collaboration between Tripura JICA project and IPIRTI and also to discuss on proper housing models for regrouped villages in Tripura.

25.03.2009: A group of delegates from Sudan visited IPIRTI, Bangalore to find out the work done in the field of development of Bamboo products and to enter into an MoU with IPIRTI for Transfer of Technology for the manufacture of Bamboo Composites in Sudan.

Delegates from Sudan viewing the bamboo products developed at IPIRTI

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6- STATUTORY MEETINGS

6.1 Board of Governors meeting

A view of BoG Meeting held at IPIRTI, Bangalore

112th Meeting of Board of Governors was held on 22nd September 2008 at Paryavaran Bhavan, New Delhi. Shri Vijai Sharma, IAS, Secretary to GoI, MoEF and Chairman of the IPIRTI Board expressed satisfaction about the work that the Institute has been carrying out in the field of substitution of wood and emphasized the need for sharing the knowledge with the industries. He further emphasized that in the changing scenario, today focus has to be shifted to research which could bring quick changes and improve the economy of rural people leading to employment generation and poverty alleviation. Dr. S.C. Joshi, Director, IWST representing D.G., ICFRE stressed upon the need for establishing a strong linkage between IPIRTI and industries for the effective transfer of technology.

The Chairman decided that IPIRTI could convene a meeting in association with FIPPI and other related plywood associations to have a detailed deliberation on the subject and prepare a road map/vision document for the development of Particle Board and Medium Density Fibre Boards (MDF) in the country and identify new and promising technologies along with suggestions on prioritizing for the future R & D work to be undertaken by IPIRTI. In order to strengthen the manpower requirements needed by the Industry, the Board approved the proposal of Introduction of Certificate Course of 3 months duration in Mechanical Wood Industries Technology, at IPIRTI, Bangalore where complete pilot plant facilities and boarding & lodging are available. During the meeting, the Chairman commented that IPIRTI should give a serious thought in the development of particle board and MDF technology in the country. Joint Director Dr. S.K. Nath informed that Institute has already established R & D facility for particle board and training which was sponsored by MoEF. The training on particle board has now been inducted under PGD course.

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6.2 Annual General Meeting

Annual General Meeting of IPIRTI Society( 45th ) was held on 31-10-2008 at IPIRTI, Bangalore, under the chairmanship of Thiru S. Reghupathy, Hon’ble Minister of State for Forests & Wildlife and President of IPIRTI Society. The meeting was attended by senior officers from Govt. Departments and a large number of representatives from plywood and panel industries. Shri C.N. Reddy, President, South Indian Plywood Manufacturers’ Association (SIPMA) drew the attention of AGM members towards deteriorating wood supply situation in the country and urgent need for identification of fast growing species for plywood & panel products. He also desired a change in the policy for integrated development of farm forestry and wood based industries including liberalization/simplification of restrictive regime of tree felling permits and timber transit rules for farm-grown timbers.

A scene of Annual General Meeting held at IPIRTI, Bangalore

Shri Mohanty, DGF and Spl. Secretary to GOI, Ministry of Environment & Forests enlightened the members that with the changing environmental scenario, forests are to be treated as environmental and social assets rather than commercial and revenue resources. Wood based industries have to mostly depend on the supply of raw material from the non-forest land. He desired that all the sectors jointly should interact with the Ministry so that the Ministry could provide complete support to overcome the problems. He also assured that there can be further relaxation of transit rules, if needed. Prof. R.S.Deshpande, Director of Institute for Social and Economic Change (ISEC) expressed happiness to see the achievements made by IPIRTI in the field of development of wood based technology and development of wood substitute. However, commenting on the transfer of technology developed by IPIRTI, he suggested that IPIRTI should have international visibility and work in close collaboration with ISEC to take care of socio-economic aspects of marketing of the products/technology. Shri S. Sankarakrishnan, M/s. Kutty Flush Doors & Furnitures Co. Pvt. Ltd. expressed the need for training IPIRTI scientists abroad to achieve excellence

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in their respective fields of specialization. He also felt happy to note that IPIRTI is shortly going to be recognized as one of the NABL accredited testing laboratories. Mr. S.C. Jolly, President of Wood Technologist Association highlighted the growth of plywood industry in Northern India based on plantation timbers like Poplar and Eucalyptus. He appealed to the members that all sorts of mandatory requirement on transit of farm-grown timber should be removed in Northern India by the Forest Department to enhance the healthy growth of plywood industries in the region.

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ANNEXURE I

ORGANIZATION

The need for a Research and Development infrastructure for wood and wood based panel industries in the country was recognized in early sixties. This was all the more necessary for a developing country, like India, with abundant natural forest resources, to pursue the chosen path for management of natural resources consistent with the overall strategy for national development. The Indian Plywood Manufacturers’ Research Association (IPMRA) was formed in 1962 as a cooperative research laboratory under the umbrella of Council of Scientific and Industrial Research (CSIR) for undertaking applied research on PLYWOOD, an important wood based panel material.

The Institute was re-designated as Indian Plywood Industries Research Institute in 1970 and its administrative control was transferred to the Ministry of Industry in 1978.

Realizing the need for trained manpower for wood based panel industries, training facilities in Mechanical Wood Industries Technology were established during 1988 with the assistance of Food and Agriculture Organization (FA0) / United Nations Development Programme (UNDP) /Government of India (GOI).

As recognition to the greater role of the Institute in conservation of natural resource, the administrative control was transferred to the MoEF in 1990.

As a reflection to its premier position in training for Mechanical Wood Industries Technology as a centre of excellence, the name of the Institute was changed to Indian Plywood Industries Research and Training Institute in 1992.

Status The Institute is a Society registered under the Karnataka Societies Registration Act, 1962; Union Minister for Environment & Forests is the ex-officio President of the Society. Statutory members include Secretaries to Government of India in Ministries of Environment & Forests, Agriculture, Science & Technology, Planning, Director General of Forests, Chief Secretary, Government of Karnataka, Director General, ICFRE and nominations of scientific organizations like CSIR and regulatory bodies like BIS. Membership is also open to industries. It is recognized (since 1989) as a Scientific & Industrial Research Organization by the Government of India under the Department of Scientific and Industrial Research Scheme, 1989. It is also recognized (since 1999) as a nodal centre by Forest Research Institute and University, Dehra Dun for pursuing Research programme for award of Ph.D. degree.

The Institute has its headquarters at Bangalore spread over an area of about 7 hectares where the most modern R & D, testing & training facilities are housed. It has an outreach field station (FS) located at Kolkata. During the

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year, IPIRTI Centre at Mohali in Punjab was established to cater the needs of the industry in the North West region. Thrust Area IPIRTI’s thrust area is Conservation of Natural Forests through efficient utilization of existing wood resources and development and adoption of technologies for manufacturing wood alternates and panel products from plantation timber and bamboo including renewable fibres to meet the vital needs of our developing society.

Mandate The mandate of the Institute includes Research on all aspects of production of sawn timber, manufacturing plywood and other allied engineered and reconstituted wood and lignocellulosic products, including improvement of materials, manufacturing processes, machines and appliances and conditions of work standard of factories.

Training in connection with forest product utilization for plywood industry and trade and allied industries. Imparting technical education and/or training at undergraduate, postgraduate, and/or any other level in technology of agro and forests products, adhesives and laminates, and/or synthetic finishing and manufacturing machinery.

Inspection, certification and testing of all forest products viz. plywood, wood, timber, hardboard, particleboard, chipboard, furniture, glue-lam, compreg, doors, panel doors, block board, flush doors, veneered panels, veneers, laminated panels, composite boards, and the products of allied trade and industry. Extension includes transfer of technology for commercialization, information dissemination through research/technical reports, quarterly newsletter, participation in exhibition, seminars, conferences, workshop, scientists visit to the industry to assist in process and product development. Vision IPIRTI’s vision is to become an apex institution of international repute by equipping itself with concurrent state-of-the art technology and develop in-house frontline expertise to be able to carryout necessary R & D towards advising and/or providing competitive consultancy to the academia as well as wood & other lignocellulosic based panel industry sector regarding the conservation of natural forests through development and adoption of efficient technologies in the field of wood and panel products from renewable fibres including plantation timbers and bamboo while meeting the vital needs of the developing society.

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Administration The general superintendence, direction and control of the affairs of the Institute are vested with the Board of Governors (BoG). The Research Advisory Committee (RAC) constituted by the Board of Governors finalizes research and training agenda. Composition of BoG and RAC are given in Appendix I and II respectively. The Institute is headed by the Director. Research work in the Institute is carried out by a team of both experienced and young scientists with the assistance of technical staff, Research Scholars and others. The Institute has many divisions, viz., Timber Identification and Preservation, Adhesive Technology, Process Development Engineering, Saw Milling and Saw Doctoring (PDES), Product Application (PA), Training and Information Technology. In order to give more focused attention on the utilization of bamboo resource as well as testing and standardization and extension activities, Centre for Bamboo Development (CBD), Centre for Testing and Evaluation of Wood Composites (CENTEC) and Extension Division were created.

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ANNEXURE II

ORGANIZATIONAL STRUCTURE

INDIAN PLYWOOD INDUSTRIES RESEARCH AND TRAINING INSTITUTE

(AN AUTONOMOUS BODY OF THE MINISTRY OF ENVIRONMENT AND FORESTS)

FIELD STATION, KOLKATA

DIRECTOR

HQrs. AND MAIN LABORATORY, BANGALORE

IPIRTI CENTRE, MOHALI

Extension

Testing

Extension

Testing

Adhesive Technolog

Process Development, Engineering, Sawmilling

and Sawdoctoring

Product Application

Information Technology

Timber identification and preservation

UNION MINISTER FOR ENVIRONMENT AND FORESTS, PRESIDENT, IPIRTI

SECRETARY, MoEF, GoI, CHAIRMAN, BOARD OF GOVERNORS

CBD

CENTEC

Extension

Training

Administration

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ANNEXURE III INFRASTRUCTURE FACILITIES

The Institute has multifarious infrastructure facilities for carrying out investigations and conducting experiments at laboratory levels and trials at pilot scale levels simulating conditions existing in factories in the field of wood, plywood and other panel products from lignocellulosic materials. These facilities help in effective implementation and easy adaptation of technologies developed at the Institute by the Industries. Plywood Plant

The plywood plant comprises of machinery for manufacture of plywood and other wood based panel products of commercial size, established under FAO/UNDP/Govt. of India project. The important machines in the plant are Peeling lathe, Veneer Slicer, Clipper, Dryer, Guillotine jointer, Splicer, Core Composer, Glue Spreader, Glue applicator, Pre-press, Hot presses, Trimming machine, Sander, etc.

Plywood Plant

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Sawmill

The sawmill is well equipped with machines for sawing timbers of any size, including plantation timbers of small girth. Kiln seasoning plant for sawn wood is also installed for training for mechanical wood industries technology. The main machines in the mill are Band Headrigs, Band re-saws, Narrow band saw machines, Edgers, Multiple rip saw machine, Cross-cut machines, Thickness planer, Four side planer, Vertical spindle moulder, etc.

Finger-Jointing and Edge Lamination In this set up, facilities are available for finger-jointing of timbers especially wood sections from short length and small girth plantation timbers and for producing timber of wider size by edge lamination techniques and for making beams by glulam techniques. The vital machines in the section are Finger - shaping machine, Finger - gluing machine, Finger - pressing machine, Pneumatic clamp carrier, etc.

Saw Mill

Pneumatic clamp carrier

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Sawdoctoring shop

Sawdoctoring The servicing and maintenance work for tools used in wood working machines such as knives, saws, cutters are carried out in saw-doctoring shop which was set up under FAO/UNDP/ Govt of India funded project for training purpose and it is one of the largest in South East Asia. The important equipments installed in saw-doctoring are Levelling and tensioning machines, Band saw and Circular saw sharpening machines, Stellite tipping machines, Tungsten carbide Tipping and Grinding machine, Cutter grinding machines, MIG welding machine, Brazing equipment, Grinders for Peeling knife and Planer knife etc. This facility is also open to Industries for servicing of wood cutting tools. Centre for Bamboo Development (CBD) The centre has machinery for primary processing of bamboo and machines for developing bamboo laminates and bamboo mat based panel products. The main machines concerned with these activities are Bamboo cross-cutting machine, Bamboo splitting machine with knife and circular saws, Two side planer, Four side planer, Slivering machines, Bamboo mat corrugated press, Bamboo laminate press, etc.

Bamboo splitting machine

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Bamboo flattened board is another product that can be developed commercially from Bamboo. Bamboo Cross Cutting machine, External Knot Removal machine, Splitting machine, Flattening cum Internal Knot Removal machine, Edge Cutting machine etc are required for the manufacture of Flattened boards.

Maintenance Workshop and Carpentry Shop The institute has a maintenance workshop for taking care of repair and maintenance works of machines installed in various plants and mills and also for fabrication of small equipments, instruments, jigs, fixtures, accessories etc.

There is a carpentry shop which caters to the development of furniture, joinery and other housing components as needed under different R&D projects. The test specimens as per BIS standards required for testing various types of panel products are also prepared in the carpentry shop.

Maintenance Workshop Carpentry shop

Wood Preservation Lab The lab has facilities to take up investigations on preservatives for protection of wood and other panel products from Fungi, Borers, Termites, etc. It has also facilities for wood identification. The important equipments available are

Internal Knot Removing cum Flattening Machine

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Incubation chamber, Humidity chamber, Ultraphot microscope, Binocular microscope, Microtome, etc.

In addition, for large scale application of preservatives, vacuum/pressure impregnation plant and Boucherie process plant are also available for research and training.

Pressure Impregnation Plant

Adhesive Technology Lab The lab has facilities to undertake development of adhesive system based on synthetic resin, evaluation of resin characteristics, testing of rein as per relevant BIS standards, analysis of raw materials used in resin preparation and preservative chemicals etc.

The main equipment available in the lab are Resin reactors,

Brookfield viscometer, pH meter, High Pressure Liquid Chromatography (HPLC), Computer Operated Smoke Density Apparatus, Humidity chamber, Differential Scanning Calorimeter(DSC), Atomic Absorption Spectrometer (AAS), etc.

Resin Kettle

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Formaldehyde Emission Test Chamber. Formaldehyde Emission Test Chamber has been established and the emission testing of particle board and plywood of 1m2 surface area as per EN 717 and ISO/DIS 12460-1 can be carried out as per the international requirements.

Mechanical Testing Lab (CENTEC) Facilities are available in the lab for testing wood, plywood and other panel products from lignocellulosic materials as per relevant BIS specification. The major equipments are UTM [25T, 10T, 5T, 2T], Door testing equipment, Humidity chamber for door testing, E-Tester [mechanized], Ovens, Hot water bath, Vacuum pressure test apparatus, NDT equipments such as Modulus sonic and ultrasonic equipments, Abrasion tester, Acoustic Pulse Tester, Shear/Scratch Tester, Fire resistance test apparatus, Thermal conductivity apparatus, etc.

Mechanical Testing Lab

Formaldehyde Emission Test Chamber

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Particle Board Plant Particle board is an alternative panel to plywood. Manufacture of particle board can be done with any type of wood and other lignocellulose material and conversion ratio is higher than plywood. Particle board industry in India do not have a strong foundation parallel to plywood due to lack of technical knowhow, indigenous machinery and partly due to customers reluctance to accept the product. Pilot Plant for Particle board serves many purposes: (1) The plant of 1 ton per day capacity is set up with entirely indigenous machinery which will encourage the industry to set up bigger plant with indigenous machinery. (2) Exploration of the suitability of various timber species, soft and hard for particle board manufacture. (3) Development of suitable adhesive with low formaldehyde content and standardize process parameters. (4) HRD through training for supporting the industry. (5) R & D for product development.

A view of Particle Board Plant

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Paper Impregnation Plant Paper impregnation plant with all accessories are available for making Film face for panel products. The working width of the plant is 1,500 mm with overall width of 10 ft and overall length of 60 ft. The plant is operated for the development of paper impregnated with different types of resins.

A view of Paper Impregnation Plant

Facilities added during the year 2008-2009 1. Shear/Scratch tester

Scratch tester is specialized equipment used to measure the relative resistance or susceptibility of a material surface to shearing, gouging, scratching, scraping, engraving and other physical damage not classified as ordinary wear.

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Scratch tester

2. Computer imaging digital microscope with image analysis software

system Facilities have been established at IPIRTI for Identification of wood samples

by studying wood anatomical feature using computer imaging digital microscope with image analysis software system.

Olympus Bx41 microscope with software analysis system

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3. Digital Multi gloss meter

The facilities have been established at IPIRTI for testing glossiness of surfaces suitable for laminates, overlays and films used by panel and other industries and is ideally suited for measuring flat, non-textured surfaces.

Gloss measurement is essential where an aesthetic appearance of the coating/finish is required and it is

measured at an angle of 20o, 60o or 85o.

4. Temperature and Humidity Control Chamber (climatic chamber) The facilities have been established at IPIRTI for measuring the dimensional changes caused by temperature and humidity for different kinds of wooden door shutters. At a time 6 doors can be accommodated in the chamber and can simulate the conditions inside the chamber mentioned as per IS 4020 (part 12). Temperature & Humidity Controlled Chamber works at temperature range of 10º C to 85º C and humidity 20 to 95 % RH, can be operated through a direct LAN

connecting through Ethernet port,

5. Short cycle laminating press

A Short cycle laminating hot press of 1200 Tons capacity and 2.6 mx1.4 m platen size with conveyor system was installed in the Pilot Plant for laminating panel products.

Temperature and Humidity Control Chamber

Digital Multi gloss meter

Short cycle laminating press

59Ultra filtration equipment

6. Wide belt sander

A three head Wide belt sander specially designed to calibrate Particle board for obtaining smooth surfaces and thickness uniformity of panel size 1330mm x 2500 mm and panel thickness of 2.5 mm to 150mm was installed in the pilot plant.

Wide belt sander

7. Pilot plant facility for trials on Ultrafiltration of Black Liquor / Lignin

A new pilot plant facility consist of three column having three different size ceramic membrane consist of two stainless steel (SS) tank, of 40 liter capacity has been recently established at IPIRTI. The three vertical membrane connected with feed pump (3HP.) The equipment is meant to fractionate chemical in mixture into definite molecular fractions by passing through micro-sieve of ceramic column. Using this equipment various molecular mixtures, present in waste black liquor was fractionated into various molecular weight range and the same were used for manufacture of adhesive for wood based panel products.

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Library and Information It is an unique library with exhaustive collection of publications connected with wood and wood products for dissemination of information in wood science and technology. About 3000 bound volumes of Indian and Foreign journals published in the field of wood science and technology and more than 4000 books in relevant subjects are available for reference. The library has collections of both National and International Specifications and Code of Practices of Indian and Foreign Standards. The library is also furnished with Internet information services. Hostel and Canteen A modern hostel and canteen are provided in the campus for comfortable stay & study at subsidized rates for trainees of one year Post Graduate Diploma and short term courses.

Training and Teaching Aids Class rooms with modern amenities including audio and video facilities for conducting classes for the trainees of One year PGDC and short term courses are available for training purpose.

Periodical section

Hostel

Auditorium equipped with training & teaching aids

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Staff Recreation In order to facilitate the recreation for scientists and other staff of the Institute, a staff recreation club is functioning which provides indoor games, reading section with magazines and novels.

Staff recreation club

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ANNEXURE IV

IN –HOUSE PROJECTS

Sl.Nos. Project Title

1. Life cycle analysis of BMCS: To study service life of BMCS on weathering

2. Development of Mechanized log centering device for 1.2m peeling lathe for increased recovery of full width veneer sheets and higher yield from plantation timbers

3. Development of products from new generation eco-friendly materials

4. Emission of formaldehyde from particle board

5. Development of fire retardant flush door Review of Panel door

6. Efficiency of Copper- Ethanolamine Base Wood Preservative against Wood Destroying Organisms

7. Screening of some newer Insecticides against Wood Destroying Insects

8. Development of an Exterior Durable UV Radiation Protective and Weather Resistant Coating for Wood Based Panel Products and Bamboo Composites for Exterior Applications

9. Establishment of Pilot Scale Facilities for R & D and Training in MDF

10. Up-scaling of Technology for manufacture of single/3-layered Particle Board from Rice Husk

11. Polyurethane based Bio-adhesive for bonding Wood and Bamboo Based Products

12. Zero Formaldehyde Emission Adhesive for Surface Coating of Wood and Bamboo Based Products

13. Development of the Construction Concept of Fire Retardant Doors

14. Development of alternative preservative treatment procedure for marine / shuttering grade plywood

15. Investigation of acoustic properties of panel products made from wood and other lignocellulosics

16. Design and development of engineered building components with solid bamboo such as beams, columns and truss elements for various housing applications

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ANNEXURE V SPONSORED PROJECTS

Sl.No. Project Title

1. Evaluation study of TATAMIDA 30.5% (w/w1/C (SC) in glue line treatment of plywood against termite and borers [Sponsored by Rallis India Limited, Bangalore]

2. Development of Particle board from two plantation grown timbers viz., Eucalyptus and Poplar [Sponsored by M/s. Green Timber (P) Ltd, Kolkata].

3. Suitability of plantation grown timber species received from Tamil Nadu for Finger-jointing Phase VI [Sponsored by TNFD].

4. Study on fire performance of doors and formulation of standards for the same [Sponsored by M/s. Sahan Flush Doors]

5. Development of Adhesive from Bio-Materials [Sponsored by MoEF, New Delhi].

6. Study on the efficacy of fire retardant chemicals in the manufacture of fire retardant plywood [Sponsored by M/s. Green Ply Industries, Rudhrapur]

7. Development of plywood for packaging purpose conforming to Gost standards and NEFAB standard [Sponsored by NEFAB s India Ltd, Mumbai]

8. Development of compregs from bamboo mats as per RDSO standards - [Sponsored by M/s. Nano Steel Pvt. Ltd., Guwhati]

9. Development of 50mm compregs using Gurjan species [sponsored by M/s. Indeustch, Noida]

10. Development of technology for the manufacture of corrugated roofing sheets from coir non-woven felt [Sponsored by M/s. BMTPC, New Delhi]

11. Development of wheat straw pulverized Board to meet the properties as specified by the [sponsored by M/s. Vardhman Industries, Uttarkhand]

12. Setting up of demonstration unit for Bamboo mat manufacture in collaboration with M/s Sri Keteshwara Multipurpose and Credit Co-operative Society Ltd, Magadi [Sponsored by NMBA]

13. Setting up of Mechanical Testing Laboratory at Coir Board, Peenya [Sponsored by Coir Board, Bangalore]

14. Development of Bamboo Flattened Boards [Sponsored by M/s. BMTPC, New Delhi]

15. Industrial upscaling of production of Bamboo Mat Ridge Cap for roofing with Bamboo mat corrugated sheet [Sponsored by BMTPC].

16. Efficacy of new preservative termiguard super powder [Sponsored by M/s. Advance Agri Search Ltd., Valsad, Gujrat]

17. Evaluation of wood preservative “Protecto” against mould, termites and Borers for solid wood and plywood by glue line poisoning [Sponsored by M/s. Deepak Nitrite Ltd., Pune]

18. Suitability of plantation timbers for the manufacture of plywood. Phase VII [Sponsored by TNFD]

19. Establishment of Bamboo Composite Centre at RFRI, Jorhat - [Sponsored By RFRI, Jorhat]

20. Internationally Coordinated project on MDF[Sponsored by M/s. Dieffenbacher, Germany, M/s. Century Ply Board, Kolkata].

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ANNEXURE VI

SHORT-TERM COURSES CONDUCTED

Sl.No. Courses Date 1 “Plywood & Adhesive manufacture” at IPIRTI Field Station,

Kolkata

02.03.2009 to

06.03.2009 2 “Plywood and Adhesive Manufacture” at IPIRTI Field Station,

Kolkata

31.03.2008 to

4.04.2008 3 “Plywood and block board” at IPIRTI-Centre, Mohali

31.03.2009

to 03.04.2009

4 “Preservative treatment of Bamboo” sponsored by M/s. Tripura Bamboo Mission, Tripura

01.04.2008 to

03.04.2008 5 “Testing of Plywood, Flush door and Block board” at the

IPIRTI Field Station, Kolkata

07.04.2008 to

11.04.2008 6 “Preservative treatment of Bamboo” sponsored by M/s.

Tripura Bamboo Mission, Tripura 08.04.2008

to 10.04.2008

7 “Testing of Plywood, blockboard” sponsored by B.I.S, Chennai 12.05.2008 to

16.05.2008 8 “Wood Seasoning” sponsored by M/s. Naval Ship Yard, Kochi

and M/s. KSFIC, Bangalore 02.06.2008

to 04.06.2008

65

ANNEXURE VII

RESEARCH REPORTS PUBLISHED

Research

Report

No.

Title

149 Development of Test methods for joinery based on Code of Practice

150 Development of high density shuttering grade plywood using bamboo

mat alone and in combination with veneers from plantation timbers

151 Development of Compreg using bamboo mat and veneers from

plantation timbers and also in combination of bamboo mats and

veneers

152 Review of panel door specification for optimization of thickness of Rails

and Stiles

153 Evaluation of engineering properties of new generation panel materials

from wood and other natural fibers including bamboo

154 Development of Cellular Core Flush Door from Solid Bamboo Rings and

Plantation Timber

155 Development of low cost PF Resin

66

ANNEXURE VIII

LIST OF BOARD OF GOVERNORS OF IPIRTI

Shri. Vijai Sharma, IAS, Secretary to Govt. of India & Chairperson, IPIRTI, BoG Ministry of Environment and Forests, Paryavaran Bhavan, CGO Complex, Lodhi Road, New Delhi-110 003. Shri P. R. Mohanty, IFS Director General (Forests) & Spl. Secretary to Govt. of India, Vice-Chairman, IPIRTI, BoG Ministry of Environment & Forests, Paryavaran Bhavan, CGO Complex, B Block, Lodhi Road, New Delhi-110 003 Dr. Jagdish Kishwan, IFS Director General Indian Council of Forestry Research & Education New Forest P.O., Dehra Dun-248 006, Uttaranchal. Ms. Meera Saksena, Principal Secretary Government of Karnataka Forest Ecology and Environment Department, Room No.404, 4th Floor, 3rd Stage,M. S. Building, Dr. Ambedkar Road, Bangalore-560 001. Shri Raghu Menon Additional Secretary and Financial Adviser, Ministry of Environment & Forests, Paryavaran Bhavan, CGO Complex, B Block, Lodhi Road, New Delhi-110 003.

Secretary, Min. Science & Technology, Technology Bhavan, New Mehrauli Road, New Delhi-110 016 Shri A. K. Saini Director & Head (Civil Engg) Bureau of Indian Standards Manak Bhavan, 9, Bahadur Shah Zafar Marg New Delhi-110 002. Director, Institute for Social and Economic Change (ISEC), P.O. Nagarbhavi, Bangalore-560 072. President Federation of Indian Plywood and Panel Industry (FIPPI), 404, Vikrant Tower, 4, Rajendra Place, New Delhi-110 008. Shri S. K. Thade Director, Dept. of Industrial Policy and Promotion, Ministry of Commerce & Industry, Room No. 254A , Udyog Bhavan, New Delhi-110 011. Shri Dhirendra Sharma PCCF & Managing Director Chattisgarh Forest Devpt. Corpn. Chhattisgah Rajya Van Vikas Nigam, Raipur-492 001 Mr. P. H. G. Reddy, Director, Kanara Wood & Plywood, Industries Ltd., Mangalore – 575 002

67

Shri Sajjan Bhajanka, Managing Director, M/s. Century Plyboards (India) Ltd., 6, Lyons Range, Kolkata-700 001. Mr. C. L. Lohia Managing Director Merino Panel Products Ltd., New Delhi-110015 Shri S. Sankarakrishnan Managing Director Kutty Flush Doors and Furniture Co. Pvt. Ltd., Chennai – 600 107 Shri Om Prakash Agarwal, Managing Director Gujarat Woodlam Products Pvt. Ltd., Surat – 395 003 (Gujarat) Mr. C. N. Reddy, (President, SIPMA) Sri Karnataka Veneering Industries Mysore – 570 016 Dr. N. G. Hegde, The Chairman/Managing Director, Bharatiya Agro Industries Foundation, Dr. Manibhai Desai Nagar, Warje, Pune-411 029.

Prof. B. Sivaramakrishnan, Chairman, Sri Sankara Educational and Charitable Trust, Sannasipatti, Poolankulathupatti post, Trichy-620 009, Tamil Nadu. Ms. D. Sujatha Scientist, IPIRTI, Bangalore. Mr. Amitava Sil Scientist IPIRTI, Kolkata-700 061 Dr. C. N. Pandey, Member-Secretary, BoG Director, IPIRTI, Bangalore. Invitee: 1. Dr. Sushil Kumar Nath Joint Director, IPIRTI, Bangalore. 2. Shri K. Shyamasundar Coordinator, CENTEC, IPIRTI, Bangalore. 3. Shri A. K. Johari, IFS DIGF (RT), Ministry of

Environment & Forests Paryavaran bhavan, CGO

complex, Lodi Road, New Delhi-110 003

68

ANNEXURE IX

LIST OF RESEARCH ADVISORY COMMITTEE OF IPIRTI

The research, development and training activities of the Institute are carried out under the supervision and with the approval of the Research Advisory Committee having following composition.

Chairman Shri Sajjan Bhajanka, M.D. M/s. Century Plyboards (India) Ltd., No.6, Lyons Range, Kolkata – 700 001.

Co-Chairman Dr. C.N. Pandey Director, IPIRTI.

Member Dr. Vimal Kothiyal, Scientist E & HOD, Forest Products Division, Forest Research Institute, P.O. New Forest, Dehra Dun – 248 006 (Uttranchal). Member Dr. R.V. Rao, Scientist F & HOD (Properties & Utilization Division) Institute of Wood Science & Technology, P.O. Malleswaram, Bangalore – 560 003. Member Shri Sadasivan Director & Head (Civil Engg.) Bureau of Indian Standards, Manak Bhavan, 9, Bahadur Shah Zafar Marg, New Delhi-110 002. Member Shri J.K. Prasad, Building Materials and Technology Promotion Council(BMTPC),

Ministry of Housing & Urban Poverty Alleviation, Government of India, Core 5 A, I Floor, India Habitat Centre, Lodhi Road, New Delhi – 110 003. Member Dr. B.S. Sitaramam, Scientist E-II, Head, OCP Division, Indian Institute of Chemical Technology(CSIR), Uppal Road, Hyderabad-500 007. Member Dr.K.V. Raju, Institute for Social & Economic Change, P.O. Nagarbhavi, Bangalore-560 072. Member Deputy Inspector General of Forests (RT), Ministry of Environment & Forests, Room No.506, Paryavaran Bhawan, C.G.O. Complex, B Block, Lodi Road, New Delhi-110 003 Members representing State Forest Department/Corporation: Member Dr. Dilip Kumar, PCCF (Karnataka) Aranya Bhavan, Malleswaram, Bangalore – 560 003 Member Shri D.R. Ramesh Singh, CCF Vanbhavan, Sector-6, Panchkula – 134 109, Dist. Panchkula, Haryana.

69

Members representing Panel and Allied industry Member Mr. Rajesh Mundhra, Vice President Export, M/s. Allied Resins & Chemicals Limited, 13, Camac Street, Kolkata– 700 017. Member Shri Pushpendra Mohan, M.D. M/s. Shiv Hari Plywood Limited, 4th Mile Stone, Jaspur – 244 712. Dist. Udham Singh Nagar, Uttaranchal. Member Shri Anil Kumar, M.D. M/s. Kerala State Bamboo Corporation Ltd., P.B. No.20,Angamally-South – 683 573, Ernakulam Dist., Kerala

Member Shri Ashok Jain, M.D. M/s. Swastic Plyboard Limited, D-8, Kabir Marg, Bani Park, Jaipur – 302016 (Rajasthan) Member Shri K. Sankarakrishnan, Director M/s. Kutty Flush Doors & Furniture’s Co. Private Limited, # 37, Poonamallee High Road, Koyambedu, Chennai – 600 107. Faculty members representing IPIRTI Member Ms. Sujatha, D., Sc. D. Member Shri Uday, N.D., Sc. D. Member Shri Jagadish Vengala, Sc. C.

70

ANNEXURE X

IPIRTI REPRESENTATION ON COMMITTEES/ SUB-COMMITTEES OF BIS

1) Dr. C. N. Pandey, Director. Principal member, Civil Engineering Divisional Council (CEDC) Chairman, Wood Products Sectional Committee CED 20 Principal member, Timber Sectional Committee CED 9 2) Dr. S. K. Nath, Joint Director.

Principal member, Sub-committee, wood, other lignocellulosic based building boards and speciality wood products CED 20:6

4) Smt. D. Sujatha, Scientist D.

Alternate member, CED 20 Sectional Committee Principal member, Sub-Committee, Plywood CED 20:1 Alternate member, Sub-Committee, Building Boards CED 20:6

5) Shri. N. D. Uday, Scientist D. Principal member, Sub-Committee, timber terminology, conversion, seasoning, preservation,grading and testing CED 9:1

3) Shri. Anand Nandanwar, Scientist C Alternate member, Civil Engineering Divisional Council (CEDC)

Principal member, CED 20 Sectional Committee Alternate member, Timber Sectional Committee CED 9 Principal member, Door, Windows and Shutters Sectional Committee CED 11

Principal Member, Sub-Committee, Wood and other lignocellulosic materials based doors, Windows and shutters CED 11:1.

Principal member, National Building Code (NBC) CED 46:P3, Panel for Building Materials Principal member, National Building Code (NBC) CED 46:P6, Panel for Timber

6) Shri. Jagadish Vengala, Scientist C. Principal member, Sub-Committee, timber stores subcommittee CED 9:13

Alternate Member, Door, Windows and Shutters Sectional Committee CED 11 Alternate member, National Building Code (NBC) CED 46:P3, Panel for Building Materials

Alternate member, National Building Code (NBC) CED 46:P6, Panel for Timber

7) Shri. Vipin Chawla, Scientist C. Alternate member, Sub-Committee, timber terminology, conversion, seasoning, preservation, grading and testing CED 9:1

8) Shri. Narsimhamurthy, Scientist B. Alternate member, Sub-Committee, Plywood CED 20:1

9) Shri. M. C. Kiran, Scientist B. Alternate member, Sub-Committee, timber stores subcommittee CED 9:13 Alternate Member, Sub-Committee, Wood and other lignocellulosic materials based doors, Windows and shutters CED 11:1.

71

ANNEXURE XI

LIST OF MEMBER FIRMS OF IPIRTI SOCIETY (Small Scale Industries)

Sl. NO.

Members/Firms Name & Address

Sl. NO. Members/Firms Name & Address

1. Avian Enterprises Aggarsain Chowk Jagadhri , Haryana

10.

Bhawani Enterprises O - 26, Behind Sabji Mandi Industrial Area, Yamuna Nagar, Haryana – 135 001 Fax: 01732 – 252897

2.

Amul Boards Pvt. Ltd., “GOYAL AVENUE”, Plot no. 318, Ward 12 – B, Opp. Old LIC Block Gandhidham – 370201 ( Kutch) Fax: 231486

11.

Badariya Wood Industries Koonam Road, Kurumathur, Taliparamba, Kannur ( Dt.), Kerala – 670 142, Fax: 0460 2224125

3.

Alishan Veneers Plywood Pvt. Ltd., 46, B.B.Ganguly Street, 5th Floor, Room No. 8, Kolkata – 700 012 Fax: 033-2221-9391

12.Curvply Products Pvt. Ltd., No. 428/4, Mysore _ Hunsur Road, Hinkal Village, Mysore – 570 017

4.

Alakhnanda Plywood Industries (P) Ltd., Khajuri Road, Yamunnagar – 135 001 Fax No. : 298141

13.

Everest Ply and Veneers Pvt. Ltd., 288/2, Dakamarri Village, Bheemunipatnam Mandalam, Visakhapatnam – 531 162

5.

Asian Wood Industries, Vill. Mamidi, Delhi Road, Yamuna nagar – 135 001, Haryana, Fax No.: 01732-297145

14.Feroke Boards Ltd., H.O. Karad, P.O.Malappuram, Dist. Kerala – 673 632

6.

Amit Densified ( Doors) Pvt. Ltd., Amit Niwas, 246, Deepali, Gate No.01, Pitampura, Delhi – 110034, Fax: 27029226

15.Futuristic Sales Pvt. Ltd., 51-52, Industrial Estate, Phase – II, Yamunanagar – 135 001

7.

Ambi Ply Panels and Doors, 678/3, Kurumbanur, Mettupalyam – 641 305, Coimbatore Dist.

16.Fine Wood Products R.S. No.99/2 and 99/3, Madukarai, Pondicherry – 605 105

8.

ALM India Pvt. Ltd., SCO 26-27, 1st Floor, Sector 8-C, Madhya Marg, Chandigarh – 160 009, Punjab, Fax: 91-172-3042812

17.

Gujarat Woodlam Products Pvt. Ltd., 8/2453, ARRA Street,Kotsafil Road, Wadifaliya, Surat – 395 003 (Gujarat)

9.

Greenply Industries Ltd., Village Kriparampur, P.O. Sukhdevpur, Dist. 24 Parganas (S) West Bengal, Fax: 033- 24708546

18.

Mysore Polymers Pvt. Ltd., Industrial Estate, Ramanagaram – 571 511, Bangalore District Fax: 080 – 7272110

72

19. Futuristic Sales Pvt. Ltd., 51-52, Industrial Estate, Phase – II, Yamunanagar – 135 001

31.

Madras Chipboards Ltd., “Sribhavanam”,1089/20, P. S. K. Nagar, P. B. No. 59, Rajapalayam – 626 117

20.

Haryana Wood Products, Village Mukarabpur, PO Udamgarh, City – Jagadhri, Dist. Yamuna Nagar Haryana – 135 003 Tel. Fax: (01735) 286487

32.

Malpani Veneers(P) Ltd., 204, Magnum House – 11, Karamoura Commercial Complex, N ew Delhi – 110 015 Fax: 91-11-27016874

21. Haryana Industries Kharjuri Road, Yamunanagar – 135 001

33.Metro Plywood Pvt. Ltd., Damla, Delhi Road, Dist./City – Yamunanagar Haryana – 135 001

22. Hero Plywoods and Boards Manchal, Kurumathur P.O., Taliparamba, Kannur – 670 142

34.Pooja Decorative Plywood Village – Kami Majra Yamunanagar

23.

Hollywood Panels CE 29/47, Opp. State Warehouse Thavakkara, Kannur – 670 002 Kerala State.

35.

Padmavathi Décor Pvt. Ltd., Plot No.47/48, 1st Phase, G.I.D.C, Vapi – 396 195 ( Gujarat)

24. Jamuna Industries, Village – Jorian, Near Prem Dharam Kanta, Yamuna Nagar, Haryana- 135 003

36.

Radha Krishna Ply & Board Industries Village – Badi Majra, Dist./City – Yamunanagar, Haryana – 135 001

25.

Kalyan Industries Jagadhri Road, Yamuna Nagar – 135 001 Fax:260203

37.

Rubino Industries, 183/1, Sydenhams Road, Apparao Garden, ChoolAI, Chennai – 600 112, Fax No.:91-44-2669 1737

26.

Kutty Flush Doors and Furnitures Co. Pvt. Ltd., #37, Poonamallee High Road, Koyambedu, Chennai –107

38.

Rajendra Timber Traders U.B.Road, KADUR – 577 548, Chikamagalur Dist., Karnataka

27. Mohit Plywood, Village Panjetaon, City Jagadhri Yamuna Nagar , Haryana – 135 003

39.Shree Gopal Udyog, Vill. & P.O. – Shadipur, Kajuri Road, Dist. / City – Yamunanagar, Haryana – 135 001

28. Shree Ram Wood Industries V. P.O. – Pansara Sre Road, Dist Yamunanagar, Haryana

40.

Shri Ram Panels, Village – Shahpur, Khanna, Amloh Road, Distt. Fatehgarh Sahib (Punjab), Fax: 01765 – 235 808

29.

Supreme Wood Products Pvt. Ltd., Krishna – 710, 224, A.J.C.Bose Road, Kolkata – 700 017 Fax: 33-2240-6106

41.

Tata Coffee Limited Pollibetta – 571 215, Kodagu

30.

Shree Sakthi Modern Flush Doors No. 2-C, ‘Riaz Garden”, # 29, Kodambakkam High Road, Nungambakkam, Chennai – 34, Fax: 28274819

42.

United Timber Works Village Pansara, Saharanpur Road, Dist./City – Yamunanagar Haryana – 135 001

73

43.

Star Panel Boards Ltd., No.400, 1st Floor, 2nd Main Road, 1st Block, R.T.Nagar, Bangalore – 560 032 Fax: 80-23434492

49.

Uniply Industries Ltd., # 52, Harleys Road, Kilpauk, Chennai – 600 010 Fax: 80- 2542 9053

44.

Shri Bhawani Plyboard Pvt. Ltd., No.329, Plot No. 8 & 9, L.G. Estate, Behind Garibshapir, Bhavnagar-Rajkot Highway, P.O. SIHOR, Dist. Bhavnagar (Gujarat) – 364 240

50.

Vardhman Industries Sitarganj Uttarakhand

45.

Swastik Plyboards Ltd., D-8, Kabir Marg, Bani Park, Jaipur – 16 Fax; 2205542

51.

Venus Plywoods Pvt. Ltd., Village Raowali, Post Office Nurpur, Pathankot Road, Distt. Jalandhar ( Pb.) Fax: 0181-2601756

46.

Shivhari Plywood Ltd., 44Km Stone, Kashipur Road, Jaspur – 244 712 Dist. Udham Singh Nagar, Uttaranchal, Fax: 222224

52.

Vidya Ply & Board Pt. Ltd., Gandhiganj, Shahjahanpur – 242 001 (U.P.) Fax: 91-5842-280240

47.

Shree Jalaram Timber Depost Pvt. Ltd., Agar Bazar, S.K.Bole Road, Near Siddhivinayak Temple, Dadar, Mumbai – 400 028 Fax: ( 022 ) 2422 4733

53.Veneer Mills, Regd. Office Plot No. 1& 2, 5th Main, Yadavagiri Industrial Estate, Mysore – 20, Fax: 2475804

48.

Vijay Timber Industries (P) Ltd., E – 17-20, G.I.D.C., Gandhidham – 370 201 Kutch - Gujarat

74

ANNEXURE XI Contd..

LIST OF MEMBER-FIRMS OF IPIRTI SOCIETY (Medium Scale Industries)

Sl. No. Members/Firms Name & Address

1. Archidply Industries Ltd., Mysore-Hunsur Road, Mysore – 570 017 Fax:0821-2403005

2. Allied Resins and Chemicals Ltd., 13, Camac Street, Kolkata – 700 017

3. Century Plyboards ( I ) Limited 6, Lyons Range, Kolkata – 700 001 Fax: 33-2248-3539

4. Hunsur Plywood Works Pvt. Ltd., P.B.No. 2, Hunsur – 571 105 Ph: (08222) 252025 Fax: 252140

5. Kanara Wood & Plywood Industries Ltd., P.B.No.566, Jeppu, Mangalore – 575 002 Ph: 0824 – 2414256, 2418858 Fax: 2418775

6. Merino Panel Products Ltd., 44 Km Stone, Delhi – Rohtak Road, Vill. Rohad, Jhajjar, P.O.Bahadurgarh Haryana – 124 501 Fax No: 01276276337

7. National Starch and Chemical ICI India Limited, Plot no.1/1, TTC Industrial Area, Thane Belapur Road, Koparkhairne, Navi Mumbai – 400 709. Fax: 022- 27780025 / 26

8. Priyanka Plywood Pvt. Ltd., 30, Chittaranjan Avenue, Kolkata – 700 012 Fax: 033- 221120815

9. Sarda Plywood Industries Ltd., 4th Floor, 113, Park Street, Kolkata – 700 016, Fax: (033) 22493675

10. Subhnen Veneers Pvt. Ltd., Corp. Office Unit No.2, Boston House, Suren Road, Next to Cine Max Andheri (E), Mumbai – 400 093 Fax No.:4060 5001

75

ANNEXURE XII

SERVICES OFFERED BY IPIRTI TO MEMBER-INDUSTRIES

1. Preference in providing trained man power to the plywood and panel

industries through One year Post Graduate Diploma Course and Short term Course.

2. Arranging Training and education for the candidates sponsored by the factories through regular short term vocational courses as well as specially conducted courses as per the request of sponsors.

3. Providing solutions to common problems of the industries and their needs through regional workshops/meetings. A free visit to the member firms in the region will be made after the workshop by a group of scientists to solve their floor level problems.

4. Extending technical support services related to processing and production of plywood in the form of telephonic advice or direct contact, through correspondence, or visit to factories, etc., are provided.

5. Granting concession to member firms in testing and training fees. 6. Focusing the problems and needs of the industries in R&D projects. 7. Formulating Specifications for the new products developed by the industry

and issue of draft amendments to existing standards. 8. Highlighting the problems of the industry at Ministry/Government level. 9. Undertaking sponsored projects given by the factory for their process and

product development. 10.Enlightening the Members as well as non-Members from the Wood and

Wood-based Industries regarding the significant achievements and other important events conducted in the Institute during the quarter, as well as research and training planned for the following quarter, through Quarterly IPIRTI News.

11.Furnishing references of the selected articles on wood and wood products chosen from a wide range of National/International Journals which are of interest to the user groups are provided as “Wood Products Research Update” through e-mail service (e-mail ID to be provided by the interested users). In addition, direct web links have also been provided for more detailed information.

14-8-2009 The Member of INDIAN PLYWOOD INDUSTRIES RESEARCH & TRAINING INSTITUTE P.B.No. 2273, Tumkur Road, Bangalore – 560 022. AUDIT REPORT We enclose herewith the Audited Statement of Accounts of Indian Plywood Industries Research and Training Institute prepared by the Management for the year ended 31st March 2009 comprising of (1) Income and Expenditure Account for the year ended 31st March 2009 and Balance Sheet as on that date, (2) Receipts and Payments Account for the year ended 31st March 2009. Institute funds are utilized for purchase of Special Machineries for use of research purposes. Internal control measures for purchase of Fixed Assets needs to be strengthened by fixing panel of reputed suppliers etc. Accounts are generally maintained on cash basis. During the period of Rs.4,25,000/- has been reversed towards capital expenditure due to excess accrual made during financial year 2007-2008. During the year, Rs.38,86,518/- has been transferred to IPIRTI R&D Growth Fund. Institute has during the year ended 31st March 2009 received grants from the Government of India of Rs.4,45,00,000/- and Rs.1,50,00,000/- towards Plan and Non-Plan Expenditure respectively. For S.R.R.K. SHARMA ASSOCIATES Chartered Accountants Sd/-

(G.S.KRISHNAMURTHY) Partner Membership No. 13841

Schedule No. 5 Fixed Assets

Assets DescriptionsOpening Balance Additions Deletions

Closing Balance Rate

Depreciation Amount

WDV as on 31.03.2009

Ambassador Car 214,273 0 214,273 7.09% 15,192 199,081Books and Publications (Bangalore) 2,629,269 149,146 2,778,415 7.09% 196,990 2,581,426Books and Publications (Kolkatta) 357,804 31,206 389,010 7.09% 27,581 361,429Books and Publications (Mohali) 4,079 0 4,079 7.09% 289 3,790Building (Bangalore) 29,521,266 130,160 29,651,426 1.63% 483,318 29,168,108Building (Kolkatta) 1,005,271 118,320 1,123,591 1.63% 18,315 1,105,276Electrical Installations (Bangalore) 5,110,971 16,875 5,127,846 3.35% 171,783 4,956,063Electrical Installations (Kolkatta) 3,327 0 3,327 3.35% 111 3,216Furniture and Fixtures (Bangalore) 951,064 21,268 972,332 3.35% 32,573 939,759Furniture and Fixtures (Kolkatta) 28,771 0 28,771 3.35% 964 27,807Kitchen Equipment (Bangalore) 117,050 0 117,050 3.35% 3,921 113,129Land (Bangalore) 80,669 0 80,669 0 80,669Land (Kolkatta) 143,559 0 143,559 0 143,559Mini Bus 404,247 0 404,247 7.09% 28,661 375,586Non Expanadable Equipment (UNDP) 11,256,505 0 11,256,505 4.06% 457,014 10,799,491Non Expandable Equipment (IDRC) 566,657 0 566,657 4.06% 23,006 543,651Office Equipment (Bangalore) 863,404 0 863,404 5.16% 44,552 818,852Office Equipment (Kolkatta) 44,969 0 44,969 5.16% 2,320 42,649Office Equipment (UNDP) 56,806 0 56,806 5.16% 2,931 53,875Plant and Machinery (Bangalore) 30,000,490 5,054,489 35,054,979 4.06% 1,423,232 33,631,747Tools, Instruments & Apparatus (Bangalore) 41,408,532 4,552,431 425,000 45,535,963 4.06% 1,848,760 43,687,203Tools, Instruments & Apparatus (Kolkatta) 2,514,056 379,962 2,894,018 4.06% 117,497 2,776,521Tools, Instruments & Apparatus (Mohali) 881,145 0 881,145 4.06% 35,774 845,371

Total 128,164,184 10,453,857 425,000 138,193,041 4,934,785 133,258,256

Schedule No. 4 Running ProjectsSchedule No. 1 General FundOpening Balance B/f 173,493,431 BMTPC Ridge Cap Ind Phase II 497,480

BMTPC Social Infrasture 258,050Add Excess of Income over Exp (Plan) 18,332,598 Greenply Wood Phase II 99,004Add Excess of Income over Exp (Non-Plan) 8,374,605 Nation Mission Bamboo Ltd 1,749,314

Total 200,200,634 Rain Forest Research Indus 5,383,494Trichy Seminar Expenses 76,879BMTPC (Bamboo Lumber) -102,178

Schedule No. 2 Sundry Creditors BMTPC Development of Rich Cap -57,507A.B. Companies Pvt Ltd 10,000 Advance Agrisearch Ltd 156,000Alumni Association 900 Apcon Projects 82,369E Goverance 877,500 Baria Forest Corporation 52,114Quality Pest Control Kolkatta 9,000 Coir Board 631,880Total 897,400 Deepak Nitra Ltd 2,502

Divine Bambo Mat 300,000Indentsch International Wood 128,163

Schedule No. 3 Deposits Received NEFAB India Pvt Ltd 955,953Caution and Security Deposit From Trainees 111,650 Sahan Flush Doors Thanjavur 145,000EMD From Suppliers 1,012,780 Tamilnadu Forest Dept 168,540Performance Guarantee 12,436 Vardhaman Industries 200,000Mess Advance 4,000 Worthy Plwyood 92,253Security Deposit From BLR 1,892,617 Habitat for Humanity 252,259Security Deposit From Canteen Contractor 25,000 Total 11,071,569Security Retention From Science Lab Corpora 6,040

Total 3,064,523

Schdule No. 6 Sundry Debtors Schedule No.8 Deposits

Kalyana Industries 4,280 BESCOM Additional Deposit 168,000Ravi Cleaning Mgt Services 20,437 BSNL Broad Band Deposit 7,000

Total 24,717 BWSSB 53Deposit to CESE Ltd 2,415Gas and Gadgets 2,550Gautam Service Station (Deposit) 15,000

Schedule No. 7 Staff Advances Indian Institute of Science 75Indina Oxygen Ltd 2,100

Car Advance Bangalore NP 451,500 KEB 723Computer Advance Bangalore NP 885,145 KEB Electromech Meter Deposit 2,135Festival Advance NP Bangalore 12,700 KEB Meter Equipment Deposit 13,500Festival Advance NP Kolkatta 6,450 KEB Monthly Minimum Deposit 188,274Festival Advance Plan Bangalore 16,350 KFCS 6,473Housing Building Advance 576,600 Mohan Gas Company 255Scooter Advance NP Bangalore 211,690 Tax Deducted at Source 47,511

Total 2,160,435 Telephone Deposits 450Venkateswara And Co 140

Schedule No. 10 Closing Stock Total 456,654

Bangalore Schedule No 9 Cash & Bank BalancesLab Exp 216,000Other consumables 40,543 IPIRTI (Kolkata) 468,453Kolkata IPIRTI Mohali 13,552Lab Exp 60,000 IPIRTI SB A/c 791 2,610,098

Total 316,543 Petty Cash 64,958PO Savings 500SBM Savings Bank 4,463State Bank of Mysore 14,357,268State Bank of India 1,460,239

Total 18,979,531

31.03.2008 LIABILITIES 31.03.2009 31.03.2008 ASSETS 31.03.2009General Funds

173,493,431 As Per Schedule 1 200,200,634 128,164,183 Fixed Assets 133,258,256As Per Schedule 5

66,600 Entrance Fees Fund 66,60041,309 Sundry Debtors 24,717

10,295,756 Sundry Creditors 897,400 As Per Schedule 6As Per Schedule 2

2,496,950 Advances to Staff 2,160,4352,254,701 Deposits Received 3,064,523 As Per Schedule 7

As Per Schedule 3 34,149,926 Fixed Deposits with SBM 60,484,9265,235,752 Fixed Deposits with SBI 6,315,752

6,893 Dr.Narayana Murthy Memorial Fund 6,493 Fixed Deposits with ICICI 901,1385,355 Mr.Keith Baddley Memorial Fund 5,055 1,661 UNESCO Coupons 1,6615,909 Cibatul Ltd Endownment Fund 5,509 21,209 IPIRTI Trust ECPF4,500 Arunachal Plywood Ind Ltd End Fund 5,078

11,445 Shivhari Plywood India Pvt Ltd End Fund 12,901 449,654 Deposits 456,654As per schedule 8

3,511,276 IPIRTI R&D Growth Fund 7,397,7945,293 IPIRTI Old Student Trainee Fund 5,293 25,154,548 Cash and Bank Balances 18,979,531

As per schedule 9152,123 Stock of Stores 316,543

As per schedule 10IPIRTI Trust ECPF 73,903LIC of India 268 36 LIC of India

31 Postal Life Insurance 30 GSLI700 ProfessionTax 1,380 Income Tax 13,970

46,835 Sales Tax 3,57933,778 Service Tax 68,45330,638 Study Tour Advance 27,151

11,458 Consultancy/Sponorship157,794 Running Projects

6,240,576 Running Projects 11,071,569As per Schedule No.4

196,025,175 222,913,582 196,025,175 222,913,582for Indian Plywood Industries Research & Traning Institute

Place:BangaloreDate:30-07-09

Sd/-Administrative Officer Director

Partner

INDIAN PLYWOOD INDUSTRIES RESEARCH AND TRAINING INSTITUTE, BANGALORE - 560022BALANCE SHEET AS AT 31.03.2009

As per our report of even datefor S R R K SHARMA ASSOCIATES

Chartered Accountants

G.S.KRISHNA MURTHY

Expenditure Bangalore Kolkata Mohali Total Income Bangalore Kolkata Mohali TotalTo Administration Charges on EDLIS (NPB 237 237 By

Advertisement Charges NPB 3,276 57,684 60,960 NIPMA (Mohali) 50,000 50,000All India 98,979 98,979 IFS Officer Training 70,829 70,829Audit Fees - Non Plan 10,112 10,112 Grant in Aid from MoEF 15,000,000 15,000,000Bank Charges 23,019 1,478 150 24,647 Additional Grant in Aid 1,640,000 1,640,000Bonus- (NPB) 111,149 46,425 157,574 (2007-2008)Building Maintenance NPB 276,614 21,892 298,506 Interest on Fixed Deposits 4,468,801 4,468,801Campus Maintenance (NPK) 0 18,931 18,931 Interest on SB Mohali 4,893 4,893Assessment Charges (NPM) 0 13,543 13,543 Interest on Staff Advance 94,359 94,359Compulsory Contribution (NBP) 555,161 49,760 604,921 Miscellaneous Receipts 208,909 110,556 319,465Contribution to Family Pension (NPB) 148,234 25,968 174,202 Testing Charges 3,647,397 1,288,523 4,935,920Conveyance Allowance 11,439 5,411 16,850 Transfer of Technology 62,217 62,217EDLIS Charges (NPB) 11,740 11,740 Bus Charges Recovered 2,000 2,000Electricity Charges (NPB) 222,587 104,770 11,730 339,087 Car Charges Recovered 5,280 5,280Employer Contribution (CNP) 54,806 54,806 Contribution From Members 158,017 158,017General Expenses NPB 49,540 9,611 108,936 168,087 Consultancy/Sponorships 11458 11,458Gratuity (NPB) 2,131,308 959,107 3,090,415 Vinply Industries Ltd 90 90

0Information and Publicity (NP) 134,614 134,614Information and Publicity (NPB) 134,010 134,010 Projects Closed during the year &Inspection Charges on PF (NPB) 10,288 10,288 transfered to R&D Growth FundInternal Audit Fees - Non Plan 11,000 11,000 American Hard Word Project 316,321 316,321Laboratory Expenditure (NPB) 312,438 7,958 62,437 382,833 BMTPC (Two Storied Bambo 60,989 60,989Leave Salary CNP 3,261 3,261 Asian Lignain Manufacturing 117,846 117,846Leave Salary (NPB) 780,266 330,012 1,110,278 Green Plywood Industries 36,059 36,059Leave Travel Concession (NPB) 105,909 928 106,837 Mudhura Commerical Corpor 10,000 10,000Liveries (NPB) 10,001 10,001 Orissa Forest Development L 10,828 10,828Freight Charges NPM 0 835 835Medical Reimbursement(NP) 204,736 98,037 302,773Meeting Expenses 44,668 44,668NABL(NPB) 92,487 92,487Rent and Taxes (NPK) 16,752 16,752Oneday Interactive Meet - (SIPMA) 62,112 62,112Paper & Periodicals 12,575 914 13,489Patent Charges 38,400 38,400Postage and Telegram (NPB) 58,366 21,500 550 80,416Printing and Stationery (NPB) 3,411 10,046 990 14,447Repair & Renewals 5,500 35,040 40,540Salary (NPB) 8,197,048 883,737 18,367 9,099,152

INDIAN PLYWOOD INDUSTRIES RESEARCH AND TRAINING INSTITUTE, BANGALORE - 560022Income and Expenditure Account for the period ending 31.03.2009 (Non Plan)

Bal C/f 13,929,291 2,705,960 217,538 16,852,789 25,926,294 1,399,079 50,000 27,375,373

Bal B/f 13,929,291 2,705,960 217,538 16,852,789 25,926,294 1,399,079 50,000 27,375,373Security Services 318,850 318,850Telephone Charges (NPB) 120,256 33,870 16,863 170,989Travelling Expenses (NPB) 798,406 41,744 840,150Tution Reimbrusement NPB 3,840 480 4,320Vehicle Maintenance NPB 140,583 140,583Wages NPB 245,980 336,066 582,046Workshop Expenditure 81,522 81,522Water Charges 6,640 6,640Grants to IPIRTI Staff Club 120 120Aqua Design India Ltd 1,570 1,570IPIRTI Staff Club General Expenses 1,189 1,189

Excess of Income over Expenditure 8,374,605Total 15,641,487 3,118,240 241,041 27,375,373 25,926,294 1,399,079 50,000 27,375,373

Place:BangaloreDate:30-07-09

Sd/-Administrative Officer Director

Chartered Accountants

G.S.KRISHNA MURTHYPartner

As per our report of even datefor S R R K SHARMA ASSOCIATES

for Indian Plywood Industries Research & Traning Institute

Expenditure Bangalore Kolkata Total Income Bangalore Kolkata TotalTo Administration Charges on EDLIS (PB) 320 320 By Grant in Aid Recd MOEF 44,500,000 44,500,000

Advertisement Charges (BP) 607,022 607,022 Additional Grant-in-aid (07-08) 10,000,000 10,000,000Audit Fees - Plan 10,113 10,113 Applications Fees 2,980 2,980Bonus- PB 89,231 89,231 Consultancy Fees 37,349 37,349Building Maintenance(BP) 1,549,099 1,549,099 Hostel Lodging Charges 149,374 149,374Campus Maintenance(PB) 20,268 20,268 Vocational Training Fees 119,922 5,621 125,543Canteen Maintenace(PB) 30,042 30,042 Royalty 10,000 10,000Compulsory Contribution (PB) 833,041 251,679 1,084,720Contribution to Family Pension (PB) 190,930 35,971 226,901Conveyance - Plan 6,924 6,445 13,369EDLIS Charges (PB) 15,941 15,941Electricity Charges (PB) 912,122 912,122Gratuity (PB) 4,091,722 1,526,473 5,618,195Honorarium TA/DA(PB) 18,220 18,220Inspection Charges of PF (PB) 20,728 20,728Internal Audit Fees - Plan 11,000 11,000Leave Salary (PB) 1,899,309 706,210 2,605,519Leave Travel Concession (PB) 268,387 9,693 278,080Liveries (PB) 8,329 8,329Maintenance of Eqipment(PB) 736,538 736,538Medical Expenses (BP) 362,028 11,171 373,199Other Consumables (BP) 275,857 275,857Over Time Allowance(PB) 10,550 10,550Postage and Telegram PB 56,918 56,918Printing & Stationery(PB) 28,492 28,492Salary PB 12,140,472 3,226,626 15,367,098Sundries PB 133,310 133,310Telephone Charges (PB) 120,903 120,903Travelling Expenses (PB) 250,443 56,605 307,048Tuition Reimbursement(PB) 4,140 4,140Vehile Maintenance (PB) 263,286 263,286Wages (PB) 739,682 739,682Asia Pacific Forestry Exhibition 950 950Hostel Mainteance (Plan) 20,673 20,673Depreciation 4,934,785 4,934,785Add Excess of Income over Exp 18,332,598

30,661,775 5,830,873 54,825,246 319,625 5,621 54,825,246

Place:BangaloreDate:30-07-09

Sd/-Administrative Officer

Partner

for S R R K SHARMA ASSOCIATES Chartered Accountants

G.S.KRISHNA MURTHY

INDIAN PLYWOOD INDUSTRIES RESEARCH AND TRAINING INSTITUTE, BANGALORE - 560022Income and Expenditure Account for the period ending 31.03.2009 (Plan)

Director

As per our report of even datefor Indian Plywood Industries Research & Traning Institute

Bangalore Kolkata Total Bangalore Kolkata TotalTo Funds on 1.4.2008 with IPIRTI 64,568,046 64,568,046 Administration Charges on EDLIS (PB 320 320

Advertisement Charges (BP) 607,022 607,022Grant in Aid Plan 44,500,000 44,500,000 Audit Fees - Plan 10,113 10,113Applications Fees 14,900 14,900 Bonus- PB 89,231 89,231Consultancy Fees 37,349 37,349 Building Maintenance(BP) 1,549,099 1,549,099Additional Grant in Aid 2007-08 10,000,000 10,000,000 Campus Maintenance(PB) 20,268 20,268

Canteen Maintenace(PB) 30,042 30,042Hostel Lodging Charges 149,374 149,374 Compulsory Contribution (PB) 833,041 251,679 1,084,720Vocational Training Fees 599,608 28,105 627,713 Contribution to Family Pension (PB) 190,930 35,971 226,901Royalty 10,000 10,000 Conveyance - Plan 6,924 6,445 13,369

EDLIS Charges (PB) 15,941 15,941Electricity Charges (PB) 912,122 912,122Gratuity (PB) 4,091,722 1,526,473 5,618,195Honorarium TA/DA(PB) 18,220 18,220Hostel Mainteance (Plan) 20,673 20,673Inspection Charges of PF (PB) 20,728 20,728Internal Audit Fees - Plan 11,000 11,000Leave Salary (PB) 1,899,309 706,210 2,605,519Leave Travel Concession (PB) 268,387 9,693 278,080Liveries (PB) 8,329 8,329Maintenance of Eqipment(PB) 734,292 734,292Medical Expenses (BP) 362,028 11,171 373,199Other Consumables (BP) 284,670 284,670Over Time Allowance(PB) 10,550 10,550Postage and Telegram PB 56,918 56,918Printing & Stationery(PB) 28,492 28,492Salary PB 12,140,472 3,226,626 15,367,098Sundries PB 133,310 133,310Telephone Charges (PB) 120,903 120,903Travelling Expenses (PB) 244,238 54,054 298,292Tuition Reimbursement(PB) 4,140 4,140Vehile Maintenance (PB) 263,286 263,286Wages (PB) 739,682 739,682Asia Pacific Forestry Exhibition 950 950Cibatul Ltd Endownment Funds 400 400Dr.Narayana Murthy Memorial Funds 400 400Grants to IPIRTI STaff Club 120 120

0Income Tax 13,970 13,970

0C/f 119,879,277 28,105 119,907,382 25,742,242 5,828,322 31,570,564

INDIAN PLYWOOD INDUSTRIES RESEARCH AND TRAINING INSTITUTE, BANGALORE - 560022Receipts and Payments for the period 1.4.2008 to 31.03.2009 (Plan)

B/f 119,879,277 28,105 119,907,382 25,742,242 5,828,322 31,570,564IPIRTI Staff Club 1,189 1,189Leave Salary CNP 3,261 3,261Modern Lab Chennai 315,000 315,000Modern Lab Chennai2 25,000 25,000Mr.Keith Baddley Memorial Funds 300 300Orissa Forest Development Ltd 47,360 47,360Paper & Periodicals 12,575 12,575Papers and Perodicals 914 914Patent Charges 38,400 38,400

000

Sales Tax 43,256 43,256Security Services 318,850 318,850Study Tour Advance 3,487 3,487Vinply Industries Ltd 4,530 4,530

Capital ExpenditureBooks and Publications (Bangalore) 149,146 31,206 180,352Building (Bangalore) 130,160 118,320 248,480Electrical Installations (Bangalore) 16,875 16,875Furniture and Fixtures (Bangalore) 21,268 21,268Plant and Machinery (Bangalore) 5,054,489 5,054,489Tools, Instruments & Apparatus (Bang 4,552,431 379,962 4,932,393

Balance Fund with IPIRTI as of 31.3.09 77,068,840119,879,277 28,105 119,907,382 36,480,733 6,357,809 119,907,382

Place:Bangalore Sd/-Date:30-07-09 Director G.S.KRISHNA MURTHY

PartnerAdministrative Officer

As per our report of even datefor S R R K SHARMA ASSOCIATES

Chartered Accountants

for Indian Plywood Industries Research & Traning Institute

Bangalore Kolkata Total Bangalore Kolkata TotalTo Funds on 1.4.2008 with IPIRTI 64,568,046 64,568,046 Administration Charges on EDLIS (PB 320 320

Advertisement Charges (BP) 607,022 607,022Grant in Aid Plan 44,500,000 44,500,000 Audit Fees - Plan 10,113 10,113Applications Fees 14,900 14,900 Bonus- PB 89,231 89,231Consultancy Fees 37,349 37,349 Building Maintenance(BP) 1,549,099 1,549,099Additional Grant in Aid 2007-08 10,000,000 10,000,000 Campus Maintenance(PB) 20,268 20,268

Canteen Maintenace(PB) 30,042 30,042Hostel Lodging Charges 149,374 149,374 Compulsory Contribution (PB) 833,041 251,679 1,084,720Vocational Training Fees 599,608 28,105 627,713 Contribution to Family Pension (PB) 190,930 35,971 226,901Royalty 10,000 10,000 Conveyance - Plan 6,924 6,445 13,369

EDLIS Charges (PB) 15,941 15,941Electricity Charges (PB) 912,122 912,122Gratuity (PB) 4,091,722 1,526,473 5,618,195Honorarium TA/DA(PB) 18,220 18,220Hostel Mainteance (Plan) 20,673 20,673Inspection Charges of PF (PB) 20,728 20,728Internal Audit Fees - Plan 11,000 11,000Leave Salary (PB) 1,899,309 706,210 2,605,519Leave Travel Concession (PB) 268,387 9,693 278,080Liveries (PB) 8,329 8,329Maintenance of Eqipment(PB) 734,292 734,292Medical Expenses (BP) 362,028 11,171 373,199Other Consumables (BP) 284,670 284,670Over Time Allowance(PB) 10,550 10,550Postage and Telegram PB 56,918 56,918Printing & Stationery(PB) 28,492 28,492Salary PB 12,140,472 3,226,626 15,367,098Sundries PB 133,310 133,310Telephone Charges (PB) 120,903 120,903Travelling Expenses (PB) 244,238 54,054 298,292Tuition Reimbursement(PB) 4,140 4,140Vehile Maintenance (PB) 263,286 263,286Wages (PB) 739,682 739,682Asia Pacific Forestry Exhibition 950 950Cibatul Ltd Endownment Funds 400 400Dr.Narayana Murthy Memorial Funds 400 400Grants to IPIRTI STaff Club 120 120

0Income Tax 13,970 13,970

0C/f 119,879,277 28,105 119,907,382 25,742,242 5,828,322 31,570,564

INDIAN PLYWOOD INDUSTRIES RESEARCH AND TRAINING INSTITUTE, BANGALORE - 560022Receipts and Payments for the period 1.4.2008 to 31.03.2009 (Plan)

B/f 119,879,277 28,105 119,907,382 25,742,242 5,828,322 31,570,564IPIRTI Staff Club 1,189 1,189Leave Salary CNP 3,261 3,261Modern Lab Chennai 315,000 315,000Modern Lab Chennai2 25,000 25,000Mr.Keith Baddley Memorial Funds 300 300Orissa Forest Development Ltd 47,360 47,360Paper & Periodicals 12,575 12,575Papers and Perodicals 914 914Patent Charges 38,400 38,400

000

Sales Tax 43,256 43,256Security Services 318,850 318,850Study Tour Advance 3,487 3,487Vinply Industries Ltd 4,530 4,530

Capital ExpenditureBooks and Publications (Bangalore) 149,146 31,206 180,352Building (Bangalore) 130,160 118,320 248,480Electrical Installations (Bangalore) 16,875 16,875Furniture and Fixtures (Bangalore) 21,268 21,268Plant and Machinery (Bangalore) 5,054,489 5,054,489Tools, Instruments & Apparatus (Bang 4,552,431 379,962 4,932,393

Balance Fund with IPIRTI as of 31.3.09 77,068,840119,879,277 28,105 119,907,382 36,480,733 6,357,809 119,907,382

Place:Bangalore Sd/-Date:30-07-09 Director G.S.KRISHNA MURTHY

PartnerAdministrative Officer

As per our report of even datefor S R R K SHARMA ASSOCIATES

Chartered Accountants

for Indian Plywood Industries Research & Traning Institute

Bangalore Kolkata Mohali Total Bangalore Kolkata Mohali TotalBy Administration Charges on EDLIS (N 237 237

To IPIRTI (Kolkatta) 372,849 372,849 Advertisement Charges NPB 3,276 57,684 60,960IPIRTI Mohali 10,000 10,000 All India Forest Sports Meet 98,979 0 98,979IPIRTI SB A/c 791 2,610,098 2,610,098Petty Cash 60,765 60,765 Audit Fees - Non Plan 10,112 10,112PO Savings 500 500 Bank Charges 23,019 1,478 150 24,647SBM Savings Bank 4,463 4,463 Bonus- (NPB) 111,149 46,425 157,574State Bank of India 2,656,722 2,656,722 Building Maintenance NPB 276,614 21,892 298,506State Bank of Mysore 19,439,151 19,439,151 Compulsory Contribution (NBP) 555,161 49,760 604,921

Contribution to Family Pension (NPB) 148,234 25,968 174,202Conveyance Allowance 11,439 5,411 16,850

Caution and Security Deposit From Trainees 12,000 12,000 EDLIS Charges (NPB) 11,740 0 11,740EMD From Suppliers 114,700 114,700 Electricity Charges (NPB) 222,587 104,770 11,730 339,087Additional Grant in Aid 1,640,000 1,640,000 General Expenses NPB 49,540 9,611 108,936 168,087Grant in Aid Non Plan 15,000,000 15,000,000 Gratuity (NPB) 2,131,308 959,107 3,090,415

0 Information and Publicity (NP) 134,614 0 134,614A.B. Companies Pvt Ltd 10,000 10,000 Information and Publicity (NPB) 134,010 0 134,010Alumni Association 200 200 Inspection Charges on PF (NPB) 10,288 0 10,288Arunachal Plywood Ltd Endownment Funds 578 578 Internal Audit Fees - Non Plan 11,000 0 11,000

0 Laboratory Expenditure (NPB) 457,283 18,720 62,437 538,440Coir Board 618,257 618,257 Leave Salary (NPB) 780,266 330,012 1,110,278Computer Advance Bangalore NP 150,755 150,755 Leave Travel Concession (NPB) 105,909 928 106,837Divine Bambo Mat 300,000 300,000 Liveries (NPB) 10,001 0 10,001E-Governce IT Infrastruction 877,500 877,500 Medical Reimbursement(NP) 204,736 98,037 302,773Festival Advance NP Kolkatta 150 150 Meeting Expenses 44,668 0 44,668Greenply Wood Phase II 99,004 99,004 NABL(NPB) 92,487 0 92,487Housing Building Advance 72,600 72,600 Oneday Interactive Meet - (SIPMA) 62,112 0 62,112IFS Officer Training 354,143 354,143 Postage and Telegram (NPB) 58,366 21,500 550 80,416Indentsch International Wood 128,163 128,163 Printing and Stationery (NPB) 3,411 10,046 990 14,447IPIRTI Trust ECPF 95,111 95,111 Salary (NPB) 8,197,048 883,737 18,367 9,099,152LIC of India 304 304 Telephone Charges (NPB) 120,256 33,870 16,863 170,989Nation Mission Bamboo Ltd 1,228,335 1,228,335 Travelling Expenses (NPB) 794,556 41,744 836,300NFFAB India Pvt Ltd 955,953 955,953 Tution Reimbrusement NPB 3,840 480 4,320NIPMA (Mohali) 50,000 50,000 Vehicle Maintenance NPB 140,583 0 140,583ProfessionTax 680 680 Wages NPB 245,980 336,066 582,046Rain Forest Research Indus 5,383,494 5,383,494 Workshop Expenditure 81,522 81,522

Campus Maintenance 18,931 18,931Sahan Flush Doors Thanjavur 145,000 145,000 Rent and Taxes (NPK) 16,752 16,752Scooter Advance NP Bangalore 22,760 22,760 Repairs and Renewals (NPK) 5,500 35,040 40,540Scooter Advance-Plan 21,200 21,200 Freight Charges (NPM) 835 835

Bal C/f 52,002,586 372,849 60,000 52,435,435 15,351,831 3,127,968 220,858 18,700,657

INDIAN PLYWOOD INDUSTRIES RESEARCH AND TRAINING INSTITUTE, BANGALORE - 560022Receipts and Payments for the period 1.4.2008 to 31.03.2009 (Non-Plan)

Bal B/f 52,002,586 372,849 60,000 52,435,435 15,351,831 3,127,968 220,858 18,700,657Security Deposit From BLR 643,686 643,686 Employer Contribution (CNP) 54,806 54,806Security Deposit From Canteen Contractor 15,000 15,000 Assessment Charges (NPM) 13,543 13,543Service Tax 34,675 34,675 Water Charges (NPM) 6,640 6,640Shivhari Plywood India P Ltd Endownment Funds 1,456 1,456 American Hard Word Projects 116,256 116,256Skin Bond Mould Project 14,058 14,058 Apcon Projects 1,250 1,250Supreme Wook Prod Kolkatta 170 170 Asian Lignain Manufacturing 97,153 97,153Tamilnadu Forest Dept 168,540 168,540 Baria Forest Corporation 307,304 307,304Vardhaman Industries 200,000 200,000 BMTPC (Bamboo Lumber) 4,980 4,980Car Advance Bangalore NP 81,800 81,800 BMTPC Development of Rich Cap 10,969 10,969

BMTPC Ridge Cap Ind Phase II 85,083 85,083BMTPC Two Storied Bamboo Hosuing 108,102 108,102

Bus Charges Recovered 2,000 2,000 BSNL Broad Band Deposit 2,000 2,000Car Charges Recovered 5,280 5,280 Deepak Nitra Ltd 63,521 63,521Interest on Fixed Deposits 4,468,801 4,468,801 Department of Science and Tech 348,580 348,580Interest on SB Mohali 4,893 4,893 Festival Advance NP Bangalore 3,600 3,600Interest on Staff Advance 94,359 94,359 Festival Advance Plan Bangalore 9,150 9,150Miscellaneous Receipts 208,908 110,556 319,464 Fixed Deposits with SBI 1,080,000 1,080,000Testing Charges 3,655,397 1,288,523 4,943,920 Fixed Deposits with SBM 26,335,000 26,335,000Transfer of Technology 311,085 311,085 Fixed Deposit with ICICI 901,138 901,138Contribution From Members (Bangalore 790,087 790,087 Gautam Service Station (Deposit) 5,000 5,000Habitat for Humanity 252,259 252,259 Green Plywood Industries 124,275 124,275

Kalpak Instruments 800,000 800,000Kalyana Industries Harayana 8,650,000 8,650,000Trichy Seminar 479,224 479,224Funds relating to Plan 64,568,046Closing BalanceIPIRTI (Kolkatta) 468,452 468,452IPIRTI Mohali 13,552 13,552IPIRTI SB A/c 791 2,610,098 2,610,098Petty Cash 64,958 64,958PO Savings 500 500SBM Savings Bank 4,463 4,463State Bank of India 1,460,239 1,460,239State Bank of Mysore 14,357,268 14,357,268

73,436,748 3,596,420 254,593 141,855,807Less : Funds Pertaining to Plan 77,068,839

62,955,040 1,771,928 60,000 64,786,968 73,436,748 3,596,420 254,593 64,786,968

Place:Bangalore Sd/-Date:30-07-09 Director

Partner

for Indian Plywood Industries Research & Traning Institute

Administrative Officer

As per our report of even datefor S R R K SHARMA ASSOCIATES

Chartered Accountants

G.S.KRISHNA MURTHY