Full Composite Solutions for Mobile Hydraulic Applicationscisb.org.br/wiefp2014/presentations/Session 3_Achim Pfeifer.pdf · Full Composite Solutions for Mobile Hydraulic Applications

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Full Composite Solutions for

Mobile Hydraulic Applications

WIEFP 2014, Sao Paulo 02. Sept. 2014


Agenda:

• Introduction

• High Performance Composite Materials

• Application Examples

• Summary

Innovative Composite Solutions for Hydraulics


Agenda:

• Introduction



• Summary



Innovative Composite Solutions for Hydraulics Introduction

Traditional hydraulic components


Weight Savings Cost savings

Potential with high performance plastic solutions

Innovative Composite Solutions for Hydraulics Introduction

Complex shapes &

Integration of function


Agenda:

• Introduction



• Summary



Metals Known properties

Nearly no reduction of technical

performance under the influence of

temperature and time

Plastics Reduction of technical performance under

the influence of temperature and time

Creeping of the components under

temperature and tension

Chemical resistance (hot oil) dependend on

material type

Source: SOLVAY Advanced Polymers – IXEF® brochure

Innovative Composite Solutions for Hydraulics Material aspects


Measures to improve technical properties

Glass fibres mechanical strength,

temperature resistance,

creeping behaviour

Carbon fibres mechanical strength,

temperature resistance,

creeping behaviour,

electrical conductivity

Talcum Temperature resistance

Glass balls Temperature resistance

Additives UV-resistance, impact

strength etc.

Tensile-elongation diagram of PA

B3S = PA6

B3WGS = PA6 GF 25

Source: BASF Ultramid ® brochure



Benefits of plastic injection molding parts:

High fexibility regarding geometry

Integration of functions

Lightweight design

Low costs per part



Agenda:

• Introduction



• Summary



Technical Data / Two Filter Sizes

p = 10 bar operating pressure

T = -30 to 110° C (120° C short-term)

Return line filter

Tank top or in-line

Qmax1 = 150 l/min Qmax2 = 350 l/min

Return-suction filter

Tank top


Suction filter

Tank top or in-line


Innovative Composite Solutions for Hydraulics Full Composite Multifunctional Filter


Innovative Tank Sealing Concept

Molded seal

High axial sealing compression

Low surface flatness requirements

High specific surface pressure

100% sealing guarantee

2



Quick Connection System

No tools needed

Radially sealing

360° rotatable

Straight und elbow connections available

Quick connection available for different

hose diameters



Innovative Composite Solutions for Hydraulics Customized Return-Suction Filter


Features 3 filters in one (fine filter / suction

strainer, bypass strainer)

Perfect fit for the application

Easy to assemble no tools required

Sensor port

Intregrated check valve

Easy maintenance

Significant Weight savings

Significant cost savings



Modular suction filter system for tractors with power shift transmission or

continuous variable transmission (CVT)



Features Modular system for 8 different tractor models

Integrated control valve for lube oil circuit

Glass fibre fine filter element with integrated

bypass strainer

Quick coupling system

Integrated sensor ports

Easy maintenance

Low weight compared to pervious metal solution

Overall significat cost savings



Tank features:

Integrated return line filter with high

performance glass fibre filter element

Bypass strainer / Filling strainer

Breather filter with roll-over protection

Oil level gauge

Quick connection ports

Temperature sensor ports

Oil drain plug

Integrated oil baffles

Innovative Composite Solutions for Hydraulics Plastic tank solutions


Tank benefits:

Plug & Play solution

External return line filter no longer

required

Convenient filter element service

Clean tank module due to injection and

infrared welding technology

High mechanical and thermal strength

Quick connect system: No tools req.

Significant cost and weight savings



Tank for skid steer loader



Agenda:

• Introduction



• Summary



Main Benefits of Composite Solutions

• Cost savings

• Weight savings

• Space savings

• Multifunctional concepts

• Modular designs

• “Integration of functions”

• Easy assembly / quick connections

Innovative Composite Solutions for Hydraulics Summary


Thank you very much for your attention!

Documents

Full Composite Solutions for Mobile Hydraulic Applicationscisb.org.br/wiefp2014/presentations/Session 3_Achim Pfeifer.pdf · Full Composite Solutions for Mobile Hydraulic Applications