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Fuel Saving Practices in Container Liner Shipping
Digital Ship Hamburg, February 2013
Andreas Mrozek
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Hamburg Süd
Challenges and future factors to consider
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Hamburg Süd2
Oetker-Group1
Fuel Saving3
3
Divisions
Food Beer and Non-Alcoholic Beverages
Sparkling Wine, Wine and Spirits
Shipping Banking Other Interests
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Sales and Employees 2011
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10,011
Food Beer Sparkling Wine Shipping Other Interests
Sales:(Mio. Euro)
Employees: 26,228
2,337
11,488
1,813
5,907
671
2,023
4,752
4,468
438
2,342
Banking
Consolidated balance sheet total:(Mio. Euro) 3,051
574Employees
Total
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Hamburg Süd
Challenges4
Hamburg Süd2
Oetker-Group1
Competitive Environment3
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Hamburg Süd Strategy 1990-2012
Mission Statement:
Hamburg Süd is the leading ocean carrier offering high quality transportation services in a worldwide liner network with
special focus on South America and Reefer Trades.
Strategy:
� Market Leader in South America
� Focus on Reefer Business
� Cost & Price Leadership
� Quality Carrier (Hardware + Personnel + IT = Service Quality)
� High share of owned ships (target: 60%) and container (over 80%)
� Cost advantage
� Risk covering potential
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A global service structure
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Europe / Mediterranean – South America / Central America
Europe – Mediterranean / Inner Med / Pakistan / India
Mediterranean – Canada / Central America
Europe – North America / New Zealand / Australia
Europe – North America
North America / Central America / Caribbean – South America
Intra South America
North America – New Zealand / Australia / Pacific Islands
Asia – Central America / North America / South America
Asia – South Africa / South America
Asia – India / Pakistan
Asia – Australia / New Zealand
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Wherever you need us
Over 300 offices worldwide (around 100 owned)
Hamburg
Morristown Hong Kong
Sao Paulo
Miami
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Length: 272 / 286,5 m Slot Capacity: 5.500 / 5900 TEU Width: 40 m 2004/09 Monte / Rio
Length:185 m Slot Capacity: 1.200 TEU Width: 28 m1981 Monte Rosa
2010/12 Santa Length: 300 m Slot Capacity: 7.100 TEU Width: 42,8 m
1990 Length: 200 m Slot Capacity: 2.000 TEU Width: 32,2 mCap Trafalgar
Cap San/Bahia2001/07 Length: 254 m Slot Capacity: 3.700 TEU Width: 32 m
Hamburg Süd – Development of Vessel Types
2013/14 Santa Max Length: ca. 336 m Slot Capacity: ca. 9.600 TEU Width: ca. 48,2 m
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Hamburg Süd
Challenges4
Hamburg Süd2
Oetker Group1
Fuel Saving3
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Why is fuel saving essential?
Cost side:
� Fuel cost has been increasing over the last years on a permanent basis
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3
Total Fuel Cost development (bil. US$)
0
0,5
1
1,5
2
2,5
3
3,5
4
Q1-
2010
Q2-
2010
Q3-
2010
Q4-
2010
Q1-
2011
Q2-
2011
Q3-
2011
Q4-
2011
Q1-
2012
Q2-
2012
Q3-
2012
Q4-
2012
bil. U
S$
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Bunker Price Development 2004-2012 IFO 380 Rotterdam
Source: Platts Oilgram Bunkerwire [CON-C]
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3
549
728
165
714
0
50
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800U
SD
/ t
Ø 233 Ø 292
22nd Feb. 2013:
618 USD/t
Ø 345 Ø 475
Ø 352 Ø 450 Ø 618 Ø 641
2005 2006 2007 2008 2009 2010 2011 2012 2013
Ø 623
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Why is fuel saving essential?
Cost side:
� Fuel cost has been increasing over the last years on a permanent basis.
� Fuel cost has become the most expensive single cost item in containershipping companies.
� Saving potential still exists, whilst other cost categories have less room forimprovement
� Marginal savings have a large effect on cost improvements
Environmental protection side:
� Reduction of CO2- emissions
� Target of Hamburg Süd: Reduction of CO2- emissions per transported teu km by 26% from 2009 to 2020
� Social responsibility and customer expectation: Detailed, competitive and improving CO2 footprint
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Which fuel saving techniques are applied?
� 1. Slow- steaming
� 2. Excellence in operating / performance optimization
� 3. Weather routing
� 4. Trim optimization
� 5. Hull optimization & hull/propeller maintenance
� 6. Main engine optimization
� 7. Waste heat recovery
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1. Slow steaming
� Traditionally Hamburg Sud operated in ‚slower-speed‘trades, therefore less saving potential as in other maintrades
� Average pro-forma speed reduced over years from around20 kn to 16/17 kn
� More port buffer
=> More realistic pro-formas
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60
70
80
90
100
110
120
130
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150
160
13 14 15 16 17 18 19 20 21 22 23 24
Knots
mts/d
OLD PANAMAX NEW 5000 TEU
Speed consumption curves of different vessel age classes
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diff =12t/d =7,800US$
diff =20t/d =13,000US$
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2. Excellence in operating / Performance optimization
� Advance scheduling and operational instructions by improvedcoordination
� Minimize change instructions to vessel (earlier/late eta)
� Routing
� Optimize/harmonize speed profile
� Cooperative approach with Master and crew
� Improved flow of information and data
� Effective controlling
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GL-Emission Manager (currently being developed)
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� Collects, reports and evalutes vessel operational data and consumption
� Allows detailed analysis of vessel and fleet fuel and environmental performance
GLGreen Server
Evaluation Tools
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3. Weather routing software
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� 1st step: Weather forecasting software installed on board of all vessel whichpermits dynamic route planning by Masters
� 2nd step: Shore-side routing support by weather routing service
� 3rd step: Effective and timely controlling of chosen route
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4. Trim-Optimizer
Data analysis result of energy loss:
� Onboard installation of sensors
� Individual vessel dataanalysis
� Automatic crew guidanceto improve trim / draftduring ocean sea legs
� Data analysis of energyloss
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5. Constructive hull optimization and hull maintenance
Constructive:
� Hydrodynamic hull optimization
� Reduced/optimized bulb shapeand size for low speed (forHamburg Sud of less importance)
� Becker twisted fins
� Schneekluth nozzle
� Self polishing coating
(but still antifowling)
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Maintenance:
� Hull polishing (exceptional situations only)
� Propeller / seachest cleaning: upon demand depending on trade profile
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Becker twisted fins
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6. Main engine optimization
� Downsizing of engines (down to which limit?)
� Common- rail- technology / electronic control:
Flexible injection optimized for partial engine load
� De-rating: Modified nozzle ring of turbocharger for lowerperformance optimization
� More modern engine technology: Continous improvement
� Super Slow Steaming Kits (additional blowers, etc., chartervessels)
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7. Waste heat recovery
� Exhaust gas boiler is used for bunker pre-heating
� With downsized, modern engines waste heat is notsufficient to pre-heat bunker oil.
� Alternative utilization of waste heat to generate energy
Turbo Generator
� A) vessel hotel consumption (generators)
� B) vessel propulsion (via Shaftgenerator)
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Hamburg Süd
Challenges and futurefactors to consider
4
Hamburg Süd2
Oetker Group1
Competitive Environment3
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Future Challenges
� Increasing cost pressure due to competitive environment in container shipping
� Increasing bunker prices
� Environmental Regulations
� 2015: max. 0.1% Sulphur (= MGO) in ECA‘s
� 2020 (2025): max. 0.5% Sulphur worldwide
� Additional local requirements
� NOx Engine Limits (Tier III) for newbuildings as of 2016
� CO2 Limits
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The latest innovations?
� Succesfull managerial integration of the various savingcomponents is more important than the latest innovation.
� Example: speeding up of vessels to maintain schedule integrity
Main Engine bunker costs transpacific (16 days)
Vessel A @ 17kts: 800,000US$
Vessel B @ 20kts: 1,4000,000US$ (speed up due port congestion)
Difference : 600,000US$ for one vessel
� Additional costs for 9 vessels operated in this service:
2.2 Mil. US$ due speed-up on one leg only
3.8 Mil. US$ during whole roundvoyage
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What is the right investment into future?
Engineering
� Highly efficient smaller engines
� Propulsion improvement devices
� Dual- fuel engines (LNG, conventional fuels)
� Desulphurization systems (dry?)
IT
� Information technology (on board & ashore)
� Reporting technology
� Data evaluation technology
� Satelite communication technology
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Information Technology
� Collection of vessel data from various sources
� Vessel Operational Data
� Weather Routing
� Trim Optimizer
� Others
� Shoreside integration of vessel data for different user groups
� Operators
� Line Management
� Ship Management
� Controlling
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Thank you for your attention –Any questions?