40
RINGSPANN® Registered trademark of RINGSPANN GmbH, Bad Homburg N o r t h A m e r i c a n E d i t i o n 2 0 1 5 / 2 0 1 6 F r e e w h e e l C l u t c h e s B a c k s t o p s O v e r r u n n i n g C l u t c h e s I n d e x i n g F r e e w h e e l s

Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

  • Upload
    vungoc

  • View
    257

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

RINGSPANN® Registered trademark of RINGSPANN GmbH, Bad Homburg

North American Edition 2015/2016

Freewheel ClutchesBackstops •Overrunning Clutches • Indexing Freewheels

Page 2: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

2

3

4

5

6

8

9

55 000 7.000 10

30 000 5.438 12

14 500 4.500 14

2 400 000 21.000 16

56 000 7.000 18

3 690 3.150 20

900 6.000 22

55 000 7.000 24

27

27

480 1.575 28

480 1.575 30

480 1.575 30

480 1.575 31

480 1.575 31

1 240 2.200 32

Dodge® Standard 33

34

35

36

37

38

Table of Contents

Issue 09/2015 • Technical details subject to change without notice.Dodge® is a registered trademark of Baldor Electric Company. • Morse® is a registered trademark of Borg Warner.

Freewheel Technology Introduction Page

Introduction

Design and Function of Freewheels

Applications of Freewheels

Applications for Freewheels

Types to extend service life

Determination of Selection Torque

Complete Freewheels Used as With bearing support

Maximum torque

lb-ft

Maximumbore inch

Page

Backstops OverrunningClutch

IndexingFreewheel

for bolting to the face

FRS and FRSG with sprags

FRX and FRZ with sprag lift-off X or lift-off Z

with torque arm

FRXF with sprag lift-off X, sealed grease lubricated ball bearings

FRHD with sprags

FRHM with sprags

FA with sprags and grease lubrication

with torque arm and clamping collar or mounting flange

RFB with sprags and grease lubricated ball bearings

with shaft coupling

FR … CA with sprags

Accessories for Complete Freewheels FR … Page

Torque Arms TA

End Covers

Internal Freewheels Used as With bearing support

Maximum torque

lb-ft

Maximumbore inch

Page

Backstops OverrunningClutch

IndexingFreewheel

for press fit on the outer ring

ZZ with sprags, bearing supported

ZZ … 2RS with sprags, bearing supported and sealed

ZZ … P2RS with sprags, bearing supported and sealed

ZZ … P with sprags, bearing supported

for keyway connection on the outer ring

ZZ … PP with sprags, bearing supported

RC with sprags

specifically designed as interchange backstops for Dodge® reducers

RCD with sprags

Interchange Charts Page

for Marland, Formsprag, Morse®/EPT and Renold with RINGSPANN Freewheels

FRHD Series - for Formsprag, Marland, Falk, Stephens Adamson and Morse®

Questionnaires Page

for selecting RINGSPANN Backstops

for selecting RINGSPANN Overrunning Clutches

for selecting RINGSPANN Indexing Freewheels

Page 3: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

3

Introduction

RINGSPANN GmbH has been in business forover 70 years and is a world leader in PowerTransmission and Workholding Technology.RINGSPANN CORPORATION, as a wholly ownedsubsidiary of RINGSPANN GmbH, designs, manufactures and assembles sprag and rollerclutches mainly for the North American market.With innovative German engineering andAmeri can ingenuity, RINGSPANN CORPORA-TION offers the winning combination of qualityproducts for your needs.

Products contained in this catalog representRINGSPANN CORPORATION’s standard free -wheel clutches. Located in a 20,000 sq. ft. ma-nufacturing facility, RINGSPANN CORPORATIONcan readily design new or modify existing pro-ducts to suit your application.

The RINGSPANN CORPORATION service advantage:• Detailed application support backed by

over 70 years of experience.

• Direct sales and service from the manufacturer

• 24 hour emergency service

• North American industry leader for - Price - Delivery- Customer service- Quality

The RINGSPANN CORPORATIONdesign advantage:• American design and manufacture

• Patented sprag cage designs for increasedtorque and maximum life

• Maximum torque in a minimum space

• Sprag Lift off “X” and “Z“ for infinite, maintenance free life

• Individual springs on every sprag to provide added security against failures

Page 4: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

4

4-1

4-2

Inner ring

Outer ring Outer ring

Seal

Clamping elements(sprags in this case)

Ball bearingClamping elements(sprags in this case)

Freewheel with bearing support Freewheel without bearing support

Inner ring

Locking direction or driving operation

Freewheeling direction orfreewheeling operation

Outer ringInner ringClamping elements(Sprags or Rollers)

Design and Function of Freewheels

Freewheels consist of an inner and an outer ringbetween which clamping elements are arran-ged. Clamping elements can be sprags or rol-lers. We differentiate as follows:

• Freewheels with bearing support and

• Freewheels without bearing support.

For a freewheel to function, concentricalignment of the inner and outer ring is requi-red. In the case of freewheels without bearingsupport, concentric alignment must be provi-ded by the customer.

RINGSPANN freewheels are an indispensabledesign element in the machine building indus-try. Many designs are only economical iffreewheels are used. The freewheel as an auto-matic driving element is preferred to conven-tional solutions because it offers the followingsignificant advantages:

• safe

• efficient

• high degree of automation

With more than 50 years experience in the de-velopment, production and sales of freewheels,RINGSPANN offers the most comprehensiverange of freewheels. A global network of subsi-diaries and sales agencies ensures the best pos-sible personal on-site service. Assembly andproduction facilities in various countries pro-vide fast, reliable delivery.

Freewheels are machine elements with particular characteristics:

• In one direction of rotation there is no con-tact between the inner and outer ring; thefreewheel is in freewheeling operation.

• In the opposite direction of rotation there is contact between the inner and outer ring; inthis direction it is possible to transmit torque.

For example the outer ring of the freewheelshown in figure 4-1 can freewheel clockwisewhile the inner ring is stationary. If, however, theouter ring is turned in the opposite direction,there is contact between the inner and outerring and the inner ring is driven (driving opera-tion).

Freewheels are used as:

➧ Backstops

➧ Overrunning Clutches

➧ Indexing Freewheels

Freewheels can fulfill these functions complete -ly automatically in the most diverse machines.No mechanical or hydraulic operating equip-ment is required, such as externally actuatedclutches or brakes.

Page 5: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

5

5-1 5-2

5-3 5-4

5-5 5-6

Freewheelingoperation

Freewheelingoperation

Driving operation

Driving operation

Freewheelingoperation

Freewheelingoperation

FreewheelingoperationFreewheeling

operationDriving operation

Driving operation

Inner ring

Applications of Freewheels

➧ BackstopFreewheels are used as backstops if reverserotation of the operating equipment needsto be prevented. In many machines and in-stallations, for technical safety or functionalreasons, it is necessary to ensure that theoperating equipment is in just one specificdirection of rotation. Backstops are usedwhere legal stipulations require a mechani-cal safety device be installed for the opera-tion of conveyor systems.

The normal operating mode of a backstopis freewheeling operation; the locking (tor-que transmission) is performed at zerospeed. The immediate engagement of theclamping elements ensures the requiredhigh operating safety.

➧ Overrunning ClutchThe overrunning clutch engages machinesor machine parts and automatically inter-rupts their contact as soon as the drivenpart of the overrunning clutch is turned fas-ter than the driving part. In many cases, thiscan replace a more expensive externallyactuated clutch.

With overrunning clutches the engage-ment takes place in the driving operation(torque transmission), while in freewheelingoperation the torque transmission betweenthe inner and outer ring is interrupted. In driving operation the speeds of the innerand outer ring are equal, while in free -wheeling operation they are different.

➧ Indexing FreewheelThe indexing freewheel transmits a backand forth motion into a stepped rotation(indexed feed). The RINGSPANN indexingfreewheel enables an infinitly adjustablesetting of the feed, for precise and quietoperation.

In general, backstops are used where the inner ring free-wheels and the stationary held outer ring prevents reverserotation (figure 5-1).

Figure 5-3 shows an overrunning clutch where in driving operation the power flow is transferred from the inner ringto the outer ring and in freewheeling operation the outerring overruns the inner ring at a higher speed.

Figure 5-4 shows an overrunning clutch where in driving operation the power flow is transferred from the outer ringto the inner ring and in freewheeling operation the innerring overruns the outer ring at a higher speed.

Figure 5-5 shows an indexing freewheel where the outerring makes the back and forth motion and the inner ringcarries out the indexed feed.

Figure 5-6 shows an indexing freewheel where the innerring makes the back and forth motion and the outer ringcarries out the indexed feed.

The more complicated designed backstops where the outerring freewheels and the stationary held inner ring preventsreverse rotation are rarely used today (figure 5-2).

Page 6: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

6

Gear unitsElectric motorsGear motors

Textile machinesPrinting machines

Textile machinesPrinting machines

Applications for Freewheels

➧ Areas of application for Overrunning Clutches

➧ Areas of application for Indexing Freewheels

Fans

Inclined conveyorsElevatorsBucket elevators

The backstop prevents reverse rotation of the drive of a conveyor installation if the power fails or the motor is turned off.

During normal operation of textile or printing machines, the overrunning clutch separates the auxiliary drive which is used as astarter from the main drive.

If fans are turned off, the overrunning clutch prevents the flywheelmass from rotating the drive.

The indexing freewheel generates an indexed feed in textile andprinting machines.

The backstop prevents reverse rotation of the conveyor load if thepower fails or the motor is turned off.

Packaging machinesFilling plants

The indexing freewheel is used in packaging machines and fillingplants for an indexed feed.

Page 7: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

7

PumpsGenerators

Roller conveyor

High voltage switches

Fans PumpsCompressors

In multimotor drives the overrunning clutch disengages theinactive or lower speed drive.

The overrunning clutch ensures that the conveyed material can bepushed or pulled faster over the rollers than the speed of the drive.

In high voltage switches for tensioning a spring, the indexingfreewheel is used in the place of a reduction gear.

The backstop prevents the motor from reverse rotation under theback pressure when it is turned off.

The backstop prevents the motor from reverse rotation under theback pressure when it is turned off.

Seed spreader

The indexing freewheel replaces a reduction gear in seed spreader.

Page 8: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

8

a

FC

S

FF

S

a

FC

S

FF

S

8-3 8-4

8-1 8-2

inner ring; the freewheel works without contact.If the outer ring speed decreases to such an ex-tent that the effect of the centrifugal force onthe sprag is less than that of the spring force FF

, the sprag again rests on the inner track and thefreewheel is ready to lock (figure 8-4). If used asan overrunning clutch, the driving speed mustnot exceed 40% of the lift-off speed.

Freewheeling direction orfreewheeling operation

Locking direction or driving operation

Pivot pointCage

and the sprag track of the outer ring; thefreewheel works with out contact. If the innerring speed decreases to such an extent that theeffect of the centrifugal force on the sprag is lessthan that of the spring force FF , the sprag again

Use as

Indexing

Freewheel

Overrunning

Clutch

Backstop

Standard type Type with sprag lift-off X Type with sprag lift-off Z

For universal use To extend service life using sprag lift-offfor high speed rotating inner ring

To extend service life using sprag lift-off for high speed rotating outer ring

Up to medium speeds during freewheeling operation (inner or outer ring freewheels)

Up to very high speeds during freewheeling operation (inner ring freewheels)

Up to very high speeds during freewheeling operation (outer ring freewheels)

Up to medium speeds during freewheeling operation (inner or outer ring overruns)

Up to very high speeds in driving operation (outer or inner ring drives)

Up to very high speeds during freewheeling operation (inner ring overruns)

Low speeds in driving operation (outer ring drives)

Up to very high speeds during freewheeling operation (outer ring overruns)

Low speeds in driving operation (inner ring drives)

Up to a medium total number of actuations

Types to extend service life

Type with sprag lift-off XThe sprag lift-off X is used for backstops andoverrunning clutches, provided that in free -wheeling operation the inner ring is rotating athigh speed and with overrunning clutches thatthe driving operation is at a low speed. In free-wheeling operation, the centrifugal force FCcauses the sprag to lift off from the sprag trackof the outer ring. In this operating state, thefreewheel operates wear-free with unlimitedservice life.

Figure 8-1 shows a freewheel with sprag lift-offX in freewheeling operation. The sprags, whichare supported in a cage connected to the innerring, rotate with the inner ring. The centrifugalforce FC that is applied in the center of gravity Sof the sprag turns the sprag counterclockwiseand rests against the support ring of the cage.This results in the gap “a“ between the sprag

rests on the outer track and the freewheel isready to lock (figure 8-2). If used as an overrun-ning clutch, the driving speed must not exceed40% of the lift-off speed.

Type with sprag lift-off ZThe sprag lift-off Z is used for backstops andoverrunning clutches, provided that in free-wheeling operation the outer ring is rotating athigh speed, and with overrunning clutches thatthe driving operation is at a low speed. In free-wheeling operation, the centrifugal force FCcauses the sprag to lift off from the sprag trackof the inner ring. In this operating state, thefreewheel operates wear-free with unlimitedservice life.

Figure 8-3 shows a freewheel with sprag lift-offZ in freewheeling operation. The sprags rotatewith the outer ring. The centrifugal force FC thatis applied in the centre of gravity S of the spragturns the sprag counterclockwise and restsagainst the outer ring. This results in the gap “a“ between the sprag and the sprag track of the

In addition to the standard type, RINGSPANNhas developed other types to extend service life

for freewheels with sprags. The table above liststhe recommended application conditions for

these types.

Freewheeling direction orfreewheeling operation

Locking direction or driving operation

Pivot pointSupport

ringCage

Page 9: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

9

Determination of Selection Torque

Bringing a loaded inclined conveyor, an elevatoror a pump to a standstill is a highly dynamicprocess that incurs high peak torques. Thesepeak torques are critical in the selection of thebackstop. The determination of peak torques inthe case of locking is more accurate by using arotational vibration analysis of the entire sys-tem. This requires a knowledge of rotationalmasses, the rotational rigidity and the excitationmoments that occur in the system. In manycases, a vibrational calculation is too time con-suming or you may not have all the necessarydata in the configuration phase available. In thiscase, the selection torque MA of the backstopshould be determined as follows:

MA = 1.75 · ML [lb-ft]

Often you only have the figures for the motornominal output P0 [hp] available. Then:

MA = F · 5250 · P0/nSP [lb-ft]

In these equations:

MA = Selection torque of the backstop [lb-ft]

ML = Static backdriving torque of the load referring to the backstop shaft [lb-ft]

P0 = Nominal power of motor [hp]

nSP = Speed of backstop shaft [rpm]

F = Selection factor(refer to table)

After calculating MA the backstop size must beselected in accordance with the catalog tablesin such a way that in all cases this applies:

MN ≥ MA

MN = Nominal torque of the backstop in accordance with the table values [lb-ft]

It must be noted that, with a direct motor startin the locking direction of a backstop, very highpeak torques can occur which in turn can destroy the backstop.

Approximate values for F:

Selection torque for Backstops

In many cases where overrunning clutches arebeing used, dynamic processes occur thatcause high peak torques. In the case of overrun-ning clutches, the torques that occur duringstart up must be observed. The peak torqueswhen starting up can, in the case of asynchro-nous motors – especially when acceleratinglarge masses and when using elastic coup-lings – significantly exceed the torque calcula-ted from the motor pull-over torque. Theconditions for internal combustion engines aresimilar. Even in normal operation, their degreeof irregularity, peak torques can occur that areconsiderably greater than the nominal torque.

The prior determination of the maximum oc-curring torque is carried out more accurately byusing a rotational vibration analysis of the entire system. This, however, requires a knowledge ofthe rotating masses, the rotational rigidity andall of the excitation moments that occur on thesystem. In many cases, a vibrational calculationis too time consuming or you may not have allthe necessary data in the configuration phaseavailable. In this case, the selection torque MAof the overrunning clutch should be deter-mined as follows:

MA = K · ML

In this equation:

MA = Selection torque of the freewheel

K = Operating factor (refer to table)

ML = Load torque for constant rotating freewheel:

= 5 250 · P0/nFR

P0 = Nominal power of motor [hp]

nFR = Speed of the freewheel in driving operation [rpm]

After calculating MA the freewheel size must beselected in accordance with the catalog tablesin such a way that in all cases this applies:

MN ≥ MA

MN = Nominal torque of the freewheel in accordance with the table values [lb-ft],

Approximate values for operating factor „K“:

The operating factor K depends on the proper-ties of the driver and the machine. The generalrules of mechanical engineering apply here. Weknow from practice that applications are knownwhere the operating factor K can also assumevalues of up to 20, e.g. with a direct start-up ofasynchronous electric motors in connectionwith elastic couplings.

Selection torque for Overrunning Clutches

The selection torque for indexing freewheels is,among other things, dependent upon how theback and forth motion is generated (crank

operation, hydraulic cylinders, pneumatic cylin-ders etc.). It cannot be specified in a simpleequation. When stating the maximum torque

to be transmitted, we are happy to advise you regarding the selection torque.

Selection torque for Indexing Freewheels

Type of driver K

Electric motors with low start up impact (e.g.DC motors, asynchronous motors with sliprings or soft start couplings), steam turbines,gas turbines

0.8to2.5

Electric motors with considerable start up im-pact (e.g. synchronous or asynchronous motorswith direct start)

1.25to2.5

Piston engines with more than two cylinders,water turbines, hydraulic motors

1.25to

3.15

Piston engines with one or two cylinders1.6to

3.15

Type of installation F

Conveyor belts, angle up to 6° 0.88

Conveyor belts, angle up to 8° 1.07

Conveyor belts, angle up to 10° 1.21

Conveyor belts, angle up to 12° 1.29

Conveyor belts, angle up to 15° 1.39

Screw pumps 1.51

Ball mills, drying drums 1.26

Bucket conveyors, elevators 1.48

Hammer mills 1.51

Fans, Ventilators 0.49

Page 10: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

10

10-1

10-1

Application exampleComplete Freewheels FRS 600 in both driveunits of a transport system with a conveyor beltthat moves both forward and backward (rever-sible operation). In order to ensure that the con-veyor belt is moved under tension, forwardmovement is driven by drive unit I, reverse mo-vement by drive unit II. The freewheels automa-tically disengage the respective non workingdrive, eliminating the need for expensive exter-nal clutches or brakes.

For forward movement, drive unit II is started infreewheeling direction of freewheel II; free -wheel II is in freewheeling operation and disen-gages drive unit II from the conveyor belt.Afterwords drive unit I is started in the lockingdirection of the freewheel I; freewheel I is in dri-ving operation and the conveyor belt is movedforward by drive unit I. The speed of drive unit Iis lower than that of drive unit II. Thus freewheelII remains in freewheeling operation and driveunit II is not improperly engaged.

For reverse movement, the drive units arestarted in reverse order and direction of rotationat the corresponding speeds.

The mentioned application for a reversing con-veyor requires speed control for both of thedrives.

Conveyors operating in the same direction canuse clutches in conjunction with the two drives.

Complete Freewheels FRS and FRSGfor bolting to the facewith sprags

Application as

➧ Backstop

➧ Overrunning Clutch

➧ Indexing Freewheel

FeaturesComplete Freewheels FRS and FRSG are sealedsprag freewheels with ball bearings and readyfor installation.

The freewheels FRS are supplied oil-filled.

The freewheels FRSG are supplied grease filled.

Maximum torques up to 55 000 lb-ft.

Bores up to 7 inch. Standard bores in inch dimension are available from stock. Metricbores on request.

Drive unit II

Freewheel IFreewheel II

backward forward

Lockingdirection

Freewheelingdirection

Freewheelingdirection Locking

direction

RINGSPANN has developed a utility model for such applications with reversible operation.

Drive unit I

Page 11: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

11

FR … 300 0.500 0.650 0.750 0.750 3.000 0.063 0.250-28 2.500 0.375 0.750 2.625 4 3.5 FR … 400 0.500 0.625 0.750 0.875 1.000 1.125 1.125 3.500 0.032 0.312-24 2.750 0.500 0.750 2.875 4 6.0 FR … 500 0.875 1.000 1.125 1.250 1.312 1.312 4.250 0.063 0.312-24 3.500 0.625 1.000 3.625 4 10.0 FR … 550 1.250 1.312 1.500 1.625 1.625 4.750 0.063 0.312-24 3.250 0.540 0.750 4.250 6 12.0 FR … 600 1.250 1.375 1.438 1.500 1.625 1.688 1.750 1.938 2.000 2.000 5.375 0.063 0.312-24 3.750 0.625 1.000 4.750 6 19.0 FR … 650 1.938 2.000 2.250 2.438 2.500 2.500 6.500 0.063 0.375-24 3.500 0.750 1.000 5.750 8 24.0 FR … 700 1.938 2.000 2.250 2.438 2.500 2.750 2.938 2.938 7.125 0.063 0.375-24 5.000 0.750 1.000 6.250 8** 42.0 FR … 750 2.438 2.500 2.938 3.000 3.250 3.438 3.438 8.750 0.063 0.500-20 6.000 0.875 1.250 7.000 8** 83.0 FR … 775 2.750 2.938 3.000 3.250 3.438 3.500 3.750 3.750 9.750 0.063 0.500-20 6.000 0.875 1.250 8.500 8 96.0 FR … 800 3.000 3.250 3.438 3.500 3.750 3.937 4.000 4.250 4.500 4.500 10.000 0.063 0.500-20 6.000 0.875 1.250 8.937 8 102.0 FR … 900 4.000 4.438 4.500 4.938 5.000 5.438 5.438 12.000 0.063 0.625-18 6.375 1.000 1.375 9.750 10 156.0 FR … 1000 5.750 5.938 6.000 6.750 6.875 7.000 7.000 15.000 0.063 0.625-18 6.625 1.000 1.375 11.750 12 250.0

F F

d

ø D

-0,0

02

G

H

ø T

O O

11-1

FRS 300 420 210 2 500 2 600 FRSG 300 420 210 3 600 3 600 FRS 400 670 335 1 900 2 100 FRSG 400 670 335 3 600 3 600 FRS 500 1600 800 1 400 1 900 FRSG 500 1600 800 3 600 3 600 FRS 550 3050 1525 1 175 1 600 FRSG 550 3050 1525 3 600 3 600 FRS 600 3900 1950 1 100 1 500 FRSG 600 3900 1950 3 600 3 600 FRS 650 5400 2700 900 1 250 FRSG 650 5400 2700 3 600 3 600 FRS 700 11050 5525 790 1 150 FRSG 700 11050 5525 1 800 1 800 FRS 750 18700 9350 790 1 150 FRSG 750 18700 9350 1 800 1 800 FRS 775 17 000 8 500 750 1 050 FRSG 775 17 000 8 500 1 800 1 800 FRS 800 22200 11100 700 950 FRSG 800 22200 11100 1 800 1 800 FRS 900 33600 16800 700 950 FRSG 900 33600 16800 1 200 1 200 FRS 1000 55000 27500 630 800 FRSG 1000 55000 27500 1 200 1 200

MountingThe customer attachment part is centered onthe external diameter D and then bolted on tothe face.

The recommended tolerance of the shaft is + 0/ - 0.001 inch and the tolerance of the pilot dia-meter D of the attachment part is - 0 / + 0.002inch.

Labyrinth SealsLabyrinth seals are available to provide addi -tional protection for harsh environments.

Complete Freewheels FRS and FRSGfor bolting to the facewith sprags

Freewheel Size

Bore d D

inch

F

inch

GThread

L

inch

H

inch

O

inch

T

inch

Z* Weight

lbsStandard bores

inchmax.inch

* Z = Number of tapped holes G on pitch circle T. ** Six holes are equally spaced 60° apart with two additional holes located 30° from the six equally spaced holes and 180° apart.Keyway dimensions upon request by customers.

Standard typeFor universal use

Standard type - grease lubricatedFor universal use

Freewheel Size

Maximum torque

MMlb-ft

Nominal torque

MNlb-ft

inner ringfreewheels/

overrunsrpm

outer ringfreewheels/

overrunsrpm

Freewheel Size

Maximum torque

MMlb-ft

Nominal torque

MNlb-ft

inner ringfreewheels/

overrunsrpm

outer ringfreewheels/

overrunsrpm

See page 9 for determination of selection torque.

➧➧➧

Inde

xing F

reew

heel

Over

runn

ing C

lutch

Back

stop

Max. speed Max. speed

Page 12: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

12

12-1

12-1

Application exampleComplete Freewheel FRX 600 as an overrun-ning clutch in the drive unit of a conveyor beltsystem with additional creep drive. The free -wheel with shaft coupling is installed betweenthe main motor and the creep drive. When thecreep drive operates, the freewheel is in drivingoperation and drives the belt at low speed. Du-ring normal operation (freewheeling opera-tion), the main motor drives and the inner ringoverruns and the creep drive is automaticallydisengaged. With this high speed, sprag lift-offX is used; the sprags work in freewheeling ope-ration without contact and are wear-free.

Complete Freewheels FRX and FRZ for bolting to the facewith sprag lift-off X or lift-off Z

Application as

➧ Backstop

➧ Overrunning Clutch

FeaturesComplete Freewheels FRX and FRZ are sealedsprag freewheels with ball bearings and spraglift-off X or sprag lift-off Z.

Maximum torques up to 30 000 lb-ft.

Bores up to 5.438 inch. Standard bores in inchdimension are available from stock. Metricbores on request.

Main motor drive Freewheel FRX 600

Creep drive

Page 13: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

13

FRX 400 250 125 860 4 000 340 FRZ 400 560 280 800 2 600 320 FRX 500 850 425 750 4 000 300 FRZ 500 1070 535 1 400 2 050 560 FRX 550 1500 750 700 4 000 280 FRZ 550 2760 1380 1 550 1 800 620 FRX 600 2000 1 000 670 4 000 265 FRZ 600 3530 1765 1 450 1 650 580 FRX 650 3500 1 750 610 3 100 240 FRZ 650 5000 2500 1 300 1 400 520 FRX 700 8100 4 050 350 2 600 140 FRZ 700 10500 5250 1 160 1 200 465 FRX 750 14600 7 300 320 2 400 125 FRZ 750 17500 8750 1 160 1 200 465 FRX 775 14 800 7 400 320 2 100 125 FRZ 775 15 000 6500 950 1 050 380 FRX 800 29000 14 500 250 1 800 100 FRZ 800 17400 8700 880 975 350 FRX 900 30000 15 000 250 650 100 FRZ 900 26000 13000 720 925 288

F F

d

ø D

-0,0

02

G

H

ø T

O O

13-1

FR … 400 0.500 0.625 0.750 0.875 1.000* 1.125* 1.125 3.500 0.032 0.312-24 2.750 0.500 0.750 2.875 4 6.0 FR … 500 0.875 1.000 1.125 1.250 1.312 1.312 4.250 0.063 0.312-24 3.500 0.625 1.000 3.625 4 10.0 FR … 550 1.250 1.312 1.500 1.625 1.625 4.750 0.063 0.312-24 3.250 0.540 0.750 4.250 6 12.0 FR … 600 1.250 1.375 1.438 1.500 1.625 1.688 1.750 1.938 2.000 2.000 5.375 0.063 0.312-24 3.750 0.625 1.000 4.750 6 19.0 FR … 650 1.938 2.000 2.250 2.438 2.500 2.500 6.500 0.063 0.375-24 3.500 0.750 1.000 5.750 8 24.0 FR … 700 1.938 2.000 2.250 2.438 2.500 2.750 2.938 2.938 7.125 0.063 0.375-24 5.000 0.750 1.000 6.250 8*** 42.0 FR … 750 2.438 2.500 2.938 3.000 3.250 3.438 3.438 8.750 0.063 0.500-20 6.000 0.875 1.250 7.000 8*** 83.0 FR … 775 2.750 2.938 3.000 3.250 3.438 3.500 3.750 3.750 9.750 0.063 0.500-20 6.000 0.875 1.250 8.500 8 96.0 FR … 800 3.000 3.250 3.438 3.500 3.750 3.937 4.000 4.250 4.500 4.500 10.000 0.063 0.500-20 6.000 0.875 1.250 8.937 8 102.0 FR … 900 4.000 4.438 4.500 4.938 5.000 5.438 5.438 12.000 0.063 0.625-18 6.375 1.000 1.375 9.750 10 156.0

MountingThe customer attachment part is centered onthe external diameter D and then bolted on tothe face.

The recommended tolerance of the shaft is + 0/ - 0.001 inch and the tolerance of the pilot dia-meter D of the attachment part is - 0 / + 0.002inch.

Labyrinth SealsLabyrinth seals are available to provide addi -tional protection for harsh environments.

Complete Freewheels FRX and FRZ for bolting to the facewith sprag lift-off X or lift-off Z

Max. speed Max. speed

Type with sprag lift-off X To extend service life using sprag lift-off

for high speed rotating inner ring

Type with sprag lift-off Z To extend service life using sprag lift-off

for high speed rotating outer ring

Freewheel Size

Maximum torque

MMlb-ft

Nominal torque

MNlb-ft

Sprag lift-offat inner ring

speedrpm

inner ringfreewheels/

overrunsrpm

outer ringdrives

rpm

Freewheel Size

Max. torque

MMlb-ft

Nominal torque

MNlb-ft

Sprag lift-off at outer ring

speed rpm

outer ringfreewheels/

overrunsrpm

inner ringdrives

rpm

See page 9 for determination of selection torque.

➧➧Ov

erru

nnin

g Clu

tchBa

cksto

p

Freewheel Size

Bore d D

inch

F

inch

GThread

L

inch

H

inch

O

inch

T

inch

Z** Weight

lbsStandard bores

inchmax.inch

* Not available for FRX. Max bore 0.875 inch.** Z = Number of tapped holes G on pitch circle T. *** Six holes are equally spaced 60° apart with two additional holes located 30° from the six equally spaced holes and 180° apart.Keyway dimensions upon request by customers.

Page 14: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

14

14-1

14-2

Application as

➧ Backstop

FeaturesComplete Freewheels FRXF are freewheels withsprag lift-off X, labyrinth seals, and sealedgrease lubricated ball bearings. All units aresupplied complete with torque arms. FRXFbackstops are maintenance free and lubricatedfor life prior to shipping.

Maximum torques up to 29 000 lb-ft.

Bores up to 4.5 inch. Standard bores are avail -able from stock.

Complete Freewheels FRXF with torque armwith sprag lift-off X and sealed grease lubricated ball bearings

Application exampleComplete Freewheel FRXF as backstop, ar -ranged at the end of a high speed shaft of thegearbox. The back driving torque is restrainedby the clutch torque arm and the gearbox tor-que arm pin.

With this high shaft speed under normal ope-ration (freewheeling operation), sprag lift-off Xis used; the sprags work in freewheeling opera-tion without contact and are wear-free.

Page 15: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

15

ø AO

FO

F

L

L

H

R

NM

L/2

M

L/2

ø d

ø d

15-1

1.250 1.312 1.500 1.625 1.625 6.750 3.750 8.313 3.25 1.00 0.813 4.380 4.00 #10 201.938 2.000 2.250 2.438 2.500 2.750 2.938 2.938 9.375 5.250 11.813 5.00 1.25 1.250 5.625 6.00 #20 602.750 2.938 3.000 3.250 3.438 3.500 3.750 3.750 13.000 6.375 15.825 6.00 1.50 1.875 6.875 7.76 #60 1504.500 4.500 13.000 6.375 15.825 6.00 1.50 1.875 6.875 7.76 #60 160

FRXF 550 1 500 750 700 4 000FRXF 700 8 100 4 050 350 3 600FRXF 775 14 800 7 300 320 2 100FRXF 800 29 000 14 500 250 1 800

Complete Freewheels FRXF with torque armwith sprag lift-off X and sealed grease lubricated ball bearings

MountingThe back driving torque is restrained by theclutch torque arm and the gearbox torque armpin. It must have clearance of 1/4 inch to 1/2inch in both radial and axial directions.

Complete Freewheels FRXF are furnished to sizefor a slip fit on the shaft.

Non lift off clutch varieties are available whenoperating below sprag lift off speeds.

LubricationThe freewheels FRXF 700 and larger are sup-plied with labyrinth seals, sealed grease lubri-cation ball bearings and required no additionallubrication.

Type with sprag lift-off X To extend service life using sprag lift-off

for high speed rotating inner ring

Dimensions

Bore d

A

inch

F

inch

H

inch

L

inch

M

inch

N

inch

O

inch

R

inch

TorquearmSize

Weight

lbsStandard bores

inchmax.inch

See page 9 for determination of selection torque.* Maximum recommended operating speed.Keyway dimensions upon request by customers.

Back

stop

FreewheelSize

Maximum torque

MM

lb-ft

Nominal torque

MN

lb-ft

Sprag lift-off at

inner ringspeedrpm*

Maximumspeed

inner ringoverruns

rpm

Size FRXF 550 Size FRXF 700 to FRXF 800

Page 16: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

16

16-1

16-2

16-3

Application exampleBackstop FRHD 900 on the head pulley shaft ofan inclined conveyor belt system. The torquearm is bolted to the freewheel. The back drivingtorque is restrained by the torque arm on thebase plate.

MountingThe backdriving torque is restrained by the tor-que arm.The torque arm must not be clampedinto position. It must have 0.5 inch play in theaxial and in the radial direction.

Complete Freewheel FRHDwith torque armwith sprags

Application as

➧ Backstop

for installations with low speeds. The freewheelsare designed for the use in inclined conveyor-belts, elevators or pumps. Taconite seals protectthe freewheels from contamination with dustor dirt.

FeaturesComplete Freewheels FRHD with torque armare sealed sprag freewheels with ball bearings.They are supplied oil-filled and ready for instal-lation. The freewheels are arranged on throughshafts or shaft ends.

Maximum torques up to 2 400 000 lb-ft.

Bores up to 21 inch.

Head pulley

Motor

Reduction gear

Conveyor Belt

Backstop

Torque arm support

Page 17: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

17

H

Q

P

CAO L

ø D

E

ø d

CEL

ø D

P

Q

H

A

ø d

17-1

17-2

3.44 8.00 6.00 5.25 0.50 36.00 6.00 6.75 16.38 32.00 1353.75 9.75 8.00 6.00 1.00 42.88 7.50 9.00 20.38 38.00 3104.50 10.50 10.00 7.00 1.00 43.25 8.00 9.50 22.13 38.00 3605.44 12.00 10.00 8.00 1.50 54.00 7.63 9.38 22.75 48.00 4807.00 14.00 12.00 10.00 1.50 69.00 8.00 10.00 25.00 62.00 5307.00 17.00 8.00 9.00 4.13 80.38 8.75 - 23.13 72.00 5507.00 14.00 12.00 10.00 1.50 79.00 10.50 12.50 29.00 72.00 6007.00 17.00 8.00 9.00 4.13 80.38 10.00 - 23.13 72.00 7959.00 23.00 10.00 12.00 4.94 89.00 11.00 - 28.00 78.00 1 300

10.00 25.00 12.00 14.00 5.25 95.00 12.00 - 30.00 82.88 1 67412.00 30.00 18.00 16.00 6.25 107.00 13.00 - 36.00 94.00 2 20012.00 30.00 18.00 16.00 6.25 107.00 15.00 - 36.00 94.00 2 50012.00 31.00 18.00 15.13 6.25 107.00 17.62 - 36.00 94.00 2 44014.00 32.50 20.00 17.63 6.25 124.00 19.25 - 30.44 108.00 3 40018.00 42.50 24.50 23.00 7.88 140.00 20.00 - 48.00 120.00 7 00021.00 52.00 30.00 26.50 10.50 170.00 23.00 - 54.00 144.00 12 00021.00 52.00 30.00 27.00 10.50 216.00 27.00 - 54.00 192.00 14 000

FRHD 700 7 500 3 750 620FRHD 775 15 000 7 500 540FRHD 800 24 000 12 000 460FRHD 900 37 000 18 500 400FRHD 950 46 000 23 000 360FRHD1 000 56 000 28 000 360FRHD1 050 90 000 45 000 360FRHD1 100 90 000 45 000 360FRHD1 200 185 000 92 500 250FRHD1 300 220 000 110 000 220FRHD1 400 280 000 140 000 200FRHD1 450 380 000 190 000 200FRHD1 500 580 000 290 000 200FRHD1 600 746 000 373 000 140FRHD1 700 1 250 000 625 000 120FRHD1 800 1 800 000 900 000 100FRHD1 900 2 400 000 1 200 000 60

Standard typeFor universal use

Dimensions

Back

stop

Complete Freewheel FRHD with torque armwith sprags

Bore d

max.inch

A

inch

C

inch

D

inch

E

inch

H

inch

L

inch

O

inch

P

inch

Q

inch

Weight

lbs

Freewheel Size

Maximum torque

MM

lb-ft

Nominal torque

MN

lb-ft

Maximum speed

inner ringfreewheels

rpm

See page 9 for determination of selection torque. • Keyway dimensions upon request by customers.

Size FRHD 700 to FRHD 950 and FRHD 1050

Size FRHD 1 000 and FRHD 1100 to FRHD 1 900

Page 18: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

18

18-1

18-2

Application exampleBackstop FRHM 900-12 on the head pulley shaftof an inclined conveyor. The back driving torqueis restricted by the torque arm on the baseplate.

Complete Freewheel FRHM with torque armwith sprags

Application as

➧ Backstop

for installations with low speeds. The freewheelsare designed for the use in inclined conveyor-belts, elevators or pumps. Taconite seals protectthe freewheels from contamination with dustor dirt.

FeaturesComplete Freewheels FRHM with torque armare sealed sprag freewheels with ball bearings.They are designed for interchanging the Morse®CB units, supplied oil-filled and ready for instal-lation

The freewheels FRHM are arranged on throughshafts or shaft ends.

Maximum torques up to 56 000 lb-ft.

Bores up to 7 inch.

Head pulley

Motor

Reduction gear

Conveyor Belt

Backstop

Torque arm support

MountingThe back driving torque is restrained by the tor-que arm. The torque arm must not be clampedinto position. It must have 0.5 inch play in theaxial and in the radial direction.

FRHM backstops are supplied for a clearance fit.Set screws on the inner ring are provided foraxial retention, shaft collars are not required.

Morse® is a registered trademark of Borg Warner.

Page 19: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

19

ø A

O L

CE

H

R

J

ø N

Q

ø D

ø d

19-1

3.44 8.00 4.38 5.25 0.50 21.00 3.56 6.00 1.25 6.63 17.00 15.25 1053.75 9.75 4.38 6.00 0.50 21.88 3.56 7.50 1.25 8.13 17.00 15.25 1604.50 10.50 4.38 7.00 0.50 22.25 3.56 8.00 1.25 8.63 17.00 15.25 1904.50 10.50 4.75 7.00 0.50 25.50 3.56 8.00 1.25 8.63 20.25 18.63 2005.44 12.00 4.75 8.00 0.50 26.25 3.56 7.63 1.25 8.38 20.25 18.63 2105.44 12.00 4.75 8.00 0.88 30.63 3.56 7.63 1.50 8.75 24.63 22.88 2207.00 16.50 4.75 9.00 0.88 32.89 3.56 8.75 1.50 9.13 24.63 22.88 2707.00 16.50 5.25 9.00 0.88 33.25 3.56 8.75 1.75 9.13 25.00 23.00 275

FRHM 700-7 7 500 3 750 620FRHM 775-7 15 000 7 500 540FRHM 800-7 24 000 12 000 460FRHM 800-12 24 000 12 000 460FRHM 900-12 37 000 18 500 400FRHM 900-19 37 000 18 500 400FRHM 1 000-19 56 000 28 000 360FRHM 1 000-30 56 000 28 000 360

Complete Freewheel FRHM with torque armwith sprags

Standard typeFor universal use

Dimensions

Bore d

max.inch

A

inch

C

inch

D

inch

E

inch

H

inch

J*

inch

L*

inch

N

inch

O

inch

Q

inch

R*

inch

Weight

lbs

See page 9 for determination of selection torque.Keyway dimensions upon request by customers.* Shaft length L and stirrup position J or pin position R should be considered. These dimensions may vary from the Morse® Series CB.

Morse® is a registered trademark of Borg Warner.

Back

stop

Freewheel Size

Maximum torque

MM

lb-ft

Nominal torque

MN

lb-ft

Maximum speed

inner ringfreewheels

rpm

Page 20: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

20-1

20-2

20

Application exampleTwo Complete Freewheels FA 57 in the rollerfeed of a sheet metal processing machine. Theindexing freewheel arranged on the left isdriven via a bell crank with an adjustable lift.This enables an infinite setting of the feed. Thebackstop arranged on the right prevents the in-dexing rollers from running backwards whilethe indexing freewheel carries out its backstroke. Often, an additional small brake is pro-vided in order to prevent the accelerated sheetmetal strip from advancing.

Complete Freewheels FAwith torque armwith sprags and grease lubrication

Application as

➧ Backstop

➧ Indexing Freewheel

For application as backstop in installations withlow speeds in freewheeling operation. For ap-plication as indexing freewheel in installationswith low to medium total number of actuations.

FeaturesComplete Freewheels FA with torque arm aresprag freewheels with sleeve bearings. They aregrease-lubricated and require no maintenance.

Maximum torques up to 3 690 lb-ft.

Bores up to 3.15 inch.

Page 21: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

EC

H

L

øD

ød

H7

N

N

21-221-1

0.984 1.378 2.992 0.472 3.543 1.378 0.453 2.21.650 1.969 3.937 0.630 4.921 1.772 0.571 5.52.560 2.362 5.512 0.709 6.299 2.362 0.827 12.23.350 3.150 6.693 0.787 7.087 2.559 0.886 18.8

FA 37 SF 340 170 250FA 57 SF 930 465 170FA 82 SF 2 360 1 180 130FA 107 SF 3 690 1 845 90

21

Standard typeFor universal use

Dimensions

Bore d

C

inch

D

inch

E

inch

H

inch

L

inch

N

inch

Weight

lbsmax.inch

FreewheelSize Type

Maximum torque

MM

lb-ft

Nominal torque

MN

lb-ft

Max. speedinner ringfreewheels

rpm

Complete Freewheels FAwith torque armwith sprags and grease lubrication

MountingWhen used as a backstop, the backdriving tor-que is supported by the torque arm. The torquearm must not be clamped into position. It musthave 0.002 to 0.008 inch play in the axial and ra-dial directions.

When used as an indexing freewheel, the tor-que arm serves as the indexing lever arm.

The torque arm is not heat treated enabling thecustomer alter the torque arm to suit his appli-cation.

The recommended tolerance of the shaft is + 0 / - 0.001 inch.

See page 9 for determination of selection torque.Keyway dimensions upon request by customers.

➧Inde

xing Freewheel

Backstop

Page 22: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

22

22-1

22-2

Complete Freewheels RFBwith torque arm and clamping collar or mounting flangewith sprags and grease lubricated ball bearings

Application as

➧ Backstop

FeaturesFeaturesComplete Freewheels RFB are sprag freewheelswith sealed grease lubricated ball bearings thatrequire no maintenance. They are supplied witha clamping collar or a flange for direct moun-ting to standard bushings.

Maximum torques up to 900 lb-ft.

Bores up to 6 inch with clamping collar.

Application exampleComplete Freewheel RFB as a backstop on a ra-dial fan. The backstop prevents reverse rotationof the fan shaft from air flow or from incorrectlypolarized drive motor.

Page 23: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

23

ø A

ø C

O

Q

M F

ø A

ø d

O

M F

23-1

1 3.94 6 1.25 1.34 2.0 5 16.63 Shaft end mounted4 6.00 8 1.25 1.34 2.0 5 16.63 Shaft end mounted

- - 8 1.25 1.34 0.5 3 16.63EFJ

- - 8 1.25 1.34 0.5 3 16.63

3 02030 525

2 5354 030

RFB 350 C 700 350 1 800RFB 450 C 900 450 1 800

RFB 450 QD 900 450 1 800

RFB 450 TaperLock 900 450 1 800

MountingBackstops RFB are mounted with either a clam-ping collar to shaft end or a mounting flangethat can be connected directly to a QD or TaperLock bushing.

Additional shaft accessories may be required forRFB-TL designs, contact RINGSPANN.

Standard typeFor universal use

Dimensions

Bore d A

inch

C*

inch

F

inch

M

inch

O

inch

Q

inch

Connection/Bushing Type

min.inch

max.inch

See page 9 for determination of selection torque.* A 3/4” inch diameter arm extension is available upon request.

Back

stop

FreewheelSize Type

Maximum torque

MM

lb-ft

Nominal torque

MN

lb-ft

Maximum speed

inner ringfreewheels

rpm

Complete Freewheels RFBwith torque arm and clamping collar or mounting flangewith sprags and grease lubricated ball bearings

Tightening screws 2 x 1/2“-20Tightening torque125 lb-ft

Size RFB 350 and 450 Type Cwith clamping collar

Size RFB 450 Type QD andTaper Lock with mounting flange

Page 24: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

24

24-1

24-2

24-3

Application as

➧ Overrunning Clutch

FeaturesComplete Freewheel FR … CA incorporate afreewheel FR … and a gear coupling. Free -wheels are supplied oil or grease lubricated.

Maximum torques up to 55 000 lb-ft.

Bores up to 7 inch.

Complete Freewheels FR … CA allow for remo-val of the assembly without moving the con-nected equipment. The clutch should always bemounted on the low temperature shaft of theapplication.

Complete Freewheels FR … CAwith gear couplingwith sprags

Application ExampleTwo Complete Freewheels FR … CA with gearcoupling as overrunning clutches in the driveunit of a tube mill with additional auxiliary drive.A freewheel FRSG 600 CA 2.0 (Freewheel 1) is ar-ranged between the main drive and the rightangle gear box. A freewheel FRZ 500 CA 1.5(Freewheel 2) with sprag lift-off Z (page 26) ispositioned between the auxiliary drive and theright angle gear box. If the auxiliary drive is ope-rating, Freewheel 2 works in the driving opera-tion and the Freewheel 1 overruns at a lowspeed (freewheel operation). When driving viathe main drive, the unit is driven thru Freewheel1 (driving operation) Freewheel 2 overruns andautomatically disengages the auxiliary drive(freewheeling operation). With the high speed,the type with sprag lift-off Z is used. There is nocontact of the sprags during freewheeling andtherefore no wear.

Main drive

Auxiliary drive

Freewheel 1 FRSG 600 CA 2.0

Freewheel 2 FRZ 500 CA 1.5

Right angle gear box

Clutch Coupling Packages CC

Additional Clutch Couplings

Clutch Coupling Packages DC Clutch Coupling Packages UJ

Page 25: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

25

E

DBSE L2

Cou

plin

g Bo

reø

d2 ø A

Free

whe

el B

ore

ø d1

L1

25-1

FR … 300 CA 0.750 1.750 4.560 3.500 7.688 2.500 1.688 15FR … 400 CA 1.125 1.750 4.560 3.750 8.188 2.750 1.688 18FR … 500 CA 1.312 2.313 6.000 4.188 9.625 3.500 1.938 32FR … 550 CA 1.625 2.875 7.000 5.000 10.688 3.250 2.438 46FR … 600 CA 2.000 2.875 7.000 4.313 10.500 3.750 2.438 55FR … 650 CA 2.500 3.750 8.375 5.125 11.656 3.500 3.031 91FR … 700 CA 2.938 4.375 9.438 6.875 15.469 5.000 3.594 137FR … 750 CA 3.438 5.000 11.000 8.750 18.938 6.000 4.188 235FR … 775 CA 3.750 5.875 12.500 9.500 20.250 6.000 4.750 321FR … 800 CA 4.500 5.875 12.500 7.688 18.438 6.000 4.750 343FR … 900 CA 5.438 6.500 13.625 9.125 20.813 6.375 5.313 487FR … 1000 CA 7.000 7.125 15.500 10.125 22.781 6.625 6.031 740

FRS 300 CA F 1.0 420 210 2 500 2 600 FRSG 300 CA 420 210 3 600 3 600FRS 400 CA F 1.0 670 335 1 900 2 100 FRSG 400 CA 670 335 3 600 3 600FRS 500 CA F 1.5 1600 800 1 400 1 900 FRSG 500 CA 1600 800 3 600 3 600FRS 550 CA F 2.0 3050 1525 1 175 1 600 FRSG 550 CA 3050 1525 3 600 3 600FRS 600 CA F 2.0 3900 1950 1 100 1 500 FRSG 600 CA 3900 1950 3 600 3 600FRS 650 CA F 2.5 5400 2700 900 1 250 FRSG 650 CA 5400 2700 3 600 3 600FRS 700 CA F 3.0 11050 5525 790 1 150 FRSG 700 CA 11050 5525 1 800 1 800FRS 750 CA F 3.5 18700 9350 790 1 150 FRSG 750 CA 18700 9350 1 800 1 800FRS 775 CA F 4.0 17 000 8 500 750 1 050 FRSG 775 CA 17 000 8 500 1 800 1 800FRS 800 CA F 4.0 22200 11100 700 950 FRSG 800 CA 22200 11100 1 800 1 800FRS 900 CA F 4.5 33600 16800 700 950 FRSG 900 CA 33600 16800 1 200 1 200FRS 1000 CA F 5.0 55000 27500 630 800 FRSG 1000 CA 55000 27500 1 200 1 200

Complete Freewheels FRS … CA and FRSG … CAwith gear couplingwith sprags

Mounting The gear coupling and stub adapter with faste-ners are supplied loose. Depending on the de-sired freewheeling direction, the gear couplingcan me mounted on either the drive or drivenshaft.

Labyrinth SealsLabyrinth seals are available to provide addi -tional protection for harsh environments.

Freewheel FR … CA

Standard typeFor universal use

Standard type - grease lubricatedFor universal use

Freewheel Size

Coup-lingSize

Maximum torque

MMlb-ft

Nominal torque

MNlb-ft

inner ringfreewheels/

overrunsrpm

outer ringfreewheels/

overrunsrpm

Freewheel Size

Maximum torque

MMlb-ft

Nominal torque

MNlb-ft

inner ringfreewheels/

overrunsrpm

outer ringfreewheels/

overrunsrpm

See page 9 for determination of selection torque.

* Note Weights are based on Solid Coupling hubs. Weights will vary with required bores. • Keyway dimensions upon request by customers.

➧➧➧

Inde

xing F

reew

heel

Over

runn

ing C

lutch

Back

stop

Max. speed Max. speed

Freewheel Size

Bore A

inch

DBSE

inch

E

inch

L1

inch

L2

inch

Weight*

lbs

max.Freewheel d1

inchCoupling d2

inch

Page 26: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

26

E

DBSE L2

Cou

plin

g Bo

reø

d2 ø A

Free

whe

el B

ore

ø d1

L1

26-1

FRX 400 CA F 1.0 250 125 860 4 000 340 FRZ 400 CA 560 280 800 2 600 320FRX 500 CA F 1.5 850 425 750 4 000 300 FRZ 500 CA 1070 535 1 400 2 050 560FRX 550 CA F 2.0 1500 750 700 4 000 280 FRZ 550 CA 2760 1380 1 550 1 800 620FRX 600 CA F 2.0 2000 1 000 670 4 000 265 FRZ 600 CA 3530 1765 1 450 1 650 580FRX 650 CA F 2.5 3500 1 750 610 3 100 240 FRZ 650 CA 5000 2500 1 300 1 400 520FRX 700 CA F 3.0 8100 4 050 350 2 600 140 FRZ 700 CA 10500 5250 1 160 1 200 465FRX 750 CA F 3.5 14600 7 300 320 2 400 125 FRZ 750 CA 17500 8750 1 160 1 200 465FRX 775 CA F 4.0 14 800 7 400 320 2 100 125 FRZ 775 CA 15 000 6500 950 1 050 380FRX 800 CA F 4.0 29000 14 500 250 1 800 100 FRZ 800 CA 17400 8700 880 975 350FRX 900 CA F 4.5 30000 15 000 250 650 100 FRZ 900 CA 26000 13000 720 925 288

FR … 400 CA 1.125 1.750 4.560 3.750 8.188 2.750 1.688 18FR … 500 CA 1.312 2.313 6.000 4.188 9.625 3.500 1.938 32FR … 550 CA 1.625 2.875 7.000 5.000 10.688 3.250 2.438 46FR … 600 CA 2.000 2.875 7.000 4.313 10.500 3.750 2.438 55FR … 650 CA 2.500 3.750 8.375 5.125 11.656 3.500 3.031 91FR … 700 CA 2.938 4.375 9.438 6.875 15.469 5.000 3.594 137FR … 750 CA 3.438 5.000 11.000 8.750 18.938 6.000 4.188 235FR … 775 CA 3.750 5.875 12.500 9.500 20.250 6.000 4.750 321FR … 800 CA 4.500 5.875 12.500 7.688 18.438 6.000 4.750 343FR … 900 CA 5.438 6.500 13.625 9.125 20.813 6.375 5.313 487

Complete Freewheels FRX … CA and FRZ … CAwith gear couplingwith sprag lift-off …

Freewheel FR … CA

See page 9 for determination of selection torque.

Max. speed Max. speed

* Note Weights are based on Solid Coupling hubs. Weights will vary with required bores. • Keyway dimensions upon request by customers.

Freewheel Size

Bore A

inch

DBSE

inch

E

inch

L1

inch

L2

inch

Weight*

lbs

max.Freewheel d1

inchCoupling d2

inch

Type with sprag lift-off X To extend service life using sprag lift-off

for high speed rotating inner ring

Type with sprag lift-off Z To extend service life using sprag lift-off

for high speed rotating outer ring

Freewheel Size

Coup-lingSize

Maximum torque

MMlb-ft

Nominal torque

MNlb-ft

Sprag lift-offat inner ring

speedrpm

inner ringfreewheels/

overrunsrpm

outer ringdrives

rpm

Freewheel Size

Max. torque

MMlb-ft

Nominal torque

MNlb-ft

Sprag lift-off at outer ring

speed rpm

outer ringfreewheels/

overrunsrpm

inner ringdrives

rpm

➧➧Ov

erru

nnin

g Clu

tchBa

cksto

p

Page 27: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

27

ø N

CEJ

H

Q

27-1

27-1

Torque Arm C

inch

E

inch

H

inch

J

inch

N

inch

Q

inch

Weight

lbs

TA 300 2.00 0.375 8.375 1.000 0.53125 6.250 2

TA 400 2.00 0.375 8.625 1.000 0.53125 6.250 3

TA 500 2.00 0.375 9.000 1.125 0.53125 6.250 3

TA 550 2.25 0.375 10.125 1.375 0.78125 7.000 4

TA 600 2.50 0.375 11.500 1.500 0.78125 8.000 5

TA 650 3.00 0.375 13.625 1.750 0.78125 9.500 6

TA 700 3.00 0.500 15.000 2.000 1.31250 10.500 7

TA 750 3.75 0.500 18.375 2.375 1.28125 12.875 9

TA 775 4.00 0.500 20.000 2.500 1.53125 13.500 14

TA 800 4.00 0.500 21.000 2.750 1.53125 14.625 16

TA 900 4.75 0.875 30.500 3.375 1.53125 22.875 17

TA 1000 5.25 0.875 32.000 3.375 1.78125 23.000 51

Torque Arms TATorque Arms TA are offered as an accessory forFreewheels FRS, FRSG and FRX when used as abackstop.

The torque arms are supplied pre-drilled andready for installation.

InstallationThe torque arm must not be rigidly anchoredbut must be restrained by either a non-threa-ded pin or an angle iron bracket.

When a pin is used the diameter of the pin mustbe 1/32 of an inch smaller than the pin hole dia-meter N of the torque arm.

End CoversEnd covers are available to protect operatingpersonnel from coming in contact with the ro-tating shaft for all Complete Freewheels FR … .Contact fatory for availability.

Accessories for Complete Freewheels FR … Torque Arms TA and End Covers

Torque arms TA for Complete Freewheels FR …

Page 28: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

28

28-1

28-2

28-3

ZZ 29ZZ … 2RS 30ZZ … P2RS 30ZZ … P 31ZZ … PP 31

Application exampleTwo Internal Freewheels ZZ 6206 as indexingfreewheels in the drive of the metering roller ofa seed spreader. The freewheels are built in aninfinitely variable oil bath gearbox. Two camdisks that are off set by 180° are arranged on thegearbox shaft. By means of torque arms, thesedrive the outer rings of the two adjacent Inter-nal Freewheels, which then gradually turn the metering shaft. The infinite speed settings ofthe gearbox’s drive shaft are executed bymeans of the respective pivoting of the rollersupport plate, so that the torque arms can exe-cute lifts of differing amounts.

Internal Freewheels ZZ …with ball bearing properties

Application as

➧ Backstop

➧ Overrunning Clutch

➧ Indexing Freewheel

FeaturesInternal Freewheels ZZ … are sprag freewheelswith bearing support and ball bearing proper-ties. The freewheels are supplied grease-filledfor normal operating conditions.

The freewheel is assembled into the customer housing, allowing a compact, space-saving so-lution.

Maximum torques up to 480 lb-ft/650 Nm. Thetorque is transmitted on the inner ring and/oron the outer ring by press fit or keyway con-nection.

Bores up to 1.575 inch/40 mm.

The following series are available:

The Internal Freewheels ZZ of the sizes ZZ 6201to ZZ 6207 have the same dimensions as the re-spective ball bearings of series 62.

The series ZZ … 2RS and ZZ … P2RS have 2RSseals.

Series Torque transmission on

2RS- seals

Page

outer ringby

inner ringby

keyway press fit keyway press fit

Page 29: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

29

ød

øD

øK

B

ZZ 8 3.8 5,0 1.9 2.5 15 000 720 3 200 194 860ZZ 6201 13.8 18.6 6.9 9.3 10 000 1 370 6 100 610 2 700ZZ 6202 38.6 52.0 19.3 26.0 9 400 1 350 6 000 830 3 700ZZ 6203 50.4 68.0 25.2 34.0 8 200 1 650 7 350 1 025 4 550ZZ 6204 96.2 130.0 48.1 65.0 6 800 2 250 10 000 1 415 6 300ZZ 6205 118.6 160.0 59.3 80.0 5 600 2 475 11 000 1 575 7 000ZZ 6206 251.8 340.0 125.9 170.0 4 000 3 375 15 000 2 250 10 000ZZ 6207 259.2 350.0 129.6 175.0 3 600 2 810 12 500 1 620 7 200ZZ 40 481.4 650.0 240.7 325.0 3 000 3 485 15 500 2 755 12 250

0.315 8 0.354 9 0.866 22 1.063 27 0.05 0.020.472 12 0.394 10 1.260 32 1.535 39 0.09 0.040.591 15 0.433 11 1.378 35 1.654 42 0.14 0.060.669 17 0.472 12 1.575 40 2.008 51 0.18 0.080.787 20 0.551 14 1.850 47 2.283 58 0.26 0.120.984 25 0.591 15 2.047 52 2.480 63 0.33 0.151.181 30 0.630 16 2.441 62 2.874 73 0.55 0.251.378 35 0.669 17 2.835 72 3.346 85 0.66 0.301.575 40 0.866 22 3.150 80 3.710 94 1.10 0.50

29-1

Standard typeFor universal use

Dimensions

Freewheel Size

Maximum torque

MM

Nominal torque

MN

Maximumspeed

Load rating of bearing support

dynamic C

static C0

lb-ft Nm lb-ft Nm rpm lbf N lbf N

Bore d

B D K Weight

inch mm inch mm inch mm inch mm lbs kg

Internal Freewheels ZZfor press fit on the outer ringwith sprags, bearing supported

MountingThe torque is transmitted on the inner ring andouter ring by press fit. In order to transmit thetorques specified in the table, the outer ringmust be installed in a housing with an externaldiameter K. The housing should be made ofsteel or grey cast iron in minimum quality GG-20. When using other housing materials orsmaller external diameters, we urge you to con-tact us regarding the transmissible torque.

The tolerance of the housing bore D must beISO N6 and the tolerance of the shaft must beISO n6.

The permissible operating temperature of thefreewheel is - 40°F to +175°F.

LubricationThe freewheels are supplied grease-filled fornormal operating conditions. However, thefreewheels can also be connected to the custo-mer´s oil lubrication system; this is particularlyrecommended in the case of higher speeds.

See page 9 for determination of selection torque.

➧➧➧

Inde

xing F

reew

heel

Over

runn

ing C

lutch

Back

stop

Page 30: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

0.315 8 0.354 9 0.865 22 1.060 27 0.044 0.020.472 12 0.551 14 1.260 32 1.540 39 0.110 0.050.591 15 0.630 16 1.378 35 1.654 42 0.154 0.070.669 17 0.669 17 1.575 40 2.008 51 0.198 0.090.787 20 0.748 19 1.850 47 2.283 58 0.330 0.150.984 25 0.787 20 2.047 52 2.480 63 0.396 0.181.181 30 0.827 21 2.441 62 2.874 73 0.594 0.271.378 35 0.866 22 2.835 72 3.346 85 0.881 0.401.575 40 1.063 27 3.150 80 3.710 94 1.322 0.60

30

øK

øD

ød

B

øK

øD

ød

B

ZZ 8 2RS* 3.8 5.0 1.9 2.5 15 000 742 3 300 193 860ZZ 12 2RS ZZ 12 P2RS 13.8 18.6 6.9 9.3 10 000 1 371 6 100 630 2 800ZZ 15 2RS ZZ 15 P2RS 25.2 34.0 12.6 17.0 8 400 1 663 7 400 764 3 400ZZ 17 2RS ZZ 17 P2RS 44.0 60.0 22.0 30.0 7 350 1 776 7 900 854 3 800ZZ 20 2RS ZZ 20 P2RS 74.0 100.0 37.0 50.0 6 000 2 113 9 400 1 012 4 500ZZ 25 2RS ZZ 25 P2RS 126.0 170.0 63.0 85.0 5 200 2 405 10 700 1 237 5 500ZZ 30 2RS ZZ 30 P2RS 204.4 276.0 102.2 138.0 4 200 2 630 11 700 1 461 6 500ZZ 35 2RS ZZ 35 P2RS 259.2 350.0 129.6 175.0 3 600 2 832 12 600 1 641 7 300ZZ 40 2RS ZZ 40 P2RS 481.4 650.0 240.7 325.0 3 000 3 835 15 500 2 765 12 300

30-230-1ZZ … 2RS ZZ … P2RS

Standard typeFor universal use

Dimensions

Freewheel Size

Maximum torque

MM

Nominal torque

MN

Maxi-mumspeed

Load rating of bearing support

Series ZZ … 2RS

Series ZZ … P2RS

dynamic C

static C0

lb-ft Nm lb-ft Nm rpm lbf N lbf N

Bore d

B D K Weight

inch mm inch mm inch mm inch mm lbs kg

Internal Freewheels ZZ … 2RS and ZZ … P2RSfor press fit on the outer ringwith sprags, bearing supported and sealed

MountingSeries ZZ … 2RS: The torque is transmitted on the inner ring andouter ring by press fit.

Series ZZ … P2RS: The torque is transmitted on the inner ring bykeyway connection and on the outer ring bypress fit.

In order to transmit the torques specified in thetable, the outer ring must be installed in a hou-sing with an external diameter K. The housingshould be made of steel or grey cast iron in mi-nimum quality GG-20. When using other hou-sing materials or smaller external diameters, weurge you to contact the factory regarding thetransmissible torque.

The tolerance of the housing bore “D“ must beISO N6 and the tolerance of the shaft must beISO n6.

The permissible operating temperature of thefreewheel is + 40°F to +140°F. Please contact thefactory if the temperature is different than thegiven values.

LubricationThe freewheels are supplied grease-filled andwith two RS seals.

See page 9 for determination of selection torque.Keyway according to DIN 6885, page 3 • Tolerance of keyway width JS10. * Only one RS seal on the ball bearing side. Locking from this side the freewheeling direction of the inner ring is clockwise free.

➧➧➧

Inde

xing F

reew

heel

Over

runn

ing C

lutch

Back

stop

Page 31: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

0.472 12* 0.394 10 1.260 32 1.535 39 0.09 0.040.591 15* 0.433 11 1.378 35 1.654 42 0.13 0.060.669 17* 0.472 12 1.575 40 2.008 51 0.15 0.070.787 20* 0.551 14 1.850 47 2.283 58 0.24 0.110.984 25* 0.591 15 2.047 52 2.480 63 0.30 0.141.181 30* 0.630 16 2.441 62 2.874 73 0.46 0.211.378 35* 0.669 17 2.835 72 3.346 85 0.66 0.301.575 40 0.866 22 3.150 80 3.710 94 1.10 0.50

31

ZZ 6201 P 13.8 18.6 6.9 9.3 10 000 1 371 6 100 629 2 800ZZ 6202 P ZZ 6202 PP 25.2 34.0 12.6 17.0 8 400 1 665 7 400 764 3 400ZZ 6203 P ZZ 6203 PP 44.0 60.0 22.0 30.0 7 350 1 780 7 900 854 3 800ZZ 6204 P ZZ 6204 PP 74.0 100.0 37.0 50.0 6 000 2 115 9 400 1 012 4 500ZZ 6205 P ZZ 6205 PP 126.0 170.0 63.0 85.0 5 200 2 405 10 700 1 236 5 500ZZ 6206 P ZZ 6206 PP 204.4 276.0 102.2 138.0 4 200 2 630 11 700 1 461 6 500ZZ 6207 P ZZ 6207 PP 259.2 350.0 129.6 175.0 3 600 2 835 12 600 1 641 7 300ZZ 40 P ZZ 40 PP 481.4 650.0 240.7 325.0 3 000 3 485 15 500 2 765 12 300

B

øK

ød

øD

P

NJS

9

31-231-1 ZZ … P ZZ … PP

Standard typeFor universal use

Dimensions

Freewheel Size

Maximum torque

MM

Nominal torque

MN

Maxi-mumspeed

Load rating of bearing support

SeriesZZ … P

Series ZZ … PP

dynamic C

static C0

lb-ft Nm lb-ft Nm rpm lbf N lbf N

Bore d

B D K Weight

inch mm inch mm inch mm inch mm lbs kg

See page 9 for determination of selection torque.Keyway according to DIN 6885, page 1 • Tolerance of keyway width JS10. * Keyway according to DIN 6885, page 3 • Tolerance of keyway width JS10.

➧➧➧

Inde

xing F

reew

heel

Over

runn

ing C

lutch

Back

stop

Internal Freewheels ZZ … P and ZZ … PPfor press fit or keyway connection on the outer ringwith sprags, bearing supported

MountingSeries ZZ … P: The torque is transmitted on the inner ring bykeyway connection and on the outer ring bypress fit.

Series ZZ … PP: The torque is transmitted on the inner and onthe outer ring by keyway connection.

In order to transmit the torques specified in thetable, the outer ring must be installed in a hou-sing with an external diameter K. The housingshould be made of steel or grey cast iron in mi-nimum quality GG-20. When using other hou-sing materials or smaller external diameters, weurge you to contact the factory regarding thetransmissible torque.

The tolerance of the housing bore “D“ must beISO N6 and the tolerance of the shaft must beISO k6.

The permissible operating temperature of thefreewheel is + 40°F to +140°F. Please contact thefactory if the temperature is different than thegiven values.

LubricationThe freewheels are supplied grease-filled.

Page 32: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

32

32-1

ø D

-0,0

015

ø J

P

B

N

N

A

0,002 A

32-2

2.0482 2.0463 1.000 0.929/0.930 3/16 x 3/32 205 0.752.4422 2.4403 1.125 1.289/1.290 1/4 x 1/8 206 1.002.8360 2.8341 1.125 1.656/1.657 1/4 x 1/8 207 1.253.1510 3.1491 1.250 1.840/1.841 3/8 x 3/16 208 1.753.5447 3.5248 1.250 2.208/2.209 3/8 x 3/16 210 2.00

RC 205 220 110RC 206 390 195RC 207 650 325RC 208 900 450RC 210 1 240 620

Application as

➧ Backstop

➧ Overrunning Clutch

FeaturesInternal Freewheels RC are sprag freewheelswithout inner ring or bearing support. The cus-tomer's hardened and ground shaft is used asthe inner ring.

Maximum torques up to 1 240 lb-ft.

The freewheel is incorporated into the custo-mer’s housing, allowing for a compact, spacesaving solution.

MountingInternal Freewheels RC require bearing supportand a shaft hardened to HRC 58-62 with a 0.060inch case depth after grinding to a 16 micro fi-nish. Concentric alignment of the shaft andhousing bore is required.

LubricationInternal Freewheels RC require either grease oroil lubrication. Lubrications containing molyb-denum disulphide must not be used.

Internal Freewheels RCfor keyway connection on the outer ringwith sprags

Standard typeFor universal use

Dimensions

Housing Bore Diameter

D

inch

Freewheel Diameter

D

inch

B

inch

Shaft Diameter

J

inch

KeywayN x P

inch

Use with bearing Weight

lbs

See page 9 for determination of selection torque.

Back

stop

FreewheelSize

Maximum torque

MM

lb-ft

Nominal torque

MN

lb-ft

Page 33: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

33

33-1

TXTSeries

ObsoleteTXT

Series

TDTSeries

TDSeries

BackstopPart Number

RCD-3 309A 315A 325A 243106

RCD-4 409A 415A 425A 244106

RCD-5509 515 525509B 515A 525A515B 525B

245154

RCD-6 609 615 625T16

605No. 16A

615 625615A 625A 615 625 246092

RCD-7 709 715 725T17

705No. 17A 715 725 715 725

715A 725A 247260

RCD-8/9815 825915 926No. 8 No. 9

No. 18815 825915 926

1115 1125

815 825 815A 825A

9151115 1125

249260

RCD-10/12 1015 10241215 1225

805T 18

1015 10241215 1225

9261015 10241215 1225

250260

RCD-13 905 1325 272259

MountingInternal Freewheels RCD are used to inter-change backstops installed by the gearbox ma-nufacturer. Installation instructions and recom-mendations by the gearbox manufacturershould be followed for the safe operation andlongevity of the backstop.

LubricationOil lubrication as specified by the gearbox ma-nufacturer should be used. Lubrications contai-ning molybdenum disulphide must not beused.

Application as

➧ Backstop

FeaturesInternal Freewheels RCD are sprag freewheelswithout bearing support. They are specificallydesigned as interchange backstops for Dodge®shaft mounted reducers.

The freewheel is incorporated into the custo-mer’s housing, allowing for a compact, spacesaving solution.

Internal Freewheels RCDspecifically designed as an interchange backstop for Dodge® TXT shaft mounted reducerswith sprags

Interchange Chart

Dodge® is a registered trademark of Baldor Electric Company.

Size RCD-6

Size RCD-5

Page 34: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

34

Marland Formsprag Morse®/EPT Renold

Clutch RINGSPANN

FRS 300 RMS-12N FSO-/HPI-/HSB-300 MG-/MI-300A SO/SX300

FRS 400 RMS-14 RMS-14/RMS-18 FSO-/HPI-/HSB-400 MG-/MI-400A SO/SX400

FRS 500 RMS-21 RMS-21 FSO-/HPI-/HSB-500 MG-/MI-500A SO/SX500

FRS 550 RMS-26 RMS-26 FSO-/HPI-/HSB 550

FRS 600 RMS-32 RMS-32 FSO-/HPI-/HSB-600 MG-/MI-600A SO/SX600

FRS 650 RMS-40 RMS-40 FSO-/HPI-/HSB-650

FRS 700 RMS-47 RMS-47 FSO-/HPI-/HSB-700 MG-/MI-700A SO/SX700

FRS 750 RMS-55 RMS-55 HPI-/FS-/HSB-750 MG-/MI-750 SO/SX750

FRS 800 RMS-72 RMS-72 HPI-/FS-/HSB-800 MG-/MI-800 SO/SX800

FRS 900 RMS-87 RMS-87 HPI-/FS-/HSB-900 MG-/MI-900A SO/SX900

FRS 1 000 RMS-112 RMS-112 HPI-/FS-/HSB-1 027 MG-/MI-1 000A SO/SX1 027

FRSG 300 RMS-12 FG MO-300A* SO/SX300

FRSG 400 RMS-14 FG RMS-14 FG/RMS-18 FG MO-400A* SO/SX400

FRSG 500 RMS-21 FG RMS-21 FG MO-500A* SO/SX500

FRSG 550 RMS-26 FG RMS-26 FG

FRSG 600 RMS-32 FG RMS-32 FG MO-600A* SO/SX600

FRSG 650 RMS-40 FG RMS-40 FG

FRSG 700 RMS-47 FG RMS-47 FG MO-700A* SO/SX700

FRSG 750 RMS-55 FG RMS-55 FG FSO-750

FRSG 800 RMS-72 FG RMS-72 FG FSO-800 SO/SX800

FRSG 900 RMS-87 FG RMS-87 FG FSO-900 SO/SX900

FRSG 1 000 RMS-112 FG RMS-112 FG FSO-1 027 SO/SX1 027

FRX 400 RMI-14 RMX-14 FRB-400

FRX 500 RMI-21 RMX-21 FRB-500

FRX 550 RMI-26 RMX-26

FRX 600 RMI-32 RMX-32 FRB-600

FRX 650 RMI-40 RMX-40 FRB-650

FRX 700 RMI-47 RMX-47 FRB-700

FRX 750 RMI-55 RMX-55 FRB-750

FRX 800 RMI-72 RMX-72 FRB-800

FRX 900 RMI-87 RMX-87 FRB-900

FRHM 775-7 CB 7**

FRHM 800-7 CB 7**

FRHM 800-12 CB 12**

FRHM 900-12 CB 12**

FRHM 900-19 CB 19**

FRHM 1 000-19 CB 19**

FRHM 1 000-30 CB 30**

RC 205 R205 FS 20-5 B205A

RC 206 R206 FS 20-6 B206A

RC 207 R207 FS 20-7 B207A

RC 208 R208 FS 20-8 B208A

RC 210 R210 FS 20-10 B210A

Interchange Chart for Marland, Formsprag, Morse®/EPT and Renold with RINGSPANN Freewheels

*Grease filled with labyrith seals • ** Interchange is dependent on the maximum required bore of the RINGSPANN FRHM. See Page 19. • Morse is a registered trademark of Borg Warner.

Page 35: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

35

Manufacturer Formsprag Marland Falk Stephens Adamson

Morse®

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 7003.44

33 750

LLH 7002.94

5 000

BC 3MA2.94

3 000

1045 NRTHB2.50

2 100

HD 2152.94

3 333

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 775 3.75

7 500

LLH 7503.44

7 000

BC 6MA3.69

6 000

1075 NRT3.94

10 000

HD 3153.94

6 666

CB 74

6 500

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 8004.5

12 000

LLH 8004.44

13 000

BC 12MA4.5

12 000

1075 NRT3.94

10 000

HD 4154.94

11 667

CB 125.25

12 000

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 9005.44

18 500

LLH 9005.44

18 000

BC 18MA5.44

18 000

1085 NRT5.19

16 000

HD 6006

20 833

CB 196.25

19 000

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 9507

23 000

LLH 10277

27 000

BC 27MA6.5

27 000

1095 NRT5.5

28 000

HD 7007

27 083

CB 307.75

30 000

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 1 0007

28 000

LLH 10277

27 000

BC 27MA6.5

27 000

1095 NRT5.5

28 000

HD 7007

27 083

CB 307.75

30 000

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 1 0507

45 000

FRHD 1 1007

45 000

LLH 10517

45 000

BC 45MA7

45 000

1105 NRT7.44

45 000

HD 8008

45 833

CB 458.5

45 000

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 1 2009

92 500

LLH 12509

65 000

BC 63MA8

63 000

1115 NRT8.44

75 000

HD 9009

66 667

CB 659.5

65 000

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 1 30010

110 000

LLH 130010

90 000

BC 90MA9

90 000

1125 NRT9

105 000

HD 100010

92 500

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 1 40012

140 000

LLH 137511

135 000

BC 135MA10

135 000

1135 NRT10.5

150 000

HD 120012

145 833

CB 15011.5

150 000

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 1 45012

190 000

LLH 200013.25

200 000

BC 180MA11.75

180 000

1145 NRT12

212 000

HD 140014

208 333

CB 25013.5

250 000

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 1 50012

290 000

LLH 240015.5

265 000

BC 240MA14

240 000

BC 300MA14

300 000

1155 NRT13.25

249 000

HD 160016

316 667

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 1 60014

373 000

LLH 350020

375 000

BC 300MA14

300 000

BC 375MA18

375 000

1165 NRT15.5

346 000

HD 160016

316 667

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 1 70018

625 000

LLH 500020

700 000

BC 375MA18

375 000

BC 540MA21

540 000

1175 NRT17.5

519 000

HD 180018

416 666

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 1 80021

900 000

LLH 500020

700 000

BC 720MA21

720 000

BC 940MA21

940 000

1185 NRT20

747 000

SizeMax. Bore (inch)Torque Rating (lb-ft)

FRHD 1 90021

1 200 000

BC 1 200 MA23.5

1 200 000

Interchange Chart FRHD Series - for Formsprag, Marland, Falk, Stephens Adamson and Morse®

The above is a functional interchange reference, please verify dimensional interchange details. • Morse® is a registered trademark of Borg Warner

Page 36: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

36

Questionnaire for selecting RINGSPANN Backstops

Please photocopy or use the PDF-File from our website!

Company:Address:

Name: Department:

Date:Inquiry Ref.:Phone:Fax:E-mail:

1.1 Type of machine:

In the case of conveyor belts: Angle of the steepest segment °Multiple-drive? o Yes o NoIf yes, number of drives

1.2 Backstop location: o on the gearbox o on the motoro elsewhere:

1.3 Arrangement: o on a shaft end

Diameter: inch Length: inch

o on a through shaft Diameter: inch

o on a pulley o on a sprocket o elsewhere:

1.4 If possible, please include specification,data sheet, sketch or drawing with con-nection dimensions.

1. Where will the Backstop be used?

2.1 Speed at the backstop location (backstopshaft) nsp = rpmWould it be possible to arrange the back-stop on a high speed shaft? (higher speed = lower torque = smaller backstop)If neccesary please give further details onthe drawing.

2.2 Nominal power of motorP0 = hp

2.3 Must the backstop also absorb the peak torque that occurs if the drive motor isstarted in the locking direction of thebackstop (incorrectly poled drive motor)?If yes, the backstop must be substantiallyoversized. o Yes o No

2.4 Maximum backdriving torqueMmax = lb-ft

2.5 Lifting capacity of the conveyor system PL = hp

2.6 Number of daily stops: ______________2.7 Daily operating time: hours

2. Operating data

3.1 o Open, outsideo Open, in a closed roomo In the machine housing o Lubrication by means of oil bath or oil mist in the machine housing o Connection to the central lubrication system is possible

Name of lubricant: Kinematic viscosity: cst °F °C

3.2 Should the backstop be releasable? o No o Yes, in an emergencyo Yes, frequently

3.3 Ambient temperature on the backstop:from °F to °F

3.4 Other (e.g. accessibility, dust susceptibilityand other environmental influences thatcould be of significance):

3.5 Are there any elastic elements/compo-nents located between the backstop andthe installation that is to be backstopped(elastic couplings generate con si der ablepeak torques at the moment of stopping)?o Yes o No

3. Installation conditions

Pieces Pieces/month Pieces/year

4. Estimated requirements

o Specifications o Data sheet o Sketch/drawing

5. Enclosures

Page 37: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

37

Questionnaire for selecting RINGSPANN Overrunning Clutches

Please photocopy or use the PDF-File from our website!

Company:Address:

Name: Department:

Date:Inquiry Ref.:Phone:Fax:E-mail:

1.1 Type of machine, machine group or installation, in which the overrunningclutch will be used:

1.2 Arrangement of the overrunning clutch (if possible, please include specification,data sheet, sketch or drawing with connection dimensions).

1. Where will the Overrunning Clutch be used?

2.1 In driving operation the drive of the over-running clutch will be carried out by:o Asynchronous motor o direct start-up o -D-start-upo Other electric motor Type: o Combustion engine Type: Number of cylinders: o Turbineo Other (please explain in more detail):

2.2 To be transmitted in driving operation:Power: hp orTorque: lb-ft

2.3 Maximum torque lb-ft(Important for drives that develop theirmaximum torque below their nominalspeed.)

2.4 Speed1. in driving operation: from rpm to rpm 2. in freewheeling operation: (when overrunning clutch is disengaged) Primary part (driver) from rpm to rpm Secondary part (driven machine) from rpm to rpm

2.5 Should the overrunning clutch be combined with a shaft coupling?o with an elastic couplingo with a torsionally stiff couplingo

2.6 If, upon start up, larger masses are to beaccelerated:Moment of inertia: J = lb-ft2

Speed of mass: n = rpm2.7 Torque fluctuations/torsional vibrations

during driving operation generate the following torque limitso Minimum torque Mmin = lb-fto Maximum torque Mmax = lb-fto Min-/Max.-torque is not known

2.8 Daily operating time: hours (hr)thereof (hr) driving operation (hr) freewheeling operation

Y

2. Operating data

3.1 o Open, outsideo Open, in a closed roomo in the machine housing o Lubrication by means of oil bath or oil mist in the machine housing o Connection to the central lubrication system is possible Name of lubricant: Kinematic viscosity cst °F °C

3.2 Ambient temperature on the freewheel:from °F to °F

3.3 Other (e.g. accessibility, dust susceptibilityand other environmental influences thatcould be of significance):

Pieces (one-off)Pieces/monthPieces/year

5. Enclosureso Specifications o Data sheet o Sketch/drawing

3. Installation conditions 4. Estimated requirements

Page 38: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

38

Questionnaire for selecting RINGSPANN Indexing Freewheels

Company:Address:

Name: Department:

Date:Inquiry Ref.:Phone:Fax:E-mail:

1.1 Type of machine, machine group or installation, in which the indexingfreewheel will be used:

1.2 Arrangement of the indexing freewheel(if possible, please include specification,data sheet, sketch or drawing with con-nection dimensions).

1. Where will the Indexing Freewheel be used?

2.1 Index angle of the indexing freewheel:from ° to °

2.2 Number of actuations (indexes) per minute:from /min to /min

2.3 The back and forth movement is madeby o freewheel outer ringo freewheel inner ringo

2.4 The back and forth movement is generated byo bell cranko hydraulic cylindero pneumatic cylindero cam disk or plateo other (please explain in more detail):

2.5 Proposed shaft dimensions:Diameter inchLength inch

2.6 Normal torque: M = lb-ftMaximum torque: Mmax = lb-ft(including peaks)

2.7 Daily operating time: hours

2. Operating data

3.1 o Open, outsideo Open, in a closed roomo in the machine housing o Lubrication by means of oil bath or oil mist in the machine housing o Connection to the central lubrication system is possible Name of lubricant: Kinematic viscosity: cst °F °C

3.2 Ambient temperature on freewheel:from °F to °F

3.3 Other (e.g. accessibility, dust susceptibilityand other environmental influences thatcould be of significance):

3. Installation conditions

Pieces Pieces/month Pieces/year

4. Estimated requirement

o Specifications o Data sheet o Sketch/drawing

5. Enclosures

Please photocopy or use the PDF-File from our website!

Page 39: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

39

Notes / sketches

Page 40: Freewheel Clutches - RINGSPANN CORP€¦ · Freewheel Clutches Backstops • ... 30 000 5.438 12 14 500 4.500 14 2 400 000 21.000 16 56 000 7.000 18 3 690 3.150 20 ... FRS and FRSG

RINGSPANN GmbHSchaberweg 30 - 3861348 Bad HomburgGermany+49 61 72 275 [email protected]

Europe

GermanySIAM - RINGSPANN S.A.23 rue Saint-Simon69009 LyonFrance+33 4 78 83 59 [email protected]

RINGSPANN (U.K.) LTD.3, Napier RoadBedford MK41 0QSGreat Britain+44 12 34 34 25 [email protected]

FranceOsvaldo AlioliVia Borghetto, 4120033 DesioItaly+39 33 88 13 15 [email protected]

Great Britain, Ireland

RINGSPANN Benelux B.V.Nieuwenkampsmaten 6-157472 De GoorNetherlands+31 547 [email protected]

Netherlands, Belgium,Luxembourg

RINGSPANN Nordic ABIndustrigatan 761933 TrosaSweden+46 156 190 [email protected]

Sweden, Finland,Denmark, Norway,Baltic states

RINGSPANN AGSumpfstrasse 76300 ZugSwitzerland+41 41 748 09 [email protected]

SwitzerlandRINGSPANN IBERICA S.A.C/Uzbina, 24-Nave E101015 VitoriaSpain+34 945 22 [email protected]

Spain, Portugal

RINGSPANN RCS GmbHHans-Mess-Straße 761440 OberurselGermany+49 61 72 67 68 [email protected]

Italy

Edmayr Antriebstechnik GmbHThalham 204880 St. GeorgenAustria+43 7667 684 [email protected]

Austria, Hungary,Slovenia RADIUS-RADPOL sp.j.

Wiecheć, Labackiul. Kolejowa 16b60 185 SkórzewoPoland+48 61 814 39 [email protected]

Poland

Asia

Africa and Middle East

Kempower Pty. Ltd. 6 Phoenix Court, Braeside3195 VictoriaAustralia+61 3 95 87 90 [email protected]

Australia, New Zealand

RINGSPANN Corporation10550 Anderson PlaceFranklin Park, IL 60131U.S.A+1 847 [email protected]

USA, Canada, Mexico,Chile, Peru Shofree Trading Co.

218 –emtedad Ramsis (2)2775 Nasr City CairoEgypt+20 2 24 01 88 [email protected]

Egypt

SIAM - RINGSPANN S.A.23 rue Saint-Simon69009 LyonFrance+33 4 78 83 59 [email protected]

Algeria, Morocco,Tunisia Rastan Felez Taha Eng Trading Co (RFT)

Unit No. 8461, North Kargar AvenueTehran postal code 1413683164Iran+98 21 88 00 94 [email protected]

Iran

G.G. Yarom Rolling and Conveying Ltd.6, Hamaktesh Str.58810 HolonIsrael+972 3 557 01 [email protected]

IsraelRINGSPANN TransmissionComponents (Pty) Ltd.96 Plane Road SpartanKempton ParkP.O. Box 8111 Edenglen 1613South Africa +27 11 394 18 [email protected]

South Africa, Sub-Saharan

RINGSPANN Power TransmissionIndia Pvt. Ltd.GAT No: 679/2/1Village Kuruli, Taluka KhedChakan-Alandi RoadPune - 410501India+91 2135 677 [email protected]

India, Bangladesh, NepalRINGSPANN OfficeArthur Low1 Scotts Road#21-10 Shaw CentreSingapore 228208+65 9633 [email protected]

Singapore, ASEANRINGSPANN Power Transmission(Tianjin) Co., Ltd.No. 21 Gaoyan Rd.Binhai Science and Technology ParkBinhai Hi-Tech IndustrialDevelopment AreaTianjin, 300458P.R. China+86 22 59 80 31 [email protected]

China, Taiwan

America

Ing. Petr SchejbalMezivrší 1444/27147 00 PrahaCzech Republic+420 222 96 90 [email protected]

Czech Republic, Slovakia