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Fred Czubba - CIS Oil & Gas BD Mgr. - Americas Phoenix Contact 2008 Oil and Gas Industry Management Siemens ----- Energy Div. ABB CBI Lummus –27 Years
“As I grow older, I pay less attention to what people say ,,, I just watch what they do”
Automation I & C Design Engineer Commissioning Startup Engineer Manager of Automation Department Project Manager Global BDM Manager for Advanced Process Control / Optimization
Secure Control Systems Power for Today’s Remote Oil and Gas Production Facilities in the Digital Oil
Field (DOF)
Fred Czubba, Senior Business Development Manager – Oil and Gas Infrastructure, Phoenix Contact USA Mike Garrick, Product Marketing Manager – Power Solutions, Phoenix Contact USA Ken Allwine, Lead Product Marketing Specialist – Power Solutions, Phoenix Contact USA
Introduction Technology changes in the new shale
plays in North America . Design considerations How Costly Is Secure Power for This
Industry? Reducing Production Downtime . How much Power Do you Need to
Operate an Oil and Gas Field. Design and build to requirements.
Typical Shale Play Production Environment
Technology Changes in the new shale plays in North America
“Eco Pad” based Flow Station > 8 Wells >> 24
Streams
8 Pressure Transmitters---Analog 8 Temperature Transmitters ---Analog 8 Flow Transmitters ---Analog 8 Valve Actuator Solenoids ---Digitals
Higher density of automation = more power required
Typical architecture for wide area control and monitoring systems for remote oil and gas
production facilities.
The increase in automation and density of the sensors and field equipment requires increased levels of secure reliable low voltage power on a 24 x 7 basis. “A typical large operational field/reservoir can
create up to a Petabyte of data per day.”
Survival of the Fittest Key Design Criteria for Power Supplies
Ambient temperature (operation) -40 °C ... 70 °C Ambient temperature (storage/transport) -40 °C ... 85 °C
How much Power?
The Cost of an Outage Due to Automation/ Network, Communication System Power Failure Based
on the quantity of Production Wells
However as the old saying goes “Everybody loses when oil and gas wells aren’t producing.”
Measuring Key Performance Indicators
Centralized SCADA System Overview
Local
Loop
Data
TalkSD SD SD SD SD SD SD SD
TMTM
TMTM TMTM
Local
Loop
Data
TalkSD SD SD SD SD SD SD SD
TMTM TMTMTMTM
Central Dispatcher
Unmanned Stations
. . . . . . . . . . Station 35 Dispatcher Station 1 Dispatcher
WAN X.25
VHF, Modem RTU RTU
Redundant/Non-Critical Power System
Basic Redundant Power System Redundant/Non-critical
Critical Power Systems: Redundant Critical
Mission Critical or “Failsafe” Power Supply System Redundancy
Secure Automation Power across the Enterprise
Terminals Pipelines & Terminals
LNG Plants Storage
Floating Production
Onshore Production
Gas Plants
Production Transportation Process Plants Storage/Distribution
Spot
Oil Distribution
Lube Oil Plants
Refineries
Offshore Production
Consumer MFG Gas
Distribution
Sales Terminal
Sales Terminal
Power Plants
CHEMICAL Plants
O&G Tankers
Raw Material Supply
Stock Inventory Production Distribution Retails
Demand Planning Scheduling Production Delivery
Questions?