19
Fred Czubba - CIS Oil & Gas BD Mgr. - Americas Phoenix Contact 2008 Oil and Gas Industry Management Siemens ----- Energy Div. ABB CBI Lummus –27 Years “As I grow older, I pay less attention to what people say ,,, I just watch what they do” Automation I & C Design Engineer Commissioning Startup Engineer Manager of Automation Department Project Manager Global BDM Manager for Advanced Process Control / Optimization

Fred Czubba - CIS Oil & Gas BD Mgr. - · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

Embed Size (px)

Citation preview

Page 1: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

Fred Czubba - CIS Oil & Gas BD Mgr. - Americas Phoenix Contact 2008 Oil and Gas Industry Management Siemens ----- Energy Div. ABB CBI Lummus –27 Years

“As I grow older, I pay less attention to what people say ,,, I just watch what they do”

Automation I & C Design Engineer Commissioning Startup Engineer Manager of Automation Department Project Manager Global BDM Manager for Advanced Process Control / Optimization

Page 2: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

Secure Control Systems Power for Today’s Remote Oil and Gas Production Facilities in the Digital Oil

Field (DOF)

Fred Czubba, Senior Business Development Manager – Oil and Gas Infrastructure, Phoenix Contact USA Mike Garrick, Product Marketing Manager – Power Solutions, Phoenix Contact USA Ken Allwine, Lead Product Marketing Specialist – Power Solutions, Phoenix Contact USA

Introduction Technology changes in the new shale

plays in North America . Design considerations How Costly Is Secure Power for This

Industry? Reducing Production Downtime . How much Power Do you Need to

Operate an Oil and Gas Field. Design and build to requirements.

Page 3: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

Typical Shale Play Production Environment

Page 4: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

Technology Changes in the new shale plays in North America

Page 5: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

“Eco Pad” based Flow Station > 8 Wells >> 24

Streams

8 Pressure Transmitters---Analog 8 Temperature Transmitters ---Analog 8 Flow Transmitters ---Analog 8 Valve Actuator Solenoids ---Digitals

Higher density of automation = more power required

Page 6: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

Typical architecture for wide area control and monitoring systems for remote oil and gas

production facilities.

Page 7: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

The increase in automation and density of the sensors and field equipment requires increased levels of secure reliable low voltage power on a 24 x 7 basis. “A typical large operational field/reservoir can

create up to a Petabyte of data per day.”

Page 8: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

Survival of the Fittest Key Design Criteria for Power Supplies

Ambient temperature (operation) -40 °C ... 70 °C Ambient temperature (storage/transport) -40 °C ... 85 °C

Page 9: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

How much Power?

Page 10: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

The Cost of an Outage Due to Automation/ Network, Communication System Power Failure Based

on the quantity of Production Wells

However as the old saying goes “Everybody loses when oil and gas wells aren’t producing.”

Page 11: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

Measuring Key Performance Indicators

Page 12: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

Centralized SCADA System Overview

Local

Loop

Data

TalkSD SD SD SD SD SD SD SD

TMTM

TMTM TMTM

Local

Loop

Data

TalkSD SD SD SD SD SD SD SD

TMTM TMTMTMTM

Central Dispatcher

Unmanned Stations

. . . . . . . . . . Station 35 Dispatcher Station 1 Dispatcher

WAN X.25

VHF, Modem RTU RTU

Page 13: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced
Page 14: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

Redundant/Non-Critical Power System

Page 15: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

Basic Redundant Power System Redundant/Non-critical

Page 16: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

Critical Power Systems: Redundant Critical

Page 17: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

Mission Critical or “Failsafe” Power Supply System Redundancy

Page 18: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

Secure Automation Power across the Enterprise

Terminals Pipelines & Terminals

LNG Plants Storage

Floating Production

Onshore Production

Gas Plants

Production Transportation Process Plants Storage/Distribution

Spot

Oil Distribution

Lube Oil Plants

Refineries

Offshore Production

Consumer MFG Gas

Distribution

Sales Terminal

Sales Terminal

Power Plants

CHEMICAL Plants

O&G Tankers

Raw Material Supply

Stock Inventory Production Distribution Retails

Demand Planning Scheduling Production Delivery

Page 19: Fred Czubba - CIS Oil & Gas BD Mgr. -  · PDF fileFred Czubba - CIS Oil & Gas BD Mgr. - Americas ... ABB CBI Lummus –27 Years ... Global BDM Manager for Advanced

Questions?