FORM - 1 (1) Basic Information S. No. 1.environmentclearance.nic.in/writereaddata/FormB/EC/... · E-mail [email protected] [email protected] Telephone No. 011 –

Installation of Proposed DG Set & Enhancement of Man Power for smooth operation of existing

Unit to Produce Engineering Goods at Mohabewala Industrial Area, Subhash Nagar, Dehradun, FORM-1

Page 1

FORM - 1

(1) Basic Information

S.

No.

Item Details

1. Name of the project/s Installation of Proposed Green Insulated DG Set

(375.0 KVA) & Enhancement of Man Power for

smooth operation of existing Unit to produce

Engineering Goods in the Existing Complex by

M/s Sara Sae Private Limited (Div - I) at

Mohabewala Industrial Area, Subhash Nagar,

Dehradun, Uttarakhand. (Annexure - I)

2. S. No. in schedule NA

3. Proposed capacity /area / length /

tonnage to be handled/command area

/ lease area / number of wells to be

drilled

Sr.

No.

Particulars Detail

A. DG Sets

Proposed (02 Nos.)

125.0 KVA

250.0 KVA

Total 375.0 KVA

B. Enhancement of

Man Power:

Existing

Proposed (for II &

III Shifts)

95 Nos.

145 Nos.

Total 240 Nos.

Existing Unit is well established since 07th

April,

1983.

No drilling will be done for Bore well as water

requirement will be fulfilled from the existing

sources.

4. New/Expansion/Modernization Installation of Green Insulated DG Set &

Enhancement of Man Power.

5. Existing Capacity/Area etc New installation in the existing Complex,

Land area – 8417.48 Sq. m

6. Category of Project ie. “A” or “B” “Orange” as per Doon Valley Notification-1989



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7. Does it attract the general condition?

If yes, please specify.

NA

8. Does it attract the specific condition?

If’ Yes, please specifies.

NA

9. Location : Existing Site (Annexure -I)

Plot / Survey / Khasra No. Plot No. (Khasra): 17M, 18M, 19M & 20M

Village Mohabewala

Tehsil Dehradun

District Dehradun

State Uttarakhand

10. Nearest railway station/airport along

with distance in kms.

Dehradun Railway Station – 6.0 Km

Jolly Grant Airport – 31.0 Km

11. Nearest Town, city, District

headquarters along with distance in

kms.

Dehradun (Clock Tower) – 7.5 Km

12. Village Panchayats, Zilla Parishad,

Municipal Corporation, Local body

(complete postal addresses with

telephone nos. to be given)

Village: Mohabewala, Subhash Nagar

Distt. Dehradun, Uttarakhand – 248002

13. Name of the applicant Mr. P. K. Dhawan

14. Registered Address M/s Sara Sae Private Limited (Div - I)

E-30, Anand Niketan, Basement, New Delhi -

110021

15. Address for correspondence:

Name Mr. P. K. Dhawan

Designation (Owner/Partner/CEO) Vice President

Address M/s Sara Sae Private Limited (Div - I)


Dehradun, Uttarakhand.

Pin Code 248002

E-mail [email protected]

[email protected]

Telephone No. 011 – 24115804 / 24119220 (Registered Office)

Fax No. 011 – 24115804 (Registered Office)

mailto:[email protected]



Page 3

16. Details of Alternative Sites

examined, if any.

Location of these sites should be

shown on a topo-sheet.

No alternative site was examined or chosen, as the

proposed installation / Enhancement of Man Power

will be carried in the existing Plant Premises.

17. Interlinked Projects There is No Interlinked Project.

18. Whether separate application of

interlinked project has been

submitted?

Not applicable

19. If yes date of submission Not applicable

20. If no, reason Not applicable

21. Whether the proposal involves

approval / clearance under: if yes

details of the same and their status to

be given.

No

(a) The Forest (Conservation) Act,

1980?

(b) The wild life (Protection) Act,

1972?

(c) The C.R.Z. Notification, 1991?

--

--

--

22. Whether there is any Government

Order / Policy relevant / Relating to

the site?

Existing Site, already an Engineering Goods

Manufacturing Unit, Proposed Green Insulated DG

Set Facility to be set up at the part vacant Land.

23. Forest land involves ( hectares) There is no involvement of forest land

24. Whether there is any litigation

pending against the Project and / or

land in which the Project is propose

to be set up?

(a) Name of Court

(b) Case No.

(c) Orders / directions of the

Court, if any and its relevance

with the proposed project.

No litigation is pending against the Project

applicant of this Project in any Court of Law to the

best of knowledge.

25. Expected Cost of the Project The Total Project Cost will be Rs. 143.62 Lakh.

II. Activity

1. Construction, operation or decommissioning of the Project involving actions, which will

cause physical changes in the locality (topography, land use, changes in water bodies, etc.)



Page 4

S.

No.

Information/Checklist

confirmation

Yes

/No

Details thereof (with approximate quantities /

rates wherever possible) with sources of

information data.

1.1 Permanent or temporary change in

land use, land cover or topography

including increase in intensity of land

use (with respect to local land use

plan)

No No Need of Additional Land.

Proposed Green Insulated DG Sets will be set up

within the Existing Plant Premises located at Plot

No. (Khasra): 17M, 18M, 19M & 20M,


Dehradun, Uttarakhand.

The total Plant area is 8417.48 Sq. M. Proposed

DG Sets i.e. 125 KVA & 250 KVA (Total 375.0

KVA) will be installed in the existing area. Hence,

there will be a minimal change in Land use of the

area.

More than 33.0 % of the area is already developed

on additional land o plot existing in Khasra No. 89

& 201 as Green Belt and being maintained. This

green area also enhances the aesthetic beauty of

the area.

1.2 Clearance of existing land, vegetation

and buildings?

No The Plot is more or less a vacant land with sparse

distribution of grasses.

There will be no clearance of buildings and

vegetation required for the proposed production

capacity, as the site required for few Building /

infrastructure is vacant land devoid of any

vegetation & building structure.

1.3 Creation of new land uses? No There would be No change in the land use pattern

of the area as the installation of DG Sets will take

place in the existing premises only along with the

spray painting facility. (Annexure-I)

1.4 Pre-construction investigations e.g.

bore houses, soil testing?

Yes Pre-construction investigations will be carried out

before taking up the construction activities.

1.5 Construction works? Yes Foundation work for RCC pedestal for proposed

DG Sets & STP installation.

1.6 Demolition works? No No demolition work would be done.



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1.7 Temporary sites used for construction

works or housing of construction

workers?

No There will be no temporary sites created as the

Labour deployed will be local. Thus, there will be

no housing facility or temporary site required for

the same. Existing Storage Yard will used for the

Storage of Construction Material.

1.8 Above ground buildings, structures or

earthworks including linear

structures, cut And fill or excavations

Yes The Project will involve excavation of soil during

foundation purposes. The excavated soil will be

utilized within the site by balancing with scrap and

fill operations.

1.9 Underground works including mining

or tunneling?

No Not Required.

1.10 Reclamation works? No Not Required.

1.11 Dredging? No Not Required.

1.12 Offshore structures? No NA.

1.13 Production and manufacturing

Processes?

Yes The proposed installation will not contribute any

significant change in the physical environment

since proposed Green Insulated DG Sets with

acoustic enclosure will be installed in the existing

Unit. Spray Painting on engineering tools is also

proposed.

There will be no Solid waste generated during the

process as there is no manufacturing process

involved.

The Operation of DG Set doesn’t generate any

effluent. Proposed STP will be used to treat the

waste water generated (8.64 KLD) from Domestic

Purpose.

1.14 Facilities for storage of goods or

Materials?

Yes Existing facilities for storage of Fuel i.e. HSD will

be used.

1.15 Facilities for treatment or disposal of

solid waste or liquid Effluents?

Yes Solid Waste :-

There will be no Solid waste generated during the

process as there is no manufacturing process

involved.

Liquid Effluents:-



Page 6

The Operation of Green insulated DG Set doesn’t

generate any effluent. Proposed STP will be used

to treat the waste water generated (8.64 KLD)

from Domestic Purpose.

1.16 Facilities for long term housing of

operational workers?

No Housing provision will not be provided at the site.

No provision made for workers within the area as

the labor employed will be from local area.

1.17 New road, rail or sea traffic during

construction or operation?

No There will be no new Road, Rail or Sea traffic

proposed as the area is well connected to Road /

Rail network.

1.18 New road, rail, air waterborne or

other transport infrastructure

including new or altered routes and

stations, ports, airports etc

No Not Required.

1.19 Closure or diversion of existing

transport routes or infrastructure

leading to changes in traffic

movements?

No Not applicable, as no closure or diversion of

existing transport routes or infrastructure leading

to changes in traffic movements is envisaged.

1.20 New or diverted transmission lines or

pipelines?

No Not applicable

1.21 Impoundment, damming, culverting,

realignment or other changes to the

Hydrology of watercourses or

aquifers?

No No Impoundment, damming, culverting,

realignment activity is proposed.

1.22 Stream crossings? No Stream Crossings are not involved.

1.23 Abstraction or transfers of water form

ground or surface waters?

Yes There is no water requirement for the Process.

However, a small quantity of water (10.80 KLD)

would be used for Domestic Purpose. The waste

water will be sent to proposed STP. (Annexure -

VI)

1.24 Changes in water bodies or the land

surface affecting drainage or run-off?

No Not Applicable, since the proposed DG Set

Facility will be set up within existing plant

premises only.

1.25 Transport of personnel or materials

for construction, operation or

decommissioning?

Yes The existing road network will be utilized for the

transportation of materials.

1.26 Long-term dismantling or

decommissioning or restoration

No Not Required.



Page 7

works?

1.27 Ongoing activity during

decommissioning which could have

an impact on the environment?

No No decommissioning is involved, thus no impact

an environment through decommissioning.

1.28 Influx of people to an area in either

temporarily or permanently?

Yes Temporary influx of labor force during

construction & operation is anticipated.

1.29 Introduction of alien species?

No

All the plant / tree species grown in the project

premises are indigenous to the area. Same will be

continued so introduction of alien species is not

envisaged.

1.30 Loss of native species or genetic

diversity?

No The species recorded in the proposed project area

are widely distributed in the area and not restricted

to certain pockets.

No loss of native species or genetic diversity has

been reported so far and is not anticipated in

future.

1.31 Any other actions? No Not Applicable

2.0 (Use of Natural Resources for Construction or Operation of The Project ( Such as

Land, Water, Material or Energy, Especially any Resources Which Are Non –

Renewable or in Short Supply):

S.

No.

Information/ Checklist

confirmation

Yes

/

No



information data.

2.1 Land especially undeveloped or

agricultural land (ha)

No Existing Unit, Total Land Area: 8417.48.0 Acres

Proposed Project will cover part of the existing

land area.

2.2 Water (Expected Source &

Competing Users) Unit : KLD

Yes No Water requirement for the Proposed DG Set.

However, a small quantity of water would be used

for Domestic Purpose.

For this purpose about 10.80 KL/D water will be

required, which will be met from existing Bore

wells.

Water Balance is given as Annexure -VI.

2.3 Minerals (MT) No There is no major usage of Minerals in the



Page 8

proposed Project except Stones and Grit required

for Pedestal Foundation Construction.

2.4 Construction Material – Stone,

Aggregates, and / Soil (Expected

Source – MT)

Yes Materials like Brick, Steel, Cement, Sand

aggregates, Tiles etc. shall be procured locally

from the open Market in the desired quantity as

and when required.

2.5 Forests and timber ( source – MT) No Not Applicable.

2.6 Energy including electricity and fuels

(source, competing users) Unit : fuel

( MT), energy (MW)

Yes Alternate

Power

: 375 KVA (125 & 250 KVA

Proposed)

Fuel : HSD (32.05 Lit/HR)

2.7 Any other natural resources (use

appropriate standard units) No Not Applicable

3. Use, Storage, Transport, Handling or Production of Substance or Material, Which Could

Be Harmful To Human Health or The Environment or Raise Concern About Actual or

Perceived Risks to Human Health.

S.

No.


confirmation

Yes

/No



information data.

3.1 Use of substances or material, which

are Hazardous (as per MSIHC rules)

to Human Health or the Environment

(Flora, Fauna and Water Supplies)

Yes HSD will be used for Operation of proposed DG

Set.

Used Oil will be sold to the authorized

Recyclers.

3.2 Changes in occurrences of disease or

affect diseases vectors (e.g. insect or

water born disease)

No There will not be any water stagnation and the

waste water generated from Domestic purpose

will be treated in the proposed STP.

Presently, waste water generated from domestic

purpose is being treated Septic Tank / Soak pit.

Proper sanitation facilities will be provided to

avoid insect and water borne disease.

Proper housekeeping will be maintained also.

3.3 Affect the welfare of people e.g. by

changing living conditions?

Yes The proposed Project would have positive

impact on the socioeconomic status, thus

contributing to the marginal growth and

improvement in the living Standards of the



Page 9

nearby area.

Increased employment opportunities, Indirect

employment for truck drivers, Periodic medical

check-up will be followed.

The proposed Project is a Long- term Project

thus, would serve as a stable source of

employment. For the welfare of the locals many

Social Welfare Activities have been taken and

the same will be continued.

3.4 Vulnerable group of people who

could be affected by the project e.g.

hospital patients, children, the

elderly etc.,

No Not Applicable

3.5 Any other causes No Not Applicable

4. Production of Solid Wastes During Construction or Operation or Decommissioning

(MT/month)

S.

No.


confirmation

Yes

/No



information data.

4.1 Spoil, overburden or mines wastes No Nil.

4.2 Municipal waste (domestic and or

commercial wastes)

Yes Municipal Solid wastes are not generated as the

Plant does not have the residential colony for

workers. The biodegradable wastes from canteen

shall be collected and dumped in composter to

make Bio-Compost for use in green belt within

the premises.

This is ensured that there would be no wastage

of any manufactured or By - product. Due care

& precautions would be taken at every stage to

ensure that No material will go down to the

drain.

4.3 Hazardous wastes (as per Hazardous

waste Management Rules)

No No generation of hazardous waste except waste /

Used Oil from DG Set.

4.4 Other industrial process wastes No Nil



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4.5 Surplus product No Nil.

4.6 Sewage sludge or other sludge from

effluent treatment

Yes STP Sludge will be generated & used as manure

in the Green belt development.

4.7 Construction or demolition wastes No Demolition Wastes: There is no structure at the

site; hence no demolition waste will be

generated.

Yes Construction Waste: Construction waste will

be generated out of which recyclable waste

(Metals, Plastic Bags etc) will be sold to the

vendors.

The inert waste (Brick, Concrete, Masonry,

Aggregates etc.) will be used for making of

driveway and pathway within the site.

4.8 Redundant machinery or equipment No Not Applicable

4.9 Contaminated soils or other materials No Not Applicable

4.1

0

Agricultural wastes No

Not Applicable

4.1

1

Other solid wastes No

Not Applicable

5. Release of Pollutants or any Hazardous, Toxic or Obnoxious Substance to Air (kg/hr)

S.

No.


confirmation

Yes

/No



information data.

5.1 Emissions from combustion of fossil

fuels from stationary or mobile

sources

Yes Exhaust emissions from vehicles and equipment

deployed during the construction phase.

5.2 Emissions from production processes Yes As Green insulated DG Sets will be installed,

although an acoustic enclosure with water

scrubber will be provided on the exhaust of DG

Sets to purify the air emission.

5.3 Emissions from material handling

including storage or transport

Yes The material handling including storage and

transportation may contribute to fugitive

emissions. The materials will be stored in a

closed room to contain the emission. To control

the fugitive emissions in proposed unit,

following measures will be adopted:-



Page 11

Storage and material handling will be carried

out in closed trucks

Water spraying will be adopted in dust prone

areas & existing Green belt will be

strengthened accordingly.

Ambient air quality and stack emissions will be

regularly monitored to ensure that ambient air

quality standards and suggested limits of the

stack emission loads are met honestly all the

time.

5.4 Emissions from construction

activities including plant and

equipment

Yes Fugitive dusts from various activities of

construction & plying of vehicles are expected,

which will be temporary in nature.

5.5 Dust or odors from handling of

materials including construction

material, sewage and waste

No During the construction / Operation of proposed

DG Set, dust will become air borne; Adequate

precautions shall be taken to reduce these

impacts on construction workers and the

surrounding environment.

5.6 Emissions from incineration of waste No Nil

5.7 Emissions from burning of waste in

open air (e.g. slash material,

construction debris)

No No such activity is proposed

5.8 Emissions from any other sources No Nil.

6. Generation of Noise and Vibration, and Emissions of Light and Heat

S.

No.


confirmation

Yes

/No



information data.

6.1 From operation of equipment e.g.

engines, ventilation plant, crushers

Yes All noise producing equipment are enclosed in

Acoustic hoods.

Dense Green belt is planted around the Plant

boundary to reduce the noise escape in

surrounding area.

6.2 From industrial or similar processes No Noise will not be generated

6.3 From construction or demolition Yes Little Noise would be generated during

construction / operation activity of DG Sets &

STP but adequate precautions shall be taken to



Page 12

reduce the noise generation.

6.4 From blasting or piling No No blasting will be involved.

6.5 From construction or operational

traffic

Yes Some noise is generated due to operation/

movement of machines/vehicles but that will be

within the prescribed limit. Minor noise will be

generated during construction phase, which will

be temporary in nature and for short time only.

More than 33.0 % of Plot area has been under

green cover with local Plant and Trees Species,

which in turn would help reducing the noise

levels.

6.6 From lighting or cooling system No Not envisaged.

6.7 From any other sources No N.A.

7. Risks of Contamination of Land or Water From Releases of Pollutants in to the Ground or

in to Sewers, Surface Waters, Ground Water, Coastal Waters or The Sea

S.

No.


confirmation

Yes

/No



information data.

7.1 From handling storage, use or

spillage of hazardous materials

No There will be no hazardous waste generated

during the operation of proposed DG Set.

Used Oil will be sold to the authorized recycles

only.

7.2 From discharge of sewage or other

effluents to water or the land

(expected mode and place of

discharge)

No There is not any risk of contamination due to

discharge of sewage or waste water as all effluent

generated will be treated in STP.

7.3 By deposition of pollutant emitted to

air into the land or into water

No No major pollutant emitted from this project.

7.4 From any other sources No Not Applicable

7.5 Is there a risk of long term build up

of pollutant in the environment from

these sources?

No Likelihood of such an event is not foreseen till

now and suitable measures will be adopted so

that there will be no such risk in the coming

future from this project.

8. Risks of Accidents During Construction or Operation of the Project, Which Could Affect

Human Health or The Environment



Page 13

S.

No.


confirmation

Yes

/No



information data.

8.1 From explosions , spillages, fires etc

from storage, handling, use or

production of hazardous substances

Yes For safe storage, Handling, following measures

will be adopted:-

On-site and off-site emergency preparedness

plan will be prepared.

Fire extinguisher will be installed at strategic

points all over the premises, checked at regular

intervals and a record will be made and

maintained.

First aid facilities will be provided for the staff

personals.

One vehicle will always be on standby for

instant mobilization during emergency.

The workers will be provided with the training

for the first aid measures in case of accident.

However, to meet out the minor incidences and

accidents first aid measures will be provided at

site.

Medical check-up of the workers will be done

periodically.

Safety items such as hand gloves, mask, and

apron will be providing while dealing with the

raw materials.

Training / Awareness program on safety will be

conducted on regular basis.

No other major risks are involved as no

explosives will be used.

8.2 From any other causes No Not Applicable

8.3 Could the project be affected by

natural disasters causing

environmental damage (e.g. floods,

earthquake, landslides, cloudburst

etc)?

Yes Project Site falls in Dehradun district of

Uttarakhand which falls in Seismic IV.

Secondary data reveals that no major natural

calamity has been recorded so far in the proposed

Project area.



Page 14

9. Factors Which Should be Considered (Such As Consequential Development) Which Could

Lead to Environmental Effects or the Potential for Cumulative Impacts With Other

Existing or Planned Activities in the Locality

S.

No.


confirmation

Yes

/No



information data.

9.1 Lead to development of supporting.

Utilities, ancillary development or

development stimulated by the

project which could have impact on

the environment. e.g.

Supporting infrastructure (road,

power supply, waste water

treatment etc.)

Housing development

Extractive industries

Supply industries

Other

No No such activities will come up in the area due to

this project

9.2 Lead to after- use of the site, which

could have an impact on the

environment

No Nil.

9.3 Set a precedent for later

developments

No Nil.

9.4 Have cumulative effects due to

proximity to other existing or planned

project with similar effects

No There would not be any negative impact.

Cumulative effect will be noted but will be

within norms/tolerance limit.

III Environmental Sensitivity

S.

No.

Areas Name/

Identit

y

Aerial distance (with in 15 km.) Proposed

Project location boundary

1. Areas protected under international

conventions, national or local

legislation for their ecological,

landscape, cultural or other related

value

None -



Page 15

2. Areas which are important or

sensitive for ecological reasons-

Wetland, water courses or other water

bodies, coastal zone, biosphere,

mountains, forests

None -

3. Areas used by protected , important

or sensitive species of flora or fauna

for breeding, nesting , foraging ,

resting , over wintering , migration

Yes Rajaji National Park – 0.92 Km SW

4. Inland, coastal, marine or

underground waters

No Yamuna River – 30.81 KM

Ganga River – 38.0 KM

5. State , National boundaries No NA

6. Routes or facilities used by the public

for access to recreation or other

tourist, pilgrim areas

Yes N.H 72. : 6.17 Km

N.H 72A. : 140 M

Railway Station: 6.0 Km

Bus Stand (ISBT): 1.7 Km

7. Defense installations Yes IMA – 5.3 Km

8. Densely populated or built up area Yes Subhash Nagar – 500 M

9. Areas occupied by sensitive man –

made land uses (hospitals, schools,

places of worship, community

facilities)

No Facilities are well developed in Dehradun

City, which is 6.0 KM away from this Site.

10. Areas containing important, high

quality or scarce resources (ground

water resources, surface resources,

forestry, agriculture, fisheries,

tourism, minerals)

None -

11. Areas already subjected to pollution

or environmental damage. (those

where existing legal environmental

standards are exceeded)

None -

12. Areas susceptible to natural

hazardous which could cause the

project to present environmental

problems. (earthquake, subsidence,

landslides, erosion, flooding

or extreme or adverse climatic

conditions)

None Project Site falls in Dehradun district of

Uttarakhand which occupies Zone IV.

Secondary data reveals that no major natural

calamity has been recorded so far in the

proposed Project area.



Page 16

“I hereby given undertaking that the data and information given in the application and

enclosures are true to the best of my knowledge and belief and I am aware that if any part of the

data and information submitted is found to be false or misleading at stage, the project will be

rejected and clearance and given, if any to the project will be revoked at our risk and cost.

Date: 21/10/2015

Place: Dehradun

Signature of the applicant

(P. K. Dhawan)

Vice President

M/s Sara Sae Private Limited (Div - I)

Mohabewala Industrial Area, Subhash

Nagar, Dehradun, Uttarakhand



Page 17

Annexure I

MAP OF UTTARAKHAND

SITE LOCATION



Page 18

MAP OF DEHRADUN



Page 19

SATELLITE IMAGE OF THE PROJECT SITE Annexure I



Page 20

An

nex

ure –

I Site L

oca

tion

Annexure I



Page 21

EXISTING MANUFACTURING PROCESS FLOW CHART

Annexure II Annexure V



Page 22

WATER BALANCE

REQUIREMENT INPUT LOSSES RECYCLED OUTPUT

PROCESS (M3) Nil Nil Nil Nil

UTILITY (M3) Nil Nil Nil Nil

DOMESTIC (M3) 10.80 2.16 0.0 8.64

TOTAL OUTPUT TO E.T.P. 8.64

Note: No Water requirement for the proposed Installation / Operation of DG Set. A small

quantity of Water will be required for Domestic Purpose.

Proposed S.T.P. Facility will be utilized to treat the waste water.

Annexure VI

M/s SARA SAE PRIVATE LIMITED (DIV - I)

PRE- FEASIBILITY REPORT & EMP

FOR

INSTALLATION

OF

PROPOSED GREEN INSULATED DG SET (375.0

KVA i.e. 125 + 250 KVA)

&

ENHANCEMENT OF MAN POWER

FOR

SMOOTH OPERATION OF EXISTING UNIT TO

PRODUCE ENGINEERING GOODS

REGISTERED OFFICE: WORKS:

E-30, Anand Niketan,

Basement, New Delhi -

110021

Mohabewala Industrial Area,

Subhash Nagar, Dehradun,

Uttarakhand.– 248002


Unit to Produce Engineering Goods at Mohabewala Industrial Area, Subhash Nagar, Dehradun PFR

Page 2

1. IDENTIFICATION OF PROJECT AND PROJECT PROPONENT

M/s Sara Sae Private Limited (Div - I) is a manufacturer of hammer union, ring joint

gaskets, BOP accumulator unit, high pressure test unit, hydraulic tongs, swivel joints,

API flanges, tees, crosses, power units, choke and kill manifolds, standpipe manifold as

per API specification API 16D, 6A, 16C & 16A. Sara SAE manufactures a diverse range

of oilfield equipment in its manufacturing facility in India, using the latest design

techniques and CNC machines. These products are available through distributors

worldwide, including Sara's subsidiary company (STS Products, Inc,) in Houston and

various other locations.

The Proposed Project is for Installation of Green Insulated DG Set (375.0 KVA i.e. 125.0

& 250.0 KVA) & Enhancement of Man Power to Produce Engineering Goods in the

Existing Complex & categorized under “Orange” of the Doon Valley Notification of 1st

February 1989.

2. COMPANY BACKGROUND

Sara Sae Pvt. Ltd., established in April 1983, manufactures hi-tech drilling equipment’s

for land and jack-up rigs like BOP Accumulators, hydraulic tongs, hammer unions,

swivel joints. The Company has manufacturing facilities at Dehradun and Faridabad and

a sales cum warehouse setup in Houston, USA. Exports account for more than 85% of the

turnover of the Company. In August 2007, National Oilwell Varco, which is a global

drilling equipment company acquired a 76% stake in the company, post which the

Company was renamed as NOV Sara.

The Company is the largest manufacturer of oilfield equipment’s in India and presently

manufacturing more than 15 no. of products as engineering goods.

The company has acquired technology for BOP Accumulator units from Koomey, USA,

Hydraulic tongs from ECKEL, USA, Wire-lines winches from CAMCO, USA, Swivel

joints and hammer union etc. from VARCO B4ST,USA.

The company has been accredited with ISO-9001:2008 certification and has also been

awarded American Petroleum Institute (API) accrediations for its quality products.

M/s Sara Sae Private Limited (Div - I) manufacturing facilities are based in Dehradun on

8417.48 Sq. m land at Mohabewala Industrial Area, Subhash Nagar, Dehradun,

Uttarakhand.



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3. THE PROMOTERS

The partnership will enable the promoters of Sara Sae to charter an independent growth

path for the Company which envisages its entry into oil field equipment services business

and expansion in other high potential product lines.

S No. Name Designation

1. Vijay Kumar Dhawan Managing Director

2. P. K. Dhawan Vice President

3. Samir Dhawan Director

4. Sumit Dhawan Director

5. Dinesh Kumar Tiwari Director

4. OBJECTIVES OF THE COMPANY

The main objective of the Company is:

To Satisfy the Need & Requirement of the Customer

To produce Zero defect/Error free Products

The Focus of the company will always be on:

Processes & Systems

Organization Culture

Customers

Suppliers

The Prime Strategy of the Company is based on:

Continuous & total involvement of the Organization

Strategic actions Oriented towards the long-term objectives

Emphasis on Quality Assurance & Quality Control

Cost Effectiveness



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Preventive action & Systematic problem solving

5. QUALITY CONTROL AND R&D

Quality is the mainstay of M/s Sara Sae Private Limited (SSPL) Products. It has well

equipped quality control, wherein the quality of the Product is monitored at every stage

of the manufacturing.

The Company conforms to the international safety norms. Safety is one of the prime

concerns of the management. To ensure its implementation, the Company conducts

Safety Audit every year.

The Company focuses significantly on the quality of the raw materials and finished

products at its plant to ensure the desired quality of outputs. The Company has a quality

control department, which consists of a well equipped Instrumentation Section.

6. NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY

OR REGION

Indian engineering industry is a major contributor to the country’s economy. M/s Sara

Sae manufacture Hammer Union, Ring Joint Gaskets, BOP Accumulator Unit, High

Pressure Test Unit, Hydraulic Tongs, Swivel Joints, API Flanges, Tees, Crosses, Power

Units, Choke and Kill Manifolds, which are the essential engineering Goods of Oil & Gas

industry. Proposed facility is proposed for smooth operation of the existing Unit to

produce Engineering Goods.

7. DEMAND-SUPPLY

This market is driven by the high growth in the engineering sector, strong performance

advantage offered by such goods and increasing performance standards in the industrial

sectors. Sara Sae is the largest manufacturer & supplier of various engineering goods

which are of high demand in the country as well as abroad.

8. IMPORTS VS. INDIGENOUS PRODUCTION



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Though the indigenous productions are sufficient to carter the Indian needs but imports

have also been made because of law cost factor & quality of these components.

Engineering goods have very good export potential.

9. DOMESTIC / EXPORT MARKETS

Products i.e. Engineering Goods manufacture by M/s Sara Sae Private Limited has good

domestic and export markets. The proposed Project will be for installation of Green

insulated DG Set & for enhancement of Man Power for working in shifts to Produce

Engineering Goods. It will push up industrial growth.

10. LOCATION OF THE PROJECT

The plant is located about 8.0 Kms from Dehradun City, just outside Municipal limits, in

a scenic location with greenery all around. The land area is over 8417.48 Sq. m with

plenty of green land. No alternate site was considered –

The basis of selection of this site is that the State of Uttarakhand is providing

suitable Industrial environment with proper infrastructure support.

The availability of Raw Material, Power and other infrastructure.

11. BRIEF DESCRIPTION OF NATURE OF THE PROJECT

The Project is for Installation of Proposed Green Insulated DG Set (375.0 KVA i.e. 125.0

KVA & 250 KVA) & Enhancement of Man Power to Produce Engineering Goods in the

Existing Complex by M/s Sara Sae Private Limited (Div - I) at Mohabewala Industrial

Area, Subhash Nagar, Dehradun, Uttarakhand. Facility of Spray Painting on engineering

tools is also proposed.

12. SALIENT FEATURES OF THE PROPOSED PROJECT

Sr.No. Parameters Description

(1) Plant Capacity (Existing) 15 Nos. of Products

(Raw Material – Iron & Steel @ 1.5 MT/day)

(2) Total area of the Plant 8417.48 Sq. m (Existing)

(3) Capital Cost 143.62 Lacs

(4) Location Plot No. (Khasra): 17M, 18M, 19M & 20M,



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Dehradun, Uttarakhand

(5) Water Requirement/Source No water required for the Process. Just 10.80

KL/D water will be required for Domestic

Purpose.

a) Total water Requirement 10.80 KLD

b) Source of water Existing Bore well

(6) Water Break-up Process : 0.0 KLD

Utility : 0.0 KLD

Domestic : 10.80 KLD

Total : 10.80 KLD

(7) Waste Water Management Proposed Sewage Treatment Plant (15.0 KLPD)

(8) Employment generation 145 Person (Proposed for working in Shifts)

(9) Alternate Power 375.0 KVA (125 KVA + 250 KVA Proposed)

13. INFRASTRUCTURE

a) Land: The Company has existing Land area of 8417.48 Sq. m at Plot No. (Khasra):

17M, 18M, 19M & 20M, Mohabewala Industrial Area, Subhash Nagar, Dehradun,

Uttarakhand. Additional Land Area of 2845.00 Sq.m at Plot No. (Khasra):89 & 201 is

being maintained as Green Cover.

b) Power: The total connected load for smooth operation of the unit has been sourced

from UPCL.

The Company propose for provision of Alternate Power of arrangement (375.0 KVA

i.e. 125 + 250 KVA) to have continuous supply of power in the manufacturing of

existing engineering goods during Failure / Shutdown of power at any point of time

will adversely effect the production and quality of Finished Product.

c) Water: There will be no water requirement for the manufacturing process of

Engineering Goods. However, a small quantity of water would be used for Domestic

Purpose only. For this purpose about 10.80 KL/D water will be required, which will



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be met from existing Bore wells. Necessary provision for storage of water and water

supply has been made in project cost.

d) Storage: Company has sufficient provision for storage of raw material & finished

goods.

e) Transportation: Promoters have adequate resources for transportation of raw

Material and finished goods.

f) Connectivity: The Project site is well connected with road as well as Rail route.

All the other infrastructural facilities are expected to be adequately available to the

Unit.

14. TECHNICAL KNOW-HOW

The manufacturing unit has the Technical Staffs that are qualified as per the provision of

the Rules, separately for manufacturing and quality assessment. The Technical Staff shall

be assisted by the Supporting Staff.

Further, necessary assistance from plant and machinery suppliers would also be taken

with help of qualified Engineers / Consultants to be appointed by the promoters, for

successful implementation and commissioning of the plant.

15. PLANT CAPACITY

The Company proposed to Install Green Insulated DG Set (375.0 KVA i.e. 125 + 250

KVA) for smooth manufacturing & Enhancement of Man Power for working in II & III

Shifts to Produce Engineering Goods in the Existing Complex. Facility of Spray Painting

on engineering tools is also proposed.

15.1 PRODUCTION DETAILS

The Company is manufacturing the Engineering Goods Viz hammer union, ring joint

gaskets, BOP accumulator unit, high pressure test unit, hydraulic tongs, swivel joints,

API flanges, tees, crosses, power units, choke and kill manifolds, standpipe manifold as

per API specification API 16D, 6A, 16C & 16A by using Iron & Steel @ 1.5 Mt/day and

Facility of Spray Painting on above engineering tools is also proposed. For smooth

existing production it is proposed to install Green Insulated DG Sets of 375 KVA &



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Company shall start the operation in the II & III Shifts also therefore enhancement of

man power will takes place to meet out the existing production.

15.2 PLANT OPERATIONS

No. of Working Days : 300 days per Annum

No. of Shifts : 03 per Day

Duration of One Shift : 08 Hrs

16. OPERATION OF DG SET

Presenting, an exclusive variety of high grade Diesel Engine Generating Set that is highly

reliable in nature. Fabricated from quality components, these sets are known for their

longer functional life. Robust in design, these sets have combustion engines that comply

with the latest Central Pollution Control Board emission norms. Owing to their

sophisticated designs, these sets are widely used in small and big industries, commercial

buildings, IT parks, hospitals, hotels and cold storages.

A diesel generator is the combination of a diesel engine with an electric generator (often

an alternator) to generate electrical energy. This is a specific case of engine-generator.

Diesel generating sets are used in places without connection to the power grid, as

emergency power-supply if the grid fails, as well as for more complex applications such

as peak-lopping, grid support and export to the power grid. Sizing of diesel generators is

critical to avoid low-load or a shortage of power and is complicated by modern

electronics, specifically non-linear loads.

Diesel engine is the prime mover, which drives an alternator to produce electrical energy.

In the diesel engine, air is drawn into the cylinder and is compressed to a high ratio (14:1

to 25:1). During this compression, the air is heated to a temperature of 700–900°C. A

metered quantity of diesel fuel is then injected into the cylinder, which ignites

spontaneously because of the high temperature. Hence, the diesel engine is also known as

compression ignition (CI) engine. DG set can be classified according to cycle type as:

two stroke and four stroke. However, the bulk of IC engines use the four stroke cycle.

16.1 Acoustic Enclosure



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The silent series is a Super Silent DG set with a sound proof acoustic enclosure. It offers

a cost effective and perfect solution to the problem of noise pollution. The advanced

acoustic engineering employed in attenuating noise also saves on the expenses for

building up a separate room for the DG set.

16.2 DG Set as a System

A diesel generating set should be considered as a system since its successful operation

depends on the well-matched performance of the components, namely:

a) The diesel engine and its accessories.

b) The AC Generator.

c) The control systems and switchgear.

d) The foundation and power house civil works.

e) The connected load with its own components like heating, motor drives, lighting etc.

17. PROCESS FLOW DIAGRAM OF DG SET SYSTEM

DG SET SYSTEM

18. ENERGY SAVING MEASURES FOR DG SETS



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Ensure steady load conditions on the DG set, and provide cold, dust free air at

intake (use of air washers for large sets, in case of dry, hot weather, can be

considered).

Improve air filtration.

Ensure fuel oil storage, handling and preparation as per manufacturers'

guidelines/oil company data.

Consider fuel oil additives in case they benefit fuel oil properties for DG set usage.

Calibrate fuel injection pumps frequently.

Ensure compliance with maintenance checklist.

Ensure steady load conditions, avoiding fluctuations, imbalance in phases,

harmonic loads.

In case of a base load operation, consider waste heat recovery system adoption for

steam generation or refrigeration chiller unit incorporation. Even the Jacket

Cooling Water is amenable for heat recovery, vapour absorption system adoption.

In terms of fuel cost economy, consider partial use of biomass gas for generation.

Ensure tar removal from the gas for improving availability of the engine in the

long run.

Consider parallel operation among the DG sets for improved loading and fuel

economy.

Carryout regular field trials to monitor DG set performance, and maintenance

planning as per requirements.

19. EMPLOYMENT GENERATION - DIRECT AND INDIRECT

The Project at Plot No. (Khasra) 17M, 18M, 19M & 20M, Mohabewala Industrial Area,

Subhash Nagar, Dehradun, Uttarakhand is going to employ additional 140 - 145 direct

workers which will benefit approximately 700 - 725 number of person indirectly, if we

go by the thumb rule of direct and indirect employment ratio which is 1:5.

20. DETAILS OF PLANT & MACHINERY

Sr. No. Equipment Description Capacity QTY

1. Green Insulated DG Set

(on standby)

375.0 KVA

(125.0 KVA & 250.0 KVA)

02

2. Piping, Insulation & Valves - -



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3. Electrical Fitting & Cables - -

21. PROJECT BUDGET DETAILS

21.1 COST OF PROJECT

Details Rs. in Lakh

Land : 0.00

Civil Work : 2.00

Machinery & man power : 141.62

Total : 143.62

21.2 MEANS OF FINANCE

Details Rs. in Lakh

Internal Accrual (Self) : 143.62

Total : 143.62

22. RAIN WATER HARVESTING SYSTEM

Rainwater harvesting in the present scenario holds vast potential in controlling runoff and

resulting water logging problems besides assuring an alternative source of water and a

supplement to existing natural resources in a wide variety of circumstances.

A rainwater harvesting system comprises components of various stages namely-

Transporting rainwater through pipes or drains.

Filtration

Storage in tanks for reuse or recharge.



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\

Fig.- Design of Typical Recharge Pit

Two major systems that are ideal for industrial developed areas of are artificial ground

water recharge, and roof top rainwater harvesting (The mode NBC-2005). The mode of

harvesting are basically site specific and depends the amount of precipitation, availability

of total number of rainy days, nature of storage structures, nature of aquifers etc.

In general CGWB norm suggest not to artificially recharging if water table is less than 8

M. Also recharging is not recommended for aquifers with TDS levels higher than 4000

mg/L or high levels of chemical composition like Nitrate, Fluoride, and Arsenic etc.

In this project it has been planned to provide 02 Nos rainwater harvesting recharge pits

(Trench) and 01 No. rain water harvesting tank. Rainwater collected from the rooftop

would be diverted by drain pipes to a settlement / filtration tank, from which it would

flow into the recharge pit. Water filters would be provided prior to the chamber to arrest

and separate any suspended matter present in the rain water. The recharge pits are

designed with three concentric circular chambers in which the outer chamber is filled

with sand, the middle one with coarse aggregate and the inner most layer with pebbles.



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Fig. Cross section of Recharge Trench

Any surplus runoff which overflows the recharge pits would be collected in the unpaved

areas and allowed to get absorbed. Also there would be proper storm water drainage

network to collect the excess storm water runoff.

23. WASTE WATER MANAGEMENT

The manufacturing process of engineering tools doesn’t generate any effluent. However,

a small quantity of waste water would be generated from Domestic Purpose (8.64 KLD).

No Water requirement for the proposed Installation / Operation of DG Set. Proposed

S.T.P. Facility will be utilized to treat the waste water.

24. AIR / NOISE POLLUTION CONTROL MEASURE

As Green insulated DG Set will be installed, although an acoustic enclosure with water

scrubber will be provided on the exhaust of DG Set to purify the air emission.

All noise producing equipment are enclosed in Acoustic hoods.

Dense Green belt is planted around the mill boundary to reduce the noise escape in

surrounding area.



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25. SOLID WASTE MANAGEMENT

No solid waste shall be generated from the operation of proposed DG Set. Municipal

Solid wastes are not generated as the Plant does not have the residential colony for

workers. The biodegradable wastes from canteen shall be collected and dumped in

composter to make Bio-Compost for use in green belt within the premises.

Sludge generated from STP will be used as manure in the Green belt.

26. HAZARDOUS WASTE MANAGEMENT

There will be no hazardous waste generated during the operation of proposed DG Set

except waste / Used Oil, which will be sold to the authorized, recycles only.

27. SAFETY MEASURES

Company has already provided full proof fire hydrant system & all kinds of fire

extinguishers to ensure the safe working environment. The workers shall be provided

with face-mask, hand gloves, moreover the production halls shall be fitted with exhaust

fans etc.

The Organization will establish, implement & maintain documented Occupational health

& safety objectives, at relevant functions & levels within the organization and training /

awareness program will be conducted on regular basis.

28. CORPORATE SOCIAL RESPONSIBILITY (CSR)

Good governance demands adherence to social responsibility coupled with the creation of

value in the larger interest of the general public. Sara Sae is committed to the sustainable

and integrated development and upliftment of the communities in and around its

facilities.

The Company’s Directors and Employees contribute time and resources to further the

Company’s various CSR initiatives. Sara Sae’s activities begin nearby villages

(Uttarakhand) in the areas of Health, Education, Welfare and Environment.

***********

Documents

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