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Valleylab Technical Service Training Breaks and Lunch Hands-on Contact information

Force 2 Technical Training

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Page 1: Force 2 Technical Training

Valleylab Technical Service Training

Breaks and Lunch Hands-on Contact information

Page 2: Force 2 Technical Training

Valleylab Technical Service Training

Training Information• 1-800-255-8522 ext. 6800• [email protected]

Mark Donaldson• 303-530-6172• 800-255-VLAB ext. 6172• [email protected]

Page 3: Force 2 Technical Training

Force 2

Page 4: Force 2 Technical Training

Force 2

Controls, Indicators, and Receptacles

Technical Specifications Circuit Descriptions Schematic Overviews Testing and Calibration Troubleshooting

Page 5: Force 2 Technical Training

Force 2

Controls• Standby• Ready• Monopolar• Bipolar • Up/Down • Pure Cut, Blend 1,2,3

Page 6: Force 2 Technical Training

Force 2

Controls • Low Voltage

– Ready & Coag Down– “L” in Coag display

• Power Control (Handswitch Port) – Ready & Cut Down– Activate Power Control Handset – Increase or decrease power from handset

Page 7: Force 2 Technical Training

Force 2

Indicators• Standby, Ready, Mono & Bipolar • Cut Modes• RF Power

– Monopolar, Bipolar• Remote• REM

Page 8: Force 2 Technical Training

Force 2

Receptacles• Patient Return • Monopolar Handswitch/Accessory• Bipolar Active• Monopolar/ Bipolar Footswitch

Page 9: Force 2 Technical Training

F2 Output Specifications

Frequency • Cut - 510kHz • Blend 1 - 510kHz, 50% duty cycle,

31kHz repetition rate • Blend 2 - 510kHz, 37.5% duty cycle,

31kHz rep. rate

Page 10: Force 2 Technical Training

F2 Output Specs

Frequency

• Blend 3 - 510kHz, 25% duty cycle, 31kHz rep. rate

• Coag - 1 pulse every 31kHz• Bipolar - 510k

Page 11: Force 2 Technical Training

WaveformsLow voltage

50 WattsHigh voltage

50 Watts

Pure Cut and Bipolar Blend 1 Blend 2 Blend 3 Pure Coag

100% on 50% on50% off

40% on60% off

25% on75% off

6% on94% off

Page 12: Force 2 Technical Training

F2 Output Specs

Power in watts 15% of display

Loads-300 Monopolar, 100 Bipolar

Page 13: Force 2 Technical Training

F2 Output Specs

Maximum power- Watts• 300-Cut• 250-Blend1• 200-Blend 2• 150-Blend 3• 120-Coag, 99 LV Coag• 70-Bipolar

Page 14: Force 2 Technical Training

F2 Output Specs

Max.open Circuit - P to P Voltage• Cut 3500• Blend 1 3800• Blend 2 4000• Blend3 4000• Coag 7000• LV Coag 4000• Bipolar 1200

Page 15: Force 2 Technical Training

F2 REM

Frequency 140k ± 20k

Range• non-rem 24ohms• rem 5-135 ohms

Autoranging 40% increase

Page 16: Force 2 Technical Training

F2 Circuits

Interconnect Monopolar/display Interface Power Supply/RF Output

Page 17: Force 2 Technical Training

F2 Interconnect

Page 18: Force 2 Technical Training

F2 Display/Control S-28

Page 19: Force 2 Technical Training

F2 Display/Control S-29

Page 20: Force 2 Technical Training

F2 Display/Control S-30

Page 21: Force 2 Technical Training

F2 Display/Control S-31

Page 22: Force 2 Technical Training

F2 Display/Control S-31

Page 23: Force 2 Technical Training

F2 Display/Control S-32

Page 24: Force 2 Technical Training

F2 Display/Control S-33

Page 25: Force 2 Technical Training

F2 Display/Control S-34

Page 26: Force 2 Technical Training

F2 Display/Control S-35

Page 27: Force 2 Technical Training

F2 Display/Control S-36

Page 28: Force 2 Technical Training

F2 Display/Control S-37

Page 29: Force 2 Technical Training

F2 Display/Control S-38

Page 30: Force 2 Technical Training

F2 Display/Control S-39

Page 31: Force 2 Technical Training

F2 Monopolar Display/Control

Page 32: Force 2 Technical Training

F2 Monopolar Display/Control

Page 33: Force 2 Technical Training

F2 Monopolar Display/Control

Page 34: Force 2 Technical Training

F2 Monopolar Display/Control

Page 35: Force 2 Technical Training

F2 Monopolar Display/Control

Lights 7-segment displays and indicator lamps

Processes keyboard and keying inputs

Performs adaptive REM

Page 36: Force 2 Technical Training

F2 Monopolar Display/Control

Controls output power Energizes proper relays Develops RF waveforms

Page 37: Force 2 Technical Training

F2 Interface

Page 38: Force 2 Technical Training

F2 Interface

Page 39: Force 2 Technical Training

F2 Interface

Page 40: Force 2 Technical Training

F2 Interface

Isolated activation circuits for hand/footswitch

REM circuit Receptacle selection

Page 41: Force 2 Technical Training

F2 PSRF

Page 42: Force 2 Technical Training

F2 PSRF

Page 43: Force 2 Technical Training

F2 PWM

Page 44: Force 2 Technical Training

F2 PSRF

Page 45: Force 2 Technical Training

F2 PSRF

Page 46: Force 2 Technical Training

F2 PSRF

Page 47: Force 2 Technical Training

F2 PSRF

Page 48: Force 2 Technical Training

F2 PSRF

OEM Low Voltage supply +5,+12, and - 12Vdc

Off-Line DC-DC Switching converter 0-100Vdc

RF Output 8 output fet’s, Ton, Step up output transformer

Page 49: Force 2 Technical Training

F2 Testing

Output power• 300 Monopolar 100 Bipolar• +/- 15% or 5W of Display

RF Leakage 150 Rfma REM

• 135 ± 5 Calibration only required for minor

adjustments

Page 50: Force 2 Technical Training

Power vs. Impedance

0

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FORCE FX Macrobipolar #1 Bipolar Cut #2 Bipolar Cut

Pow

er

in W

att

s

Impedance/Resistance in Ohms

Page 51: Force 2 Technical Training

F2 Calibration

High Voltage Clamp• measured @ TP 11• 120 W Coag setting open circuit• Adjust R19 for 440V ± 15V peak

Page 52: Force 2 Technical Training

F2 Calibration

Output power • pages 6-5, 6-6• Do not adjust potentiometers fully

clockwise • Do not do step 8 unless you have the

correct loads.

Page 53: Force 2 Technical Training

F2 Calibration

REM• Alarms 135 +/- 5, 40% Increase

REM Adjustments• R11 140khz +/- 20khz TP 4• R15 trip 135 +/- 5 TP 3• R16 pulse width 100Hz+/- 10Hz TP

2• REM Alarm@135 ohms TP3 ~ 4.5VDC

Page 54: Force 2 Technical Training

F2 Troubleshooting

No output (any output jack)• Output FETs Q1-4, 6-9 • Power supply FETs (f1) open

– Q25-28, – cr21-24

No output (one output jack)• Relay K1,K2,or K3• Jackstrip board

Page 55: Force 2 Technical Training

F2 Troubleshooting

REM Alarm• Rem adapter assembly

Won’t activate• photo-isolators• Jacks

Page 56: Force 2 Technical Training

F2 Troubleshooting

Display won’t adjust• Keyboards

Does not turn on• power cord• Low voltage power supply• Ribbon cable