FOOD APPLICATIONS

www.ha-us.net

1

HAUS Centrifuge Technologies has been founded in May, 2010 as an affiliated company of HAKKIUSTA Oğulları Mak. San. Tic. Ltd. Şti.

HAUS Centrifuge Technologies is mainly dealing with the sales of centrifuge decanters and separators for food applications, industrial applications and environmental applications.

Besides manufacturing several equipments for dairy, food and beverage industries in Aydın factory, HAUS Centrifuge Technologies provides process solutions and equipments for liquid food processing plants especially in dairy industry in collaboration with IDMC company who is expert and operating with 5 plants in the world.

RIGHT SOLUTIONS FOR DAIRY, FOOD AND BEVERAGE INDUSTRIES

WORKING PRINCIPLE OF SEPARATORS

Separators are used for separation of liquid mixtures, liquid phases or solid particles. A high centrifugal force occurs on the rotating bowl of the separator. By this centrifugal force the liquid mixture is separated into liquid phases and/or solid particles in a very short time.

Higher density materials are collected on the inner side of the bowl, while the separated lower density materials are collected in the center of the bowl. Aim is to achieve high levels of centrifugal force by high bowl rpm. The high level of centrifugal effect means high capacity of the machine, the bowl should be manufactured from a material strong enough to provide for a safe operation of the machine at high rpm levels.

2

STAINLESS STEEL

All parts of the machine in contact with the product or any ingredients are manufactured in accordance with international food regulations and from stain-less steel best fitting the properties of product to be processed.

SEPARATOR

3

All parts in contact with milk and cream are subjected to metal removing process and thus a smooth surface is obtained. This prevents bacteria formation on the surfaces and provides for a better efficiency in CIP process.

Milk feeding point into bowl has been designed to prevent curdling of the milk.

Clarification separators delay formation of bacteria in Yoghurt and Ayran.

Upper body has been made of completely stainless steel while lower body is coated with stainless steel.

By decreasing the spindle length it became possible to achieve higher rpm values safely. This also decreased the vibration level and energy consumption.

The bearings are lubricated with oil circulation.

All corners in the bowl group which are in contact with milk are rounded smoothly in order to prevent any milk accumulation.

Bowl group is produced from Duplex Stainless Steel.

Advantages of driver system with flat belt:

Compared to the geared belt driver system, transfers the motor power to the bowl with a 10% less energy loss.

Noise level is lower compared to geared belt system.

No need to stop separator for lubricant change.

Less maintenance.

No need to disassemble the bowl for the belt change.

Capacity

Installed Power

Pole nr

Voltage

Frequency

MAXCREAM 5T

Cream: 4.000-5.000 l/h

11 Kw

4

220/380 Volt

Hz 50/60

MAXCREAM 10T

Cream: 7.500-10.000 l/h

15 Kw

4

220/380 Volt

Hz 50/60

MAXCREAM 15T

Cream: 12.500-15.000 l/h

18,5 Kw

4

220/380 Volt

Hz 50/60

Capacity

Installed Power

Pole nr

Voltage

Frequency

MAXCLEAN 5T

4000-5000 l/h

11,5 Kw

4

220/380 Volt

Hz 50/60

MAXCLEAN 10T

8000-10000 l/h

15 Kw

4

220/380 Volt

Hz 50/60

MAXCLEAN 15T

12000-15000 l/h

18,5 Kw

4

220/380 Volt

Hz 50/60

MAXCLEAN SERIES

MAXCLEAN separators undertake the task of clarification of milk and purify milk from harmful bacteria.

MAXCLEAN separators seperate the bacteria inside the milk and also separate the solid particles from the milk. Solid particles with higher density than milk are pushed to the outer surface of rotating bowl under the influence of centrifugal force.

Usage of bowl group increases the area of precipitation and separation process becomes much faster. Bowl group arrangement, shape and design provides the separation of the particules from milk continuously. Collapsed solid particules are thrown out in certain intervals from separators.

MAXCREAM SERIES

MAXCREAM separators undertake the task of milk clarification and cream separation. While cleaning the milk from solid contaminants MAXCREAM separatos separates the fat molecules in the milk efficiently. Solids having higher density than milk are thrown out through inner surface of the bowl and fat molecules having lower density forms concentric inner layers.

Use of bowl disc increases the precipitation surface which in turn accelerates the speed of separation process enormously.

Bowl group arrangement, shape and design provides the continuous separation of the particules from milk. Precipitated solids are discharged from the separator in certain time of intervals. Skim milk and fat molecules leave the separator from a point close to the rotating axis to the exit area at the top of the bowl and then they are collected in different containers. Each liquid phase leaves the bowl thorugh a pump which is a special turbine. Phase containers are isolated from each other to prevent any mixing of cream and skim milk.

A centrifuge decanter; consists of a solid cylindirical bowl rotating at high speed, a scroll rotating at the same axis with a slightly different speed, a drive group adjusting the speed difference and the body which carries all the rotating elements.

Centrifuge decanters are applied for separation of liquid mixtures, separation of solid-liquid mixtures, dewatering, thickening, classification of solid-liquid mixtures and extraction of components.

Beverage IndustryAll kind of fruit and vegetable juice, grape juice, apple juice, citrus juice, tea and coffee production, beer production, wine production, Rakı production.

Food IndustryDecanters developed for this industry are high performance equipments which meets the specific requirements of fruit and vegetable juice production industries in addition to all kinds of food stuffs. Besides high product efficiency and controllable product discharge, they are designed suitable for cleaning in place (CIP).

Clarification DecantersSeparation of low density liquid from solid with 1–10.000 micron particle size is performed in advanced centrifugal section of the decanter centrifuge. The liquid is clarified with appropriate combination of the cylindrical bowl section configuration, determined by the precipitation characteristics of the solid and the capacity and angular velocity.

Oil and Fat RecoveryPress Oil ApplicationsRendering ApplicationsBiodiesel Applications

4

DECANTER

Pasteurization is a heat treatment application especially ap-plied to milk, juice and some other liquid fluids. Because of based on rapid heating to desired pasteurization tempera-ture and rapid cooling to desired temperatures automatic pasteurization systems are indispensable for high capacities.

Plate Pasteurization systems are allowing the product pro-cessed with desired temperatures and sent to manufacturing equipment with desired temperatures. HAUS pasteurization systems are manufactured with the cooperation of IDMC en-gineering company.

HAUS pasteurization system features may change according to the product to be pasteurized and desired temperatures. Pasteurization systems mainly consist of below items;

Pasteurizer frame is manufactured of high quality 304 stain-less steel.

Plate brand used in pasteurization systems is Sondex but ac-cording to customer request other brand plates can also be used.

Thickness of plates used in pasteurization system is 0.5 mm or 0.6 mm

Plate type heat exchangers are used in hot water preparation systems.

Depending on the product and capacity AISI 304 or AISI 316 quality hygienic pumps are used.

Balance tanks with automatic level control can be supplied with AISI 304 or AISI 316 in different volumes

Valves , fittings and piping are made of stainless steel and completely hygienic.

Control panel can be designed as PLC controlled, PID con-trolled, fully automatic or semi automatic.

5

PASTEURIZER

Applicatons

Milk pasteurization and Dairy Products (Ayran, cream) pasteurization

Brine pasteurization Fruit juice pasteurization Ketchup, mayonnaise pasteurization Beer pasteurization Egg pasteurization Ice cream mix

HOMOGENIZERHomogenizers are used to homogenize liquid foods by producing high pressure. Homogenizers are especially used in milk and fruit juice industries.

Homogenizers are used to homogenize the fat in milk , prevent sedimentation of the fruit particles by decreasing particle sizes in fruit industry.

Homogenizers are also used to homogenize cream, cream cheese, ketchup, tomato paste, ice cream mix and sauces.

Different capacities from 3 ton/hr up to 20 ton/ hr Max. working pressure is 500 bar With single or double effect options

6

OPEN TYPE BMC, CLOSED TYPE BMCBulk milk coolers are used widely for cooling the milk and are an important equipment keeping the quality of milk.

Cooling of milk is performed by direct cooling or indirect cooling. Direct cooling systems require less energy consumption and more reliable than the indirect cooling. Because of subject reasons direct cooling systems are more acceptable.

FeaturesUp to 50 C ambient temperature Open type in capacity of 500 lt to 3000 lt and closed type in capacity 3000 lt – 10.000 ltIn accordance with ISO standards.Including laser welded evaporation plates.

MILK COOLING TANKS WITH AUTOMATIC CIP SYSTEMIncluding Automatic cleanMade of 304 stainless steelAll laboratory test and riboflavin test has been doneOption of inner hot water preparation system

ROAD TRANSPORTATION TANKERSRoad transportation tanks are used transportation of milk from milk collecting points to dairies. IDMC road tankers made of 304 or 316 stainless steel and can be supplied single compartment, two compartment, three or four compartments.

FeaturesCapacities: 4.000 lt, 5.000 lt, 6.000 lt, 9.000 lt, 13.000 lt, 14.000 lt, 22.000 ltMechanism to pump milk for quick evacuationPossibility of up to 30 tons capacity (Higher capacity can be produced on request)CIP balls, climbing ladder, all necessary pipingMade of 304 stainless steelMeets all milk quality standards.

BULK MILK COOLER

7

CIP SYSTEMSMost of process industries in dairy and food require an efficient cleaning system. These cleaning systems are termed as CIP (Clean-in Place) which allows the cleaning of equipments, process tanks & piping without affecting the normal functioning of the process plant. CIP Systems are designed as per the process need, size and type of equipment to be cleaned.

8

Systems and Equipment

1-2-3 or multi tank module with one or more circuits

Manuel, semi automatic or fully automated PLC/DCS based systems

CIP/SIP systems for aseptic milk plants, pharmaceutical & biotechnology plants

Customized wet cleaning systems for powder plants.

The transfer of milk from one process to other need to be hygienic, gentle and proper. The key components required for a flow system are pumps, fittings and piping. HAUS-IDMC cooperation has a unique infrastructure to manufacture and supply centrifugal pumps, self-priming pumps and dairy fittings which meets hygienic standards of dairies.

Dairy Fittings

Butterfly valve Plug valve Pneumatic valve Piston type valve Safe flow and double seat valve Bend, union, tee and others Safety valve, flow regulating valve, flow diversion valve & others

FLOW SYSTEMS

PUMPS

9

VALVES AND FITTINGS

Centrifugal pumps capacity 3 ton/h to 50 ton/h Self priming pumps capacity 3 ton/h to 90 ton/h Lobe pumps capacity 3 ton/h to 150 ton/h

11

HAUS-IDMC provides process solutions for milk and milk products, ice-cream and for juice applications. Special process solutions can be provided on customer request.

With process know-how and advanced automation technology, HAUS-IDMC cooperation can provide solutions to control entire production as well as increasing the efficiency. HAUS-IDMC cooperation can designate the experience gained in many long years from the raw milk reception, milk storage and pasteurization to further processes of manufacturing dairy products.

ENGINEERING

Providing complete solutions that govern the quality of butter like cream pasteurization, cream pre-treatment, cream aging and butter washing, HAUS-IDMC has access to all technological aspects of butter, manufacturing and handling systems including butter reworking & texturization.

Systems and Equipments

Cream Pre-process systems and ripening Continuous butter making machines Batch type churns Butter silos, blenders, pumps & piping Butter re-workers, texturisers Molding & wrapping machines Tub fillings, chiplets and block making & packing systems Auto cartoners and case packers

12

BUTTER PRODUCTION

13

HAUS-IDMC provides complete solutions to cheese industry starting from raw milk processing, whey collection and whey processing systems.

In addition HAUS-IDMC cooperation is supplying culture prepa-ration systems to manufacture cheddar, processed, mozzarella cheese in various forms, cheese spreadable and other varieties of soft hard cheese. From Open/Closed cheese vats to finishing tables, curd elevators, cheese presses & moulds, complete cot-tage cheese systems can be supplied to meet your requirement.

In addition provides packing systems such as cheese slices, chip-lets and bricks.

Systems and Equipment

Cheese vats open/closed type with PLC control (Optional) Curd transfer and maturating systems Block formers and continuous cheddaring systems Curd pressing, shredding, waxing equipment Blenders, cookers Packing machines for vacuum wrapping, chiplet, slice,

bricks & cups Cooker stretcher, moulding, brining & packing equipment

for mozzarella cheese

CHEESE PRODUCTION

Market milk manufacturing is one of main subjects of HAUS-IDMC cooperation. HAUS-IDMC offers simple conventional plants to fully automated PLC/DCS based computer controlled installation right from reception of milk, processing, packing to support utilities.

Customized state of the art process modules incorporating high efficiency pasteurization, filtration, separation, fat standardization, de-aeration and deodorization, homogenization extended holding are designed in house and executed.

Market milk system equipments

Milk can handling/washing systems Tanker reception modules Milk chillers and high efficiency pastuerizers Raw pasteurized milk tanks/silos Homogenization systems Online auto standardization system De-aeration Milk pouch filling & crate handling systems Online butter melting& powder blending ESL/UHT milk processing & packing systems

HAUS-IDMC provides turnkey process modules, mix recipe formulations, mix preparation, blending, pasteurization and homogenization, chilling and aging systems for all capacities and varieties of ice cream manufacturing. Its customized process, know-how design, manufacturing and process engineering capability have placed HAUS-IDMC as a most dependable equipment supplier and project engineering company for ice cream production.

Systems and Equipment

Mix preparation & blending Pasteurizers and homogenizers Mix aging & flavor blending tanks ıce cream freezers freaon / ammonia based Fruit feeders & ripple machines Candy making & wrapping Cup & cone filling machines Extrusion lines Batch & continuous hardening

15

ICE CREAM PRODUCTION

MARKET MILK

De-aerator Feeding systems for ice cream Sauce dosing system for ice cream Poly film package machine Ayran, yoghurt, ice cream packing machines

16

HAUS- IDMC supplies separation, de-aeration, homogenizer, concentrate systems and units with holding systems which are integrated with pasteurization systems.

Yoghurt and curd system equipments

Continuous curd and yoghurt pasteurization systems Homogenizers De-aerator/Deodorizer Culture preparation & dosing systems Aseptic & non-aseptic filling Pouch packing systems

YOGHURT AND CURD PRODUCTION

OTHEREQUIPMENTS

The company reserves the right to modify the specifications herein without prior notice.

Kayışdağı Cad. Atayol Plaza No:45 K:1 34758 Ataşehir / İSTANBUL - TÜRKİYE Phone : +90 216 576 06 27 Fax : +90 216 576 06 37

info@ha-us.net

www.ha-us.net