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FLOW AROUND A ROTATING SHORT CYLINDER: A COMPUTATIONAL STUDY by ABU SADEK SAIFUR RAHMAN, B.Sc.M.E., M.Sc.E. A THESIS IN MECHANICAL ENGINEERING Submitted to the Graduate Faculty of Texas Tech University in Partial Fulfillment of the Requirements for the Degree of MASTER OF SCIENCE IN MECHANICAL ENGINEERING Approved August, 1996

FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

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Page 1: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

FLOW AROUND A ROTATING SHORT CYLINDER:

A COMPUTATIONAL STUDY

by

ABU SADEK SAIFUR RAHMAN, B.Sc.M.E., M.Sc.E.

A THESIS

IN

MECHANICAL ENGINEERING

Submitted to the Graduate Faculty of Texas Tech University in

Partial Fulfillment of the Requirements for

the Degree of

MASTER OF SCIENCE

IN

MECHANICAL ENGINEERING

Approved

August, 1996

Page 2: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

ACKNOWLEDGMENTS

I would like to express my gratitude and thanks to my graduate advisor, Dr. S.

Parameswaran, for his advice and guidance in every minute detail of this thesis.

I would also like to thank my thesis committee members. Dr. J. W. Oler and Dr. T T.

Maxwell for their invaluable suggestions and cooperation.

Special thanks are due to Mr. Ramesh Andra and Mr. Thirumala Reddy for helping me

learn software packages.

My appreciation is extended to my friends and colleagues, specially, K. Elankumaran,

Ron Runyan, A. Kumar, S. Jayantha, K. Prabakaran for their help, support and

appreciation when I needed it.

My appreciation is also extended to Chrysler Corporation for financial support.

Lastly, I would like to thank my parents, whose support and encouragement has made

it possible for me to pursue my higher education.

11

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TABLE OF CONTENTS

ACKNOWLEDGMENTS ii

ABSTRACT v

LIST OF TABLES vii

LIST OF FIGURES viii

NOMENCLATURE x

CHAPTER

I. INTRODUCTION 1

1.1 Importance of CFD Analysis 2

1.2 Applications of CFD Analysis 3

1.3 Objectives of the Study 4

n. LITERATURE REVIEW 5

m. MATHEMATICAL FORMULATION 14

3.1 Turbulence Model 14

3.1.1 Standard k-8 Model 15

3.2 Numerical Formulation 17

3.3 Solution Procedure 20

3.4 AIRFL03D Code 21

3.5 Multigrid Technique 22

IV. PRE-PROCESSING 23

4.1 Tasks in Pre-processing 23

iii

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4.2 ICEM CFD/CAE for Grid Generation 24

4.3 ICEM DDN and MULCAD 24

4.4 Airflo3d and ICEM CFD/CAE Interfaces 25

V. POST-PROCESSING 39

VL RESULTS AND DISCUSSIONS 40

Vn. CONCLUSIONS AND RECOMMENDATIONS 59

7.1 Conclusions 59

7.2.Recommendations 59

REFERENCES 60

APPENDIX 62

IV

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ABSTRACT

Despite wide spread interest in the aerodynamics of cars in recent years, the flow field

associated with the wheels has received relatively little attention, mainly due to difficulties

in obtaining an adequate simulation of the flow. Yet in many cases where aerodynamic

designs are important, flow around the wheels can play a major role in the behavior of the

vehicle. The obvious example is racing cars, which travel at high speeds with totally

exposed wheels. A detailed understanding of the flow should also help in dealing with the

hazard formed by entrainment and dispersal of spray from a wet road caused by trucks.

In the present study, AIRFL03D~a multi-grid based finite-volume code has been used

to predict numerically the flow around a short cylinder which resembles the flow around a

wheel. Comparisons are made for the flow around a stationary cylinder with that around

the same cylinder when rotating in order to highlight the specific effects of rotation. Lift

and drag are also calculated fi"om pressure distributions.

Standard k-e model was used in the AIRFL03D code. Although it has been reported

that the standard k-s model cannot accurately predict rotational flow, reasonable results

have been obtained for a certain range of wheel rotation.

ICEM^^ CFD/CAE a commercial preprocessing software has been used for model

generation as well as generation of the grid. EnSight^^ another commercial postprocessing

software has been used for the visualization of the analysis. The computational results

obtained show very good trends in the prediction of the flow field compared with previous

experimental results.

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LIST OF TABLES

6.1 Comparison of experimental and computational resuhs of drag coefficients 53

6.2 Drag and lift coefficients for coarse grid for different spin ratios 55

6.3 Drag and lift coefficients for fine grid for different spin ratios 55

6.4 Comparison of lift coefficient for clockwise and counterclockwise rotation of the cylinder 56

6.5 Drag coefficient CD for different spin ratios for flow around a rotating cylinder in ground contact 58

M

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LIST OF FIGURES

2.1 Experimental for setup flow around an exposed rotating wheel [8] 6

2.2 Experimental setup for flow around a 1:4 scaled dovm model of racing car [8]. ...7

2.3 General view of model in the Imperial College wind tunnel [12] 9

2.4 Flow patterns revealed by wool tufts[12] 10

2.5 Experimental setup for flow and pressure distribution of an isolated wheel [2] 12

3.1 A typical control volume that surrounds a node P and its neighboring nodes

N,S,EandW 19

4.1 Mesh configuration for grid elements of suspended short cylinder 27

4.2 Mesh configuration for grid elements of suspended short cylinder (front view) 28

4.3 Mesh configuration for grid elements of suspended short cylinder

(side view) 29

4.4 Mesh configuration of cylinder face 30

4.5 Mesh configuration for grid elements of suspended short cylinder

(top view) 31

4.6 Mesh configuration of four symmetry planes of suspended short cylinder 32

4.7 Six domains of suspended short cylinder 33 4.8 Mesh configuration for grid elements of short cylinder in ground proximity 34 4.9 Mesh configuration for grid elements of short cylinder in ground proximity

(front view) 35

4.10 Mesh configuration for grid elements of short cylinder in ground proximity (side view) 36

4.11 Symmetry planes of short cylinder in ground proximity 37

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4.12 Five domains of short cylinder in ground proximity 38

6.1 Pressure contours for flow around a clockwise rotating cylinder 42

6.2 Pressure contours for flow around a counterclockwise rotating cylinder 43

6.3 Pressure contours for flow around a non-rotating cylinder 44

6.4 Particle traces for a flow around a counterclockwise rotating cylinder 45

6.5 Particle traces for a flow around a clockwise rotating cylinder 46

6.6 Particle traces for a flow around a non-rotating cylinder 47

6.7 Vector arrows for flow around a counterclockwise rotating cylinder 48

6.8 Vector arrows for flow around a clockwise rotating cylinder 49

6.9 Vector arrows for flow around a non-rotating cylinder 50

6.10 Vector arrows for flow around a clockwise rotating cylinder in ground contact 51

6.11 Vector arrows for flow around a counterclockwise rotating cylinder in ground contact 52

6.12 Comparison of experimental and computational results of drag coefficients 54

6.13 Comparison of lift coefficient for clockwise and counterclockwise rotation of the cylinder 57

Mil

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NOMENCLATURE

ai constant

p density

8 dissipation rate of turbulence energy

|i dynamic viscosity

ap., aN, as, a \ finite-difference coefficients

(j) general variable

At time step

t time

E

k

P

Re

T

internal energy

kinetic energy of 1

static pressure

Reynolds number

temperature

u X component of the velocity

V y component of the velocity

w z component of the velocity

IX

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CHAPTER I

INTRODUCTION

The problem of accurately simulating the flow field around a vehicle on a smooth

road in a wind tunnel has occupied many investigators during the last four decades. The

flow field associated with the wheel has received very little attention. But in many cases

where an ideal aerodynamic shape of a vehicle is needed, one cannot overlook the effect

of wheel rotation on the aerodynamics of the whole body. Moreover for racing cars which

travel at high speeds with totally exposed wheels, a detailed understanding of flow around

the exposed wheels is very important. A detailed understanding of the flow should also

help in dealing with the hazard formed by entrainment and dispersal of spray from wet

road.

Most of the early researches on aerodynamics of vehicles were experimental in

nature. But today the role of Computational Fluid Dynamics (CFD) in engineering

predictions has become so strong that numerical simulation of flow field around vehicles

has become very easy. This is due to the rapid development in computer hardware

resources and as well as efficient numerical algorithm.

In the present study, an attempt has been made to predict flow field around a short

cylinder using Computational Fluid Dynamics (CFD) procedures. The main problem of

CFD analysis or any numerical simulation is the difficuhies in generating an appropriate

body-fitted finite-volume grid for the complex geometries. ICEM^^ CFD/CAE, a

commercial preprocessor for model generation as well as grid generation, has been used in

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the present work for this purpose. It is difficult for the human eye to comprehend tabular

results, so visualization of the analysis is also very important. EnSight™ a commercial

postprocessing software has been used in the present work for the visualization of the

analysis.

l.l Importance of CFD Analysis

The advent of powerful computers has led to the development of solutions to

many complex flow problems by Computational Fluid Dynamics (CFD) analysis over the

past few years, many commercial CFD packages have become available. Due to the

emergence of theses packages, CFD analysis or, a numerical approach to solve fluid flow

problems has become very popular. One of the reasons of the popularity of CFD is that it

provides important new technological capabilities that cannot easily be provided by

experimental facilities. Because of basic limitations, experiments suffer from wall

interference, flow angularity, Reynolds number limitations and insufficient technique for

local measurements. Numerical flow simulations, on the other hand, do not have these

fundamental limitations. Engineers are now using CFD to reduce the number of prototype

tests, cut manufacturing costs, and reduce overall time to market. CFD not only allows us

designs to be tested digitally earlier in the design process, but it also helps avoid the need

to divert significant amounts of time and resources to building and evaluating prototypes.

Engineers are also using CFD to gain insights into complex phenomenon and to perform

"what-if' analyses on more design ahematives. CFD allows the investigation and of

processes that are not understood fully and allows the discovery of significant flow

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features that otherwise couldnot be uncovered -perhaps because of limitations on the

locations of measurement devices in the flow domain or flow-field disturbances caused by

the intrusion of measurement devices. CFD also helps to gain a much clear understanding

of the interactions between physical phenomena and their sensitivity to various operational

parameters. The ability to simulate and visualize such interactions often leads to new

concepts and new designs that even experienced engineers might not have anticipated.

Many revolutionary design ideas are not even explored because of the excessive costs and

time of doing experiments. CFD opens the door to performing quick, systematic screening

of large number of design concepts.

1.2 Applications of CFD Analysis

Computational Fluid dynamics (CFD) has wide applications in areas such as

aerospace, automobile and material manufacturing industries. Over the years, the types of

CFD applications have changed. Previously, codes were used to analyze individual

components in isolation, whereas they are now employed increasingly to study more-

complex system-level designs. For example, in the aerospace industry, codes were used to

look at general airflow characteristics of the combustor in an aero engine. Now, codes are

used to analyze all of the components of the combustor in the design phase. The

turbomachinery industry is also using CFD to analyze the most critical components. By

using CFD it has become possible to simulate chemical-vapor deposition. Engineers are

using it in the semiconductor industry to model an entire reactor that is depositing the

various substances to create the semiconductor wafers. The cooling of an electronic

Page 13: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

device is very important for optimal performance. It is very difficult to design a ver>' small

fan for this purpose without knowing the flow properties around small objects like

resistors, capacitors, etc. By using CFD the flow around these tiny objects is easily

simulated. So, the bottom line is the application of CFD is indispensable for modem

design of anything where flow is involved.

1.3 Objectives of the Study

The objective of this work is to predict the flow around stationary and rotating

short cylinder which resembles the wheel of a car. This is done in order to highlight the

specific effects of rotation on the aerodynamics of a vehicle. This study is also aimed at

assessing the capability of standard k-e model in predicting the mean flow quantities.

Page 14: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

CHAPTER II

LITERATURE REVIEW

The aerodynamic actions on a wheel have been measured in the case of airplane

wheels. They were non-rotating wheels, in a free airstream, that is far away from the

ground surface. So, it is clear that the results of these tests are not of practical use in the

case of automobile wheels. In this case, measurements were carried out only to determine

the driving moment necessary for the rotation of the wheel when the velocity of rotation is

such as to cancel the velocity of the air relative to the wheel in the proximity of the

contact area with the ground, that is in the case of rolling. But when a wheel of an

automobile is concerned, an evaluation of all the aerodynamic components (drag, lift, side-

force, rolling, pitching, and yawing moment) are very important.

Morelli [8] carried out two different tests in the wind tunnel of the Laboratory of

Aerodynamics of the "Politecnico di Torino" for the evaluation of the aerodynamic actions

on rolling wheels. He determined the aerodynamic actions on automobile wheels in two

conditions: isolated wheels (partially faired); and wheel as they are mounted on a racing

car. In his experiment, an automobile wheel was mounted in the center of the test section

of an wind tunnel (Figure 2.1). The ground was simulated by a plate parallel to the

airstream, having a specially shaped leading edge. The wind velocity was measured by an

anemometer at the working section of the tunnel. In the second part of his experiment, he

used a 1:4 scaled-down model of a racing car, the "Ferrari" F-l. He mounted the car in

the working section of the wind tunnel (Figure 2.2). The car was provided with four

Page 15: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

Figure 2.1 : Experimental setup for flow around an exposed rotating wheel[8]

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Figure 2.2 : Experimental setup for flow around a 1:4 scaled down model of racing car [8].

Page 17: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

wheels. The wind tunnel tests were carried out at the same value of air speed for both

cases. In addition to these tests, the measurements were also taken with the standing

wheels to isolate the effect of rotation on the results.

The most characteristic aerodynamic effect of a rolling wheel found was the

downward directed lift. He found that when the wheel was rotating, the drag was

increased by approximately 10% over the drag when wheel was not rotating. He

postulated that this increment of drag was due to the dowrtward lift, i.e., induced drag.

Stapleford and Carr [12] carried out another experiment on the aerodynamic

characteristics of exposed rotating wheels in the model wind tunnels at MIRA and

Imperial College. A model consisting of a very slender body with four wheels (Figure 2.3),

spaced at typical track to wheel base proportion, was used to examine the characteristics

of exposed wheels and to establish satisfactory methods of simulating these in the wind

tunnel. To determine the effects of a moving ground surface, they used the Imperial

College wind tunnel, where such a facility is provided.

They found that stationary wheels develop a large lift force when brought into

contact with the ground. This lift force was reduced, however, by rotation of the wheels,

which caused a negative (downward) lift component that became very large when a

clearance existed under the wheels.They found that the aerodynamic drag of an exposed

wheel increased by either rotation or proximity to the ground surface. They also found

that the provision of a moving ground surface does not appear to affect these forces

significantly and that an adequate simulation can be provided without rotation by

Page 18: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

Figure 2.3 ; General view of model in the Imperial College wind tunnel [12].

Page 19: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

Figure 2.4 : Flow patterns revealed by wool tufts [12]. (a) Stationary wheels, gaps open. (b) Rotating wheels, gaps open. (c) Stationary wheels, gaps sealed. (d) Rotating wheels , gaps sealed

10

Page 20: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

mounting the wheels at a distance from the ground equal to between zero and 5 percent of

their diameter.

Fackrell and Harvey [2] carried out a detailed study of the air flow around an

isolated road wheel (Figure 2.5). The forces on the wheel were obtained by integrating

pressure measurements thus permitting a fiill simulation of a rotating wheel in contact with

the ground to be carried out. The effect of wheel width and thread pattern were

investigated.

In their experiment, they found that, a small gap under a wheel produces a negative

lift force. This lift force increases when the wheel is rotating or when the floor is moving.

They attributed this phenomena to the venturi effect. When air finds a gap under the

wheel it starts rushing through the gap. Thus when the velocity increases, pressure drops

and resuhs in a negative lift. They also added that the air flow under the wheel will be

increased by the rotation of the wheel and/or movement of the floor.

Fackrell and Harvey [2] in another experiment carried out an investigation of the

air flow around two wheel profiles typical of those used on racing cars. They compared

the flow around a stationary wheel with that around the same wheel when rotating in

order to highlight the specific effects of rotation. The lift and drag forces were obtained

from the pressure distribution over the wheels. In their investigation, they found that the

separation position is fiarther forward on the rotating wheel than on the stationary one.

Griffiths and Ma [3] investigated the differential boundary-layer separation effects

in the flow over a rotating cylinder. They attempted to examine the negative Magnus force

11

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Figure 2 5 Experimental setup for flow and pressure distribution of an isolated wheel [3]

12

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very closely. They carried out wind tunnel tests at the University of Wales using a 6 inch

diameter and 12 inch long cylinder, fitted with circular end plates and rotating at speeds up

to 3000 rpm in air speeds up to 130 ft/sec. The experimental results indicated that a

lateral force opposite in direction to the normal Magnus force can act on a body rotating

in stream of fluid near the critical Reynolds number. They noted that this negative force

arises from the fact that different effective Reynolds numbers and hence different flow

regimes may exist on each side of the body so that the boundary layer remains attached

longer over one side than the other.

13

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CHAPTER III

MATHEMATICAL FORMULATION

In practical situations, flows are almost always turbulent. This means that the fluid

motion is highly random, unsteady and three-dimensional. The following discussions in

this chapter cover the theory of turbulence, the equations to be solved for the current

study, the numerical formulation, and then a brief account" of the algorithm used to solve

the flow field. This chapter also covers a discussion on the incompressible flow-solver

AIRFL03D developed by S. Parameswaran which employs the standard k-e model of

Launder and Spalding [6] and SIMPLE algorithm of Patanker and Spalding [10].

3.1 Turbulence Model

Turbulence is the fluctuating, disorderly motion of fluid a particle. Turbulent

motion can be described by the Navier-Stokes equations. However, the turbulent motion

contains elements which are much smaller than the extent of the flow domain. To resolve

the motions of these elements in a numerical procedure, the mesh size of the numerical

grid should be even smaller than the smallest eddies of the turbulent motion. Therefore, a

huge number of grid points is needed to cover the flow domain which is beyond the

capability of the present-day computers. Hence it is not feasible to solve Navier-Stokes

equations directly.

Osborne Reynolds first suggested a statistical approach of solving the equations

which describe turbulent flow. Here the equations are averaged over a time scale, which is

14

Page 24: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

long compared with that of the turbulent motion. Unfortunately, the time averaging

procedure introduces additional unknowns in the mean flow equations. This means that

the equations no longer constitute a closed system. So, a "turbulence modeling" is

necessary to make the system of equations closed. A model of turbulence means a set of

equations which, when solved with the mean flow equations, allows calculations of the

relevant correlations and so simulates the behavior of the real fluid in important respects.

Many different turbulence models have been developed over the last 30 years. They are

zero-equation mixing length model, one-equation model and the well known two-equation

k-8 model. Among these models, the standard k-e by Launder and Spalding has been

widely used due to its simplicity and capability to produce realistic predictions.

3.1.1 Standard k-e Model

In the standard k-e model, the governing equations are derived from the Reynolds-

averaged Navier-Stokes equation with an eddy viscosity approximation. The differential

equations governing the unsteady, incompressible, turbulent flow in three space

dimensions are expressed in Cartesian tensor notation as follows:

Continuity

^ = 0; dx,

Momentum

ai. a / \ 1 r9p d \ fc\ c)u^ . — ( u u ) = — + — iy^ff — - + — - >

di dx^ ' ^' p ^ , dy. \dy. 5xJ

15

Page 25: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

Here the effective kinetic viscosity, Veff, is taken as the sum of the molecular and

turbulent viscosity as given by:

Energy

p — = V.(kVT) + (t)

where t is the time, p is the density, p is the pressure field, Ui and T are the mean velocity

and mean temperature, respectively and (j) is the dissipation function. The eddy viscosity Vt

is related to the turbulent kinetic energy k and its rate dissipation e by

V t = - ^ —

where C^ is the model constant and k and e are obtained from a two-equation turbulence

model of Launder and Spalding [13].

In the AIRFL03D code, which has been used for this study, the standard k-e

model has been used to predict the turbulent flow. This model characterizes the turbulent

flow by two quantities: the kinetic energy of turbulence, k and the dissipation rate of

turbulent energy, e. In this model, the turbulent viscosity, Vt is determined from k and e.

The k - equation:

dk a / , \ d Vj ok

a ax/ ^ ^ axj + (u,k) = - '-—- + G - p 8

The e - equation:

16

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cfe a Vj ae

di ax, ^ ^ ax a ax

where,

au. I au, au.^

k

G=v,^^ ^ + J

axji^ax. dKj

and C,=l.44, C2=l.92, C^=0.09, ak=1.0, a,=l.22 are empirical constants.

3.2 Numerical Formulation

The numerical formulation of the set of equations to be solved is described in this

section. Previously the three basic equations, the momentum, continuity and energy

equations are discretized to facilitate their numerical solution. The momentum equation is

solved to obtained the velocity field. An estimated pressure field is used to solve for the

initial velocity field. Then the continuity equation has been used to check for any

continuity errors. Apart from these equations, a pressure-correction equation is introduced

to solve for the actual pressure field. The corrected pressure field obtained from the

pressure-correction equation is used to update the velocity field. The energy equation is

solved only after the continuity equation is satisfied by the velocity field Except for the

pressure correction equation, all equations are solved by the Stones [13] algorithm.The

pressure correction equation has been solved by the conjugate gradient method.

A typical control volume that surrounds a node P and its neighboring nodes N,S,E,

and W are shown in Figure 3.1. The general discretized form of the momentum equation

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to solve for the velocity field in the three directions of the flow field as given b>

Parameswaran.

/ x n + l . J . n \

p.voip.^ '^^ ' ^+(F;( | )" - ' )^- (F; ( | )"^ ' )^ _ (pn n+i ^ - ( F ^ T ^ ' ) ^

^VoU ^ ^ ^ VVol w

+

+ VVoU ^ ' ' W o l ,

t b

+ S,.Volp

where Fl, F2, and F3 are the convective fluxes, across the east, north, and top cell faces, a

is the area of any of the six cell faces and Vol. of a general cell.

«i>r'

r:'

v:'

J.n+1 = <t>P

J.n+1 = < P E

Jvn+l = q>P

J. n+l

xn+l = q>p

J.n+1

if F," > 0

if F," < 0

if V; > 0

if F2" < 0

if F3" > 0

if F3" < 0

The quantities in the above equations have been derived according to the

upwinding differencing scheme. The superscript n and n+l refer to the old and the new

time levels. The subscript in general refers to the location in the physical plane.

The pressure correction equation is obtained from the momentum and continuity

equations. The convective fluxes, Fl, F2, and F3 at the cell faces are computed from the

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NW e

w •

w

SW ^

N •

n 1 1

P _ • _

S ^ •

NE •

E •

e

SE •

Figure 3.1: Control volume for node P and the surrounding control volumes.

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velocity projections along the coordinate direction at the cell faces. All velocity

projections except the one which is not parallel to the cell face are computed from the

cartesian components stored at the nodes either side of the face. The velocity projection in

the direction connecting the adjacent nodes is computed from momentum balance.

3.3 Solution Procedure

The solution to the coupled momentum and continuity equations is achieved by

carrying out the following steps:

1. The momentum equations are solved to yield the intermediate velocity

field u*, V* and w* with the existing pressure field.

2. The new fluxes Fi*, F2* and F3* are computed from the velocity

components at the cell faces. The velocity projection along a direction is

calculated from momentum balance.

3. The continuity error 8p is calculated for each cell from the newly

calculated fluxes Fi*, F2* and F^*. The pressure correction equation is

assembled and solved to yield a new pressure field p*.

4. A new velocity field u**, v** and w** is obtained from the momentum

equation by replacing the old pressure field with the newly calculated p* field.

5. A new set of fluxes Fj**, F2** and F?** is calculated from the new

pressure field p* and the velocity field u**, v** and w**.

6. The pressure correction equation is solved to get an improved pressure field,

p**.

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7. Steps 4-6 are repeated until the momentum and the continuity equations satisf>'

a preset tolerance

8. The set of equations for production k*, dissipation e* and the energy e* are

solved.

3 4 AIRFL03D Code

The AIRFL03D code is intended to model fluid flow in or around three-

dimensional complex geometries with or without heat transfer. The flow can be either

steady or unsteady. The program solves the transport equations for three dimensional,

unsteady incompressible flows together with two equation model for turbulence (the k-e

model). For steady state problems, the solution is obtained by marching in time until the

solution remains unchanged.

The code employs the well-known iterative SIMPLE (Semi-Implicit Method for

Pressure Linked Equations) algorithm.The algorithm is based on the predictor-corrector

method. The predictor step involves the assumption of an initial pressure field to solve for

an approximate velocity field. Then in the corrector step the algorithm implicitly solves

for the actual pressure field based on the predicted velocity field and then applies

corrected pressure field to update the velocity field. The corrector step is repeated for a

preset number of pressure corrections and each time the velocity field is updated. The

number of pressure corrections may be varied to attain different order of accuracy for the

continuity error. The continuity error is calculated after each corrector step and the

procedure is stopped after a preset value of accuracy in the continuity has been reached.

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3.5 Multi-grid technique

In this study, a multi-grid based AIRFL03D code was applied. In the multi-grid

technique only the lowest level grid is generated by the user with the aid of ICEMCFD, a

preprocessing software package. The next level grid is created without any user input. The

initial guess at that grid level is obtained from the solution at the lowest level using multi-

grid principles. The basic Full Approximation Scheme-Full Multi Grid (FAS-FMG)

algorithm of Achi Brandt [1] has been used in the solution of pressure correction equation.

In the multi-grid technique in this study, each cell was divided into eight cells and

accordingly each cell face was divided into four cell faces. The main reasons for using this

technique is to minimize CPU time.

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CHAPTER IV

PRE-PROCESSING

All the tasks that take place before the actual calculations are called 'pre­

processing'. Pre-processing is the generation of all the input data required by a solver for

a specific fluid flow. This is the most important component of the CFD analysis for flow

in/or around complex geometries. Today, there are many software packages available in

the market to ease the work of a design engineer.

4.1 Tasks in pre-processing

The following are the tasks a pre-processing software package does for any kind

of CFD analysis:

1. Define control volumes for which conservation laws are applied.

2. Define the boundaries of the geometry.

3. Apply the boundary conditions.

4. Specify the initial conditions.

5. Set the fluid properties.

6. Set the numerical control parameter.

In carrying out these tasks, the user has to interact with the computer in some way and so

the pre-processing program usually has a graphical interface, so that parameters can be set

and the resulting changes seen quickly. Usually, the most difficult task in pre-processing

phase is the generation of the control volumes.

23

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4.2 ICEM CFD/CAE for Grid Generation

In the present flow problem ICEM CFD/CAE has been used to take care of the

pre-processing task. This commercial software package is an interactive computer

graphics code developed to simplify the task of generating the computational mesh

especially for computational fluid dynamics (CFD) solvers. It has the advantage of

creating geometry as well as mesh. ICEM DDN is the module which can be used to create

complex geometry. ICEM MULCAD is the module used to generate the mesh and assign

boundary conditions. ICEM CFD/CAE has several advantages over the commercial finite

element pre-processing software package PATRAN. It does not have any limitation to the

number of the cells one can apply to a domain (for PATRAN the limit is 1111 hexagonal

element per hyper patch).

4 3 ICEM DDN and MULCAD

The geometry to be meshed must be created by ICEM DDN. It is very important

to keep in mind while creating the DDN geometry that MULCAD can utilize only lines or

B-spline curves as edge entities and project upon only B-spline surfaces. So, all non B-

spline curves must be converted to B-spline curves. The same is also true for surfaces.

That is, after creating a non B-spline surface by whatever means, it has to be converted to

a B-spline surface using B-spline conversion icons in DDN. Since, the user has to decide

in DDN what kind of topology he wants to get finally from the module mulcad, it is

important that he prepares the geometry for allowed topology type. In this analysis the

24

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interface between ICEM and Airflo3d is mainly designed to generate an internally

structured mesh. In other words inside the domains, which are 3-D volume sections of the

flow field, the mesh should be structured, which means one should be able to draw

consistent ijk directions for each domain. It is important to remember that a domain

should be internally structured (or single block), which means that parallel vertices (edges

of the domain) must be all the same type like i-direction, or j-direction. Otherwise,

Padamm, which is a sub processor of ICEM to generate mesh for a given topology, will

fail to run, with an error massage like "unable to find the origin for domain number."

On the other hand, being structured inside the domain does not mean that ijk

directions should be the same globally. Hence one can use "Multi-Block Mesh" by having

a topology that requires altering ijk directions from one domain to another. If the mesh is

by nature a multi-block mesh, ICEM will automatically create multi-block mesh topology

to fulfill the task, given that domains are internally structured.

4.4 Airflo3d and ICEM CFD/CAE Interfaces

Airflo3d_ICEM interface is the program which converts the output of ICEM

CFD/CAE into Airflo3d readable format. Airflo3d is the solver which has been used for

the numerical solution. To analyze the flow around a rotating wheel where a rotary motion

of wall planes are involved, another interface program rotnn.f has been developed. This

interface assigns velocity to moving wall planes. The output from this interface is read by

modified Airflo3d. Actually, in modified Airflo3d a small modification has been made in

the read and write statements so that it can read and v^te variable moving wall velocity

25

Page 35: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

instead of fixed wall velocity. See the Appendix for a listing Figures 4.1-4.2 show the

mesh configuration for grid elements of both suspended and grounded rotating short

cylinder.

26

Page 36: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

r

N 4\

<r

•a c >%

c o

j=i CO

T3

•o C

8.

o CO

c e

13

•c 00

c o

. ^ H

Cd u, 3 bO

in c o o

J3 CO

U

U.

27

Page 37: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

c o

c • ^

o t: o CO •o O

T3 C

CO 3 CO

Ci-i

O CO

c

13

•c

c o • ^ 4—1

a D bO c o o

J C CO U

:s <N Tt (U

bO

28

Page 38: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

CO

c

•a c

» ^

t: o JIZ

•a c u a, CO

CO

c/) <_• C

6 13 •a C 00

a c o

•a a

5 i;3 c o o

CO

i-i

3

29

Page 39: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

X

^

-a c * u c o

• ^ «^ cd 3 bO c o o

JZ CO O

u 3 to

30

Page 40: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

—-

---

-

— -

- - •

-

- -

I

-

-—

-

- - -

- —

1 1.

J<

--

— -

-'

X

?•

(Top

vie

w

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cy

Its o

f sus

pend

ed s

el

emer

rid

oo U l o

uz, io

n *^ cd

figur

c o

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Figu

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31

Page 41: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

o T3 C

• ^

o

o CO

-o O c a. CO 3 CO

C o •a cd Ul 3 bO C o o

JZ

N

< -Ul 3 bO

32

Page 42: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

•o c o

o JZ t/i

-o c 4> Ou, CO 3 ( /}

o (A

a

o

CO

r-

V-i

3 bO

33

Page 43: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

•3 2 a. a 3 o Ul bO C

N

X .N

•a c

'>> o t: o

Cui

o i2 c

13

c bo

o 4_*

2 a c o o

JZ CO (L>

OO

3 bO

34

Page 44: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

0\

a

35

Page 45: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

ii > o

00

•3 o Ul

ex, c 3

2 bO

c c

t: o t/5

i2 c B

JO 1 3

•c bO

o cd Ul 3 bO

c o o Xi

Ul 3 bO

36

Page 46: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

2 a

PU

37

Page 47: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

X 2 ex,

T3 C 3

2 bO C Ul 4>

•o a •^ ">»

o t: o x: CO

(4-1

o CO

C

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'*' Ul a

38

Page 48: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

CHAPTER V

POST-PROCESSING

Post-processing is the ability to visualize the results of variables from a

computational analysis. A CFD analysis or in any numerical analysis produces a large

quantity of tabular output which is very difficult to interpret without graphical post­

processing. EnSight is the post-processing software which has been used in the present

analysis. EnSight is a post-processing software in which scalar variables (such as

temperature, pressure, etc.) and vector variables (such as velocity) can be read and

displayed in a number of different ways.

EnSight is an advanced and fiill-featured engineering postprocessor available. It

was originally developed for, and has been continually refined to meet the needs of the

most demanding computational engineers in the world The EnSight graphical user

interface (GUI) provides access to a vast array of fiinctionality. The GUI is consequently

large and seemingly complex. It is, however organized in a hierarchical fashion, with

dialog windows (accessed via manus) containing functionally grouped commands. The

design of most of the main dialogs also permits information hiding, so one can hide

sections of the interface that is used infrequently.

EnSight cannot read the output file of AIRFL03D solver, res.bin, without

modification of format. A FORTRAN interface program airflo3d_ensight.f converts the

res.bin file to EnSight readable format. This program creates a geometry file, result file,

and other necessary files according to the requirements of EnSight.

39

Page 49: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

CHAPTER VI

RESULTS AND DISCUSSIONS

In this study, the flow around a rotating short cylinder has been predicted

computationally. The computed results are presented in the following pages by vector

arrows, particle traces and pressure contours. The computational results were obtained for

the Reynolds number in the turbulent region. It was found that when a short cylinder

rotates about its axis, the pressure distribution around the cylinder does not remain

symmetrical about the flow direction. This effect can be visualized from the figures

showing the pressure contours. In the pressure contours plot presented in Figure 6.1, it

has been found that when the wheel is rotating in a clockwise direction, a low pressure

(blue color contours) region exists on the upper surface of the cylinder. This low pressure

on the upper surface of the cylinder causes an upward lift or positive lift. But, in the

pressure contour plot Figure 6.2, where the cylinder is rotating in a counterclockwise

manner, the low pressure (blue color contours) region shows up on the lower surface of

the cylinder. Due to this a down ward lift or negative lift has been found This type of lift

forces are due to the 'Magnus Effect'. The pressure contours for non-rotating cylinder

has been shown in the Figure 6.3.

The computational study was extended for different spin ratios. It was found that

when spin ratio was increased, coefficient of drag CD also increased. The increased drag is

due the induced drag which arises due to the presence of lift force Figures 6.4, 6.5 and

6.6 illustrate characteristic particle traces. It was found that the particles were first being

40

Page 50: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

PRESSURE CONTOURS

FLOW AROUND A CLOCKWISE ROTATING CYLINDER

pressure 3.0343e-01

8.8705e-02

-1.2603e-01

-3.4076e-Dl

-5.5549e-01

I

Figure 6.1: Pressure contours for flow around a clockwise rotating cylinder.

41

Page 51: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

PRESSURE CONTOURS

FLOW AROUND A COUNTERCLOCKWISE ROTATING CYLINDER

pressure 3.a397e-01

1.00246-01

-1 .03498-01

-3 .0722e-01

-5.1D95e-01

Figure 6.2 Pressure contours for flow around a counterclockwise rotating cylinder.

42

Page 52: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

PRESSCJRjE CONTOURS

FLOW AROUND A NON-ROTATING dfc>4NDER \

pressure 3.2455e-01

1.7652e-ai

2.8500e-02

-1.1952e-01

-2.6755e-01

I

Figure 6.3: Pressure contours for flow around a non-rotating cylinder.

43

Page 53: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

PARTICLE TRACE S

uelocity 1.29B6B^0a

i.a278»>ao

7.5597e-01

FLOW AROUND A COUNTER CLOCKWISE ROTATING CYLINDER

4.8414e-01

2.1230e-01

Figure 6.4 : Particle traces for flow around a counterclockwise rotating cylmder

44

Page 54: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

PARTICLE TRACES

FLOW AROUND A CLOCKWISE ROTATING CYLINDER

L^elocity 1.2918e«00

2.1411e-01

Figure 6.5 : Particle traces for flow around a clockwise rotating cyUnder.

45

Page 55: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

PARTICLE TRACES

velocity 1.2B18e«00

I.OOBOe^OO

7.3012B-01

FLOW AROUND A NON-ROTATING CYLINDER

4.5426e-01

1.7841e-01

Figure 6.6 : Particle traces for flow around a non-rotating cylinder.

46

Page 56: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

earned along the direction of rotation and then released. These figures clearly depict the

ability of the present computational study in predicting rotational flow. Figures 6.7-6.9

show the vector arrows around the short cylinder. In Table 6.1 a comparison of

experimental and computational resuhs of drag coefficients has been presented.

In this study, a small lift was found (Table 6.2 and Table 6.3) even when the wheel

was nonrotating. This might be due to some possible unsteadiness in the field

The flow around a rotating wheel in contact with the ground plane has also been

predicted in this computational study. The computation was also carried out for different

spin ratios. Here also (Figure 6.10 and Figure 6.11), the computational study captured all

the global features. Table 6.4 shows the comparison of lift coefficient for clockwise and

counterclockwise rotation of the cylinder. The predicted drag has been presented in Table

6.5.

In Figure 6.12, a comparison has been made between present computational results

and the available experimental results of drag coefficients. It was found that up to a spin

ratio of 2.0 the computational and experimental results are almost same. Beyond the spin

ratio of 2.0, the experimental drag coefficient increases rapidly. This might be the

limitation of the standard k-e model. But for automobile wheel the spin ratio is 1.0. So,

standard k-e model can easily be used to predict flow around a rotating wheel

Although, no numerical study has been found on the flow around a cylinder, the

results of other experimental studies carried out by diflferent people also agree with the

resuhs of this computational study.

47

Page 57: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

• • •»—

. . ^ • ^ VECTOR ARROWS

' • - • ' .

^ *- * » >

< « « « « 4 « « « 4

ue loc i ty ^ 2.'12f2e400'

j » j r .»•

> . ^ k

t f f r / r

t

f ^ / / / /*

1 ,4

^ X *

.^ /*

_* / •

.-* * .--r

«

--» --•

1. 66496 tOX)

-• -•• •

1.?0a6e4fl0

7.523Se-dl

FLOWAROUND A COWmSRCCOfcKWlSEllOfATr G CYLINDER ' ^ „^„„ „ • -•^^^__^„„-^ «-* . -^ -^ _ , . 2 .9608e-a i

Figure 6.7 : Vector arrows for flow around a counterclockwise rotating cylinder.

48

Page 58: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

*• • — » — • • • - • «r -••

r^VECTOR ARROWS "

- • — • — • - >

yelpcity"' be •DO

R.OW AROUND A.'CL6ci5wSE'ROTi5^MGC^i^£ER^ ^ -. . ^

> • ^ » -? . 6 3 5 7 B - B 1

Figure 6.8 : Vector arrows for flow around a clockwise rotating cylinder.

49

Page 59: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

VECTOR ARROWS . .

FLOW AROUND A NON-ROTAT!NO-CYLINDER

1.8311e-01

Figure 6.9 • Vector arrows for flow around a non-rotating cyUnder.

50

Page 60: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

.VECXOR ARROWS

*-^ -^

Melocity 1.3000e«a0

I.OIBOetOO

7.3596e-01

4

L, FLOW AROUND A CLOCKWISE ROTATING CYLINDER IN GROUND CONTACT

4.5394e-01 * •

>

1.7192e-01

Figure 6 10; Vector arrows for flow around a clockwise rotating cylinder in ground contact

51

Page 61: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

VECTOR ARROWS

r

• . * •

FLOW AROUND A COUNTER CLOCKWISE ROTATING CYUNDER IN GROUND CONTACT.

f

velocity 2.2721e*00

1.7859e«00

^ 1.2^97e*D0

8.1351e-01

3.2731e-01

Figure 6.11: Vector arrows for flow around a counterclockwise rotating cylinder in ground contact

52

Page 62: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

Table 6.1 : Comparison of experimental and computational results of drag coefficients.

Spin Ratio , coD/2V

0

0.5

1.0

1.5

2

2.5

3.0

Experimental

0.85

0.87

0.90

0.95

1.1

1.75

2.2

Computational

0.90

0.93

0.96

0.99

1.01

1.06

1.10

53

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2.5

c '.2 1.5 +

o

^ 1 (0

0.5

1

• Experimental B Computational

0.5 1.5 2

Spin Ratio

2.5

Figure 6.12 : Comparison of experimental and computational resuhs of drag coefficients.

54

Page 64: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

Table 6.2 : Drag and Lift coefficients for coarse grid for different spin ratios.

S. R.

0DD/2V

0

1

5

10

c.w. CD

0.934

0.939

0.974

1.037

CL

0.000

0.010

0.038

0.102

c.c.w. CD

0.934

- 0.939

0.974

1.032

CL

0.005

0.000

-0.026

-0.081

Table 6.3 ; Drag and Lift coefficients for fine grid for different spin ratios.

S. R.

03D/2V

0

1

5

10

C.W.

CD

0.982

0.983

1.011

1.129

CL

0.024

0.037

0.115

0.322

CC.W.

CD

0.982

0.983

1.003

1.068

CL

0.024

0.012

-0.047

-0.169

55

Page 65: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

Table 6.4 : Comparison of lift coefficient for clockwise and counterclockwise rotation of the cylinder.

Spin Ratio

0

1

3

5

7

9

Clockwise rotation

0.024

0.037

0.077

0.115

0.22

0.322

Counterclockwise rotation

0.024

0.012

-0.018

-0.047

-0.105

-0.169

56

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c «

O U

0.35 -

0.3

0.25 -0.2

0.15

0.1

0.05 E

n yj

-0.05 ^

-0.1

-0.15

-0.2

1

) 1

- -

• Clockwise rotation HCountercl(x;k\Msc rotation

1 t t

2 3 4 fi 8

Spin Ratio

Figure 6.14 : Comparison of lift coefficient for clockwise and counterclockwise rotation of the cylinder.

57

Page 67: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

Table 6.5 : Drag coefficient Cofor different Spin Ratios

Spin Ratio

0

1

2

3

4

Drag Coefficient

1.220

1.299

1.320

1.33

1.340

58

Page 68: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

CHAPTER VII

CONCLUSION AND RECOMMENDATIONS

6.1 Conclusion

A finite-volume method has been described for calculating incompressible flow

around a rotating wheel. The numerical model captures most of the global features

observed in the experiments. For low spin ratios the predicted drag or lift coefficients

agree reasonably well with the experimental values. For high spin ratios computational

results vary significantly from the experimental results. But, for a spin ratio of one such as

occurs on automobile wheels, experimental results and computational resuhs are close.

From the present study, it can be concluded that the standard k-s model can also

predict rotational flow.

6.2 Recommendations

A complete aerodynamic study of a car with rotating wheel can be performed by

using newly developed interface and fi-om that the effect of wheel rotation on drag or lift

can directly be predicted.

The effect of ground movement on aerodynamics can also be predicted

simultaneously with the effect of wheel rotation.

The reasons behind the variation of drag and lift coefficient fi-om experimental

values at high spin ratios should also be analyzed in the fiiture studies.

59

Page 69: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

REFERENCES

1 Brandt, A.," 1984 Multigrid Guide with Applications to Fluid Dynamics," Monograph, GMD-Studie 85, GMD-FIT, Postfach 1240, D-5205, St. Augustin 1, Germany, 1985. Also available from Secretary, Department of Mathematics, University of Colorado at Denver, Colorado 80204-5300.

2. Fackrell, J. E. and Harvey J. K., "The aerodynamics of an isolated road wheel," proceedings of the second AlAA Symposium on Aerodynamics Sposts & Competition Automobiles, May 11, 1974, Los Angeles, California.

3. Griffith, R. T., and Ma, C. Y. "Differential Boundary-Layer Separation Effect in the Flow over a Rotating Cylinder," Roy Aeronaut. Soc. J.. Vol. 73, pp. 524-526, June, 1969.

4. Ilker Kirish and Siva Parameswaran, "A Multigrid Based Computational Procedure to Predict Internal Flow with Heat Transfer," Proceedings of 30th 1995 National Heat Transfer Conference, Volume 9.

5. Issa, R. I., "Solution of the Implicitly Discretized Fluid Flow Equations by Operator Splitting," J. Comput. Phys., Vol. 62, pp. 40-65, 1986.

6. Launder, B. E. and Spalding, D. B. Mathematical Models of Turbulence, Academic Press, London, 1972.

7. Mendu, L. N. "Computation of Fluid Flow with Multi-Grid and Multi-Block Algorithms," Ph.D. Dissertation, Texas Tech University, 1995.

8. Morelli.A, "Aerodynamic Actions on an Automobile Wheel," Fifth Paper at the First Symposium on Road Vehicle Aerodynamics, City University London, 1969.

9. Parameswaran S., Srinivasan A. and Sun R., "Numerical Aerodynamics Simulation of Steady and Transient Flows Around Two-Dimensional Bluff Bodies Using the non-staggered Grid System," Numerical Heat Transfer. Part A, Vol. 21, pp. 443-461, 1992.

10. Patankar, S.V. and Spalding, D.B.," A Calculation Procedure for Heat, Mass and Momentum Transfer in Three Dimensional Parabolic Flows," Int. J. of Heat and MassTransf, Vol. 15, pp. 1787-1806, 1972.

60

Page 70: FLOW AROUND A ROTATING SHORT CYLINDER: by A THESIS IN

11. Patankar, S. V., Numerical Heat Transfer and Fluid Flow, Hemisphere, Washington, D.C., 1990.

12. Stapleford, W.R. and G.W.Carr, "Aerodynamic Characteristics of Exposed rotating wheels," Motor Industry Research Association Report No. 1970/2, 1970

13. Stone, H. L. "Iterative solution of Implicit Approximations of Muhi-dimensional Partial Differential Equations," SIAM Journal of Numerical Analysis, vol 5, pp. 530-545, 1968.

14. Thom, A. "Experiment on the Flow Past a Rotating Cylinder," A R C . R & M 1410, 1931.

15. Wolf-Heinrich Hucho, Aerodynamics of Road Vehicles, Butterworth-Heinemann, Reprint 1990.

61

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APPENDIX

COMPUTER CODE

c c C THIS PROGRAM READS airflo3d.dat FILE FROM ICEMCFD_AIRFL03D C C INTERFACE & ASSIGNS THE VELOCITIES AT EACH ROTATING C C WALL-CELL FACE. C C C C#####################################################//////////////////#######

INCLUDE 'FLWSD.H'

CHARACTER OTITLE*80,TITLE*80,UNITS*20,SELECT*80,USRUNIT*20 CHARACTER*6 NAME

REALFACTOR,XDIST,YDIST,ZDIST,CONSTANT,VEL,RAD,CONS

COMMON /ADDRES/ NEARCL(6,NCMAX),LDTHRF(6,NCMAX)

COMMON /FIELDS/ U(-NBMAX:NCMAX,3),TE(-NBMAX:NCMAX), + P(-NBMAX:NCMAX),E(-NBMAX:NCMAX), + ED(-NBMAX.NCMAX)

COMMON /PROPS/ VIS(-NBMAX:NCMAX),DEN(-NBMAX:NCMAX), + DIVU(-NBMAX:NCMAX),TEMP(NCMAX)

COMMON /OLD/ DENVO(NCMAX),EDO(NCMAX),TEO(NCMAX)

COMMON /AXES/ NAXIS,NAXPOS(MAXAXS),NSURR(MAXXPS,MAXAXS), + IASURX(MAXSUR,MAXXPS,MAXAXS),IBAXIS(MAXXPS,MAXAXS)

COMMON /SYMPL/ NSYMPL,NCSYMP(MAXSMP), + IASYMP(MAXSMC,MAXSMP),IBSYMP(MAXSMC,MAXSMP), -I- LDAFSP(MAXSMC,MAXSMP)

COMMON /MATRIX/ ACOEF(NCMAX,6),AZERO(NCMAX,3) MATRIX ELEMENTS FOR VELOCITY TRANSPORT COMMON /PCORR/ AU(NCMAX,3),SUU(NCMAX,3),PSU(NCMAX),

+ SUPRES(NCMAX), PSW(-NBMAX:NCMAX) EQUIVALENCE (PSW(1),GEN(1)) DIMENSION GEN(NCMAX)

COMMON /FLUX/ CNVFLX(6,NCMAX)

62

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COMMON /GEOMl/ VOL(NCMAX) DIMENSION DELT(5),ENDT(5),NAME(5),PRANNO(5)

c COMMON /GEOM2/ XCORN(MAXVTX,3),ICORN(MAXVTX,8) C GRVELV^GRID CONVECTION VOLUMES

COMMON /WORK/ WORK1(0:NCMAX,9)

IREAD=10 IWRITE=11 OPEN(IREAD,FILE='airflo3d.bin',STATUS='OLD',FORM='UNFORMATTED') OPEN(IWRITE,FILE='rot.bin',STATUS='NEW',FORM='UNFORMATTED') OPEN(l,FILE='GHE_C.DAT',STATUS='NEW)

C DATA FACTOR/1000.0/ C DATA CONSTANT/0.0/

WRlTE(*,*)Type 1 for rotating 0 for non-rotating' READ(*,*)CONSTANT WRITE(*,*)T)pe user unit* WRlTE(*,*)T>pe 1000 for mm' WRITE(*,*)T>pe 100 for cm' READ(*,*)FACTOR WRITE(*,*)'T)pe X distance bet\veen LOCAL and GLOBAL origins ' READ(*,*)XDIST WRITE(*,*)'Type Y distance between LOCAL and GLOBAL origins' READ(*,*)YDIST WRITE(*,*)'T}pe Z distance bet\veen LOCAL and GLOBAL origins' READ(*,*)ZDIST WRITE(*,*)*Type the free stream velocity in m/sec.' READ(*,*)VEL WRITE(*.*)'Type the radius of the wall face (wheel) in meter.' READ(*,*)RAD WRITE(*.*)'T3'pe Spin RaUo' READ(*,*)CONS

READ (IREAD) OTITLE READ (IREAD) NTIME,IUNITS,(DELT(I),ENDT(I),I=1,NTIME) READ (IREAD) IVAR,(NAME(I),PRANN0(I),I=1,IVAR)

C CONVERGENCE READ (IREAD) MAXCCP,EPSP

C TURBULENCE PARAMETERS READ (IREAD) C1,C2,C3.CMU,CMU25.CMU75

C BULK FLUID PARAMETERS READ (IREAD) CVFL,VISREF

C ADDRESSING AND GRID DATA READ (IREAD) NC,((NEARCL(IF,IC),IF=1,6),IC=1,NC) READ (IREAD) ((LDTHRF(IF,IC),1F=1,6),IC=1,NC) READ (IREAD) ((ICORN(IC,IV),IC=l.NC).IV=l,8)

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BOUNDARY DATA READ (IREAD) NB,NW,NAXIS,NSYMPL,NFRSTPL,NVELS

WALLS IF (NW.NE.O) THEN

READ (IREAD) (IAWALL(IW),IW=1,NW) READ (IREAD) (IBWALL(IW),IW=1,NW) READ (IREAD) (LDATB(IW),IW-1,NW) READ (IREAD) (IWV(IW),IW=1,NW) READ (IREAD) (TWALL(IW),IW=1,NW) READ (IREAD) (VELWAL(I), 1=1,3)

ENDIF

AXES IF (NAXIS.NE.O) THEN

READ (IREAD) (NAXP0S(LX:),LX-1,NAXIS) READ (IREAD) ((NSURR(IXP,IX),IXP=l,NAXPOS(IX)),IX-l,NAXIS) READ (IREAD) (((IASURX(ISN,IXP,IX),ISN=1,NSURR(DCP,DC)),

+ IXP-1,NAXP0S(IX)),IX=1,NAXIS) READ (IREAD) ((IBAXIS(IXP,IX),IXP=l,NAXPOS(IX)),IX=l,NAXIS)

ENDIF

SYMMETRY PLANES IF (NSYMPL.NE.O) THEN

READ (IREAD) (NCSYMP(IS),IS-1,NSYMPL) READ (IREAD) ((IASYMP(ISP,IS),ISP=1,NCSYMP(IS)),

+ IS=1,NSYMPL) READ (IREAD) ((IBSYMP(ISP,IS),ISP-1,NCSYMP(IS)),

+ IS=I,NSYMPL) READ (IREAD) ((LDAFSP(ISP,IS),ISP=1,NCSYMP(IS)),

+ IS=1,NSYMPL) ENDIF

FREESTREAM BOUNDARY IF (NFRSTPL.NE.O) THEN

READ (IREAD) (NCFRST(IFS), IFS=1,NFRSTPL) READ (IREAD) ((UFRST(IFS,I),I=1,3),PFRST(IFS),IFS=1,NFRSTPL) READ (IREAD) ((IAFRST(ICFS,IFS),ICFS=1,NCFRST(IFS)),

+ IFS=1,NFRSTPL) READ (IREAD) ((IBFRST(ICFS,IFS),ICFS=1,NCFRST(IFS)),

+ IFS=1,NFRSTPL) READ (IREAD) ((LDFRST(ICFS,IFS),ICFS=1,NCFRST(IFS)),

+ IFS=1,NFRSTPL) READ (IREAD) ((FRFLUX(ICFS,IFS),ICFS=1,NCFRST(IFS)),

+ IFS=1,NFRSTPL) ENDIF

VELOCITY SOURCES IF (NVELS.NE.O) THEN

READ (IREAD) OSfVSC(IV),IV=l,NVELS) READ (IREAD) (((UVS(ICV,IV,I),I=1,3),ICV-1,NVSC(IV)),

+ EVELS(IV),PVELS(IV),TEVELS(IV), + EDVELS(IV),IV=1.NVELS)

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READ (IREAD) ((IAVELS(ICVIV),ICV-1,NVSC(IV)),IV=1.NVELS) READ (IREAD) ((IBVELS(ICV,IV),ICV=1,NVSC(IV)),IV=LNVELS) READ (IREAD) ((LDATBV(ICV,IV),ICV=1,NVSC(IV)),IV-1,NVELS)

ENDIF

C VAIUABLE VALUES FOR THE DOMAIN, FOR A START FILE THE C OLD TIME VALUES ARE SET TO THE CURRENT ONES, c IREC-O

999 READ (IREAD) IRSTRT,TIME c IF (IRSTRTLT.O) GOTO 1010 c IREC=IREC+1

READ (IREAD) NVRTEX,((XC0RN(1V,I),IV=1,NVRTEX),I=1.3) READ (IREAD) ((U(IC,I),IC=1,NC),I=1,3) READ (IREAD) (P(IC),IC-1,NC) READ (IREAD) 0E(IC),IC-1,NC) READ (IREAD) (TE(IC).IC=1,NC) READ (IREAD) (ED(IC),IC-1,NC)

C CONVECTIVE FLUXES READ (IREAD) ((CNVFLX(IF,IC),IF=1,6),IC-1,NC) CLOSE(IREAD)

C######################################################################C C23456789012345678901234567890123456789012345678901234567890123456789012 C#######ff##ff###########################################################C

DO 229 1=1,NW DO 230 J=l,3

UWV(I,J)=0.00 230 CONTINUE 229 CONTINUE

D0 231I=1,NW IW=I CALLTEST(IW,UA.VA.WA,FACTOR,XDIST,YDIST,ZDIST,VEL,RAD,CONS) WRITE(1,*)UA,VA,WA UWV(1,1)=UA*C0NSTANT UWV(I,2)=VA*C0NSTANT UWV(I,3)=WA*CONSTANT

231 CONTINUE

DO 232 I=1,NW WR1TE(1,*)I WRITE(1,*)UWV(1.1),UWV(I,2),UWV(I,3)

232 CONTINUE

C################################################################^^ C23456789012345678901234567890123456789012345678901234567890123456789012 C######################################################^^

WRITE (IWRITE) OTFTLE WRITE (IWRITE) NTIMEJUNITS.(DELT(I),ENDT(I),I=1,NTIME) WRITE (IWRITE) IVAR,(NAME(I),PRANN0(I),I=1,IVAR)

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WRITE (IWRITE) MAXCCP,EPSP WRITE (IWRITE) C1,C2,C3,CMU,CMU25,CMU75 WRITE (IWRITE) CVFL,V1SREF

WRITE (IWRITE) NC,(0^fEARCL(IF,IC),IF=l,6),IC=l,NC) WRITE (IWRITE) ((LDTHRF(IF,IC),IF=1,6),IC=1,NC) WRITE (IWRITE) ((ICORN(IC,IV),IC=l,NC),IV=l,8)

WRITE (IWRITE) NB,NW,NAXIS,NSYMPL,NFRSTPL,NVELS

IF (NW.NE.O) THEN WRITE (IWRITE) (IAWALL(IW),IW=1,NW) WRITE (IWRITE) (IBWALL(IW),IW=1,NW) WRITE (IWRITE) (LDATB(IW),IW=1,NW) WRITE (IWRITE) (IWV(IW),IW=1.NW) WRITE (IWRITE) (TWALL(IW)JW=1,NW) WRITE (IWRITE) (VELWAL(I), IW=1,3) WRITE (IWRITE) aJWV(IWJ). IW=1,NW) WRITE (IWRITE) (UWV(IW,2). IW=LNW) WRITE (IWRITE) (UWV(IW,3), IW=1,NW)

ENDIF

IF (NAXIS.NE.O) THEN WRITE (IWRITE) (NAXPOS(IX),IX=l,NAXIS) WRITE (IWRITE) ((NSURR(IXP,IX),IXP=1,NAXP0S(IX)),IX=1,NAXIS) WRITE (IWRITE) (((IASURX(ISN,DCP,IX:),ISN=1,NSURR(IXP,IX)),

IXP= 1 ,N AXPOS(IX)),IX= 1 ,N AXIS) WRITE (IWRITE) ((IBAXIS(IXP,IX),IXP=1,NAXP0S(IX)),IX=1,NAXIS)

ENDIF

IF (NSYMPL.NE.O) THEN WRITE (IWRITE) (NCSYMP(IS),IS=1,NSYMPL) WRITE (IWRITE) ((IASYMP(ISP,IS),ISP=1,NCSYMP(IS)).

+ IS=1,NSYMPL) WRITE (IWRITE) ((IBSYMP(ISP,IS),ISP=1,NCSYMP(IS)),

+ IS=1,NSYMPL) WRITE (IWRITE) ((LDAFSP(ISP,1S),ISP=1,NCSYMP(IS)).

+ IS=1,NSYMPL) ENDIF

FREESTREAM BOUNDARY IF(NFRSTPL.NE.O) THEN WRITE(IWRITE) (NCFRST(IFS), IFS=1,NFRSTPL) WRlTE(IWRITE)(aJFRST(IFS,I),I=l,3),PFRST(IFS),IFS=l,NFRSTPL) WRITE(IWRITE) ((IAFRST(ICFS,IFS),ICFS= 1 ,NCFRST(IFS)),

+ IFS=1,NFRSTPL) WRITE(IWRITE) ((IBFRST(ICFS,IFS),ICFS=1,NCFRST(IFS)).

+ IFS=1,NFRSTPL) WRITE(IWRITE) ((LDFRST(ICFS,IFS),ICFS=1,NCFRST(IFS)),

+ IFS=1,NFRSTPL) 66

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WRITE(IWRITE)((FRFLUX(ICFS,IFS),1CFS=1,NCFRST(IFS)), IFS=1,NFRSTPL)

ENDIF

IF (NVELS.NE.O) THEN WRITE (IWRITE) (NVSC(IV),IV=1,NVELS) WRITE (IWRITE) (((UVS(ICV,IV,I),I=1,3),ICV=1,NVSC(IV)),

EVELS(IV),PVELS(IV), + TEVELS(IV),EDVELS(IV),IV=1,NVELS)

WRITE (IWRITE) ((IAVELS(ICV,IV),ICV=1,NVSC(IV)),IV=1,NVELS) WRITE (IWRITE) ((IBVELS(ICV,IV),ICV=1,NVSC(IV)),IV=1,NVELS) WRITE (IWRITE) ((LDATBV(ICV,IV),ICV=1,NVSC(IV)),IV=1,NVELS)

+

C====—-========END OF GEOMETRY/PARAMETER DATA-

ENDIF

WRITE (IWRITE) IRSTRT,TIME WRITE (IWRITE) NVRTEX,((XCORN(IV,I),IV=l,NVRTEX),I=l,3) WRITE (IWRITE) ((U(IC,I),IC=1,NC),I=1,3) WRITE (IWRITE) (P(IC),IC=1,NC) WRITE (IWRITE) (E(IC),IC=1,NC) WRITE (IWRITE) (TE(IC),IC=1,NC) WRITE (IWRITE) (ED(IC),IC=1,NC)

CONVECTIVE FLUXES WRITE (IWRITE) ((CNVFLX(IF,IC),IF=1,6),IC=1,NC)

CLOSE(IWRITE) STOP END

SUBROUTINE TEST(IW,UA,VA,WA,FACTOR,XDIST,YDIST,ZDIST,VEL,RAD,CONS) INCLUDE 'FLW3D.H'

REAL FACTOR

COMMON /ADDRES/ NEARCL(6,NCMAX),LDTHRF(6,NCMAX)

COMMON /FIELDS/ U(-NBMAX:NCMAX,3),TE(-NBMAX:NCMAX), + P(-NBMAX:NCMAX),E(-NBMAX;NCMAX), + ED(-NBMAX:NCMAX)

COMMON /PROPS/ VIS(-NBMAX:NCMAX),DEN(-NBMAX:NCMAX), + DIVU(-NBMAX:NCMAX),TEMP(NCMAX)

COMMON /OLD/ DENVO(NCMAX),EDO(NCMAX),TEO(NCMAX)

COMMON /AXES/ NAXIS,NAXPOS(MAXAXS),NSURR(MAXXPS,MAXAXS). 67

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+

+ +

IASURX(MAXSUR,MAXXPS,MAXAXS),IBAXIS(MAXXPS,MAXAXS)

COMMON /SYMPL/ NSYMPL,NCSYMP(MAXSMP), I AS YMP(MAXSMC,MAXSMP). IB S YMP(MAXSMC,MAXSMP), LDAFSP(MAXSMC,MAXSMP)

COMMON /MATRIX/ ACOEF(NCMAX,6),AZERO(NCMAX,3) MATRDC ELEMENTS FOR VELOCITY TRANSPORT COMMON /PCORR/ AU(NCMAX,3),SUU(NCMAX,3),PSU(NCMAX),SUPRES(NCMAX),

PSW(-NBMAX:NCMAX) EQUIVALENCE (PSW(1),GEN(1)) DIMENSION GEN(NCMAX)

COMMON /FLUX/ CNVFLX(6,NCMAX)

COMMON /GEOMl/ VOL(NCMAX) DIMENSION DELT(5),ENDT(5),NAME(5),PRANNO(5)

c COMMON /GE0M2/ XCORN(MAXVTX,3),ICORN(MAXVTX,8) C GRVELV=GRID CONVECTION VOLUMES

COMMON /WORK/ WORK1(0:NCMAX,9) C COMMON /WALL/ NW,LDATB(MAXWAL),IAWALL(MAXWAL),IBWALL(MAXWAL), C + WALLF(MAXWAL),WALLFE(MAXWAL),TWALL(MAXWAL), C + UWV(MAXIWV,3),IWV(MAXWAL),WGEN(NCMAX),IW,U,V,W C COMMON /GEOM2/ XCORN(MAXVTX,3),ICORN0VL/OCVTX,8)

DIMENSION X1(3),X2(3),X3(3),X4(3), + XD1(3),XD2(3),XD3(3)

REAL XX1,XX2,XX3,XX4,YY1,YY2,YY3,YY4,ZZ1, + ZZ2,ZZ3,ZZ4,VEL,RAD,OMEGA,X,Y,Z,XDIST,YDIST,ZDIST,CONS

DIMENSION NCORN(4,6),EPS(3,3,3)

OPEN(9,FlLE='ghe.dat',STATUS='NEW')

DATA (NCORN (1,1), I = 1,4 ) /5,1,4,8/ DATA ( NCORN (1,4), I = 1,4 ) /6,2,3,7/

DATA ( NCORN (1,2), I = 1,4 ) /2,1,5,6/ DATA ( NCORN (1,5), I = 1,4 ) /3,4.8,7/

DATA ( NCORN (1,3), I = 1,4 ) /4,1,2,3/ DATA ( NCORN (1,6). I = 1,4 ) /8,5.6,7/

DATA ((EPS(1,J,K),K=1,3),J=1,3) /0.,0.,0.,0.,0.,1.,0.,-1.,0./ DATA ((EPS(2,J,K),K=1,3),J=1,3) /0..0..-l.,0.,0.,0.,l.,0.,0./ DATA ((EPS(3,J,K),K=1,3),J=1.3) /0.,1.,0.,-1.,0.,0.,0.,0.,0./

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FIND VERTEX COORDINATES OF WALL FACE:

DATA FACTOR/1000.0/

IF=LDATB(IW) NNC=IAWALL(IW) DO 5 1=1,3 IV=ICORN(NNC,NCORN(l,IF)) X1 (I)=XCORN(I V,I)/FACTOR IV=ICORN(NNC,NCORN(2,IF)) X2(I)=XCORN(IV,I)/FACTOR IV=ICORN(NNC,NCORN(3,IF)) X3 (I)=XCORN(IV,I)/F ACTOR IV=ICORN(NNC,NCORN(4,IF)) X4(I)=XCORN(IV,I)/F ACTOR CONTINUE

XX1=X1(1)-XDIST XX2=X2(1)-XDIST XX3=X3(1)-XDIST XX4=X4(1)-XDIST

YY1=X1(2)-YDIST YY2=X2(2)-YDIST YY3=X3(2)-YDIST YY4=X4(2)-YDIST

ZZ1=X1(3)-ZDIST ZZ2=X2(3)-ZDIST ZZ3=X3(3)-ZDIST ZZ4=X4(3)-ZDIST

X=(XXl+XX2+XX3+XX4)/4.0 Y=(YYl+YY2+YY3+YY4)/4.0 Z=(ZZ 1+ZZ2+ZZ3+ZZ4)/4.0

C VEL=1.00 C RAD=0.20

OMEGA=CONS*VEL/RAD

STATIC WALL VELOCITIES

IF(IWV(IW).EQ.1)THEN

UA=0.0 VA=0.0 WA=0.0

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ENDIF MOVING WALL VELOCITIES (TRANSLATION)

IF(IWV(IW).EQ.2.AND.TWALL(IW).EQ.0.0)THEN UA=1.00 VA=0.0 WA=0.0 ENDIF

MOVING WALL VELOCITIES (ROTATION)

IF(IWV(IW).EQ.2.A>JD.TWALL(IW).EQ.1.0)THEN

IF(XGT.O.O.AND.Y.GT.O.O)THEN THETA=ATAN(ABSC^)/ABS(X)) UA=-OMEGA*ABS((SQRT(X**2+Y**2)))*SIN(THETA) VA=OMEGA*ABS((SQRT(X**2+Y**2)))*COS(THETA) WA=0.0

ENDIF

IF(X.LT.O.O.AND.Y.GT.O.O)THEN THETA=ATAN(ABSO')/ABS(X)) UA=-OMEGA*ABS((S(5RT(X**2+Y**2)))*SIN(THETA) VA=-OMEGA*ABS((SQRT(X**2+Y**2)))*COS(THETA) WA=0.0

ENDIF

IF(X.LT.O.O.AND.Y.LT.O.O)THEN THETA=ATAN(ABS(Y)/ABS(X)) UA=OMEGA*ABS((SQRT(X**2+Y**2)))*SIN(THETA) VA=-OMEGA*ABS((SQRT(X**2+Y**2)))*COS(THETA) WA=0.0

ENDIF

IF(X.GT.0.0.AND.Y.LT.0.0)THEN THETA=ATAN(ABSO')/ABS(X)) UA=OMEGA*ABS((SQRT(X**2+Y**2)))*SIN(THETA) VA=OMEGA*ABS((SQRT(X**2+Y**2)))*COS(THETA) WA=0.0

ENDIF

IF(X.EQ.O.O.AND.Y.GT.O.O)THEN U A=-OMEGA* ABS(SQRT(X* *2+Y* *2)) VA=0.0 WA=0.0

ENDIF

IF(X.EQ.O.O.AND.Y.LT.O.O)THEN UA=OMEGA*ABS(SQRT(X**2+Y**2)) VA=0.0 WA=0.0

ENDIF

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IF(X.GT.O.O.AND.Y.EQ.O.0)THEN UA=0.0 VA=OMEGA*ABS(SQRT(X**2+Y**2)) WA=0.0

ENDIF

IF(X.LT.O.O.AND.Y.EQ.O.O)THEN UA=0.0 VA=-OMEGA*ABS(SQRT(X**2+Y**2)) WA=0.0

ENDIF

ENDIF

WR1TE(9,*)IW WRITE(9,91 )UA, VA, W A WRITE(9,91)X,Y,Z

91 FORMAT(3(3X,F10.3)) DO 61 1=1,3 WRITE(9,89)X1(I),X2(I),X3(I),X4(I)

89 FORMAT(4(2X,F10.3)) 61 CONTINUE

RETURN END

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It is understood that any copying or publication of this thesis for financial gain

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Agree (Permission is granted.)

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