Made in Comau

Flexible

Manufacturing

Solutions Velibor Kilibarda

Director of Global Products and Strategy Development NGAM – August 17, 2016

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About the Speaker

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� Velibor (Boro) Kilibarda has been in the manufacturing and automation industry for over 30 years

� Bachelor’s of Science in Mechanical Engineering from the University of Belgrade

� Various positions include Process Engineer, Launch Manager for Body Assembly projects, Standard Process and Product Development

� Awarded over 35 patents in the USA and abroad for various products, manufacturing methods and assembly systems in the automotive sector

� Current position: Director of Global Products and Strategy Development.

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� Spot, Laser & Arc-welding � Sealing, Drilling & Riveting � Machining, Assembly & Test � Monitoring & Control � Handling & Logistics � Maintenance Services � Consultancy in Manufacturing Process � Project Management � Training & Education

� Member of FCA Group � Comau 2015 Revenue of $2.1B � 2,100+ Engineering Specialists Globally � 2,000+ Manufacturing Specialists Globally

Comau Competencies and Global Network

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Our Innovation Pillars

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EASY TO USE SOLUTIONS

ADDED VALUE MANUFACTURING

SOLUTIONS

HUMAN ROBOT COLLABORATION

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Our Approach: Building Blocks

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PRODUCTS SYSTEMS SOLUTIONS

PRODUCTS SYSTEMS SOLUTIONS

BO

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ASSE

MBL

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TRAI

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MAC

HIN

ING

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An innovative, flexible, production proven manufacturing strategy, that is solution-focused as opposed to component-driven and is continuously evolving. ComauFlex

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� Unique Design

� Unique Layout

� Engineered to produce specific products

� Engineered around the needs of those products

� Customized to specific facility (site)

Traditional Automotive Factory

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Engineered Factory

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Traditional Factory Engineered Factory

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The Engineered Factory

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� A modular manufacturing system for all mainlines and major subs

� Straight line sequential operation for all significant assemblies

� Manufacturing system with greater independence from the vehicle design

� Common manufacturing solution for different commodities (Subs, UB, BS, BF, BC)

� Accommodates different vehicle cube sizes in the same line

� Fully integrated logistics solution & traffic free automation zone

� Separation of direct and indirect labor

� Reduced delivery, installation and commissioning time

� Adaptable for systems that utilize advanced materials and joining processes

ComauFlex Key Drivers

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VersaRoll BRIC

Basic Robot Integrated Configuration

VersaPallet BRIC

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Modularity – Basic Robot Integrated Construction

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Modularity – Basic Robot Integrated Construction

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Modularity – Basic Robot Integrated Construction

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Modularity – Basic Robot Integrated Construction

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Modularity – Basic Robot Integrated Construction

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Modularity

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Modularity

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Modularity

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Modularity

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Modularity

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Modularity

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Modularity

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Modularity

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Forklift Free Environment

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Separation of Labor

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Integrated Logistics

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Cube Size

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Reduced Commissioning Time

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Pre-commissioned Elements � Tooling try out prior to delivery � Services, Robots and Controls integrated

into B.R.I.C. and commissioned prior to delivery.

� B.R.I.C. Delivered as an completed unit � Defined positions for Robots enabler for

Off Line Program � Modular controls architecture enabler for

Virtual Commissioning � Joining technology functionally

commissioned at Supplier

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Material and Joining Flexibility

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� RSW � SPR Rivet � FDS � Rivtac � Clinching � Piercing � CMT (Mig) � Laser Welding � MH (Pedestal) � Adhesive / Sealant � Studding � Future technology?

Technology Tray � Standard Module � Integrated into B.R.I.C. � Plug and Play � Interchangeable

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Material and Joining Flexibility

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Reality

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Future - Factory Transformation Backbone

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Digital Factory & Internet of Things

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Collaborative Robots – Comau Vision

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Comau is developing

Collaborative Industrial Applications

Key Objectives:

• HIGH PAYLOAD • LOW CYCLETIME • SAFE ROBOTS • SAFE TOOLS • CELL AWARENESS

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Collaborative Robots Unveiled at Automatica 2016

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Made in Comau

Via Rivalta, 30 - 10095 Grugliasco - Torino ITALY - www.comau.com

Thank You