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FINNED TUBE

FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

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Page 1: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

FINNED TUBE

Page 2: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and
Page 3: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

Fintelius Engineering Pvt. Ltd. Specializes in the production

of various types of finned tubes applicable in heating or cooling

transfer systems. Our organization consists of state of art fabrication

facility & fully equipped imported machines, which is situated at our

factory in Ahmedabad, India.

Our client list consists of reputed names from Indian and International

markets. Fintelius is one of the venerable heat finned tubes

manufacturers and suppliers from India. We manufacture finned tubes

in many different fin configurations, material combinations, wide range

of size (diameter & Length) to meet client / industry requirement. We

provide a multitude of related services to increase customer efficiency

and cost effectiveness allowing Fintelius to build the relationships that

continue today.

Our mission to provide delivers High Quality Product, On Time Delivery

with a Competitive Price.

ABOUT US

Page 4: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

Fin tubes are used for efficient cooling or heating is required. These

kind of extended surface tubes are used for the production of air-

cooled heat ex-changers condensers and even convection coils used in

furnaces. Fins are basically external and extended surfaces located or

inserted on outside of tubes and or pipes in order to increase the total

surface area and thermal efficiency, resulting in compact heat transfer

equipment. Operating temperature limits for the various types of fin-

tubes. Finned tubes are used in applications involving the transfer of

heat from a hot fluid to a colder fluid through a tube wall considering

three factors: (1) the temperature difference between the two fluids;

(2) the heat transfer coefficient between each of the fluids and the

tube wall; and (3) the surface area to which each fluid is exposed.

So the whole concept of finned tubes is to increase outside surface

area. The advantage of finned tubes is that by increasing overall heat

transfer rate, the total number of tubes required for a given

application is reduced, thereby also reducing overall equipment size

and decreasing the cost of the project. In many application cases, one

finned tube replaces six or more bare tubes at less than 1/3 the cost

and 1/4 the volume.

FIN TUBE

Page 5: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

A helical groove 0.2-0.3 mm

(0.008-0.012 in) is ploughed

into the outside of the

base-tube wall such that

metal is only displaced, not

removed. The aluminium

fin is wound mechanically

into the groove under

tension, after which the

displace metal is rolled back

on each side of the fin to hold it in place. That is why this type is also

called embedded finned tube. The affective thickness of the base-tube

wall is the thickness beneath the groove. This type provides excellent

contact, both thermal and mechanical, between fin and groove.

Although the base tube metal is exposed to the atmosphere, tests

under server conditions showed that corrosion over a long period is

required before any bond weakness occurs. The G-type fin tube is

applicable to high temperature up to 750 F degree (450 C degree)

G-Type Fintube / Embedded Fintube

Page 6: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

L-Foot Finned Tubes are

used for low-temperature

application. L-Foot tension

wound finned tubes

consist of thin aluminium

fin strip tightly wound

helically around the tube

circumference. A “foot” is

first formed on one side of

the fin strip (hence the name L-Foot). The strip is then wound tightly

around the tube, with the foot bearing on the tube outer surface. The

short horizontal limb of each L is in contact with the base tube surface

to cover it completely. Tension in the fin strip as it is wrapped around

the tube serves to seat the fin foot forcefully on the tube, and to hold

the fin firmly in place. L-footed finned tubing offers maximum heat

transfer at lower temperatures. The ends of the fins are stapled to

prohibit the aluminium fin from unraveling, and loosing the contact

between the fin foot and the tube. The L-type fin tube is applicable

where temperatures do not exceed about 300 F degree (149C degree).

L-Foot Fin / Wrap-On Fin

Page 7: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

LL-Foot Fin – Overlapped L

type fin is commonly known

as double L or overlapped L

fin, The fins are

manufactured from strip in

similar to the L type except

that the foot is preformed

into an accurately

controlled stepped double L

shape, rolled into a taper

which causes it to curl. LL-Foot Fin – Overlapped L is then continuously

helically wound under tension onto a tube. The fin hugs the tube with

one fin overlapping the foot of the next fin with complete coverage of

the base tube. This gives good corrosion protection to the tube. This

type of tube is often used as an alternative to the more expensive

extruded type fin in corrosive environments. The fins are secured at

each end in a similar way as L fin. The LL-type fin tube is applicable

where temperatures do not exceed about 350 F degree (177C degree).

LL-Foot Fin / Overlapped L

Page 8: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

The KL type fin is commonly

known as knurled L fin. This

finned tube is basically

identical to the Wrap-On fin

and produced with a

combination of Wrap-On

and Embedded. The fins are

manufactured from strip

which is preformed into an

accurately controlled L shape similar to the L type, rolled into a taper

which causes it to curl. It is then continuously helically wound under

tension onto the tube. The fin hugs the tube. The base tube is knurled

by a rotating tool, then the foot of the fin is knurled into the knurling

of the base tube providing a tight bond with increased thermal

performance. Providing the correct fin strip is used the foot of one fin

butts up against the next fin and there is no gap between the fins. The

KL-type fin tube is applicable to high temperature up to 608 F degree

(320C degree)

KL Footed Fin / Knurled L Footed Fin

Page 9: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

FIN TYPE G, KL L, LL

FIN MATERIAL ALUMINIUM ALUMINIUM

COPPER COPPER STEEL STEEL

FIN HEIGHT INCH 1/4” ≈ 1” 1/4” ≈ 1”

MM 6.35 ≈ 25.4 6.35 ≈ 25.4

TUBE MATERIAL

CARBON STEEL CARBON STEEL STAINLESS STEEL CARBON CHROMIUM

STAINLESS STEEL

COPPER & COPPER

ALLOYS TITANIUM STEEL

TUBE SIZE INCH 5/8” ≈ 2” 5/8” ≈ 2”

MM 15.88 ≈ 50.80 15.88 ≈ 50.80

TUBE LENGTH FEET ≈ 60” ≈ 60”

METER ≈ 18 ≈ 18

MINIMUM TUBE WALL THICKNESS

INCH 0.072”

0.065” 0.047” (TITANIUM STEEL)

MM 1.83

1.65 1.2 (TITANIUM STEEL)

FPI 4 ≈ 13 4 ≈ 13

Fin Tube Specification

Page 10: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

FINTELIUS ENGINEERING PVT. LTD. 304, Shapath-3,S.G.Road, Bodakdev, Ahmedabad – 380054, Gujarat, INDIA. Tel: +91 79 2685 3054/55 Fax: +91 79 2685 0880 E-Mail: [email protected]

Page 11: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and
Page 12: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

Refineries

Chemicals

Petrochemicals

LNG

Fertilisers

Oil & Gas

Power

Pharmaceuticals

Established in 2012

Covered Area Approx. 13,000 sq. ft.

Installed Power 100 HP

Banker Corporation Bank

Employee Strength 9 + 22 Workers

Manufactures critical process equipment

Serves end-users in core sectors

FINTELIUS ENGINEERING - BRIF

Page 13: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

Director

Sales &

Marketing QA / QC

Welding NDE

Design &

Engineering

Procurement

& Planning Production

Contract

Work Force

Finance

ORGANIZATION

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Sales & Marketing 1

QA / QC 2

Design & Engineering 2

Procurement & Planning 1

Production 2

Finance 1

Production Work Force(Contract) 22

Human Resources

ORGANIZATION

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SYSTEM CERTIFICATE STATUS

ISO 9001 : 2008

Page 16: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

SYSTEM CERTIFICATE STATUS

CWB CERTIFICATE

Page 17: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

Location of FEPL

FEPL Factory Plot No. 4, Block No. 555/1, Village Rakanpur, Tal. Kalol, Dist. Gandhinagar,- 382721 Gujarat, India Tel : +91-96625 19396 Fax : +91-79-2685 0880

FEPL Office C/o, i-summetion , 304, Shapath-3,Nr. GNFC info Tower, S.G.Road,Bodakdev, Ahmedabad – 380054, Gujarat, INDIA. Tel : +91-96625 19396 Fax : +91-79-2685 0880

LOCATION & LOGISTICS

FEPL Factory Plot No. 4, Block No. 555/1, Village Rakanpur, Tal. Kalol, Dist. Gandhinagar,- 382721 Gujarat, India Tel : +91-96625 19396 Fax : +91-79-2685 0880

Page 18: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

Logistics

Our manufacturing facilities are located near to Ahmedabad, India,

and have proximity to : Rail, Road & Air transport

Distance from FEPL works:

Ahmedabad Railway Station – 22 KMs

Sardarpatel International Airport & Domestic Airport – 30 KMs

National Highways – 5 Kms

Nearest Port : Kandla Port : 297 Kms. ( 5 hours)

LOCATION & LOGISTICS

Page 19: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

G-Type Fin /

Embedded Fin

L-Foot Fin /

Wrap-On Fin

LL-Foot Fin /

Overlapped L

KL Footed Fin /

Knurled L Footed Fin

PRODUCT RANGE

Finned Tubes

Page 20: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

Forced / Induced Draft

Horizontal / Vertical

Headers : Plug / Cover Plate / Manifold

Fin Ht. : 1/2’ – 2”

Fin Length : 15 mtr.

Rows Deep :1 – 16 & more

MOC : CS, SS, Copper, Brass, Aluminum

PRODUCT RANGE

Air Cooled Heat Exchanger

Page 21: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

PRODUCT RANGE

CNG Coolers

Page 22: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

For Air/Gas Cooling

For Air/Gas Heating

Tube : CS / SS / Copper /

Aluminum

Fins : Al. / Copper / CS / SS

PRODUCT RANGE

Finned Tube Heat Exchangers

Page 23: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

As per TEMA / HEI

ASME SEC-VIII DIV-I

Dimension as per client requirement

CS, LTCS (NACE+HIC)/ LAS/SS/Clad,

NF

PRODUCT RANGE

Shell & Tube Heat Exchanger

Page 24: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

ASME SEC-VIII DIV-I

Horizontal

Vertical

Spherical

Dimension as per client requirement

CS, LTCS (NACE+HIC)/LAS/SS/

PRODUCT RANGE

Pressure Vessel

Page 25: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

MATERIAL OPTIONS

• TUBE

Carbon steel, 304/316 stainless steel, admiralty brass, 90-10 cupro

- nickel, 70 - 30 cupro – nickel.

• FINS

Aluminum, copper, tin plated copper,

stainless steel - 304/316, CS Hot dip galvanized.

PRODUCT RANGE

Plate Finned Coolers

Page 26: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

Code & Standards - Mechanical Design

ASME Sec. VIII Div. 1

American Society of Testing material (ASTM)

Tubular Exchanger Manufacturers Association (TEMA)

HEI

API

Indian Standard (IS) – 2825

Indian Boiler Regulations (IBR)

ENGINEERING & DESIGN

Design Codes & Standards

Page 27: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

Mechanical Design

Pressure Vessel & Heat Exchanger mechanical

design shall be provided with in-house developed

software as well as PVElite & Codecalc Software

by M/s COADE as per client requirement.

Thermal Design

Thermal design shall be provided for

Air Cooled Heat Exchanger and

Shell & Tube Heat Exchanger by in-

house developed software.

ENGINEERING & DESIGN

Detailed Engineering

Page 28: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

Ferrous

Boiler Quality Carbon Steels / LTCS / NACE & HIC requirements

Alloy Steels - Cr, Mo

Stainless Steels - Austenitic,

Clad steels - CS & AS with Brass, Bronze, Cupro-Nickel, Monel, SS

Non-ferrous

Aluminium, Copper and alloys thereof …

ENGINEERING & DESIGN

Metallurgies

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BAYSIZE x LIFT

SHED – 170 ft x 54 ft. x 25 ft Ht.

Manufacturing

Manufacturing Bay

Page 30: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

BAY CAPACITY

SHED EOT 7.5 Mt

Manufacturing

Handling Facility

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Automatic Finning Machine which

can produce following types of

finned tubes

L – Type

G - Type

LL - Type

KL - Type

Manufacturing

Finning Facility

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Manufacturing

Finning Hydro Test Facility

Page 33: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

20 MT press for finning

Tube Size : 16 mm OD

For FIN MOC :

Aluminium

Copper

Stainless Steel

Manufacturing

Rectangular Finning

Page 34: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

Welding Facility

TIG

MIG

SMAW

Manufacturing

Welding Facility

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Recently Executed Job

Page 36: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

Description IOCL, Panipat Bundles

Qty 4 Nos.

Bundle Width 3,067 mm

Bundle Length 13,009 mm

Weight per bundle 10,100 kgs

Tube Size 25 mm OD X 2.5 mm thk (min) X 12500 mm

Fin Tube Type G – Fin (11 FPI)

Qty. per bundle 240

Tube MOC SA 179

Fin MOC SB 209 Alloy 1100/1060

Header MOC SA 516 Gr. 70

Header Type Flanged Cover Type

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IOCL, Panipat Refinary (Thr. HRHE) – 4 Nos Tube Bundle

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Loading of Tube Bundle

Page 39: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and

Description ONGC, Mehsa Asset

Qty 2 Nos.

Vessel Dia 1000 Mm ID

Vessel TL-TL Length 3000 mm

Total Length 4670 mm

Weight 2874 Kgs

Design Pressure 40 Kg/cm2

Design Temperature 45 deg C

Internals SS 316 L Mist Eliminator

Additional Accessory Level Controller with transmittor, Pressure Controller with Transmittor, Temperature Transmittor

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ONGC – HP Separators

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Description Finned Tubes to Local OEM

Client 1 Laxmi Engineering Industries (Bhopal) Pvt. Ltd

Client 2 Hindustan Radiators & Heat Exchangers Pvt. Ltd

Client 3 S N Tubes Pvt. Ltd

Client 4 Aschon International Inc, Canada

Client 5 Vikrant Tech.

Client 6 Regal Oilfield Equipments Trading LLC for Takreer - UAE

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U – Finned Tube ( Seamless)

L & G Type Finned Tube

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Description Indorama Eleme Petrochemicals Ltd, Nigeria ( Nitrogen Heater)

Qty 1 Nos.

Heater ID 810 mm

Heater Width 1600 mm

Total Length 17860 mm

Weight 1100 Kgs

Design Pressure Shell Side – 0.5 Kg/cm² G & Tube Side – 7 Kg/cm² G

Design Temperature Shell Side – 150° C & Tube Side – 183° C

Internals NA

Additional Accessory NA

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Description Gas Compressor Tube Bundles, ONGC Ramol GGS site

Qty 2 Nos.

Bundle Width 3,067 mm

Bundle Length 14 feets

Weight per bundle 1,200 kgs

Tube Size 15.875 mm OD X 1.24 mm thk (min)

Fin Tube Type L – Fin (11 FPI)

Qty. per bundle 38

Tube MOC SA 179

Fin MOC SB 209 Alloy 1100/1060

Header MOC SA 516 Gr. 70

Header Type Plug Type

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Description Gas Compressor Tube Bundles, ONGC Ramol GGS site

Qty 2 Nos.

Bundle Width 525 mm

Bundle Length 2748 mm

Weight per bundle 900 kgs

Tube Size 25.4 mm OD X 2.165 mm thk (min)

Fin Tube Type L – Fin (11 FPI)

Qty. per bundle 36

Tube MOC SA 179

Fin MOC SB 209 Alloy 1100/1060

Header MOC SA 516 Gr. 70

Header Type Plug Type

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Description

Description Adi Finechem Limited. ( Shell & Tube Heat Exchangers – SS 304)

Qty 7 Nos.

Shell OD 762 mm OD to 150 mm

Material Type SA 240 TP 304

Total Length 6250mm -03 Nos

Weight 1100 Kgs

Design Pressure Shell Side – 0.5 Kg/cm² G & Tube Side – 7 Kg/cm² G

Design Temperature Shell Side – 150° C & Tube Side – 183° C

Internals NA

Additional Accessory NA

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Page 53: FINNED TUBE - 3.imimg.com3.imimg.com/data3/GX/XJ/MY-8782276/fintelius-brochure.pdf · Fins are basically external and extended surfaces located or inserted on outside of tubes and
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Description Purified Water Tank SS316 - 3 KL

Qty 1 Nos.

Vessel Dia 1450 mm ID

Vessel TL-TL Length 2000 mm

Total Length 3736 mm

Weight 700 Kgs

Design Pressure Atm.

Design Temperature 50 deg C

Internals NA

Additional Accessory NA

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Description G K Industries , Air Receiver

Qty 1 Nos.

Vessel Dia 720 Mm ID

Vessel TL-TL Length 1400 mm

Total Length 2080 mm

Weight 950 Kgs

Design Pressure 1.5 MPA

Design Temperature 80 deg C

Internals NA

Additional Accessory NA

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G K Industries – Air Receiver

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Plot No. 4, Block No. 555/1, Village – Rakanpur,

Pin - 382721.Tal : Kalol, Dist : Gandhinagar,

Gujarat, India.

Ph. +91-9662519396

E-mail : [email protected]

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