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Kalzip FC rainscreen system

Kalzip Inc

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Ingenious, attractive,

innovative and

economical

Kalzip FC rainscreen is a non-penetrative faade system that

incorporates a fast-to-install lightweight flat rainscreen panel,

suitable for both new build and retrofit projects.

The main feature of the system is its flexibility which allows the

installation of the profiles to be carried out in two directions,

either from the top down or from the bottom up.

This choice of panel mounting direction is a unique benefitwhich enables not only easier and faster installation compared

to conventional panel systems but also allows scaffolding

or subsequent construction work to be coordinated

independently from the installation process.

The system's innovative design and technical capabilities also

allow individual sheets to be removed and installed without

compromising the adjoining panels or the overall integrity of

the faade system.

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Product advantages and

system characteristics

Contemporary, visually stunning aesthetics

Several different standard profile widths provide flexibility and scope for design

Highly cost-effective through simple and fast installation techniques

Optimised panel geometry means low inherent weight and reduced use of materials

Variable acoustic and thermal insulation options

A wide range of color and surface finishes with edge folding as standard

Fully integrated corner panels (optional)

High structural performance

Creation of fixed point with a specially designed fixed point clamp

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Technical informationInstallation

The Kalzip FC rainscreen system has been designed for horizontal installation and for use with all common substructures.

The panels are fixed into either proprietary individual clips or continuous modular rails which feature integrated plastic inlays that lock the

panels securely into place. The individual mono-click brackets can also be used for creating special details.

The modular click rail is typically supplied in three to four metre lengths. This is not only for practical handling reasons but also where abreak in the faade sub-construction is required to allow expansion between floors. A specially designed setting out tool is available to

ensure the correct spacing and alignment between adjacent rails. The same tool can be adjusted to accommodate all standard profile cover

widths. The system components have been optimised to enable the system to be adjusted and aligned solely via the substructure. Fully

integrated corner panels add a subtle yet harmonious detail to the building geometry and enhance the overall aesthetics of the faade.

Installation from the bottom upwards Installation from the top downwards

Profile options and dimensions (units in mm) Materials and finishes:

FC rainscreen panels are available in stucco embossed aluminum

EN AW 6025 (AIMg2.5SiMnCu) and painted aluminum EN AW 3004

(AIMn1Mg1) or EN AW 3005 (AIMn1Mg0.5) The profiles are available

as standard in a range of colors. Other surface finishes are available

on request including stucco-embossed, AluPlusPatina, micro-ribbed,

and with integrated recessed seams.

Protective foil:

All material is provided with protective film. Please check with our

Technical Services Department for further information.

Panel suffers accidental

or deliberate damage

Damaged panel is cut along

its length

Lower part of damaged panel

is pulled down and removed

Upper panel is unclicked. Top

part of the damaged panel is

unhooked

Replacement panel is

hooked on

Panels are clicked into place

finish repair

Replacing a damaged panel


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Flexible for all sub-structures in new

build or retrofit

1. Structurally effective modular click rail

SEL-40 on L-section (figure 1)

The advantage of these sub-constructions

are that they require very few components.

Quick and economical installation is there-

fore possible. Installation experience is an

essential requirement here as the

components need to be aligned in several

directions at the same time.

2. Adjustable aluminum

sub-construction pre-punched

mono-click brackets (figure 2)

The advantage of this sub-construction is

that it uses conventional systems, onto

which mono-click brackets can be fixed in

modular positions. This sub-construction

is recommended e.g. when there is a

change in panel cover width within the

faade.

Adjustable aluminum sub-construction

with modular click rail (figure 3)

This option uses commercially available

systems without additional modifications.

The advantage is economical and simple

installation (alignment takes place in two

steps) The structurally non-effective modular

click rail must be fixed to the vertical

L-section and at every panel support.

The Kalzip FC rainscreen system is suitable for all common sub-constructions. Adjustmentof the panels takes place solely via the sub-construction. The Kalzip FC rainscreen panelscan therefore be installed quickly and easily without the need for additional alignment.

The following systems are recommended:

figure 4

figure 6

figure 1

figure 5

figure 7

figure 2 figure 3

3. Adjustable aluminum sub-construction installed

horizontally with structurally effective modular click

rail (figures 4 and 5)

In this case, there is a standard sub-construction (figure 4)

which is installed horizontally. The wall brackets may require

additional reinforcement (figure 5).

This sub-construction can be used in projects where

horizontal members are more economical for structural

reasons, e.g. in the case of ribbon windows. The

structurally effective modular click rail enables the

arrangement of the sub-construction to take place

independently from panel alignment and is therefore

the simplest installation solution.

4. Structurally effective modular click rail on steel cassettes

(figures 6 and 7)

This design is often used in industrial buildings. The structurally

effective modular click rail should be used

to accommodate different cover widths of the panels

and cassettes (figure 6).

Alternatively for higher thermal performance requirements

a continuously insulated steel cassette system can be used

as the backing wall (figure 7). When installing the modular click rail

on this system, please observe the steel cassette manufacturers

installation recommendations to achieve a thermal break.


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Precision right down to the

very last detailAll Kalzip FC rainscreen system components are developed to accommodate a

wide range of requirements and are harmoniously coordinated.

Detail example: joint

1 Kalzip FC rainscreen panel

2 Mono-click bracket

3 Angle profile

4 Wall bracket

5 Thermal break

6 Thermal insulation

7 Brickwork/concrete

8 Vertical joint flashing

1 Kalzip FC rainscreen panel

2 Mono-click bracket

3 Angle profile

4 Wall bracket

5 Thermal break

6 Thermal insulation

7 Brickwork/concrete

8 Flashing

9 External corner flashing

Detail example: external corners non right-angled

Corner panels

Both internal and external corner panels are produced in the factory to suit project

requirements. This gives maximum flexibility when detailing and fixing panels.

Corner panels with angles other than 90 can also be produced. For wind loading and

stability reasons, panels fitted in corners require additional supports. Please contact our

Technical Services Department for further information.

Accessories

A full range of Kalzip FC rainscreen accessories is available.

Mono click bracket Modular click rail ME

Modular click rail SE Modular click rail SEL

FC rainscreen flashing support FC rainscreen fixed point clamp FC rainscreen guidance snapper


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Project case studiesLouisiana Superdome,

New Orleans, USA

Architect: Trahan Architects

Faade area: 34,000 square metres

Profile: Kalzip FC rainscreen 30/305R

Surface finish: Anodized aluminum

Over 365,000 square feet of Kalzip FC rainscreen system have been

used to re-clad the exterior of the Louisiana Superdome after it was

severely damaged by Hurricane Katrina in 2005.

The state of Louisiana, which owns the facility, wanted a system

that would allow for the repair of individual panels without having to

dismantle the entire system. The specification also required rigorous

testing of the system in mock up form as the entire wall system,

not just the panels, had to meet stringent requirements for wind

resistance and other severe weather conditions.

Completed in 2010 the Kalzip FC rainscreen system not only fulfilled

but also, in many instances, exceeded all technical and performance

expectations. Aesthetically stunning the new anodized aluminum

panels are the same color as the original faade maintaining the

original appearance of this highly distinctive structure.

Spirit of Spice Warehouse, Willich, Germany

Architect: Dewey + Blohm-Schroder Achitekten

Faade area: 330 square metres

Profile: Kalzip FC rainscreen 30/300

Surface finish: polyester coated

The owners of the spice factory in Willich, Germany turned their

hobby into an occupation and established a company for the

manufacture and sales of spices in 2005. By 2010 its huge success

had made it necessary for them to construct a new building, which

houses rooms for production, administration and also an apartment.

The open side of the elongated structure (in a recumbent U- shape)

faces to the north and west overlooking a nature conservation area

whilst the south side, which is clad with Kalzip profiles, backs onto a

'mixed use' industrial estate.

The roof and wall surfaces merge into one another through

the building's shape and design. The standing seams and the

AluPlusPatina finish give the building a characteristic surface that

conveys quality and durability. The building, which was conceived

as a 'passive' house, is equipped with a geothermal system, solar

hot water production, controlled forced ventilation and a 600 square

metre photovoltaic plant making it as independent of external energy

supplies as possible. The Kalzip profiled sheets enable the non-

penetrative installation of the solar modules. For the external faade,

the architects chose the Kalzip FC rainscreen system. Characteristic

of this system are the large panels, which provide the faade with a

calm and highly aesthetic surface.


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www.kalzip.com

Care has been taken to ensure that this information

is accurate, but Tata Steel Europe Limited including

its subsidiaries does not accept responsibility for

information which is found to be misleading.

Copyright 2011

Kalzip Inc

Kalzip Inc

4921C Ohio Street

Michigan City, IN 46360

USA

T + 1 219 879 2793

F + 1 219 879 2665

E [email protected]

www.kalzip.com

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