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Facilities - OGMA be accessed from a river pier. Engine Services Engine Services Component Services Component Services Defense Aviation Defense Aviation Defense Aviation Defense Aviation

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Page 1: Facilities - OGMA be accessed from a river pier. Engine Services Engine Services Component Services Component Services Defense Aviation Defense Aviation Defense Aviation Defense Aviation
Page 2: Facilities - OGMA be accessed from a river pier. Engine Services Engine Services Component Services Component Services Defense Aviation Defense Aviation Defense Aviation Defense Aviation

FacilitiesOGMA occupies a site with a total area of 400,000 sqm �of which 140,000 sqm are covered area; comprising 10 maintenance hangars(2 of them sized 130 x 70 x 18m), modern manufacturing facilities, a large well equipped engine overhaul division along with extensive back shops.It’s 3.000 m runway and control tower equipped for around the clock operations by prior permission and facilities may also be accessed from a river pier.

Engine Services

Engine Services

Component Services

Component Services

Defense Aviation

Defense Aviation

Defense Aviation

Defense Aviation

Defense Aviation

MainEntrance

Executive Aviation

Aircraft Painting

Aerostuctures

Aerostuctures

Commercial Aviation

Commercial Aviation

Aerostuctures

100 m

TOGETHER WE FLY HIGHER

Page 3: Facilities - OGMA be accessed from a river pier. Engine Services Engine Services Component Services Component Services Defense Aviation Defense Aviation Defense Aviation Defense Aviation

LocationOGMA - Indústria Aeronáutica de Portugal, S.A. is located at Alverca on the west bank of the river Tagus, about 15 Km north of the Lisbon International Airport, close to A1 and A9 highways and adjacent to the Alverca railway station.

A global footprint

Proudly serving clients in more than 45 countries worldwide

PORTUGAL

Page 4: Facilities - OGMA be accessed from a river pier. Engine Services Engine Services Component Services Component Services Defense Aviation Defense Aviation Defense Aviation Defense Aviation

OGMA - Indústria Aeronáutica de Portugal S.A. 6

INDEX 90 years flying with you

Our history

What does it mean to fly higher?

The values that make us fly

A team that helps you fly higher

Our Portfolio

AVIATION SERVICES COMMERCIAL AVIATION

EMBRAER ERJ 145 Family

EMBRAER E-Jets Family

AIRBUS A320 Family

DEFENSE AVIATION

TRANSPORT AIRCRAFT

LOCKHEED MARTIN C-130 / L–100 Hercules

LOCKHEED MARTIN P-3 Orion

EADS CASA C-212 Aviocar

FIGHTER AND TRAINER

LOCKHEED MARTIN F-16

DASSAULT/DORNIER Alpha Jet

HELICOPTERS

EUROCOPTER SA330 Puma

EUROCOPTER Allouette II / III

ENGINES

TURBOPROP

ROLLS-ROYCE T-56/501D

HONEYWELL TPE 331 -5 / -10

ROLLS-ROYCE AE 2100 Series

TURBOFAN

ROLLS-ROYCE AE 3007 Series

TURBOSHAFT

TURBOMECA TURMO IIIC4 / IV C

TURBOMECA ARTOUSTE III B / B1 / D

COMPONENTS

Areas of Experience

Mechanical and Electromechanical

Electrical and Avionics

Safety Equipment and Upholstery

Metrology Laboratories

ENGINEERING

EXECUTIVE AVIATION EMBRAER Legacy 600

EMBRAER Lineage 1000

AIRBUS Corporte Jetliner

AEROSTRUCTURES Services

Programs

Capabilities

Contacts

347791011121414151616161617 1818181919192020202021212122222224242424 252526 283031313234343536

Page 5: Facilities - OGMA be accessed from a river pier. Engine Services Engine Services Component Services Component Services Defense Aviation Defense Aviation Defense Aviation Defense Aviation

Our 90 year history dates back to the creation of the Parque de Material Aeronáutico (Aeronautical Material Park) on the 29th of June 1918. Ten years later, we changed our name to Oficinas Geraisde Material Aeronáutico (General Workshops for Aeronautical Material), which we kept until 1994. We have been called OGMA Indústria Aeronáutica de Portugal S.A. (Aeronautical Industry of Portugal, S.A.) ever since. Important achievements and highlights during our journey include the manufacturing of the first Caudron G-3 airplane in 1922, the first contract with the US Navy (1955) and the German Air Force (1962), and the assembly of the first Portuguese satellite in 1993.In 2005, a the company took a major step into the future when Embraer and EADS acquired 65% of our shares, thrusting us towards expansion on a global scale and establishing OGMA as a cutting edge company in the Aeronautical market, where

90 years flying with you

we are now one of the leaders in Aircraft Maintenance, Aerostructures, Aeronautical Engineering and Fleet Management.During our rich 90 year history, we have accumulated vast experience and a solid reputation in the aeronautical industry. We have been awarded the most prestigious qualifications in the field; including FAR 145 and EASA Part 145 repair station certification, EASA Part 21J Design Office Approval and quality certificates including AS9100, ISO 9001-2000 Quality Management and AQAP 2110. We are equally qualified as an authorized maintenance center for several major manufacturers, including Embraer, Lockheed Martin, Rolls-Royce and Turbomeca among others.We are a highly specialized and competent team, and today OGMA is a strong, solid and confident company, with a reputation for excellence in the market. Our achievement is reflected in the trust our clients have in us.

And we are going to keep flying higher.

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OGMA - Indústria Aeronáutica de Portugal S.A. 10 OGMA - Indústria Aeronáutica de Portugal S.A. 11

1932 1933 1938Manufacturing of 16 “Morane Saulnier 233” Manufacturing of 7 “Vickers Valaparaiso”

Manufacturing of

17 “Tiger Moth”

1990 1993

1959 1962

Manufacturing and assembly of avionics cabinets for Airbus 330/340

Nacelle doors for Lockheed C130J

Rolls Royce Authorized Maintenence Center for AE 3007 and AE 2100 engines

Contract with USAF Contract with German Air Force

Eurocopter SA-315 Alouette III maintenance

20062005

2000 2001

900th Airbus A330/340 Avionics structures delivered

New Executive Jets CenterOGMA Privatization: a consortium formed by Embraer and EADS (Airholding) acquired 65% of OGMA’s shares

Central wing box for Dornier 728

Engine pylons for Dassault Falcon 2000EX

Beginning of Airbus A320 maintenence

Start of the F-16 MLU program (Mid Life Update)

2008 200th Dassault Falcon 2000EX Engine pylons delivered

90th Anniversary OGMA Rebranding

1918 1922 1928Creation of the “Parque de Material Aeronáutico” Manufacturing of 50 “Caudron G-3” under

license

Creation of “OGMA -Oficinas Gerais de

Material Aeronáutico”

1952

1970 1973 1982

1955Manufacturing of 17 “Avro 626”

Manufacturing of 66 DHC-1 “Chipmunk”

Start of the Lockheed C-130 Hercules, P-3 Orionand Eurocopter SA-330 Puma maintenance

EADS CASA C-212 Aviocar maintenance

Repair and overhaul of the Rolls-Royce T-56 engine

Contract with US Navy

2002

2007

2003

1996 1998Pilatus PC12 assembly line

Rear Fuselage for Agusta Westland EH-101

Beginning of Embraer 170 Maintenance

Structural composite components for EMBRAER 170/190

800th Pilatus PC-12 airframe delivered

Structural composite components for NH-90

Beginning of C-130 “Total Fleet Support” service

Radar console for Boeing AWACS

Embraer ERJ145 Authorized Maintenance Center

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OGMA - Indústria Aeronáutica de Portugal S.A. 12 OGMA - Indústria Aeronáutica de Portugal S.A. 13

We believe our client’s trust and satisfaction to be fundamental. We are aware of what you find most important, whether it is punctuality, technical precision, a proactive approach to safety, environmental sustainability or flexibility. Whatever your demands are, OGMA’s goal is to exceed them and to continuously improve. Serving you better, exceeding your expectations is our number one goal. That is why we have established this strong commitment with our clients, shareholders, collaborators and partners: to fly increasingly higher.

PARTNERSHIP The best results are obtained through team work.

We work in partnership with our clients to offer the solutions that best fit their needs.

Our shareholders’ satisfaction is also essential. Only through solid financial results shall we be able to build upon the development and success of our company.

FLEXIBILITY

Knowing our clients is essential. That is the only way we can meet and anticipate their needs and exceed their expectations. Our technical capability and know-how provide us with additional versatility that allows us to offer tailor-made services and solutions.

EXCELLENCE IN SERVICE

Each client’s satisfaction is our main objective. That means serving him as fast as possible, with the highest quality and respect for safety and security.

EFFICIENCY

We know that punctuality, trust, safety and adaptability are fundamental for our clients. Our client’s objectives are also ours, which is why we put our experience at their service to guarantee their success and take them further in their businesses.

We are committed to the best environmental practices, reducing waste and unnecessary expense, as well as observing safety, health and hygiene requirements in our work environment.

ETHICS

Our company’s success depends directly on the actions of those people who comprise it. That means acting with honesty, justice, transparency and respect, appreciating every person individually and repudiating any sort of discrimination.

What does it mean to fly higher?

The values that make us fly

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ENGINE SERVICES

Engine Repair & Overhaul

NDT (Non-Destructive Testing)

Engine Parts Repair

Engine Accessories - Overhaul and Testing

QEC (Quick Engine Change)unit

Engineering Support Services

On-going developmentIn-house capacity

TURBOFAN TURBOSHAFTTURBOPROP

T-56

/501

D

TPE

331-

5/-1

0

AE2

100

AE3

007

Turm

o III

Art

oust

e III

AIRCRAFT & SERVICES

Commercial Aviation Transport Aircraft

Defense Aviation

Aviation Services

Fighter & Trainer Helicopters

EMBR

AER

ER

J 145

Fam

ily

EMBR

AER

E-

Jets

Fam

ily

AIR

BUS

A32

0 Fa

mily

LOC

KHEE

D M

ART

IN

C-1

30 /

L–1

00

Her

cule

s

LOC

KHEE

D M

ART

IN

P-3

Orio

n

EAD

S C

ASA

C

-212

Avi

ocar

LOC

KHEE

D M

ART

IN

F-16

EURO

CO

PTER

SA

330

Pum

a

EURO

CO

PTER

A

lloue

tte

II /

III

DA

SSA

ULT

/DO

RNIE

R

Alp

ha Je

t

Epsi

lon

On-going developmentIn-house capacity

AIRCRAFT PROGRAMS

Airbus A330/A340

Boeing Awac

Dassault Falcon 2000EX/DX/LX

EADS Casa C-295

Embraer Phenom 100

Embraer Legacy 600

Embraer ERJ-145 Family

Embraer E-Jet Family

EH-101

Eurocopter 365 Dauphin

Lockheed c-130J

NH-90

Pilatus PC-12

Met

allic

Par

ts

Man

ufac

turin

g

Com

posi

te P

arts

M

anuf

actu

ring

Prov

ide

Ass

y/Su

bass

y

Har

ness

es

Aerostructures

Our Portfolio

Line Maintenance

Heavy Maintenance

Field Team

Component Maintenance

Electric & Electronic Components

Mechanic Components

Landind Gears

Auxiliary Power Units

Others

Aircraft Engineering Services

Aircraft Fleet Managment

Additional Services

Mods & Upgrades

Aircraft Leasing Support (in & out)

Aircraft Painting

Aircraft Parking

AIRCRAFT & SERVICES

On-going developmentIn-house capacity

Executive Aviation

EMBR

AER

Ph

enom

100

/300

EMBR

AER

Le

gacy

600

EMBR

AER

Line

age

1000

AIR

BUS

Corp

orat

e Je

tline

r

Line Maintenance

Heavy Maintenance

Field Team

Component Maintenance

Electric & Electronic Components

Mechanic Components

Landind Gears

Auxiliary Power Units

Others

Aircraft Engineering Services

Aircraft Fleet Managment

Additional Services

Mods & Upgrades

Aircraft Leasing Support (in & out)

Aircraft Painting

Aircraft Parking

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COMMERCIAL AVIATION

DEFENSE AVIATION

ENgINES

COMPONENTS

ENgINEERINg

Turning every action into success

OGMA combines the accummulated know-

how of 90 years as aircraft manufacturer and

a maintenance service provider.

Our portfolio of special services is built on

our experience and includes: All-round service;

Turn-around Times; Mobile Support Teams

for on-site repairs and many other special

services.

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OGMA - Indústria Aeronáutica de Portugal S.A. 20 OGMA - Indústria Aeronáutica de Portugal S.A. 21

AIRBUSA320 Family

We are specialists in the heavy maintenance of all Airbus A320 family aircraft. In just a few years, we have become an important service provider in the A320 market. Aware of the enormous importance in supplying integrated work packages to some of our A320 clients, we have established good relationships with other maintenance centers in order to guarantee a complete overhaul service of engines and components.

SERVICES

Heavy Maintenance ▶Aircraft Modifications ▶Engineering Solutions ▶Aircraft Painting ▶Interior Refurbishment ▶On-Wing Engine Maintenance ▶Aircraft Leasing Support (In & Out) ▶

COMMERCIAL AVIATION

Combining our capacities as an aeronautical manufacturer with our experience accumulated over 90 years as a provider of maintenance services, we offer a broad range of highly efficient services.

We assume a commitment for quality and service, which results in greater availability and better reliability of the aircraft, at a more competitive cost.

We assure:

SHORT TuRN AROuND TIMES•

HIgH QuALITY STANDARDS•

INTEgRATED AIRCRAFT MAINTENANCE•

MOBILE TEAM FOR AOg SuPPORT•

EMBRAERERJ-145 Family

EMBRAER E-Jets Family

In 1998, we became the first Embraer Authorized Service Center (EASC) in the world for the ERJ-135/140/145 aircraft. With established capability to perform integrated services, we are the main independent EASC in Europe, having carried out more than 120 C Checks on this aircraft family, besides many other maintenance and repair tasks. In our role as an authentic “Integrated Service Station”, we are also an Authorized Maintenance Center (AMC) for the Rolls-Royce AE3007 engines and we have technical assistance teams in the field.

SERVICES

Heavy Maintenance ▶Line Maintenance ▶Engine Overhaul ▶Fleet Management and Engineering ▶Solutions Aircraft Painting ▶Landing Gear Overhaul and Repair ▶Special Modifications (RVSM, TCAS/ ▶EGPWS, FMS) Embraer Spare Parts Pool ▶AOG Assistance Team ▶Aircraft Leasing Support (In & Out) ▶

Our strategy is to support all products of Embraer commercial jets, and OgMA has been an authorized service center for the E-Jets Family since the first aircraft arrived in Europe.

Taking advantage of the accumulated experience on the ERJ Family, as well as our close relationship with the manufacturer, today we offer our customers a broad range of maintenance services to satisfy their needs in this growing and demanding market.

SERVICES

Intermediate, Basic and Heavy ▶Maintenance Start-Up Line Maintenance Team ▶AOG Assistance Team ▶Aircraft Modifications ▶Engineering Solutions ▶Aircraft Painting ▶Aircraft Leasing Support (In & Out) ▶

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OGMA - Indústria Aeronáutica de Portugal S.A. 22 OGMA - Indústria Aeronáutica de Portugal S.A. 23

LOCKHEED MARTIN P-3 Orion

EADS CASA C-212 Aviocar

We have been a Lockheed Martin Authorized Service Center for the P-3 Orion since 1982.

SERVICES

Scheduled Maintenance: 3rd level main- ▶tenance (SDLM); PDM; Intermediate Inspections (MTI); Special Inspections (SCI); structural inspections; line maintenance; Technical Instructions (AFB, AFC, TD, AD)Large Repairs / Emergency Repairs: ▶Wing Spar Cap repairs; landing platform structures repairs; detection of anomalies; Nacelle repairs (Bird strike); Truss Rib Jackpad repairs of the main gear. Corrosion repairs are a specialitySpecial Programs: Replacement of ▶Kapton wiring; Life Extension Programs (LECIP)Aircraft Painting: Depainting; Sanding; ▶Sealing; Painting according to Client specifications; LetteringStructural life extension ▶Rewiring ▶Avionics Upgrade ▶Mission system upgrade ▶Auto-Protection systems upgrade ▶Engine: Total in-house capability for ▶the T-56 / 501D engine, for the 54H60 series propellers and for the C-130 QEC (repair, overhaul, modification, upgrade and test)

We have extensive experience in the maintenance of EADS CASA Aviocar C-212 (Series 100, 200 and 300) including engines and accessories. Having been dedicated to the maintenance of this type of aircraft for many years we have also carried out major modifications to the original configuration of Portuguese Air Force fleet as well as to a significant number of aircraft belonging to other clients.

SERVICES

Periodic inspections ▶Structural repairs ▶Corrosion treatment and control ▶Modifications ▶Aircraft Painting ▶

ACCESSORIES AND COMPONENTS

Total capability for repair and overhaul ▶of landing gear and all types of accessories, including mechanical, fuel, hydraulic, pneumatic, electric, electronic and avionic componentsLocal Technical Assistance ▶Engineering & Logistics Support ▶worldwide

DEFENSE AVIATION

As a service provider in the aeronautical Maintenance, Repair and Overhaul (MRO) area, we have extensive experience in defense aviation and specialize in the following military aircraft: Lockheed Martin C-130 / L-100 Hercules, P-3 Orion / L-188 Electra, F-16 Fighting Falcon, EADS CASA C-212 Aviocar and Dassault-Breguet / Dornier AlphaJet.

With over 35 yearsof experience in heavy maintenance of all C-130 / L-100 Hercules and P-3 / L-188 Orion models, our technical capability has been recognized by our many clients, including well-known Air Forces from around the world.

We now also offer life extension programs for the F-16 Fighting Falcon and are currently the only company in the world to carry out three major upgrade programs simultaneously: MLU, Falcon Up and Falcon STAR. The capability to carry out heavy maintenance on the EADS CASA C-212 Aviocar and the Dassault-Breguet / Dornier AlphaJet completes our profile.

We are also able to offer the general overhaul of respective components and accessories.

LOCKHEED MARTIN C-130 / L–100 Hercules

We have been a Lockheed Martin Authorized Service Center for the C-130 Hercules since 1982. During that time we have carried out hundreds of inspections and all types of repairs.

SERVICES

Fleet Management: Management of ▶programs; engineering; maintenance and logistics support for the fleets of C-130 / L–100 HerculesScheduled Maintenance: PDM; Structural ▶Inspections and Line Maintenance; SMP 515-C (Lockheed Martin) and Technical Orders (USAF); Technical Instructions (SBs, TCTOs, AD); Sets of Electronic Job LettersMajor Repairs / Emergency Repairs: ▶Replacement of Rainbow Fitting; replacement of Sloping Longeron; replacement of Engine’s Truss Mount; replacement of Main Landing Gear BeamAircraft Painting: Depainting; Sanding; ▶Sealing; Painting according to Client specifications; LetteringEngine Support: Total in-house ▶capability for the T-56 / 501D engine; for the 54H60 series propellers and for the QEC (repair, overhaul, modification, upgrade and test)Accessories and Components: Total ▶capability for repair and overhaul of all types of accessories; including mechanical; fuel; hydraulic; pneumatic; electric; electronic and avionic componentsInterior Refurbishment ▶Training: General course on the C-130 / ▶L-100 aircraft; Computer Based Training (CBT); cockpit; fuel; electric; hydraulic; pneumatic; avionic systems; engine; APU; propeller; engine run-upLocal Technical Assistance ▶

TRANSPORT AIRCRAFT

Engineering & Logistics Support ▶world-wideFuselage Stretching: Lengthening the ▶fuselage to C-130-30 / L-100-30 dimensions by inserting two new sections System Integration and Upgrade: ▶•CockpitAvionicUpgrades–support

for tactical transport missions•ImplementationofCNS/ATM

(GATM) (FAA and EASA) requirements•Auto-ProtectionSystems•ManagementofObsolescence•FleetConfigurationUniformityIndividually prepared programs for ▶complete recovery of aircraft to flight status after having been immobilized for prolonged periods of time

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OGMA - Indústria Aeronáutica de Portugal S.A. 24 OGMA - Indústria Aeronáutica de Portugal S.A. 25

HELICOPTERS

EUROCOPTER Allouette II / III

EUROCOPTER SA330 Puma

Our AS319 Alouette helicopter maintenance capability was developed and improved during the war in Angola, when both Portuguese and Angolan Air Force aircraft arrived for repairs after having suffered serious damage during operations. This experience has allowed us to develop unparalleled capabilities to overhaul and repair the aircraft. You may count on us as an “Integrated Service Station”. All work is carried out in strict compliance with the most recent manufacturer’s manuals, using the highest quality components produced by the original (OEM) or other duly certified manufacturers.

SERVICES

Disassembly/assembly of the aircraft ▶Repairs, re-alignment using a master ▶alignment fixture, remanufacturing or replacement of the entire main structureOverhaul and testing of the Turbomeca ▶Artouste III engine Overhaul and testing of main and tail ▶rotor transmission boxesOverhaul and testing of main and tail ▶rotor heads, together with the respective accessoriesT1 and T2 inspections ▶“Grande Visite” (GV) Inspection, ▶Special inspections and compliance ▶with technical instructions

As a Eurocopter certified Maintenance Center for the SA330 Puma helicopter with in-house capability for all repair and overhaul work we have a diverse client-list, including the Armed Forces of France and Portugal. We are also a Turbomeca certified Maintenance Center for the repair, overhaul and modernization of Turmo IIIC4 and IVC engines, and for the intermediate maintenance (inspections for up to 500 hours) on Makila engines.

We provide assistance for Eurocopter Puma operators; either at our own premises or at the client’s.

Of the many types of modifications in our portfolio, we specialize in the avionics upgrade for the SAR model and the upgrade from the Turmo engine to the Makila.

SERVICES

P2 / P4 overhauls of the aircraft structure ▶Major repairs ▶Design and execution of structural and ▶avionic modernizationsOverhaul of the main rotor head and the ▶tail rotor transmission shaftOverhaul of all mechanical, hydraulic and ▶electronic componentsMain Rotor and Tail Rotor blade repairs, ▶Classes 1 and 2Dynamic balancing of the rotor ▶

DASSAULT/DORNIER Alpha Jet

LOCKHEED MARTIN F-16

We provide a heavy maintenance service for the AlphaJet subsonic advanced fighter-bomber / trainer and we are the maintenance service provider for the Portuguese Air Force fleet, having technicians available to provide technical assistance to aircraft from other fleets.

SERVICES

2PE Inspections (1000 flight hours) ▶and 3rd Level Inspections (DI) at 10 years or 2000 flight hoursModifications to improve aircraft ▶operability and reliability•InstallationofanAuto-Protection

system, with missile warning equipment and chaff/flare countermeasures

•Replacementof1stgeneration gyroscopic platforms for ring laser gyro inertial platforms for navigation and weapon systems

•Updatingofengineinstrumentation•Anodizingofcomponentssusceptible

to corrosion•Wingandcellstructurerepairand

reinforcement•Overhaulandrepairofcomponents

and landing gear

As one of the principal companies in the world to carry out Lockheed Martin F-16 Fighting Falcon aircraft life extension programs, we currently have F-16 MLu + Falcon up + Falcon Star programs under-way for the Portuguese Air Force.

We are the only company world-wide to carry out the three programs simultaneously. These modernization programs involve structural, electrical and mechanical modifications aimed at further improving aircraft effectiveness and its life.

SERVICES

Mid Life Upgrades (MLU) ▶Falcon Up ▶Falcon Star ▶

FIgHTER AND TRAINER

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OGMA - Indústria Aeronáutica de Portugal S.A. 26 OGMA - Indústria Aeronáutica de Portugal S.A. 27

ROLLS-ROYCE AE 2100 Series

In 1993, we were certified as an Authorized Maintenance Center (AMC) for the Rolls-Royce AE2100 series of advanced turboprop engines.

Starting with the AE2100 A in the SAAB 2000 regional turbo-prop OgMA became the only independent European AMC of the five MROs worldwide dedicated to support these engines. With the range now including the AE2100D3 in the C-130J Advanced Hercules and the AE2100D2 for Alenia’s C-27 Spartan aircraft, as well as some specialist applications, OgMA has become a front-runner, serving the manufacturers, Rolls-Royce and Lockheed Martin, as well as major airline and air force customers world-wide.

Our Engineering department prepares work scopes that comply with the requirements of Rolls-Royce Maintenance Plans and the preferences of the operators. We have developed the capability to carry out most of the Rolls-Royce approved engine component repairs, thus minimizing overall repair costs. We are proud of our ability to solve any technical problem, to find the most economical solutions and to provide all assistance for our clients so that they may obtain maximum performance and life from their engines.

SERVICES

Non-Destructive Testing ▶Component repairs (welding, machining, ▶heat treatment, surface treatment, grit blasting) Restoration by electrolytic and thermal ▶spray processes Overhaul and testing of engine ▶accessories Balancing of rotating components ▶Engine testing ▶

ROLLS-ROYCE AE 3007 Series

We are an Authorized Maintenance Center (AMC) for the Rolls-Royce AE 3007 range of advanced turbofan engines, the only independent European center, and one of only six AMCs in the world authorized to overhaul these engines.

Ever since the Embraer ERJ135 / 145 regional jets began operations, OgMA has repaired a large number of AE 3007A engines for civil and military operators throughout Europe, North America and Asia. Rolls-Royce itself is one of our largest customers, through its TotalCare and Corporate Care programs.

Our Engineering department prepares work scopes that comply with the requirements of Rolls-Royce Maintenance Plans and the preferences of the operators.

We have developed the capability to carry out most of the Rolls-Royce approved engine component repairs, thus minimizing overall repair costs. We are proud of our ability to solve any technical problems, to find the most economical solutions and to provide all assistance for our clients so that they may obtain maximum performance and life from their engines.

SERVICES

Non-Destructive Testing ▶Component repairs (welding, machining, ▶heat treatment, surface treatment, grit blasting) Restoration by electrolytic and thermal ▶spray processes Overhaul and testing of engine ▶accessories Balancing rotating components ▶Engine testing ▶

TuRBOFAN

ENGINES

OGMA is an Authorized Maintenance Center for Rolls-Royce and Turbomeca engines and a service centre for Honeywell TPE331 series engines.

Our highly qualified and experienced technicians, supported by our engineering team, provide MRO services for a range of engines for fixed and rotary wing aircraft.

ROLLS-ROYCE T-56/501D

As one of the leading independent service centers for T-56 engines, we can offer original manufacturer (OEM) components or those from other certified sources, according to our clients’ preferences and needs. Whichever the choice, all work is be carried out according to the manufacturer’s and operator’s procedures, using current manuals and other technical publications and benefiting from our comprehensive warranty.

Our capability to overhaul the T-56 / 501D engine and nacelle (QEC) while the aircraft is in the hangar for heavy maintenance makes us a unique “Integrated Service Station”, with many advantages for our clients.

SERVICES

Removal and reinstallation of engines ▶into the Quick Engine Change (QEC) unit QEC maintenance and repair ▶Complete disassembly and assembly ▶of the engine Compliance with Technical Instructions ▶Balancing rotary components ▶Engine test in modern test cells ▶Repair and overhaul of propellers ▶Heat treatment and stress relieving ▶Engineering Support ▶Cleaning, non-destructive testing, ▶dimensional control (including by Co-ordinate Measuring Machines) in controlled environment installationsRepair of parts by welding, machining, ▶electrolytic treatment, thermal spray processes, grit blasting, painting and other appropriate processes. Repair, overhaul and testing of fuel, ▶hydraulic and pneumatic systems in purpose-built installations.

HONEYWELL TPE 331-5 / -10

Our engine facility is certified by the European Aviation Safety Agency (EASA) for the maintenance of TPE 331 -5 and -10 engines, for EADS CASA C-212 and similar aircraft.

Our capability to carry out extensive repairs to internal and external engine components ensures that our clients obtain the highest quality at the most economic cost.

Because our logistics department acquires engine components directly from the manufacturer (OEM) or from certified vendors, we are able to offer significant reductions in costs and delivery times.

With our status as an “Integrated Service Station” for both aircraft and engine, plus our comprehensive warrant we are the ideal maintenance partner for these types of engines. SERVICES

Maintenance, Repair and Overhaul of ▶TPE331 -5 and -10 enginesRepair and overhaul of all engine ▶accessoriesRepair, calibration and overhaul of ▶test equipment Engine test into a dynamometer in ▶our indoor test cell.Engine test with a propeller at our ▶open-air test benchHot Zone Inspections and overhauls ▶Repair and compliance with Service ▶Bulletins and other technical instructions.

TuRBOPROP

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OGMA - Indústria Aeronáutica de Portugal S.A. 28 OGMA - Indústria Aeronáutica de Portugal S.A. 29

Our highly trained and experienced technical team,

working to the highest levels of competence, achieve

the optimum balance between Performance,

Time on Wing and Cost.

TURBOMECA TURMO III C4 / IV C

TURBOMECA ARTOUSTE III B/B1/D

We are certified by Turbomeca and EASA (European Aviation Safety Agency) to conduct heavy maintenance on Turmo engines equipping Eurocopter SA 330 Puma helicopters. Over the past two decades, we have developed in-depth knowledge of these types of engines through maintaining hundreds of units for military and civil operators.

This experience has made us highly competent in supplying solutions for all types of engine performance problems. The Turmo engine’s small size and high performance require maintenance to the highest quality and technical standards. Our highly trained and experienced technical team, working to the highest levels of competence, achieve the optimum balance between Performance, Time on Wing and Cost.

We work according to current manufacturer procedures and manuals and our test bench for turboshaft engines is correlated with Turbomeca’s master bench. Indeed, it is with pride that we count Turbomeca among our satisfied clients.

As the small Artouste engine approaches the end of its projected lifetime, it is comforting for the many remaining operators of the Alouette helicopter to know they can count on maintenance, repair and overhaul services of the highest quality from a major European center. OgMA’s repair line still has the qualities and capabilities that have made the company a top-of-the-line Authorized Repair Center for Turbomeca and EASA.

Over the past two decades, we have accumulated broad-based knowledge on these first generation engines and we have overhauled hundreds of units for operators from around the world. Our accumulated experience allows us to present qualified solutions for those problems that emerge when engines reach “a certain age”. Turbomeca, aware of the peculiar problems of these older engines, has collaborated with us, exchanging technical information and solutions, in order to keep this type of engine operating in complete safety.

TuRBOSHAFT

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Safety Equipment and Upholstery

Metrology Laboratory

Electrical and Electronic ▶Temperature ▶Pressure ▶Binary ▶Force ▶Mass ▶Length ▶Angles ▶Optics ▶

Oxygen Container ▶Extinguishers ▶Rescue and Survival Equipment ▶Upholstery ▶

COMPONENTS

We are proud of our capability to repair and overhaul the components of most of the aircraft for which we conduct maintenance. In the case of military airplanes, such as the C-130 / L-100 Hercules, P-3 Orion, AlphaJet and EADS CASA C-212, this capability covers over 90% of all the components installed in the aircraft. In the case of helicopters, we cover 100% for the SA 315 / 316 / 319 Alouette and 95% for the SA330 Puma.

Since 1997, we have gained competence in the field of commercial aviation components, such as the EMBRAER ERJ145 and E-Jet (170 / 175 / 190 / 195) families. We have recently added Hot Bonding to our list of duly certified capacities, which enables us to repair parts made of composite material and/or aluminum.

Services:

TECHNICAL INVESTIgATION AND SuPPORT•

INSPECTION, REPAIR AND OVERHAuL•

ENgINEERINg SuPPORT•

LOgISTICS SuPPORT•

EXCHANgE POOL•

Mechanical and Eletromechanical

Electrical and Avionics ▶Landing Gear ▶Propellers ▶Helicopter Rotors and Transmission ▶Boxes Engine Accessories ▶Fuel and Oil Systems ▶Hydraulic Components ▶Pneumatic and Gust Locks ▶

Electrical and Avionics

Flight Instruments ▶Communication, Navigation and Radar ▶Optical Systems ▶Gyroscopes ▶Electrical Systems ▶Harnesses ▶

AREAS OF EXPERIENCE

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Maintenance Support Design

At OgMA Maintenance Engineering, a team of experienced and dedicated engineers provide engineering and support services to our Aviation Services division. This team provides customized engineering solutions and technical services that meet the highest standards of the aeronautical industry, including:

Implementation of new maintenance programs, including ▶customization according to each specific operator’s requirementsWorkscope evaluation and proposal ▶Technical support for maintenance and modification activities ▶Evaluation and definition of new repair procedures and ▶processesIssuing of technical documentation ▶Technical fleet management including reliability analysis and ▶configuration managementCustomer Technical Support ▶Technical Support for innovative mechanical technologies and ▶materials (metallic and composites) Technical Management of Engineering programs ▶Technical Support for Industrialization Programs ▶CAD/CAM programming development for NC machine tools ▶Optimization and standardization processes ▶Product configuration control ▶Analysis of non-conformities and implementation of ▶corrective actions

OgMA is an approved Design Organization certified under EASA, §21, subparagraph J (approval EASA.21J.304). This guarantees OgMA’s capability for design, specification and certification of upgrades to aircraft avionics, electrical systems and structures; modifications, including upgrades to communication, navigation, control, radar, reference, self-protection and aircraft instruments.

This capability encompasses conceptual design, preliminary and detailed design, modification kit manufacturing, installation and testing.

Our customers are either end users or prime system integrators. The core engineering specialists at OgMA are experts in the following fields:

Avionics and Electrical Systems ▶Structural Design ▶Structural Analysis ▶Weight & Balance ▶Safety Engineering and Testing ▶

OgMA also has vast experience in tooling design, providing complete engineering design packages to the manufacturing area.

ENGINEERING

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EMBRAER LEgACY 600

EMBRAER LINEAgE 1000

AIRBuS CORPORATE JETLINER

Executive Aviation

Distinctive solutions for unique customers

Because every customer is unique,

OGMA offers personalized service and

solutions tailored to individual needs.

The common factor is Excellence !

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AIRBUS Corporte Jetliner

OgMA is recognized as a reliable maintenance services provider for the A320 aircraft family. Through our accumulated experience in the Commercial Aviation market, we have developed a personalized service for the “premium” segment.

Today we have a dedicated team, fully committed to the needs of ACJ operators, offering excellence through tailored solutions.

SERVICES

Heavy Maintenance ▶Aircraft Modifications ▶Maintenance Engineering Solutions ▶Aircraft Painting ▶Interior Remodeling ▶Engine Maintenance ▶

EXECUTIVE AVIATION

Owners and operators of VIP, corporate and executive aircraft throughout the world chose OGMA for their aircraft maintenance needs. Built to meet the special requirements of the operators of executive jets, the “OGMA Executive Jets Center” features a completely remodelled and fully equipped hangar with upgraded back shops and stylish reception rooms.

EXECuTIVE AVIATION CENTER:

EXCLuSIVE HANgAR•

COVERED AREA MEASuRINg MORE •

THAN 1,550 SQuARE METERS

EQuIPPED WITH SuPPORT OFFICES •

AND RECEPTION ROOMS

EMBRAER Legacy 600

Since 1998, we have been the first and most important Embraer Authorized Service Center (EASC) in Europe. Our vast experience in maintaining the Embraer commercial aircraft family has enabled us to offer a dedicated service to the most demanding of Legacy 600 operators.

In our role as an “Integrated Service Station”, OgMA is also a Rolls-Royce Authorized Maintenance Center (AMC) for AE3007 engines, a field support team provider, and a relevant player in the Embraer Executive Care (EEC) Program.

SERVICES

Heavy Maintenance ▶Line Maintenance ▶General Engine Overhaul ▶Maintenance Management ▶Aircraft Painting ▶Interior Refurbishment and Cleaning ▶Special Modifications (RVSM, TCAS/ ▶EGPWS, FMS) Embraer Spare Parts Pool ▶Local Technical Assistance Team ▶Embraer Executive Care (EEC) Program ▶

EMBRAER Lineage 1000

Following our strategy of supporting all Embraer Executive Jets, OgMA is ready to receive the new Lineage 1000.

A team of highly motivated and experienced engineers is ready to support operators of this new aircraft whenever needed.

SERVICES

Intermediate, Basic and Heavy ▶MaintenanceStart-Up Line Maintenance Team ▶Aircraft Painting ▶Aircraft Leasing Support (In & Out) ▶

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SERVICES

PROgRAMS

CAPABILITIES

High value solutions

With more than 30 years of commitment

to the Aerostructures market, OGMA’s

manufacturing capability provides a

range of integrated solutions, whether

for Design and Build or Build to Print

projects.

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Capabilities

A whole set of capabilities gives us the ability to make the most from a wide variety of technologies and materials with flexibility and efficiency, meeting the highest quality requirements.

Our operational organization is continually focussed towards short cycle time production, supported by an IT / ERP system with MRP / CRP capabilities. A Production Engineering organization is dedicated to sustain programs and operations during the product life-cycle

Assembly line with semi-automatic ▶riveting and multiple painting boothsComposite shop with pre-preg cutting ▶machine, hand lay-up in clean room assisted by laser projector, autoclave curing, CNC trimming, and C-Scan ultrasonic inspection

Machining shop with 3 to 5 axis ▶machining and 5 axis CMMSheet metal cell with CNC router, ASEA ▶fluid cell forming, heat treatment, and surface protectionHarnesses shop with laser cable ▶marking and DITMCO testingTooling shop with Leica laser tracker ▶CAE / CAD / CAM CATIA with specific ▶modules for each technology

AEROSTRUCTURES

With more than 30 years of commitment to the Aerostructures market, OGMA is today a major supplier of integrated solutions to OEMs and first tier suppliers.

As the leading Portuguese company in this field, we are proud to be involved in some of the most important ongoing aeronautical programs.

Our technical competence, quality and performance allow us to deliver on-time, low risk competitive solutions, sustaining long term relationships with a broad portfolio of major players in the global aircraft market.

Our presence in all the most important aircraft market segments enables us to know them well and respond to their particular demands.

Services

As a full service provider we are able to deliver worldwide Aerostructures assemblies and sub-assemblies,either from metallic or composite materials, covering a broad spectrum of Aerostructures family products such as fuselages, wings, horizontal and vertical stabilizers, doors, fairings and other major airframe components.

Programs

AGUSTA WESTLAND AW101 ▶AIRBUS A330 / A340 ▶BOEING E-3 ▶DASSAULT AVIATION Falcon 2000EX / DX ▶EADS CASA C-295 ▶EMBRAER E-Jets Family ▶EMBRAER ERJ145 ▶EMBRAER Legacy 600 ▶EMBRAER Phenom 100 ▶EUROCOPTER EC-155 ▶LOCKHEED MARTIN C-130J ▶NHI NH90 ▶PILATUS AIRCRAFT PC-12 ▶

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ContactsEmails:

INFORMATION AND PuBLIC RELATIONS:

[email protected]

COMMERCIAL CONTACTS:

COMMERCIAL AVIATION

[email protected]

DEFENSE AVIATION

[email protected]

ENGINE SERVICES

[email protected]

COMPONENT SERVICES

[email protected]

EXECUTIVE AVIATION

[email protected]

AEROSTRUCTURES

[email protected]

Address:OGMA-Indústria Aeronáutica de Portugal S.A.

Parque Aeronáutico de Alverca

2615-173 Alverca

Portugal

T: (+351) 21 958 10 00 / (+351) 21 957 90 00

F: (+351) 21 958 04 01 / (+351) 21 958 12 88

www.ogma.pt

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Indústria Aeronáutica de Portugal S.A.Parque Aeronáutico de Alverca

2615-173 - Alverca - Portugal

T: (+351) 21 958 10 00F: (+351) 21 958 04 01

www.ogma.pt